Hindustan Institute of Technology & Science

Syllabus with Curriculum and Regulations 2008

COMPUTER AIDED DESIGN

M.E.

M.E. Computer Aided Design

M.E. Computer Aided Design

ACADEMIC REGULATIONS (M.E. M.Tech / M.B.A. / M.C.A.) 1. Vision, Mission and Objectives

To inculcate a flair for research, development and entrepreneurship.

1.1 The Vision of the Institute is To make everyone a success and no one a failure. In order to progress towards the vision, the Institute has identified itself with a mission to provide every individual with a conducive environment suitable to achieve his / her career goals, with a strong emphasis on personality development, and to offer quality education in all spheres of engineering, technology, applied sciences and management, without compromising on the quality and code of ethics. 1.2 Further, the institute always strives To train our students with the latest and the best in the rapidly changing fields of Engineering, Technology, Manage ment, Science & Humanities. To develop the students with a global outlook possessing, state of the art skills, capable of taking up challenging responsibilities in the respective fields.

2. Admission
2.1. The admission policy and procedure shall be decided from time to time by the Board of Management (BOM) of the Institute, following guidelines issued by Ministry of Human Resource Develop ment (MHRD). Government of India. The number of seats in each branch of the (M.E. / M.B.A. / M.C.A.) programme will be decided by BOM as per the directives from Ministry of Human Resource Development (MHRD), Government of India and taking into account the market demands. Some seats for Non Resident Indians and a few seats for Foreign nationals shall be made available. 2.2. The selected candidates will be admitted to the (M.E. / M.Tech / M.B.A. / M.C.A.) programme after he/she fulfills all the admission requirements set by the Institute and after payment of the prescribed fees. 2.3. Candidates for admission to the first semester of the Masters Degree Programme shall be required to have passed in an appropriate Degree Examination recognized by Hindustan University 2.4. In all matters relating to admission to the (M.E. / M.Tech / M.B.A. / M.C.A.). programme, the decision of the Institute and its interpretation given by the Chancellor of the Institute shall be final. 2.5. If at any time after admission, it is found that a candidate has not fulfilled any of the requirements stipulated by the Institute, the Institute may revoke the admission of the candidate with information to the Academic Council.

To mould our students as citizens with moral, ethical and social values so as to fulfill their obligations to the nation and the society. To promote research in the field of science, Humanities, Engineering, Technology and allied branches.

1.3 Our aims and objectives are focused on Providing world class education in engineering, technology, applied science and management. Keeping pace with the ever changing technological scenario to help our students to gain proper direction to emerge as competent professionals fully aware of their commitment to the society and nation.

M.E. Computer Aided Design

3. Structure of the programme

3.1. The programme of instruction will have the following structure i) Core courses of Engineering / Technology / Management. ii) Elective courses for specialization in areas of students choice. 3.2. The minimum durations of the programmes are as given below: Program M.E. / M.Tech M.B.A. (Full Time) M.B.A. (Part Time) M.C.A. No. of Semesters 4 4 6 6 Program M.E. / M.Tech M.B.A. (Full time / Part time) MCA

Minimum prescribed credit range 85 90 85 - 95 110 - 115

3.5. The medium of instruction, examination and the language of the project reports will be English. 4. Faculty Advisor 4.1. To help the students in planning their courses of study and for getting general advice on the academic programme, the concerned Department will assign a certain number of students to a Faculty member who will be called their Faculty Advisor. 5. Class Committee 5.1 A Class Committee consisting of the following will be constituted by the Head of the Department for each class: (i) A Chairman, who is not teaching the class. (ii) All subject teachers of the class. (iii) Two students nominated by the department in consultation with the class. The Class Committee will meet as often as necessary, but not less than three times during a semester. The functions of the Class Committee will include: (i) Addressing problems experienced by students in the classroom and the laboratories. (ii) Analyzing the performance of the students of the class after each test and finding ways and means of addressing problems, if any.

Every (M.E./ M.Tech / M.B.A. / M.C.A.) programme will have a curriculum and syllabi for the courses approved by the Academic Council. 3.3. Each course is normally assigned certain number of credits. The following norms will generally be followed in assigning credits for courses. One credit for each lecture hour per week per semester; One credit for each tutorial hour per week per semester; One credit for each laboratory practical (drawing) of three (two) hours per week per semester. One credit for 4 weeks of industrial training and One credit for 4 hours of project per week per semester 3.4. For the award of degree, a student has to earn certain minimum total number of credits specified in the curriculum of the relevant branch of study. The curriculum of the different programs shall be so designed that the minimum prescribed credits required for the award of the degree shall be within the limits specified below.

