Professional Documents
Culture Documents
for model
RMAS 20 E
Wall hung boilers with storage cylinder
CE0694
Technical specification RADIANT BRUCIATORI S.p.A. Montelabbate (PU) ITALY
CONTENTS
1. General information
1.1 General warnings 1.2 Product conformity pag. pag. 1 3
2. Technical characteristics
2.1 Technical data 2.2 Dimensions 2.3 Internal parts of the boiler 2.4 Water circuit 2.5 Circulation pump head/flow graph 2.6 Printed circuit board Technical characteristics 2.7 Control panel pag. pag. pag. pag. pag. pag. pag. 4 5 6 7 8 9 9
CONTENTS
GENERAL INFORMATION
1. GENERAL INFORMATION
1.1 General warnings
Professionally qualified personnel in accordance with current laws and standards and in line with the manufacturers instructions must install the appliance. With Professionally qualified personnel is intended a personnel with technical knowledge in the field of installation and maintenance of components for central heating and domestic hot water production systems for domestic and industrial use. The appliance must be used solely for the purpose for which it has been designed and manufactured: central heating and domestic hot water production. Any other use is deemed as improper and as such dangerous. Under no circumstances will the manufacturer be held responsible for damage or injury to persons or animals caused by errors in the installation and/or use of the appliance, or through non-compliance with current local and national standards and/or the manufacturers instructions. The installation, operation and maintenance manual forms an integral and essential part of the product and must be kept near the appliance always. This manual must be kept in a safe place and made available for any future reference. If the appliance is sold or transferred to a different owner, this must follow the appliance to be red by the new owner and/or installer. The warnings contained in this chapter have been written for the appliance user, the installer and the service engineer. The user manual must be red carefully as it provides information on the operation and the operating limits of the appliance. This appliance must be used exclusively in a pressurised central heating system. After the removal of all the packaging, check that the appliance has not been damaged. In case of doubt, do not attempt to use the product but refer to the supplier. Packing materials (cardboard box, wooden crate, nails, staples, plastic bags, polystyrene, etc.) must not be left within reach of children in that these items represent a potential hazard and must be disposed of in a responsible manner. Before carrying out any cleaning or maintenance operations, disconnect the appliance from the mains electricity supply by switching off at the main switch and/or any other isolating device. Do not obstruct the air intake or flue exhaust grills. Do not obstruct the air intake or flue exhaust terminals. In the case of a fault and/or malfunction in the appliance, shut down the system. Do not interfere with or attempt any repairs. Call for professionally qualified technical assistance only. Any warranty repairs to the appliance must be carried out exclusively by the manufacturers authorised service centre using original spare parts. Non-compliance with the above requirements may compromise the safety of the appliance and invalidate the warranty. In order to guarantee the efficiency of the appliance and its correct operation, it must be serviced regularly by professionally qualified personnel in line with the manufacturers instructions. When the appliance is no longer required for use, any parts that may constitute potential sources of danger must be rendered harmless. Only original accessories or optional extras (including electrical parts) must be used with the appliance. Should there be a smell of gas present in the room where the appliance is installed, DO NOT attempt to activate any electric switches, telephones or any other equipment that may cause sparks. Open doors and windows immediately to create a current of air and ventilate the room. Shut-off the main gas supply valve (at the meter), or on the cylinder in the case of bottled gas, and call an authorised service centre. Do not attempt to interfere with the appliance in any way.
GENERAL INFORMATION
As dictated by current legislation, this appliance must be installed exclusively by qualified personnel. Before starting the boiler for the first time, make sure that it is connected to a water supply and central heating system compatible with its performance characteristics. The room must be ventilated by means of an air intake positioned at floor level and protected with a grill. Make sure the grill does not reduce the passage section. The air inflow from adjacent rooms is allowed providing that those rooms are in depression with respect to the atmosphere and that there are not fireplace or fan installed. When the appliance is installed outdoor, i.e. on balcony or terrace, make sure it is not directly exposed to atmospheric agents to prevent any damage to components which would lead to a warranty invalidation. It is recommended to provide the boiler with a protective casing/box against bad whether conditions. Check the technical data reported on the packing and on the rating plate located on the inside of the front casing. Also check that the burner is appropriate for the type of gas to burn. Make sure that the pipes and fittings used for the gas service are perfectly tight and that there are no gas leaks. Prior to start-up, the central heating pipes should be flushed to remove any residues that could compromise the operation of the appliance. The appliance can be regarded as being electrically safe when it has been connected to an efficient earth system installed in accordance with the requirements of current safety standards. This fundamental safety requirement must be checked and verified. In case of doubt, have the electrical system checked by a qualified electrician. The manufacturer will not be held liable for any damage or injury caused as a result of an ineffective or non-existent earth system. The domestic power supply must be checked by a qualified electrician to ensure that it can support the maximum power absorption of the appliance, as indicated on the appliance data plate (positioned on the inside of the front casing). In particular, make sure that the cable ratings are adequate for the power absorbed. Do not use adapters; multiple sockets or extension leads to connect the appliance to the mains power supply. The appliance must be connected to the mains power supply through an appropriate electrical isolator in accordance with the current wiring regulations. When using an electrical appliance, a few fundamental rules must be observed: Do not touch the appliance with damp or wet parts of the body or when barefoot Do not pull on the electric wires Do not leave the appliance exposed to atmospheric elements (rain, sun, etc,) unless these conditions have been expressly provided for. Do not allow the appliance to be used by children or anyone unfamiliar with its operation. The user must not replace the power supply cable. If the cable is damaged in any way, switch off the appliance and have the cable replaced by a suitably qualified electrician.
