Casing Cementation Equipment

Float Equipment g Plugs g Cementing Casing Centralizers g Tools Stage Inflatable Casing Packers Extended Reach Casing Equipment Swellable Casing Packers Liner Equipment

Quality Q y Control/Assurance Program g

Adherence to ISO 9001:2000 standards for design g criteria, manufacturing procedures, product and material tracking, inspection procedures, design validation and customer satisfaction. Valid API Specifications or recommendations.
API Casing Specification 5CT API RP 10F Float Equipment recommended practices for testing API specification 10D for casing centralizers

Overview of Products Manufactured by Davis-lynch, LLC

Cementing Float Equipment Inner-string Cementing Float E i Equipment Anti-rotation Float Equipment and Cementing Plugs Conductor Casing Hangers and Landing Rings (offshore markets) k ) Specialty extended reach casing equipment Casing hardware inclusive of: Centralizers, Turbolizers, Rigid Centralizers, Stop Collars, and Cement Baskets Mechanical and Hydraulic Opening Stage Cementing Collars Combination Packer Stage Cementing Collars Integral Casing Packers Casing Fill and Circulate Circ late Tools

Conventional Type Cementing Shoes Sh

Type 500 Fl T Float t Shoes Sh Type 501 Down Jet Float Shoes T Type 501DV D Double bl V Valve l D Down J Jet Fl Float Sh Shoes Type S Set Shoes Ribbed Down-Jet Float Shoe Needle Nose Float Shoes Eccentric-nose Float Shoes Ream Master Float Shoes

Type 500 Float Shoe

Rounded design of concrete nose assists in guiding string to bottom Concrete internals with single PVTS spring assisted back-pressure valve PVTS valve tested to exceed API-RP 10F for category III-C Valve comprised on mostly non-metallic non metallic internals y drilled out with all bit types yp including g Safely PDC bits Typically used on intermediate and production d ti casings, i at t times ti on surface f casings Type 500-PVTS

Type 501 Down Jet Float Shoe

Same features/benefits as Type 500 Float Shoe Additional benefits include drilled and angled down-jet down jet ports that promote even distribution of fluid exiting the shoe Added assurances that string will not become plugged and assist to prevent channeling of cement exiting the shoe

Type 501DV Double Valve Down Jet Float Shoe

Same features and benefits as the Type 501 shoe with additional back-pressure back pressure valve

Type S Set Shoe

Shoe with special drillable lug nose Predominate application is for liners Lug nose contact with formation assists in preventing casing rotation when releasing from liners with the work string Same PVTS valve internals

Ribbed Down Jet Float Shoe

Stand-off ribs incorporated into the shoe Built il to specification ifi i Same PVTS valve internal(s) Also available in a float collar configuration

Needle Nose Float Shoe

An aid to run casing in adverse conditions Tapered nose for leading edge of casing string t i allows ll f effective for ff ti running i th through h tight spots, irregular well bores, previous casings that have been damaged etc. Incorporates down-jet ports. Nose available in aluminum or non-metallic material t i l

Eccentric Nose Float Shoe

An aid to run casing g in adverse conditions with off-center nose piece. Tapered nose for leading edge of casing string allows for effective running through tight spots, irregular well bores, previous casings that have been damaged etc. Incorporates down-jet ports. non-metallic metallic Nose available in aluminum or non material

Ream Master Shoe

Milled Mill d ribs ib f for maximum i strength. t th Non-aggressive hard-banding applied to leading and trailing shallow-angled profiles of ribs ensure that the shoe will not make new hole. hole Optimized Rib width provides full stand-off with good flow area between ribs. Can be supplied pp as a Guide Shoe ( (no valves), ), or with one or multiple back-pressure valves. Cast Aluminum nose material standard, easily drilled out due to numerous break points (jets) and shorter design. Optional composite nose material is even easier to drill out with only a 20% reduction in overall strength. Center hole in nose is designed to prevent drop balls from potentiall sealing off thereby potentially thereb reducing red cing flow flo area. area Can be rotated and/or reciprocated as desired. Available in 3-1/2 through 20 casing sizes, with customizable rib OD ODs s.

Conventional Type Float Collars

Type 700 Float Collar Type 700 00 LAP/N A / Float l C Collar ll Type yp LAP/N Top p and Bottom plug p g Type 713-MP Multi-Purpose AutoFill Float Collar

Type 700 Float Collar

Flat concrete surface for landing and sealing cementing plugs Concrete internals with single PVTS spring assisted back-pressure valve PVTS valve tested to exceed API-RP 10F for category III-C Valve comprised on mostly non-metallic non metallic internals y drilled out with all bit types yp including g Safely PDC bits Typically used on intermediate and production casings, i at t times ti on surface f casings i

Type 700 LAP/N Float Collar

Same features/applications as Type 700 Float Collar Additional benefit of having an insert molded ld d into i t collar ll to t receive i lockl k down/anti-rotation plugs Typically used when PDC bits will be employed for drill out Designed for plugs to latch-down so that plug l separation ti is i prevented t d when h casing i pressure is released.