M.E. Computer Aided Design

(iii) During the meetings, the members shall express the and suggestions of the class to improve the teaching / process. 6. Grading

student opinions students learning

6.4 Raw marks will be moderated by a moderation board appointed by the Vice Chancellor of the University. The final marks will be graded using absolute grading system. The Constitution and composition of the moderation board will be dealt with separately. 7. Registration and Enrollment 7.1 Except for the first semester, registration and enrollment will be done in the beginning of the semester as per the schedule announced by the University. 7.2 A student will be eligible for enrollment only if he/she satisfies regulation 10 (maximum duration of the programme) and will be permitted to enroll if (i) he/she has cleared all dues in the Institute, Hostel & Library up to the end of the previous semester and (ii) he/she is not debarred from enrollment by a disciplinary action of the University. 7.3. Students are required to submit registration form duly filled in. 8. Registration requirement 8.1. A full time student shall not register for less than 16 credits or more than 24 credits in any 12 given semester. 8.2 If a student finds his/her load heavy in any semester, or for any other valid reason, he/she may withdraw from the courses within three weeks of the commencement of the semester with the written approval of his/her Faculty Advisor and HOD. However the student should ensure that the total number of credits registered for in any semester should enable him/her to earn the minimum number of credits per semester for the completed semesters. 9. Minimum requirement to continue the programme 9.1 For those students who have not earned the minimum required credit

6.1 A grading system as below will be adhered to. Range of Marks 95-100 85 - 94 75- 84 65-74 55-64 50-54 < 50 Letter Grade S A B C D E U I (Incomplete) 6.2 GPA & CGPA GPA is the ratio of the sum of the product of the number of credits Ci of course i and the grade points Pi earned for that course taken over all courses i registered by the student to the sum of Ci for all i . That is, Grade points 10 09 08 07 06 05 00 --

i CGPA will be calculated in a similar manner, at any semester, considering all the courses enrolled from first semester onwards.

GPA i Ci

Ci Pi

6.3. For the students with letter grades W / I in certain subjects, the same will not be included in the computation of GPA and CGPA until after those grades are converted to the regular grades S to U.

M.E. Computer Aided Design

prescribed for that particular semester examination, awarring letter to the concerned student and also to his parents regarding the shortage of this credit will be sent by the HOD after the announcement of the results of the university examinations. 10. Maximum duration of the programme The minimum and maximum period for the completion of various programs are given below. Program M.E . M,Tech M.B.A. (Full Time) M.B.A. (Part Time) M.C.A. Min. Max. No. of No. of Semesters Semesters 4 4 6 6 8 8 10 12

(Academic) to recommend to the Vice Chancellor the implementation of the decision. The student concerned may appeal to the Vice Chancellor whose decision will be final. The Dean (Academic) will report the action taken at the next meeting of the Council. 12.3. Ragging and harassment of women are strictly prohibited in the University campus and hostels. 13. Attendance 13.1. A student whose attendance is less than 75% is not eligible to appear for the end semester examination for that course. The details of all students who have attendance less than 75% will be announced by the teacher in the class. These details will be sent to the concerned HODs and Dean. 13.2. Those who have 75% or more attendance for the period other than their medical leave will be considered for condonation of shortage of attendance provided the overall attendance in the course including the period of illness does not fall below 65%. Application for condonation recommended by the Faculty Advisor, concerned faculty member and the HOD is to be submitted to the Dean who, depending on the merit of the case, may permit the student to appear for the end semester examination. A student will be eligible for this concession at most in two semesters during the entire degree programme. Application for medical leave, supported by medical certificate with endorsement by a Registered Medical Officer, should reach the HOD within seven days after returning from leave or, on or before the last instructional day of the semester, whichever is earlier. 13.3. As an incentive to those students who are involved in extra curricular activities such as representing the University in Sports and Games,

11. Temporary discontinuation 11.1. A student may be permitted by the Dean to discontinue temporarily from the programme for a semester or a longer period for reasons of ill health or other valid reasons. Normally a student will be permitted to discontinue from the programme only for a maximum duration of two semesters. 12. Discipline 12.1. Every student is required to observe discipline and decorous behavior both in-side and outside the campus and not to indulge in any activity which will tend to bring down the prestige of the University. 12.2. Any act of indiscipline of a student reported to the Dean (Academic) will be referred to a Discipline Committee so constituted. The Committee will enquire into the charges and decide on suitable punishment if the charges are substantiated. The committee will also authorize the Dean

M.E. Computer Aided Design

Cultural Festivals, and Technical Festivals, NCC/ NSS events, a relaxation of up to 10% attendance will be given subject to the condition that these students take prior approval from the officer in-charge. All such applications should be recommended by the concerned HOD and forwarded to Dean within seven instructional days after the programme/activity. 14. Assessment Procedure 14.1. The Academic Council will decide from time to time the system of tests and examinations in each subject in each semester. 14.2. For each theory course, the assessment will be done on a continuous basis as follows:
Duration of Test / Exam 1 Period 1 Period 2 Periods 3 Hours

concerned within five days after he / she missed examination, giving reasons for absence. 15.2. Permission to appear for make-up examination/periodical test will be given under exceptional circumstances such as admission to a hospital due to illness. Students should produce a medical certificate issued by a Registered Medical Practitioner certifying that he/she was admitted to hospital during the period of examination / periodical test and the same should be duly endorsed by parent/guardian and also by a medical officer of the University within 5 days. 15.3. The student will be allowed to make up at the most two out of three periodical tests and end semester examination. 16. Project evaluation 16.1. For Project work, the assessment will be done on a continuous basis as follows: Review / Exam First Review Second Review Third Review End semester Exam Weightage 10% 20% 20% 50%

Test / Exam First Periodical Test Second Periodical Test Third Periodical Test End Semester Examination