When the appliance is no longer required for use, switch off the main power supply, to switch all
electrical components off (circulating pump, burner etc.)
GENERAL INFORMATION
RADIANT BRUCIATORI S.p.A. will not be held responsible for any misinterpretation of this manual resulting from the inaccurate translation of same. RADIANT BRUCIATORI S.p.A. will not be held responsible for the consequences in the case of nonobservance of the instructions contained in this manual or in the case where actions not specifically described herein are undertaken.
GENERAL INFORMATION
2. TECHNICAL CHARACTERISTICS
2.1 Technical data
Model
CE Certification Appliance Type Appliance Category Heat Input max Heat Input min Heat Output max Heat Output min Efficiency 100% (full load) Efficiency 30% (partial load) GAS DIRECTIVE 92/42/ECC - Efficiency marking NOx class (European Standard UNI EN 297 pr A5) Sedbuk Central Heating circuit Central Heating water temperature setting (min-max) Max. heating working temperature Max. working pressure (heating) Min. working pressure (heating) Expansion vessel capacity Domestic Hot Water circuit D.H.W. temperature setting (min-max) Max. Hot water working pressure Min. Hot water working pressure Continuous hot water supply - Dt 30 - mixed water Storage cylinder capacity Dimensions (Boiler casing size) Width Height Depth Weight (net) Hydraulic connections Central Heating Flow connection Central heating Return connection Cold water mains connection D. Hot water connection Gas connection Flue systems Horizontal-Concentric flue system Max. Flue length Twin pipe flue system Max. Flue length (from terminal to terminal) Twin pipe flue system Max. Flue length (from terminal to terminal) Gas Supply Natural Gas G 20 Inlet pressure Gas consumption Liquid Butane Gas G 30 Max. Inlet pressure Gas consumption Liquid Propane Gas G 31 Max. Inlet pressure Gas consumption Electrical supply Power supply Electrical power consumption Electrical protection n 0694BN3812 C12 C32 C42 C52 C 62 C82 25.60 12 23.94 10.57 93.50 91.00 3 3 D 30-80 80 3 0.3 8 35-60 6 0.5 690 8 450 800 320 49 3/4 3/4 1/2 1/2 3/4 60/100 3 80/80 30 80/125 3 RMAS 20 E
kW kW kW kW % % stars class band C C litres bar bar C bar bar litres /h litres mm mm mm kg mm m mm m mm m
GENERAL INFORMATION
2.2 Dimensions
82 85
286 280
82 85
720
35
78
70
80
102
130 320
410
73 114
LEGEND
155
HR HF
HEATING RETURN HEATING FLOW GAS COLD WATER INLET HOT WATER OUTLET AIR INTAKE / FLUE EXHAUST AIR INTAKE
45
G CWI HWO S R
800
3/4 3/4 3/4 1/2 1/2 80 80
GENERAL INFORMATION
14 1 2
LEGEND
1. 2. 3. 4. 5. 6. 7. 8. 9. AIR PRESSURE SWITCH FAN HEAT EXCHANGER HEATING SAFETY THERMOSTAT EXPANSION VESSEL COMBUSTION CHAMBER IGNITION ELECTRODE MULTIGAS BURNER AUTOMATIC AIR VENT
15 16
3 4 5 6 7 8 9 10 11 12 13 19 20 21 22 23 24 25 26 27 28 17 18
10. CIRCULATION PUMP 11. HEATING CIRCUIT 3 bar PRESSURE RELIEF VALVE 12. ELECTRONIC GAS VALVE 13. DRAIN TAP 14. ROOM SEALED CHAMBER COVER 15. FLUE HOOD 16. STORAGE CYLINDER 17. HEATING SENSOR 18. HOT WATER SENSOR 19. FLAME IONISATION ELECTRODE 20. BOILER DRAIN TAP 21. 7 ATE PRESSURE RELIEF VALVE 22. FLAT PLATE TYPE EXCHANGER 23. ELECTRONIC FLOWSWITCH 24. 3-WAY DIVERTER VALVE 25. BY-PASS 26. WATER PRESSURE SWITCH 27. WATER PRESSURE GAUGE 28. FILLING TAP
GENERAL INFORMATION
19 20 21
3 22 23
LEGEND 1. 2. 3. 4. 5. 6. 7. 8. 9. ROOM SEALED CHAMBER BACK FAN FLUE HOOD ROOM SEALED EXPANSION VESSEL HEAT EXCHANGER HEATING SAFETY THERMOSTAT COMBUSTION CHAMBER FLAME IONISATION ELECTRODE IGNITION ELECTRODE
6 7 8
24
25
13
26 27 28
10. MULTIGAS BURNER 11. 7 ATE PRESSURE RELIEF VALVE (HOT WATER) 12. ELECTRONIC GAS VALVE 13. NO RETURN VALVE 14. AUTOMATIC AIR VENT 15. CIRCULATION PUMP 16. HEATING CIRCUIT 3 bar PRESSURE RELIEF VALVE 17. DRAIN TAP 18. FLOW LIMITER 19. AUTOMATIC AIR VENT 20. ANODE 21. AIR PRESSURE SWITCH 22. HOT WATER SENSOR 23. HEATING SENSOR 24. STORAGE CYLINDER 25. BOILER DRAIN TAP 26. FLAT PLATE TYPE EXCHANGER 27. ELECTRONIC FLOWSWITCH 28. 3-WAY DIVERTER VALVE 29. BY-PASS 30. WATER PRESSURE SWITCH 31. WATER PRESSURE GAUGE 32. FILLING TAP
16 18
HR HWO CWI HF
29 30 31 32
LEGEND HR HF G CWI HWO HEATING RETURN HEATING FLOW GAS COLD WATER INLET HOT WATER OUTLET 3/4 3/4 3/4 1/2 1/2
GENERAL INFORMATION
Head (kPa)
III II
Flow l/h
III II I
Pump head at maximum speed Pump head at second speed Pump head at minimum speed Appliance Loss
GENERAL INFORMATION
5. 6. 7. 8.