Type LAP/N Top and Bottom Plugs

Plugs lock against rotation inside type 700 LAP/N collar during drill out. Plugs lock against upward movement to prevent them from being unseated while being drilled out, Typically application for PDC drill out.

Type 713-MP Multi-Purpose A t Fill Float AutoFill Fl t Collar C ll

Reduces surge pressures while running casing or liner in tight holes. Casing fills automatically while running. Reliable double-valve flapper design with large inlet. Flappers protected from debris while running in hole, not exposed to flow until after conversion Adjustable conversion pressure from 300 psi to 900 psi. psi Drop ball-seat size is adjustable from 1.50 to 4.50 OD drop balls.

Inner-string Cementing Equipment

Type 700 T Tag-in float collar Type 501 DVT Double Valve Tag-in Float Shoe Type B-122 C Tag-in Adapter

Type 700 T Tag-in Float Collar

Typically used for large diameter surface casing applications Receiver built into collar that receives adapter on the bottom of drill pipe inner-string Adapter seals into collar with weight set down on collar Reduced displacement volumes of drill pipe versus casing Reduces risk of cement contamination Allows for lead cement to be pumped until surface f returns are seen, then h tail il Eliminates requirement for handling large diameter cementing heads and plugs or drilling out large diameter plugs.
InnerString-Hanger.exe

Type 501DVT Double Valve T i Float Tag-in Fl t Shoe Sh

Same application benefits as type 700 T Tag-in collar Configuration with receiver for adapter incorporated into shoe Double PVTS valve assembly for redundancy to assure cement is retained in the annulus

HPHT Float Equipment

Available in sizes 2-7/8 tubing thru 7-5/8 casing Erosion-resistant coating for heavy drilling fluids Back-pressure rating to 10,000 psi Drillable with mill-tooth rock bit, some success with PDC bits

DAVIS FLOTATION PACKAGE FOR EXTENDED REACH WELLS

Casing Hardware
Hinged non-welded Centralizers Hinged non-welded Turbolizers Slip-on close tolerance Centralizers Cement Baskets p Collars Stop Solid Body Rigid Centralizers

Bottom portion of casing is run dry (not filled with fluid), with Davis Fl t ti Collar Flotation C ll installed i t ll d at t desired d i d depth. Casing above the DFC is filled with drilling g fluid as casing g run continues to desired depth.

Casing pressure is increased until the opening sleeve shifts down to permit fluid and air to swap. After a fluid stabilization period, the casing is filled with drilling fluid.

Bottom cementing plug or Indicator plug is launched ahead of cement. cement After landing on the bottom sleeve, it pushes both DFC sleeves ahead of the cement to the float collar below.

Bottom cementing plug and sleeves land and seal on the float collar. collar Bottom cementing plug ruptures, and cement is pumped through and out of the float equipment.

Top cementing plug seals and locks on bottom cementing plug/DFC assembly at the float collar.

Hinged g Non-Welded Centralizers

Designed to meet or exceed performance requirements of API Spec 10D for starting and restoring forces y p provides bow spring p g Davis only centralizers to the API spec-No economy line Unique interlocking adjoinment between end collar and bow spring Multiple p bow heights g available to meet all hole size requirements End collar hinges folded inward to reduce risk i k of f collar ll stretch t t h

Slip-On Close Tolerance C t li Centralizers

Meet or exceed API spec 10D Run in close tolerance applications pp mainly on liners Can be run in clearances as small as 7/8 over casing OD Can be run with set screws incorporated or between stop devices for rotation

Cement Baskets
Simple, economical annular pack pack-off off Commonly used in cementing applications multi-stage

Available for all casing sizes Overlapping steel petals allow for cement flow-by from below, but help prevent cement from falling from above

Solid Body y Rigid g Centralizers

Centralization through positive or rigid centralization Aid for mud wash and removal of gelled mud g for Generates turbulence around casing bonding of cement Can be made from steel or aluminum

Spiromizers
Solid-Body Cast Steel Centralizer, no welding. welding High-strength alloy steel Spiral ribs generate turbulence around casing for bonding of cement Self-cleaning cleaning blade design Self Aid for mud wash and removal of gelled mud Maximized fluid flow Resistance to wear and abrasion

Stop p Collars
Hinged friction type with bolt assembly y suitable for most applications Slip-On set screw type for premium i applications li ti when h enhanced holding forces are required