Weightage 15% 15% 20% 50%

14.3. For practical courses, the assessment will be done by the subject teachers as below: (i) Weekly assignment/Observation note book / lab records weightage 60%. (ii) End semester examination of 3 hours duration including viva weightage 40%. 15. Make up Examination/periodical Test 15.1. Students who miss the end-semester examinations / periodical test for valid reasons are eligible for make-up examination /periodical test. Those who miss the endsemester examination / periodical test should apply to the Head of the Department

For end semester exam, the student will submit a Project Report in a format specified by the Dean. The first three reviews will be conducted by a Committee constituted by the Head of the Department. The end semester exam will be conducted by a Committee constituted by the Controller of Examinations. This will include an external expert. 17. Declaration of results 17.1 A candidate who secures not less than 50% of total marks prescribed for a course with a minimum of 50% of the

M.E. Computer Aided Design

marks prescribed for the end semester examination shall be declared to have passed the course and earned the specified credits for the course. 17.2 After the valuation of the answer scripts, the tabulated results are to be scrutinized by the Result Passing Boards of UG and PG programmes constituted by the Vice-Chancellor. The recommendations of the Result Passing Boards will be placed before the Standing Sub Committee of the Academic Council constituted by the Chancellor for scrutiny. The minutes of the Standing Sub Committee along with the results are to be placed before the ViceChancellor for approval. After getting the approval of the Vice-Chancellor, the results will be published by the Controller of Examination/Registrar. 17.3 If a candidate fails to secure a pass in a course due to not satisfying the minimum requirement in the end semester examination, he/she shall register and reappear for the end semester examination during the following semester. However, the internal marks secured by the candidate will be retained for all such attempts. 17.4 If a candidate fails to secure a pass in a course due to insufficient internal marks though meeting the minimum requirements of the end semester examination, wishes to improve on his/her internal marks, he/she will have to register for the particular course and attend the course with permission of the HOD concerned and Dean with a copy marked to the Registrar. The sessional and external marks obtained by the candidate in this case will replace the earlier result. 17.5 A candidate can apply for the revaluation of his/her end semester examination answer paper in a theory course within 2 weeks from the declaration of the results, on payment of a prescribed fee through proper application to the

Registrar/Controller of Examinations through the Head of the Department. The Registrar/ Controller of Examination will arrange for the revaluation and the results will be intimated to the candidate concerned through the Head of the Department. Revaluation is not permitted for practical courses and for project work. 18. Grade Card 18.1. After results are declared, grade sheet will be issued to each student, which will contain the following details: (i) Program and branch for which the student has enrolled. (ii) Semester of registration. (iii) List of courses registered during the semester and the grade scored. (iv) Semester Grade Point Average (GPA) (v) Cumulative Grade Point Average (CGPA). 19. Class / Division Classification is based on CGPA and is as follows: CGPA8.0: First Class with distinction 6.5 CGPA < 8.0: First Class 5.0 CGPA < 6.5: Second Class. 20. Transfer of credits 20.1. Within the broad framework of these regulations, the Academic Council, based on the recommendation of the transfer of credits committee so constituted by the Chancellor may permit students to earn part of the credit requirement in other approved institutions of repute and status in the country or abroad. 20.2. The Academic Council may also approve admission of lateral entry (who hold a diploma in Engineering/ technology) candidates with advance

M.E. Computer Aided Design

credit based on the recommendation of the transfer of credits committee on a case to case basis. 21. Eligibility for the award of (M.E. / M.Tech / M.B.A. / M.C.A.) Degree 21.1. A student will be declared to be eligible for the award of the (M.E. / M.Tech / M.B.A. / M.C.A.). Degree if he/she has i) registered and successfully credited all the core courses, ii) successfully acquired the credits in the different categories as specified in the curriculum corresponding to the discipline (branch) of his/her study within the stipulated time, iii) has no dues to all sections of the Institute including Hostels, and iv) has no disciplinary action pending against him/her. The award of the degree must be recommended by the Academic Council and approved by the Board of Management of the University. 22. Power to modify 22.1. Notwithstanding all that has been stated above, the Academic Council has the right to modify any of the above regulations from time to time.

M.E. Computer Aided Design

HINDUSTAN UNIVERSITY HINDUSTAN INSTITUTE OF TEChNOLOGY AND SCIENCE M.E - COmPUTER AIDED DESIGN
SEmESTER - I
Sl. No THEORY Course Code Course Title L T P C TCH

1 2 3 4 5 6

MA1601 ME1601 ME1602 ME1603 ME1604 ME1605

Advanced Engineering Mathematics Computer Aided Graphics Finite Element Methods Integrated Mechanical Design Computer Application Design Elective I
CAD Lab Total

4 4 4 4 4 4
0

0 0 0 0 0 0
0

0 0 0 0 0 0
3

4 4 4 4 4 4
1 25

4 4 4 4 4 4
3 27

PRACTICAL 7

SEmESTER - II
Sl. No THEORY 1 2 3 4 5 6 PRACTICAL 7 ME1610 Analysis & Simulation Lab Total 0 0 3 1 25 3 28 ME1606 ME1607 ME1608 ME1609 Optimization in Engineering Design Concept of Engineering Design Mechanical Vibrations Metallic Materials & Manufacturing Processes Elective - II Elective - III 4 4 3 4 4 4 0 0 0 0 0 0 0 0 2 0 0 0 4 4 4 4 4 4 4 4 5 4 4 4 Course Code Course Title L T P C TCH