4 5 6
INSTALLATION INSTRUCTIONS
10
INSTALLATION INSTRUCTIONS
3.3 Unpacking
The materials (cardboard) used for packing the appliance are fully recyclable.
It is recommended that the packing material is only removed prior to installing the boiler. The manufacturer will not be held responsible for damage caused by incorrect storage of the product. Packing materials (plastic bags, polystyrene, nails, etc.) must not be left within reach of children, in that these items represent a potential hazard. A. Place the packed appliance on the floor (see fig. 1) making sure that the "up arrow is facing down. Remove the staples and open out the four flaps of the box. B. Rotate the boiler 90 while manually supporting it from underneath C. Lift the box and remove the protections. Lift the boiler by grasping the rear part and proceed with the installation. STORAGE & HANDLING Please note that prior to installation the Radiant boilers should be stored in the horizontal position with no more than three boilers to a stack; Ensure that the boilers are stored in dry conditions and be aware that the carton is a towman lift;
Fig. 1
11
INSTALLATION INSTRUCTIONS
In order to allow access to the interior of the boiler for maintenance purposes, it is important that the necessary clearances indicated in figure 1 are respected. To make the installation easier, the boiler is supplied with a template to enable the pipe connections to be positioned prior to fixing the appliance to the wall. To install the boiler, proceed as follows (see fig. 2): a. Use a spirit level (of not less than 25 mm long) to mark a horizontal line on the wall where the boiler is to be fitted. b. Position the top of the template along the line drawn with the level, respecting the distances indicated. Then mark the centres of the positions of the two wall-plugs or anchors. Finally, mark the positions of the water and gas pipes. c. Remove the template and install the domestic hot and cold water pipes, the gas supply pipe and the central heating pipes using the fittings supplied with the boiler. Fix the boiler to the wall using the wall plugs or bracket and connect the pipes. Fig. 2
Fig. 1
12
INSTALLATION INSTRUCTIONS
49
78
70
80 CWI
102
31 HF
Fig. 1
HR HWO G
HF
CWI G
LEGEND HR HF G CWI HWO HEATING RETURN HEATING FLOW GAS COLD WATER INLET HOT WATER OUTLET 3/4 3/4 3/4 1/2 1/2
13
130
Fig. 2
INSTALLATION INSTRUCTIONS
14
INSTALLATION INSTRUCTIONS
When using an electrical appliance, a few fundamental rules must be observed: Do not touch the appliance with damp or wet parts of the body or when barefoot. Do not pull on the electric wires. Do not leave the appliance exposed to atmospheric elements (rain, sun, etc,) unless these conditions have been expressly provided for. Do not allow the appliance to be used by children or anyone unfamiliar with its operation;
15
INSTALLATION INSTRUCTIONS
Ta Ta Se Se
A B
Fig. 1
16
INSTALLATION INSTRUCTIONS
FLUE OR CHIMNEY
17
INSTALLATION INSTRUCTIONS
Flue type -
kit A
Horizontal concentric flue kit 60/100 mm adjustable through 360. Discharges exhaust fumes and draws air from atmosphere.
Discharges exhaust gases and draws combustion air by means of two concentric ducts. The external 100 duct draws the combustion air while the 60 duct discharges the exhaust fumes. The discharge duct can be connected directly to the outside or can be connected to a suitable combined flue system. MAXIMUM FLUE LENGTH: 3 m. The maximum flue length (linear equivalent) is obtained by summing the length of linear pipe and the equivalent lengths of each bend fitted. The linear equivalent is intended as being the total length of the duct from the connection with the combustion chamber of the appliance, excluding the first bend. The linear equivalent of additional bends is as follows: 60/100 x 90 bend = 0.8 m. 60/100 x 45 bend = 0.5 m. N.B.: USE ONLY RADIANT TYPE APPROVED FLUE SYSTEMS FOR DISCHARGING EXHAUST GASES AND DRAWING COMBUSTION AIR.
60
100
187
200
82 85
286 280
82 85
18
35
112
166
INSTALLATION INSTRUCTIONS
Horizontal twin pipe flue kit 80/80 adjustable through 360. The dual pipe system discharges exhaust fumes into a chimney and draws air from atmosphere.
Discharges exhaust gases and draws combustion air through two separate 80 ducts. MAXIMUM FLUE LENGTH: 80/80: 30 m.
The maximum flue length (linear equivalent) is obtained by summing the length of linear pipe and the equivalent lengths of each bend fitted.
The linear equivalent is intended as being the total length of the duct (exhaust discharge + air intake) from the connection with the combustion chamber of the appliance, excluding the first bend.
The addition of a bend has the effect of increasing the linear equivalent length of the duct as follows: 80 x 90 bend = 1.5 m. 80 x 45 bend = 1.2 m. N.B.: USE ONLY RADIANT TYPEAPPROVED FLUE SYSTEMS FOR DISCHARGING EXHAUST GASES AND DRAWING COMBUSTION AIR.
