GAS-FIRED BOILER

Boiler Manual

M. BOILER PIPING DETAILS

Piping Symbol Legend

circulator (w/ isolation flanges) circulator w/ integral flow check) diff. pressure bypass gate valve globe valve ball valve pressure gauge swing-check valve flow-check valve spring-loaded check valve hose bib / boiler drain pressure relief valve thermostatic radiator valve TRV (straight) thermostatic radiator valve TRV (angle) 4-way motorized mixing valve anti-scald rated mixing valve pressure reducing valve

3-way motorized mixing valve

Munchkin heater

backflow preventer

float -type air vent union

circuit setter manual 3-way valve

heat exchanger zone valve

air separator

vacuum breaker

Super Stor indirect DHW tank

diaphragm-type expansion tank radiant manifold

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GAS-FIRED BOILER

Boiler Manual

Standard Munchkin boiler Preferred piping (zoning with valves) Space heating mode

Drawing 2A

zone valves

make-up water

P2
closely spaced tees differential pressure bypass valve

purging valves

V1
OFF

anti-scald mixing valve cold water

P1

T/P

Munchkin boiler

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler is 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees.

NOTE: For Vision piping applications, refer to the Vision Installation Piping Diagrams.
22

GAS-FIRED BOILER

Boiler Manual

Standard Munchkin boiler Preferred piping (zoning with valves) Domestic water heating mode

Drawing 2B

zone valves
OFF OFF OFF OFF

make-up water

P2
closely spaced tees differential pressure bypass valve

purging valves

V1
anti-scald mixing valve cold water

P1

T/P

Munchkin boiler

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler is 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees.

NOTE: For Vision piping applications, refer to the Vision Installation Piping Diagrams.
23

GAS-FIRED BOILER

Boiler Manual

Standard Munchkin boiler Preferred piping (zoning with circulators) Space heating mode
space heating zone circuit

Drawing 2C

zone circulators make-up water

closely spaced tees

purging valves anti-scald mixing valve

P2

cold water

P1

T/P

Munchkin boiler

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

NOTE: For Vision piping applications, refer to the Vision Installation Piping Diagrams.
24

GAS-FIRED BOILER

Boiler Manual

Standard Munchkin boiler Preferred piping (zoning with circulators) Domestic water heating mode
space heating zone circuit

Drawing 2D

zone circulators make-up water

closely spaced tees

purging valves anti-scald mixing valve

P2

cold water

P1

T/P

Munchkin boiler

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

NOTE: For Vision piping applications, refer to the Vision Installation Piping Diagrams.
25

GAS-FIRED BOILER

Boiler Manual

Standard Munchkin boiler Preferred piping (multiple boilers / zoning with circulators) Space heating mode
space heating zone circuit

Drawing 2E

zone circulators make-up water

closely spaced tees

purging valves anti-scald mixing valve cold water

P2 PB1 PB2

T/P

T/P

Munchkin boiler

Munchkin boiler

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

NOTE: For Vision piping applications, refer to the Vision Installation Piping Diagrams.
26

GAS-FIRED BOILER

Boiler Manual

Standard Munchkin boiler Preferred piping (multiple boilers / zoning with circulators) Domestic water heating mode
space heating zone circuit

Drawing 2F

zone circulators make-up water

closely spaced tees

purging valves anti-scald mixing valve cold water

P2 PB1 PB2

T/P

T/P

Munchkin boiler

Munchkin boiler

Super Stor indirect DHW tank

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges. The alternative is standard flanges with full port ball valves. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

NOTE: For Vision piping applications, refer to the Vision Installation Piping Diagrams.
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GAS-FIRED BOILER

Boiler Manual

D. BOILER PIPING DETAILS WITH THE VISION I SYSTEM

Munchkin VISION 1 system (zoning with valves) Space heating mode

Drawing 3A

high limit safety make-up water purge

zone valves

anti-scald mixing valve cold water

purge

differential pressure bypass valve

P1
DHW temperature sensor outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin boiler

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself.

29

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system (zoning with valves) Domestic water heating mode

Drawing 3B

make-up water purge

high limit safety OFF

zone valves

anti-scald mixing valve cold water OFF DHW temperature sensor

purge

differential pressure bypass valve

P1

outdoor temperature sensor

T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin boiler

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself.

30

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system (zoning with valves) Space heating mode (w/ submixing)
3-way (manually-set) mixing valve vent air handler

Drawing 3C

low temperature manifold station

high limit safety

make-up water purge differential pressure bypass valve

purge

balancing valve

cold water

anti-scald mixing valve

DHW temperature sensor

P1

outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin boiler

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust differential pressure bypass valve to eliminate any flow velocity noise when zone with highest pressure drop operates by itself. Adjust 3-way manually-set mixing valve to yield proper supply temperature to lower temperature load.