10

M.E. Computer Aided Design

SEmESTER - III
Sl. No THEORY 1 2 3 PRACTICAL 4 ME1691 Project Work Phase - I Total 0 0 12 6 18 12 24 Elective - IV Elective - V Elective - VI 4 4 4 0 0 0 0 0 0 4 4 4 4 4 4 Course Code Course Title L T P C TCH

SEmESTER - IV
Sl. No THEORY 1 ME1692 Project Work Phase - II Total 0 0 24 12 12 24 24 Course Code Course Title L T P C TCH

Elective Courses (M.E. - CAD)

Sl. No THEORY Course Code Course Title L T P C TCH

1 2 3 4 5 6 7 8 9 10 11 12 13

ME1611 ME1612 ME1613 ME1614 ME1615 ME1616 ME1617 ME1618 ME1619 ME1620 ME1621 ME1622 BA1643

Model Analysis of Mechanical Systems Rapid Prototyping & Tooling Tribology in Design Design of Hydraulics & Pneumatic Systems Integrated Product & Processes Development Composite Materials & Mechanics Engineering System Dynamics Advanced Tool Design Design for Manufacture, Assembly & Environments Plasticity & Metal Forming Vibration Control & Condition Monitoring Industrial Robotics and Expert Systems Enterprise Resource Planning

4 4 4 4 4 4 4 4 4 4 4 4 4

0 0 0 0 0 0 0 0 0 0 0 0 0

0 0 0 0 0 0 0 0 0 0 0 0 0

4 4 4 4 4 4 4 4 4 4 4 4 4

4 4 4 4 4 4 4 4 4 4 4 4 4 11

M.E. Computer Aided Design

14 15 16 17 18

ME1624 ME1625 ME1652 ME1688

Computational Fluid Dynamics Advanced Strength of Materials Computer Integrated Manufacturing Quantitative and Qualitative Research Free Elective*

4 4 4 4 4

0 0 0 0 0

0 0 0 0 0

4 4 4 4 4

4 4 4 4 4

* Student is permitted to choose an elective from other disciplines Semester - VI

Semester wise Credits

Semester I Semester II Semester III Semester IV Total Credits

25 25 18 12 80

12

M.E. Computer Aided Design

SEMESTER - I MA1601 - ADVANCED ENGINEERING MATHEMATICS L T P C 4 0 0 4 12

UNIT I CALCULUS OF VARIATIONS

Concept of variation and its properties- Eulers Equation-Functional dependant on first and higher order derivatives - Functional dependant on functions of several independent variablesIsoperimetric problems Direct methods-Ritz and Kantrovich methods UNIT II TRANSFORM METHODS 12 Laplace transform methods for one dimensional wave equation Displacements in a long string Longitudinal vibration of an elastic bar - Fourier Transform methods for one dimensional heat conduction problems in infinite and semi-infinite rod UNIT III ELLIPTIC EQUATIONS 12 Laplace equation Properties of Harmonic functions Solutions of Laplace equation by means of Fourier transform in a half plane in an infinite strip and in a semi-infinite strip UNIT IV NUMERICAL SOLUTION OF PARTIAL DIFFERENTIAL EQUATIONS 12 Solution of Laplace and Poisson equation on a rectangular region by Lieebmanns method Diffusion equation by the explicit and Crank Nicolson Implicit methods Solution of wave equations by explicit scheme Cubic spline interpolation UNIT V CONFORMAL MAPPING AND APPLICATIONS 12 The Schwarz Christoffel transformation Transformation of boundaries in parametric form Physical applications - Application to fluid and heat flow Total - 60 REFERENCE BOOKS 1. Gupta, A.S. Calculus of Variations with Applications, Prentice Hall of India(P) Ltd., New Delhi, 6th print, 2006 2. Sankar Rao, .K. Introduction to Partial Differential Equations, Prentice Hall of India(P) Ltd., New Delhi, 5th print, 2004 3. Jain.R.K, Iyengar.S.R.K. - Advanced Engineering Mathematics, Narosa publications 2nd Edition, 2006 4. Grewal, B.S Numerical Methods in Science and Engineering, Kanna Publications, New Delhi. 5. Kandasamy.P , Thilagavathy. K and Gunavathy, K Numerical Methods, S Chand and Co. , Ltd., New Delhi, 5th Edition, 2007 6. Spiegel , M. R Theory and problems of Complex Variables with an Introduction to Conformal Mapping and Its applications, Schaums outline series, McGraw Hill Book Co., 1987.
M.E. Computer Aided Design 13