187
80
80
114
150
166
135
35
45 200
82 85
286 280
82 85
19
151
INSTALLATION INSTRUCTIONS
C2
Vertical concentric flue kit 80/125. Discharges exhaust fumes and draws air directly from high Level.
Discharges exhaust gases and draws combustion air at roof level by means of two concentric ducts. The external 125 duct draws the combustion air while the 80 duct discharges the exhaust fumes. MAXIMUM FLUE LENGTH: 3 m. The maximum flue length (linear equivalent) is obtained by summing the length of linear pipe and the equivalent lengths of each bend fitted. The linear equivalent is intended as being the total length of the duct from the connection with the combustion chamber of the appliance, excluding the first bend. The linear equivalent of additional bends is as follows: 80/ 125 x 90 = 0.8 m. 80/125 x 45 = 0.5 m. N.B.: USE ONLY RADIANT TYPE - APPROVED FLUE SYSTEMS FOR DISCHARGING EXHAUST GASES AND DRAWING COMBUSTION AIR.
80 125
80 125
187
200
450
320
20
800
INSTALLATION INSTRUCTIONS
Adjustable flue diaphragms have to be installed on the top of boiler. Installation Instructions: (see fig. 1):
Clean the inspection collar surface; Stick the neoprene washer paying attention to centre holes of the washer with those on the inspection collar; Position flue diaphragms respecting this order: lower disc first with graduated numbers then the upper disc; Fix the flange to the flue elbow using the screw and nut provided with the flue kit; Install the 60 aluminium collar onto the flue elbow and when it is fully assembled (i.e. flange+ aluminium collar), install it on the flue outlet. Do not push it too strongly to avoid the elbow flange sliding up.
Fix the system with self tapping screws provided with the flue kit; Complete the flue kit installation;
Important! Make the final tightening of screws only after the diaphragms have been set.
ALUMINIUM COLLAR 60 UPPER DISK FOR ADJUSTMENT LOWER DISK FOR ADJUSTMENT NEOPRENE SEALING GASKET
Fig. 1
21
INSTALLATION INSTRUCTIONS
Install the 60mm. aluminium collar onto the flue exhaust vertical connector and fit it on the top of boiler, central hole (flue exhaust) after having positioned the neoprene washer.
Remove the air intake hole cover; Clean the seal chamber surface in the area of the air intake hole; Stick the neoprene washer paying attention to centre holes of the washer with those on the air intake opening; Position flue diaphragms respecting this order: lower disc first with graduated numbers then the upper disc; Install the flue connector or other accessory according to the chosen type of twin pipe flue kit system; Fix the system with self tapping screws provided with the flue kit; Complete the flue kit installation;
Important! Make the final tightening of screws only after the diaphragms have been set.
Fig. 1
ALUMINIUM COLLAR 60
22
INSTALLATION INSTRUCTIONS
kit A - Horizontal-Coaxial Flue Kit System with intake / exhaust pipes 60/100 kit C2 - Vertical-Coaxial Flue Kit System with intake / exhaust pipes 80/125
NUMBERS FOR ADJUSTMENT INDICATOR
MAXIMUM FLUE LENGTH (linear length) from 0.5 to 1 m. from 1 to 2 m. from 2 to 3 m. MAXIMUM FLUE LENGTH
UPPER DISC
Model RMAS 20 E
1
1
1
2
2
2
3
3
3
3 m.
4
4
4
5
5
5
Remove tags
LOWER DISC
2 3
INDICATOR
MAXIMUM FLUE LENGTH (linear length) from 1 to 8 m. from 8 to 18 m. from 18 to 30 m. MAXIMUM FLUE LENGTH
Model RMAS 20 E
1
1
1
2
2
2
30 m.
3
3
3
UPPER DISK
LOWER DISK
23
REGULATION INSTRUCTIONS
Preliminary operations
Switching the boiler on for the first time means checking that the installation, regulation and operation of the appliance are correct : If the gas supply system is newly installed, then the air present in the pipes can cause the boiler not to light at the first attempt. A number of attempts may be required in order to light the boiler; Check that the data on the data plate corresponds to that of the mains supply networks (gas, electricity, water)); Check that the power supply voltage to the boiler complies with the data plate (230 V 50 Hz) and that the live, neutral and earth wires are connected properly. Also make sure that the earth connection is sound; Check the seals on the gas supply pipe from the mains, and make sure that the meter does not register any flow of gas; Open the gas valve to the boiler and check that there are no leaks from the fittings upstream of the boiler (the burner gas connection is checked with the boiler in operation) Check that the gas supply is correctly sized for the flow rate required by the boiler and that it is fitted with all the safety and control devices as lay down by current regulations Check that the supply of combustion air and exhaust and condensate discharge systems are functioning correctly and in line with current law and national and local standards; Check for the presence of permanent aeration/ventilation openings as required by current law for the type of appliances installed. Check that the flue duct and its connections to the terminal/chimney comply with the requirements of current law and national and local standards for the type of appliances installed. Make sure that any central heating shut-off valves are open. Check that there are no exhaust fumes discharged into the system itself. Check that there are no flammable materials or liquids in the immediate vicinity of the boiler;
24
REGULATION INSTRUCTIONS
AIR VENT VALVE AIR VENT VALVE PLUG PUMP PUMP PLUG
R M
25
REGULATION INSTRUCTIONS
26
REGULATION INSTRUCTIONS
Fig. 1
4 5 6
1 2 3
Fig. 2
KEY 1. GAS ADJUSTMENT SCREW 2. GAS PRESSURE POINT - OUTLET 3. GAS PRESSURE POINT INLET
27
REGULATION INSTRUCTIONS
Central heating pump overrun timer D.H.W pump overrun timer Minimum gas pressure setting Minimum central heating output setting Maximum gas pressure and maximum central heating output setting Ignition sequence setting D.H.W priority function (2 min delay on dhw function) Not used Zone management board activation Telephone control activation
Activate only for heating only boilers. If the heating system has more than one zone, an additional interface board (optional extra) must be installed on the circuit board and parameter 15 set at 01. To install the telephone control, use non-polarised conductors connected to contact TA of the terminal board in parallel with the remote control if fitted. Set the parameter 16 at 01. 28
REGULATION INSTRUCTIONS
OFF
S
P 00
S
2. Activate the On/Off switch while keeping buttons + and - pressed. Wait for P 00 to appear on the display. 3. Release buttons + and -.