CentraLaser Centralizers
Rugged Non-weld One-Piece Centralizer Cut C out of f seamless l pipe i with i h a laser l Run in close tolerance applications mainly on liners Can be run in clearances as small as 3/8 over casing OD Can be anchored to casing with epoxy C Can be b anchored h d to t casing i with ith SprayS metal stop devices

CentraLaser Manufacturing

CentraLaser Centralizers w/ W S WearSox

Spray-metal Spray metal is extremely durable, 75 75100kips shear force Spray-metal is applied with low temperature (less than 300F) so no modification of properties. Rib Ribs in i between b t bows b ensure Centralizers are pulled into the hole minimizing drag. Bands above and below centralizer help prevent the end collar dragging on wellbore. wellbore

Multi-Stage Cementing E i Equipment/Inflatable /I fl bl Packers P k

Type 778-MC Mechanical Opening Stage Cementing Collar Type 777-HY Hydraulic Opening Stage Cementing Collar Type 778-100 Packer Stage Cementing Collar Type 100 Integral Casing Packers

Type 778-MC Mechanical Opening Stage g Collar Cementing

Available for all casing sizes from 2 7/8 through 20 Available for two or cementing applications three stage

Only one internal connection that effects a metal to metal seal and engages a back-up elastomer seal Single entry port for installing shear pins Seals providing internal and external integrity are housed in the tool body and remain stationary throughout operation of the tool

Type 778-MC Mechanical Opening Stage Cementing Collar Collar-Open Open Position

Tool opened with a free fall opening devices dropped from surface 4-1 ports for flow area through sizes 4 -5 6-1 6 1 1/8 ports t for f flow fl area through th h sizes 7-13 3/8 10-1 1/8 p ports for sizes 16 and larger

Type 778-MC Mechanical Opening Stage g Collar-Closed Position Cementing

Closed with displacement plug Closing sleeve held closed with internal lock ring g Sleeves lock against rotation for easy drill out Minimal amounts of rubber and aluminum are materials encountered during drill out

Type 777-HY Hydraulic Opening Stage g Collar Cementing

Typical for applications in deviated wells greater than 30 degrees Additional applications for liners and deeper stage collar setting depths yp 778-MC stage g Same features as Type collar for closing, drill out, and integrity

Type 777-HY Hydraulic Opening Stage Cementing Collar-Open Collar Open Position
Differential area on opening sleeve allows for tool to be opened hydraulically with pressure alone-no alone no device required yp 778-MC Same flow areas as Type

Type 777-HY Hydraulic Opening Stage g Collar-Closed Position Cementing

Closed with displacement plug Closing sleeve held closed with internal lock ring Sleeves lock against rotation for easy drill out Minimal Mi i l amounts t of f rubber bb and d aluminum are materials encountered during drill out

Type 100 Integral Casing Packers

Available A il bl in i sizes i 3 thru th 22 Inflation valves are functioned by differential pressure Controls C t l wellbore llb migration i ti of f gas and d fluid fl id Prevents unwanted water intrusion Zonal Z l Isolation I l ti Used in conjunction with stage cementing collars for multi-stage g cementing g applications pp

Type 778-100 Packer Stage g Collar Cementing

Combination Inflatable Packer/stage collar in a single unit Keeps hydrostatic head of second stage cement off of first stage cement Keeps K h d t ti head hydrostatic h d of f second d stage t cement t off ff of pressure sensitive zones below Used on applications pp to isolate p pre-drilled or slotted casing below from cement Selective placement of cement across widely separated zones of interest Isolates cement from gas migration and prevents problems with annular gas Available A il bl with ith 3, 3 7, 7 & 10 foot f t seal l lengths l th

Type 778-100 Packer Stage Cementing Collar Inflating Packer

P Packer k i is i fl t d inflated when h opening/inflation device is seated f free f ll fall

Does not require landing first stage cementing plug Inflation mechanism is not sensitive to first stage t cementing/displacement ti /di l t pressures Suitable for most applications up to 35 degrees dev a o deviation

Type 778-100 Packer Stage g Collar Cementing Cementing Ports Opened

Additional pressure applied to inflate/opening device opens cementing ports Substantial flow through area similar to stage collars after opening tool for circulating

Type 778-100 Packer Stage Cementing Collar Cementing Ports Closed

Closed with displacement plug same as stage collar ll Same drill out features as stage collar

OPERATIONAL FEATURES/BENEFITS OF FAC TOOL Ability to check that float equipment is functioning correctly immediately after making up into casing string. Time savings g realized by y filling g each casing gj joint as it is run vs. shutting g down to fill casing with mud hose. Reduces the risk of stuck casing by eliminating down-time to fill casing Ability to immediately circulate casing by engaging element creates a safer working environment by eliminating the need to install a pump-in swage. Also allows for immediate well control by circulating heavier fluids as needed. For applications where self-filling float equipment is used, it allows for control of mud that might otherwise spill over the open casing necessitating cleanup. p

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