ME1601 - COMPUTER AIDED GRAPHICS L T P C 4 0 0 4 8

UNIT I INTRODUCTION

Output primitives - Line drawing algorithm - Circles and other curves Attributes of output primitives - 2D, 3D transformations - Translation, Rotation, Scaling Concatenation. UNIT II TECHNIQUES FOR GEOMETRIC MODELING 12 Representation of curves Bezier curves - cubic spline curve - B Spline curves - Rational curves Surface Modeling techniques - surface patch Coons patch- bi-cubic patch Bezier and B-spline surfaces Volume modeling Boundary models CSG- other modeling techniques. UNIT III THREE DIMENSIONAL COMPUTER GRAPHICS 10 Viewing transformations perspective projection- techniques for visual realism hidden line Surface removal Algorithms for shading and Rendering. UNIT IV GRAPHICS STANDARDS FOR CAD 8 Graphics and computing standards GKS Bitmaps Open GL Data Exchange standards IGES STEP CALS DXF Communication standards WAN LAN. UNIT V 3D MODELING APPLICATIONS AND SPECIAL TOPICS 7 2D Representations Development of surfaces Integration of design Analysis and CAD Graphical aid for preprocessing in FEA mesh generation techniques Post processing - Machining from 3D Model generative machining cutter location gouge detection tool path generation from solid models STL formats for rapid prototyping Slicing techniques Introduction to fractional geometry. Total : 45 TEXT BOOK 1. Chris McMohan and Jimmi Browne, CAD/CAM principles, practice and manufacturing management, Pearson Education Asia, Ltd., 2000. REFERENCES 1. Donald Hearn and M. Pauline Baker Computer Graphics, Prentice Hall, Inc., 1992. 2. Ibrahim Zeid CAD/CAM Theory and Practice McGraw Hill International Edition, 1998. WEB REFERENCES: 1. www.cadcamnet.com 2. www.cc.utah.edu/~asn8200/rapid.html

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M.E. Computer Aided Design

ME1602 - FINITE ELEMENT METHODS L T P C 4 0 0 4 10

UNTI I INTRODUCTION

Relevance of finite element analysis in design Modeling and discretization Interpolation, elements, nodes and degrees-of-freedom-applications of FEA One-Dimensional Elements and Computational Procedures: Bar element beam element bar and beam elements of arbitrary orientation assembly of elements properties of stiffness matrices-boundary conditions-solution of equations-mechanical loads and stresses-thermal loads and stresses-example problems. UNIT II BASIC ELEMENTS 10 Interpolation and shape functions - element matrices-linear triangular elements (CST)quadratic triangular elements bilinear rectangular elements-quadratic rectangular elements-solid elements-higher order elements-nodal loads-stress calculations-example problems. UNIT III ISOPARAMETRIC ELEMENTS 8 Introduction-bilinear quadrilateral elements quadratic quadrilaterals hexahedral isoparametric - elements Numerical Integration quadrature - static condensation load considerations stress calculations examples of 2D and 3D applications. UNIT IV FINITE ELEMENTS IN STRUCTURAL DYNAMICS APPLICATIONS 9 Dynamic equations mass and damping matrices natural frequencies and modes damping reduction of number of degrees-of-freedom-response history model methods Ritz vectors component mode synthesis harmonic response direct integration techniques explicit and implicit methods analysis by response spectra example problems. UNIT V HEAT TRANSFER AND FLUID MECHANICS APPLICATIONS 8 Heat transfer element formulation radiation-nonlinear problems-transient thermal analysisacoustic frequencies and modes-fluid structure interaction problems-plane incompressible and rotational flows-example problems. Total 45 TEXT BOOK: 1. Cook, Robert Davis et al Concepts and Applications of Finite Element Analysis, John Wiley & Sons, 1999. REFERENCES: 1. Reddy J.N. An Introduction to the Finite Element Method, McGraw Hill, International Edition, 1993. 2. Segerlind L.J., Applied Finite Element Analysis, John Wiley & Sons, 1984
M.E. Computer Aided Design 15

3. Chandrupatla & Belagundu, Finite Elements in Engineering, Prentice Hall of India Private Ltd., 1997. 4. George R Buchaman , Schaums Outline of Finite Element Analysis, McGraw Hill Company 1994. 5. S.S.Rao, Finite Element Analysis, 2002 Edition. WEB REFERENCES: 1. http://www.vector-space.com/ 2. http://www.mech.port.ac.uk/sdalby/mbm/CTFRProg.htm

ME1603 - INTEGRATED MECHANICAL DESIGN UNIT I INTRODUCTION L T P C 4 0 0 4 6

Phases of design Standardization and interchangeability of machine elements - Tolerances from process and function Individual and group tolerances Selection of fits for different design situations Design for assembly and modular constructions Concepts of integration. UNIT II SHAFTING 6 Analysis and Design of shafts for different applications detailed design preparation of production drawings integrated design of shaft, bearing and casing design for rigidity. UNIT III GEARS AND GEAR BOXES 18 Principles of gear tooth action Gear correction Gear tooth failure modes Stresses and loads Component design of spur, helical, bevel and worm gears Design for sub assembly Integrated design of speed reducers and multispeed gear boxes application of software packages. UNIT IV CLUTCHES Integrated design of automobile clutches and over running clutches. UNIT V BRAKES 10 Dynamics and thermal aspects of vehicle braking Integrated design of brakes for machine tools, automobiles and mechanical handling equipments. Total : 45 REFERENCES: 1. Newcomb, T.P. and Spur, R.T., Automobile Brakes and Braking Systems, Chapman and Hall, 2nd Edition, 1975. 2. Juvinall, RL.C., Fundamentals of Machine Component Design, John Wiley, 1983.
16 M.E. Computer Aided Design