P 00
S
4. Keep button S pressed and use button + to select the parameter to modify.
P 01
S
5. Release button S, then re-press and release it. The display will indicate the value of the parameter to modify.
Adjust the value of the parameter using the procedure described in the following pages.
29
REGULATION INSTRUCTIONS
To enter the parameters menu, follow the previously described procedure (steps 1-5).
P 01
S
6. Use buttons + and - to modify the value of the parameter: 00 = Instantaneous boiler 01 = Storage boiler; 02 = Storage boiler comfort (+7C). 7. Press and release button S to confirm. The parameter number (1) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
01
S
PARAMETER 2 - GAS SUPPLY 6. Use buttons + and - to modify the value of the parameter: 00 = natural gas 01 = lpg 7. Press and release button S to confirm. The parameter number (2) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
P 02
S
01
S
PARAMETER 3 CENTRAL HEATING TEMPERATURE 6. Use buttons + and - to modify the value of the parameter: 00 = standard (30 80C) 01 = reduced (25 40 C) for under-floor heating 7. Press and release button S to confirm. The parameter number (3) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
P 03
S
30
REGULATION INSTRUCTIONS
P 04
S
6. Use buttons + and - to modify the value of the parameter: 00 = standard (3 overrun) 01 = permanent (always running) 7. Press and release button S to confirm. The parameter number (4) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
01
S
PARAMETER 5 WATER HAMMER PREVENTION 6. Use buttons + and - to modify the value of the parameter: 00 = off 01 = on (default = 2) 7. Press and release button S to confirm. The parameter number (5) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
P 05
S
P 06
S
6. Use buttons + and - to modify the value of the parameter within the prescribed limits 00 = 0 x 5 = 0 90 = 90 x 5 = 450 (7.5 min) The default value is 36 = 180 = 3 min 7. Press and release button S to confirm. The parameter number (6) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
31
REGULATION INSTRUCTIONS
36
S
PARAMETER TIMER
P 07
S
6. Use buttons + and - to modify the value of the parameter within the prescribed limits 00 = 0 x 5 = 0 90 = 90 x 5 = 450 (7.5 min) The default value is 36 = 180 = 3 min 7. Press and release button S to confirm. The parameter number (7) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
18
S
PARAMETER 8 D.H.W PUMP OVERRUN TIMER 6. Use buttons + and - to modify the value of the parameter within the prescribed limits 00 = 0 x 5 = 0 90 = 90 x 5 = 450 (7.5 min) The default value is 18 = 90 = 1.5 min 7. Press and release button S to confirm. The parameter number (8) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
P 08
S
32
REGULATION INSTRUCTIONS
6. Use buttons + and - to modify the value of the parameter. The range of settings is 00 - 80 . 7. Press and release button S to confirm. The parameter number (10) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
P 10
S
PARAMETER PRESSURE
B
40
C D
30
20
10
MANOMET R O
Fig. 1
Valvola gas VK 4105G
66
S
6. Before switching on the boiler to adjust the setting, insert a pressure gauge in the pressure take-off point (B) on the gas valve. 7. Open the parameters menu and select parameter 11. Adjust the value of the parameter to 99. Press button S and release it to confirm. The value 11 will appear on the display. 8. Switch the boiler off and then on again. Press button Press button S for 7 seconds until the number 7 flashes on the display (chimney sweep function). In this way, the boiler will run at maximum heating power for 15 minutes. The pressure gauge will indicate the gas pressure. If this pressure value is different to that on the rating plate of the boiler (see setting the pressure) adjust the gas regulator as follows: a. remove aluminium plug A (fig. 1) and use a screwdriver to the rotate the plastic screw to regulate the maximum D.H.W gas pressure. b. replace aluminium plug A on the gas valve and switch off the boiler. Make sure that the pressure gauge is removed and that there are no gas leaks. 9. Switch the appliance off and then back on again. 10. To set the maximum heating power, first make sure that there are no D.H.W taps open. Then open the parameters menu and adjust parameter 11 from 99 to the required value according to the PressurePower correlation diagrams. It is good practice to regulate the maximum power of the appliance in line with the energy requirements of the system. If possible, do not set this value at more than 80% of the adjustment range.