31

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system (zoning with circulators) Space heating mode

Drawing 4A

make-up water zone circulators high limit safety make-up water purge closely spaced tees
purge

anti-scald mixing valve cold water

DHW temperature sensor

P1
outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin boiler

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

32

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system (zoning with circulators) Domestic water heating mode

Drawing 4B

OFF

OFF

OFF

zone circulators

high limit safety make-up water purge closely spaced tees

anti-scald mixing valve cold water

OFF

DHW temperature sensor

purge

P1

outdoor temperature sensor

T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin boiler

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown.

33

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system (zoning with circulators) Space heating mode (w/ submixing)
3-way (manually-set) mixing valve vent air handler

Drawing 4C

high limit safety

low temperature manifold station

make-up water purge balancing valve

anti-scald mixing valve cold water

DHW temperature sensor

purge

P1

outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin boiler

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust 3-way manually-set mixing valve to yield proper supply temperature to lower temperature load.

34

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system Drawing 4E (zoning with circulators) Space heating mode (3 fully reset supply temperatures)
vent medium temperature manifold station

air handler (higher temp.) vent

high limit safety

make-up water purge low temperature manifold station

purge

balancing valves 3-way (manually-set) mixing valve

anti-scald mixing valve cold water

DHW temp. sensor

P1

outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin boiler

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Do not use valve actuators on manifolds supplied by manually-set 3-way mixing valves. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust 3-way manually-set mixing valve to yield proper supply temperature to lower temperature load.

35

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system Drawing 4F (zoning with circulators) Space heating mode (3 different supply temperatures)
vent 3-way manually-set mixing valve

air handler (higher temp.) vent low temperature manifold station high limit safety variable speed injection mixing

make-up water purge

purge

balancing valves

medium temperature manifold station

cold water

anti-scald mixing valve purge

DHW temp. sensor

P1

outdoor temperature sensor

OFF
T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin boiler

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Follow all instructions for installation of injection mixing system. A purging valve may be used in lieu of the ball valve / hose bib combination shown. Adjust 3-way manually-set mixing valve to yield proper supply temperature to lower temperature load.

36

GAS-FIRED BOILER

Boiler Manual

Munchkin VISION 1 system

Drawing 4G

Multiple high temperature priority loads controlled with zone valves

high temperature loads

low temperature loads

air handler
OFF OFF OFF

make-up water

zone circulators

air handler

high limit safety

closely spaced tees purge

multi-zone relay center

anti-scald mixing valve

purge

OFF

P1

outdoor temperature sensor

T/P

P2
differential pressure bypass valve Super Stor indirect DHW tank thermal trap (w/ drain plug) purge

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. High temperature loads cannot operate simultaneously with low temperature loads. Supply water temperature to high temperature loads is not reset based on outdoor temperature. Domestic water heating is highest priority load, and controlled through priority zone of multi-zone relay center

37

GAS-FIRED BOILER

Boiler Manual

Drawing 4H Munchkin VISION 1 system Multiple high temperature priority loads controlled with zone circulators Multiple low temperature load controls with zone circulators

high temperature loads

low temperature loads

air handler

OFF

OFF

make-up water

OFF

zone circulators

air handler

high limit safety

closely spaced tees

multi-zone relay center

purge

anti-scald mixing valve

purge

OFF

P1

outdoor temperature sensor

T/P

P2
purge Super Stor indirect DHW tank thermal trap (w/ drain plug)

Munchkin heater

NOTES:
1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. This drawing is meant to show system piping concept only. Installer is responsible for all equipment & detailing required by local codes. All closely spaced tees shall be within 4 pipe diameter center to center spacing. A minimum of 6 pipe diameters of straight pipe shall be installed upstream and downstream of all closely spaced tees. The minimum pipe size for connecting a Super Stor water heater is 1 inch. The minimum pipe size for connecting a Munchkin boiler shall be 1.25 inches and 2 inches for the 399M. All pumps are shown with isolation flanges and integral flow check valves. The alternative is standard flanges with full port ball valves and a separate flow check valve. The anti-scald mixing valve is recommended if the DHW temperature is set above the factory setting of 119F. Install a minimum of 12 diameters of straight pipe upstream of all circulators. A purging valve may be used in lieu of the ball valve / hose bib combination shown. High temperature loads cannot operate simultaneously with low temperature loads. Supply water temperature to high temperature loads is not reset based on outdoor temperature. Domestic water heating is highest priority load, and controlled through priority zone of multi-zone relay center

38