3. Maitra G.M., Hand Book of Gear Design, Tata McGraw Hill, 1985. 4. Shigley, J.E., Mechanical Engineering Design, McGraw Hill, 1986. 5. Tech. P.S.G., Design Data Book, Kalaikathir Achchagam, Coimbatore, 2003. 6. Lingaiah. K. and Narayana Iyengar, Machine Design Data Hand Book, Vol. 1 & 2, Suma Publishers, Bangalore, 1983 WEB REFERENCES: 1. http://agma.org/ ME1604 COMPUTER APPLICATION DESIGN L T P C 4 0 0 4 10

UNIT I INTRODUCTION TO COMPUTER GRAPHIC FUNDAMENTALS

Output primitives (points, lines, curves etc.,), 2-D & 3-D transformation (Translation, scaling, rotation) windowing - view ports - clipping transformation. UNIT II INTRODUCTION TO CAD SOFTWARE 10 Writing interactive programs to solve design problems and production of drawings - using any languages like Auto LISP/C/FORTRAN etc.- creation of surfaces - solids etc. using solid modeling packages (prismatic and revolved parts). UNIT III VISUAL REALISM 10 Hidden - Line - Surface - solid removal algorithms shading - coloring. Introduction to parametric and variational geometry based softwares and their principles creation of prismatic and lofted parts using these packages. UNIT IV ASSEMBLY OF PARTS Assembly of parts, tolerances analysis mass property calculations, mechanism simulation. UNIT V SOLID MODELING Rapid prototyping - Data exchange - documentation - customizing solid modeling system. Total : 45 REFERENCES: 1. William M Neumann and Robert F. Sproul Principles of Computer Graphics, Mc Graw Hill Book Co. Singapore, 1989 2. Donald Hearn and M. Pauline Baker Computer Graphics, Prentice Hall, Inc., 1992 3. Mikell, P. Groves and Emory W. Zimmers Jr. CAD/Cam Computer -Aided Design and Manufacuring Prentice Hall Inc., 1995. 4. Ibrahim Zeid Mastering CAD/CAM - Theory and Practice - McGraw Hill, International Edition, 1998.
M.E. Computer Aided Design 17

8 8

ME1605 - CAD LAB L T P C 0 0 3 1

Computer Aided Drafting Operating systems Wire Frame - Surface and Solid Modeling Simulation and Machining using CNC / DNC Machine Tools Use of FEM Packages - Relational Data Base Networking Practice on Computer Aided Measuring Instruments - Image Processing Software Development for Manufacturing CNC Controllers Use of advanced CNC Machining Packages Business Data Processing. Exercises in Modeling and Analysis of Mechanical Components and assembly using Parametric and Feature based packages like PRO-E/ SOLID WORKS / CATIA / NX/ ANSYS/NASTRAN etc. Total Equipments for CAD Lab 1. CAD Workstations 2. CAD, 3D Modeling Software with assembly, mechanism simulation and drafting modules 3. CAM Software for tool path generation for planer machining, contour machining, drilling, turning etc. & post processing modulus for different CNC controllers 4. Medium production type CNC turning center with popular industrial type controller 5. Medium production type CNC machining center with popular industrial type controller 6. Bench Model CMM 7. Vision & image processing software 8. Data Processing Software : : : : 1 1 2 2 : 1 : 10 Nos : 10 Nos : 10 Nos 45

18

M.E. Computer Aided Design

ME1606 - OPTIMIZATION IN ENGINEERING DESIGN UNIT I INTRODUCTION TO OPTIMIZATION Introduction, definition and historic development, engineering applications of Statement of an optimization problem, classification of optimization problems, techniques. Classical optimization techniques: single variable optimization, optimization with no constraints, multivariable optimization with equality constraints, optimization with unequality constraints. Linear Programming- I: Simplex method. UNIT II NON-LINEAR PROGRAMMING Nonlinear programming-I One Dimensional Minimization Methods: Introduction, Unimodal function-elimination methods: unrestricted search, Exhaustive search, Dichotomous search, Interval halving method Fibonacci method, and Golden section method. Interpolation methods: quadratic and cubic interpolation methods, direct root method. Non-linear programming II - Unconstrained optimization techniques Introduction : Direct search methods: Random search methods, univariate method, pattern search methods - Descent methods: Gradient of a function, steepest descent method, conjugate gradient method, variable metric method. UNIT III NON-LINEAR PROGRAMMING Non-linear programming III : Constrained optimization techniques Introduction : Characteristics of a constrained problem - direct methods: Complex method, cutting plane method, methods of feasible directions - Indirect methods: transformation techniques, penalty function method, interior penalty function method, convex programming problems - exterior penalty function method. UNIT IV GEOMETRIC PROGRAMMING 9 Introduction, Posynomial - unconstrained minimization problem, solution of unconstrained geometric programming - problem using differential calculus and problem using arithmetic geometric inequality, constrained minimization - solution of constrained geometric programming problem. Primal and dual programs in the case of less-than inequalities. geometric programming with mixed inequality constraints, Complementary geometric programming, Applications of geometric programming. UNIT V OPTIMUM DESIGN OF MACHINE ELEMENTS 9 Functional requirements desirable and undesirable effects - functional requirements and material and geometrical parameters -adequate designs, optimum design - primary design equation,
M.E. Computer Aided Design 19