P 11
S
33
REGULATION INSTRUCTIONS
P 12
S
6. Use buttons + and - to modify the value of the parameter within the prescribed limits 00 = minimum pressure set at the gas valve. 99 = maximum allowed pressure of the model installed. The default value is 50. 7. Press and release button S to confirm. The parameter number (12) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
P 13
S
It keeps 3 way valve in D.H.W. production position, for a period equals to D.H.W. pump overrun, so that plate exchanger is kept hot. 6. Use buttons + and - to modify the value of the parameter: 00 = off 01 = on (default = 120) 7. Press and release button S to confirm. The parameter number (13) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
00
S
PARAMETER 15 ZONED SYSTEM 6. If the system is fitted with zone valves, set the parameter at 01. If a remote control is installed, an extra interface board must be installed to control the zone valves. Then set the parameter at 01. 7. Press and release button S to confirm. The parameter number (15) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative.
P 15
S
P 16
S
6. If a telephone interface is installed, enable the board by setting parameter 16 at 01; 7. Press and release button S to confirm. The parameter number (16) will appear on the display. 8. Switch off the appliance and switch it back on again to render the new parameter operative. N.B.: The connection of the telephone interface to contact TA of the terminal board must be wired in parallel with the remote control using two non-polarised conductors.
34
REGULATION INSTRUCTIONS
m3/h kg/h
(G20 - G30/31)
28 26 24 22 20 18 16 14 12 10 8 6 4 2 0 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 Gas pressure in m bar
Natural Gas
Output in kW
L.P.G. (G30/G31)
35
MAINTENANCE INSTRUCTIONS
11 6 8
The conversion of a boiler from burning natural gas to LPG, or vice versa, must be carried out exclusively by professionally qualified personnel, registered in accordance with current legislation. Check that the gas supply pipe is suitable for the new fuel type.
Conversion is performed as follows (see fig.1): 1. turn off the main power switch; 2. close the gas cock;
LEGEND: 1. GAS VALVE 2. STABILISER 3. INLET PRESSURE POINT 4. OUTLET PRESSURE POINT 5. GAS PIPE 6. BURNER MANIFOLD 7. RAMP GAS BURNER 8. INJECTORS 9. IGNITION ELECTRODES 10. FLAME IONISATION ELECTRODES 11. SCREW
3. substitute the jets on the main burner as follows: undo the gas pipe (5 fig.1) from the burner manifold using a size 24 spanner, separate the burner manifold (6) from the burner ramps (7) by undoing the 2 screw (11); 4. fit new jets to 8 (see Technical data tables 5.4 , Main burner jets) the burner suitable for the type of gas the boiler will run on using a no. 7 spanner. The jets must be fitted with new gaskets; 5. reassemble the entire burner unit. Use the soapy water method to check for gas leaks each time gas connections are dismantled and reassembled; 6. select the new gas type by changing parameter no.2 (see Parameters table 5.1); 7. to convert the appliance from L.P.G. to Natural Gas proceed with the min. and max. gas pressure adjustment; 8. to convert the appliance from Natural Gas to L.P.G. proceed as follows: screw the gas valve stabiliser 2 completely and measure the gas valve inlet pressure 3 with burner ON; adjust the system pressure regulator according to the Gas Data Table 5.4 (Nominal Supply pressure). In case of G 30 G31 mix, adjust the inlet pressure according to G31 pressure data. 9. replace the gas setting plate that indicates the type of gas and nominal pressure for the boiler. When converting the boiler to work with a different type of gas, remove the existing plate and replace it with the new one supplied in the conversion kit.
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MAINTENANCE INSTRUCTIONS
37
MAINTENANCE INSTRUCTIONS
Left and right side panel: Remove the fixing screws at the front and lower edge of the side panel to remove (fig. 2). Grasp the bottom of the panel, move it sideways and then upwards to remove it. Fig. 1 To access the electrical connections of the control panel, proceed as follows: Remove the front panel (see fig. 1 and fig. 2). Grasp the left and right control panel support brackets and pull them outwards, at the same time rotating the panel downwards. Unscrew the four fixing screws and remove the panel back piece.
3 1
2 2
Fig. 2
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MAINTENANCE INSTRUCTIONS
Switch the system to WINTER mode and ignite the boiler. Switch off the power supply to the boiler. Wait for the boiler to cool down. Connect a hosepipe to the system drain point and locate the other end of the hose in a suitable drainage system. Open the system drain valve (see fig. 1). Open the air vents on the radiators, starting with the highest and moving down the system to the lowest. When the system has been drained, close the radiator breather valves and the drain valve.
If only the boiler needs to be drained, close the flow/return isolating valves on the heating circuit and open the drain valve located at the bottom of the boiler on the pump manifold (see fig. 1); Fig. 1
Close the mains water supply valve. Open all the hot and cold water taps.
On completion, close all the previously opened taps.
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MAINTENANCE INSTRUCTIONS
CVI-M VK 4105 G
blue brown
Telephone control
brown
blue
orange
red
brown
blue
M5
M9
black
black
M7
black
white-black
red-black
orange
orange
orange
orange
black
blue
black
brown
brown
brown
black blue
blue brown
blue
black
brown
blue
M10
M1
M2
M6
M4
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MAINTENANCE INSTRUCTIONS
switch off the power supply at the main switch. remove the front case panel of the boiler. slacken the screws and remove plate A (see fig.1). remove jumper TA -TA from the terminal board B; connect the room thermostat/chronostat wires;
When the wires have been connected, place plate A" back to position and then the front case panel.
M1 1
Ta Ta Se Se
B A
Fig. 1
switch off the power supply at the main switch. remove the front case panel of the boiler. slacken the screws and remove plate A (see fig.1). connect the outside temperature sensor on contacts marked as SE-SE on the terminal board B ;
When the wires have been connected, place plate A" back to position and then the front case panel.