L T P C 4 0 0 4 9 optimization, optimization multivariable multivariable

Pre-requisite knowledge in computer programming matrix theory and vector algebra.

subsidiary design equations, limit equations basic procedural steps for methods of optimum design -- constrained parameters and free variables - normal, redundant and incompatible specifications -general planning. Total 45 REFERENCE: l. Roa, S.S., Optimization ---- Theory and Applications, Wiley Eastern, New Delhi, 1978 2. Johnson, Ray c., Optimum Design of Mechanical Elements, 2d edition, John Wiley & Sons, Inc., New York, 1984. 3. Fox, R, L., Optimization Methods for Engineering Design Addison - Wesley. Reading. Mass, 1971. 4. Wilde, D.J., Optimum Seeking Methods, Frentice-Hall, Englewood Cliffs, New Jersey, 1964. ME1607 - CONCEPT OF ENGINEERING DESIGN UNIT I DESIGN PROCESS L T P C 4 0 0 4 9

The design process Morphology of Design Design Drawings Computer Aided Engineering Designing of standards Concurrent Engineering Product life cycle Technological Forecasting Market Identification Competition Bench marking Systems Engineering Life Cycle Engineering Human Factors in Design Industrial Design. UNIT II DESIGN METHODS 9 Creativity and Problem Solving Product Design Specifications Conceptual design Decision Theory Decision Tree Embodiment Design Detail Design Mathematical Modeling Simulation Geometric Modeling Finite Element Modeling Optimization Search Methods Geometric Programming Structural and Shape Optimization. UNIT III MATERIAL SELECTION PROCESSING AND DESIGN 9 Material Selection Process Economics Cost Vs Performance Weighted property Index Value Analysis Role of Processing in Design Classification of Manufacturing Process Design for Manufacture Design for Assembly Designing for castings, Forging, Metal Forming, Machining and Welding Residual Stresses Fatigue, Fracture and Failure. UNIT IV ENGINEERING STATISTICS AND RELIABILITY 9 Probability Distributions Test of Hypothesis Design of Experiments Reliability Theory Design for Reliability Reliability centered Maintenance. UNIT V LEGAL AND ETHICAL ISSUES IN DESIGN AND QUALITY ENGINEERING 9 Introduction The origin of laws Contracts Liability Tort law Product liability Protecting
20 M.E. Computer Aided Design

intellectual property Legal and ethical domains Codes of ethics Solving ethical conflicts case studies Total Quality Concept Quality Assurance Statistics Process Control Taguchi Methods Robust Design Failure Model Effect Analysis. Total : 45 TEXT BOOKS: 1. Dieter, George E., Engineering Design - A Materials and Processing Approach, McGraw Hill International Editions, Singapore, 2000. 2. Karl T. Ulrich and Steven D. Eppinger Product Design and Development McGraw Hill Edition 2000. REFERENCES: 1. Pahl, G, and Beitz, W., Engineering Design, Springer Verlag, NY. 1984. 2. Ray, M.S., Elements of Engg. Design, Prentice Hall Inc. 1985. 3. Suh, N.P., The principles of Design, Oxford University Press, NY.1990.

ME1608 - MECHANICAL VIBRATIONS L T P C 3 0 2 4 8

UNIT I FUNDAMENTALS OF VIBRATION

Review of Single degree freedom systems Response to arbitrary periodic Excitations Duhamels Integral Impulse Response function Virtual work Lagranges equation Single degree freedom forced vibration with elastically coupled viscous dampers System identification from frequency response Transient Vibration Laplace transformation formulation. UNIT II TWO DEGREE FREEDOM SYSTEM 8 Free vibration of spring-coupled system mass coupled system Vibration of two degree freedom system Forced vibration Vibration Absorber Vibration isolation. UNIT III MULTI-DEGREE FREEDOM SYSTEM 12 Normal mode of vibration Flexibility Matrix and Stiffness matrix Eigen values and eigen vectors orthogonal properties Modal matrix-Modal Analysis Forced vibration by matrix inversion Modal damping in forced vibration Numerical methods for fundamental frequencies. UNIT IV VIBRATION OF CONTINUOUS SYSTEMS 8 Systems governed by wave equations Vibration of strings Vibration of rods Euler Equation for Beams Effect of Rotary inertia and shear deformation Vibration of plates.
M.E. Computer Aided Design 21