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MAINTENANCE INSTRUCTIONS
Connecting the remote controller and the outside temperature sensor (option)
Connect the wires to the terminal board inside the instrument panel as follows: a. switch off the power supply at the main switch. b. remove the front case panel of the boiler. c. slacken the screws and remove plate A (see fig.1). d. remove jumper TA-TA from the terminal board B; e. connect the remote controller wires.
Ta Ta Se Se
Outside temperature sensor (option)
B A
L
When the wires have been connected, place plate A" back to position and then the front case panel.
Fig. 1
Ta Ta Se Se
B A
L
When the wires have been connected, place plate A" back to position and then the front case panel.
Fig. 2
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MAINTENANCE INSTRUCTIONS
Terminal block
43
Zone valve management + option remote controller board
Telephone control
MAINTENANCE INSTRUCTIONS
44
Terminal block
REMOTE "OPEN THERM"
MAINTENANCE INSTRUCTIONS
In case of remote controller + outdoor temperature sensor installation, the climatic compensation curve is set by the remote itself (see remote control installation and operating manual). In case of outdoor temperature sensor only installation, the climatic compensation curve is set using the central heating control knob. As the knob (fig. 2) is rotated, the numbers corresponding to the curve shown in figure 1 are displayed.
The factors governing the correction is reported in figure 1. The selection of the compensation curve is determined by the maximum delivery temperature Tm and the minimum outdoor temperature Te.
N.B. The y-axis values of the delivery temperature Tm refer to standard 80-30 C appliances or 40-25 C floormounted appliances. The type of appliance can be programmed using parameter 3 (see 5.1 Parameter programming).
OUTDOOR SENSOR DELIVERY TEMPERATURE CORRECTION AS A FUNCTION OF OUTSIDE TEMPERATURE WITH RESPECT TO THE POSITION OF THE HEATING TEMPERATURE CONTROL SET BY THE USER
Tm
40 MAX 80 75 70 65 35 60 55 50 30 45 40 35 25 MIN 30
4 3 2 1 0
Te (C)
27 26 25 24 23 22 21 20 19 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 -1 -2 -3 -4 -5 -6 -7 -8 -9 -10 -11 -12 -13 -14 -15
Fig. 1
Te = Outdoor temperature
Tm = delivery temperature
Fig. 2
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MAINTENANCE INSTRUCTIONS
6.6 Troubleshooting
ERROR CODE PROBLEM POSSIBLE CAUSE WITH NO IGNITION a. NO GAS. b. IGNITION ELECTRODE BROKEN OR EARTHED. c. GAS VALVE MALFUNCTION REMEDY
f.
f.
IONISATION
E02
i. j. k.
OF i.
j.
H20
E05
E12
INSUFFICIENT WATER PRESSURE IN THE SYSTEM (STOPS AT 0.3 BAR). WATER PRESSURE SWITCH CABLE DISCONNECTED. m. WATER PRESSURE SWITCH MALFUNCTION. n. SENSOR MALFUNCTION OR OUT OF CALIBRATION (RESISTANCE VALUE 10 kOhms AT 25 C). o. SENSOR CABLE DISCONNECTED OR WET. p. SENSOR MALFUNCTION OR INCORRECT (RESISTANCE VALUE 10 kOhms AT 25 C). q. SENSOR CABLE DISCONNECTED OR WET.
E14
r. t.
E22
SWITCH OUT OF ORDER INLET OR OUTLET FLUE GAS OBSTRUCTED SWITCH CABLE NOT STABLE LOSS OF MICROPROCESSOR MEMORY.
THE ELECTRICAL CONNECTION ; r. REPLACE PART DUCTS s. CHECK FLUE GAS DUCTS
q. CHECK
E35
v. IONISATION ELECTRODE MALFUNCTION v. CLEAN IT OR REPLACE PART w. IONISATION ELECTRODE CABLE MALFUNCTION w. REPLACE PART x. PRINTED CIRCUIT BOARD MALFUNCTION x. REPLACE PART
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MAINTENANCE INSTRUCTIONS
6.7 Diagnostics
Error codes:
E01 Ionisation Lock Out E02 Safety Thermostat Tripped H2O Low Water Pressure Alarm E05 Heating Sensor Malfunction E12 D.H.W Storage Cylinder Sensor Malfunction E14 Air Pressure Switch Tripped E22 Parameter Programming Request E35 Flame Detection Malfunction
Function codes :
Code Function Description Pressing the service button for 7 seconds activates the Flue test function. Pressing the boiler off button deactivates the function. The Flue test function operates the boiler at the maximum heating pressure for 15 minutes without any modulation. The function is useful for combustion testing. The function is activated when the heating sensor senses a temperature of 5 C. The boiler operates at minimum gas pressure with the 3-way diverter valve in the winter position. The function is deactivated when the temperature detected by the sensor reaches 30C. The function is activated when the sensor senses a temperature of 4C. The boiler operates at minimum gas pressure. The 3-way diverter valve closes in the summer position and heats the D.H.W. circuit. The function is deactivated when the D.H.W. storage cylinder sensor detects a temperature of 8C or when heating sensor detect a temperature in the heating circuit of 30C. Function active for storage boilers only. It comes into operation every 7 days. It brings the hot water temperature of the storage cylinder up to 60C whatever temperature value is set for hot water. Function active when the remote control connected is not compatible with the printed circuit board .
07
08
13
28
31
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MAINTENANCE INSTRUCTIONS
20049LA 20076LA 21035LA 24052LA 35007LA 35009LA 36074LA 37016LA 58023LP 59001LA 59015LA 73507LA 73516LA 76677LA 86014LA 86027LA 88018LA 95019LA 96012LA 96018LA 96032LA 96037LA 96058LA
CYLINDER 8 LT. STAINLESS STEEL 14-PLATE D.H.W HEAT EXCHANGER GAS BURNER 11 R. 1,30 NATURAL GAS PUMP UPS 15-50 IGNITION ELECTRODE IONISATION ELECTRODE GAS VALVE EXHAUST FAN MAIN HEAT EXCHANGER AIR PRESSURE SWITCH WATER PRESSURE SWITCH 1/8" IMMERSED WHITE SENSOR HEATING SENSOR PRINTED CIRCUIT BOARD BMBC w/DISPLAY DIGITECH - SM20019 WATER PRESSURE GAUGE SAFETY THERMOSTAT 90 C TRANSFORMER 10Hz 230VAC EXPANSION VESSEL 8 L AUTOMATIC AIR VENT VALVE 3/8" NO-RETURN VALVE DIVERTER VALVE SAFETY VALVE 1/2" 7 bar 3 BAR PRESSURE RELIEF VALVE -HTG CIRC.
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MAINTENANCE INSTRUCTIONS
MULTIPLEX unit
43150LA 43003LA 43139LA 96018LA 33027LA 43150LA 20040LA 83546LP 61004LP 64066LA 54022LA 89116NA 89116NA 64126LA 43135LA 64069LA 89122NA 43145LA 96032LA
43002LA 89134NA 43139LA 54022LA 64124LA 43276LA 54032LA 64123LA 43248LA 43150LA 26133LA
43150LA 43150LA 64128LA 54022LA 54022LA 43150LA 96058LA 43159LA 43150LA 28253LA 59015LA
54032LA
26134LA 28253LA 26127LA 33030LA 59015LA 73507LA 86014LA 96039LA 20046LA 41016LA 43002LA 43003LA 43135LA 43139LA 43145LA 43150LA 43151LA 43159LA 43248LA 43276LA 54022LA 54032LA 61004LP 64066LA 64068LA 64075LA 64106LA 64123LA 64124LA 64126LA 64127LA 67038LA 89116NA 89122NA 89134NA 96032LA 96034LA
D.H.W. OUTLET CONNECTION INSTANTANEOUS MOD. COLD WATER HEATING FLOW CONNECTION PUMP MANIFOLD SENSOR HOLDER PUMP CONNECTION BODY M.PLEX WATER PRESSURE SWITCH PC 5411 - BRASS D.H.W-HEATING SENSOR 1/8" WHITE WATER PRESSURE GAUGE M3A-ABS 40 0-4 PB120417 3 BAR PRESSURE RELIEF VALVE PLATE EXCHANGER 24 PLATES FLOWSWITCH FILTER WASHER D.18.5x10.2x2 1/2" AFM34 WASHER D.15x8x2 3/8" AFM34 3 WAY VALVE WASHER PLATE EXCHANGER O-RING 3 WAY VALVE MOTOR O-RING MULTIPLEX SEAL O-RING BY PASS O-RING WASHER EPDM 80 SH M.PLEX 16x24x2,5 OR 4081 EPDM Di18,68x3,53 - OR4081E OR EPDM 17,00x4 - OR17,00x4 FIXING CLIP FIXING CLIP STAINLESS STEEL FLOWSWITCH PISTON FLOWSWITCH CAP MULTIPLEX 3 WAY VALVE UPPER SECTION FOR ISTANTANEOUS MODELS BY-PASS MULTIPLEX ZYTEL 70G30 BY-PASS BUSH IN NYLON 66 PUMP MANIFOLD CONNECTION BEND PUMP CONNECTION SECTION M.PLEX 2006 3 WAY VALVE BOTTOM SECTION M.PLEX 2006 ZYTEL FLOWSWITCH GROUP FOR ISTANTANEOUS FLOW LIMITER GALVANISED SCREW 5x16 T.C. 3-LOBE CROSSHEAD DIN 7687 GALVANISED SCREW 5x13 T.C. 3-LOBE CROSSHEAD DIN 7687 SCREW 5x14 FOR PLATE HEAT EXCHANGER 3 WAY VALVE C/MOLEX ATV 03 MULTIPLEX 3 WAY VALVE MOTOR MULTIPLEX
GRUPPO MULTIPLEX
49
RADIANT BRUCIATORI s.p.a. Via Pantanelli, 164/166 - 61025 Loc. Montelabbate (PU) Tel. +39 0721 9079.1 fax. +39 0721 9079279 e-mail: tecnico@radiant Internet: http://www.radiant.it
THE TECHNICAL DATA AND MEASUREMENTS ARE PROVIDED FOR INFORMATION PURPOSES ONLY AND ARE NOT BINDING. THE COMPANY RESERVES THE RIGHT TO APPLY VARIATIONS WITHOUT PRIOR NOTIFICATION. NEITHER WILL THE COMPANY BE HELD RESPONSIBLE FOR ANY INACCURACIES IN THIS HANDBOOK DERIVING FROM PRINTING OR TRANSLATION ERRORS. E+OEALL RIGHTS RESERVED. NO PART OF THIS DOCUMENT MAY BE REPRODUCED, MEMORISED IN ANY FILING SYSTEMS OR TRANSMITTED IN ANY FORM WHATSOEVER, INCLUDING ELECTRONIC, MECHANICAL, PHOTOCOPIES, RECORDINGS OR ANY OTHER MEANS WITHOUT THE COMPANYS PRIOR WRITTEN APPROVAL.