UNIT V EXPERIMENTAL METHODS IN VIBRATION ANALYSIS

Vibration instruments Vibration exciters Measuring Devices Analysis Vibration Tests Free and Forced Vibration tests. Examples of Vibration tests Industrial, case studies. Total : 45 REFERENCES: 1. Thomson, W.T. Theory of Vibration with Applications, CBS Publishers and Distributors, New Delhi, 1990. 2. Rao, J.S., & Gupta, K. Ind. Course on Theory and Practice Mechanical Vibration, New Age International (P) Ltd., 1984. 3. Den Hartog, J.P, Mechanical Vibrations, Dover Publications, 1990. 4. Rao, S.S., Mechanical Vibrations, Addison Wesley Longman, 1995. WEB REFERENCES: 1. http://www.ecgcorp.com/velav/ 2. http://www.auburn.edu/isvd/ 3. www.vibetech.com/techpaper.htm ME1609 - METALLIC MATERIALS & MANUFACTURING PROCESSES AIM To study about various types of materials, manufacturing methods, tolerances in the design, manufacture and case studies for optimization in manufacturing. UNIT I INTRODUCTION 7 Factors for design based on mechanical, electrical and thermal properties Dimensional tolerances, Factors considered for selection of materials. UNIT II TYPES OF MATERIALS 8 Ferrous metals and alloys - Steel, Stainless steel, Non-ferrous metals and alloys - Aluminium, Brass, Gun Metal. UNIT III MANUFACTURING METHODS 12 Design consideration in methods of manufacturing such as Casting - Sand casting , die casting, investment casting; Machining Turning, drilling, milling and grinding; Unconventional EDM, ECM; Forming techniques Forging, extrusion, sheet metal forming; Powder metallurgy. UNIT IV ASSEMBLY OF COMPONENTS
22

L T P C 4 0 0 4

10

Press fitting riveting screw fastening flanged connections of tubular parts Joining of
M.E. Computer Aided Design

parts by welding, brazing and soldering. UNIT V CASE STUDIES 8 Case studies on optimization of design for cost, material and methods Economics of machining. Total : 45 REFERENCES 1. Crane.F.A.A. and Charles.J.A., Selecton and use of Engineering Materials, Butterworths and Co., London,3rd Edition, 1997. 2. Gladius Lewis., Selection of Engineering Materials, PHI, New Jersey, 2002. 3. Scrope Kalpakgain and Steven Schmid., Manufacturing processes for engineering materials, IV Edition, Pearson Education Pvt.Ltd, 2003. 4. Dieter G.E., Mechanical metallurgy, McGraw Hill, 2002. 5. James Brown, Advanced Machining Technology Hand book, McGraw-Hill, 1998 6. Kenneth G.Budingski, Surface Engineering for wear Resistance, Prentice Hall, 1988.

ME1610 - ANALYSIS AND SIMULATION LAB L T P C 0 0 3 1

Analysis of Mechanical Components Use of FEA packages, like ANSYS, NASTRAN etc. Exercises shall include FEA analysis of i) Machine elements under static loads ii) Heat transfer in mechanical systems iii) Determination of natural frequency iv) Axi-Symmetric v) Non-linear systems Use of kinematics and dynamics simulation software like ADAMS software. Analysis of velocity acceleration for mechanical linkages of different mechanisms. Equipments Required: CAD work station / Pentium 4 ADAMS Software ANSYS / NASTRAN / ABACUS : : : 10 Nos 2 Licenses 10 Licenses

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23

ME 1691 - PROJECT WORK PHASE I L T P C 0 0 12 6

Aim is to train the students in research work, writing report and presentation Phase I : Shall consist of identification of the project after literature survey. Students should present a review paper & submit it to the internal examiners. Report should summarise the methodology to be adopted and work plan for the project work Phase II. ME 1692 PROJECT WORK PHASE II L T P C 0 0 24 12

Requirement: Actual project work with presentation & submission of project report of thesis form to the examiners. The students should publish at least one paper in National / International conference or Journal before submission of the thesis. Proof of acceptance must be enclosed in the thesis. ME1611 - MODAL ANALYSIS OF MECHANICAL SYSTEMS UNIT I OVERVIEW L T P C 4 0 0 4 6

Introduction to Modal Testing Applications of Modal Testing Philosophy of Modal Testing Summary of Theory Summary of Measurement Methods Summary of Analysis Review of Test Procedure. UNIT II THEORETICAL BASIS 12 Introduction Single Degree of Freedom (SDOF) System Theory Presentation and Properties of FRF Data for SDOP System Undamped Multi-degree of freedom (MDOF) system Proportional Damping Hysteretic Damping General Case Viscous Damping General Case Characteristics and presentation of MDOF FRF Data Complete and incomplete models Non-sinusoidal vibration and FRF Properties Analysis of Weakly Nonlinear Structures. UNIT III MOBILITY MEASUREMENT TECHNIQUES 10 Introduction Basic Measurement System Structure preparation Excitation of the Structure Transducers and Amplifiers Analyzers Digital Signal Processing Use of Different Excitation types Calibration Mass Cancellation Rotational Mobility Measurement Measurement on
24 M.E. Computer Aided Design

Non linear structures Multi point excitation methods. UNIT IV MODAL PARAMETER EXTRACTION METHODS 11 Introduction Preliminary checks of FLRF Data SDOF Modal Analysis-I Peak-amplitude SDOF Modal Analysis-II Circle Fit Method SDOF Modal Analysis III Inverse Method Residuals MDOF curve-fitting procedures MDOF curve fitting in the Time Domain Global or Multi-Curve fitting Non linear systems. UNIT V DERIVATION OF MATHEMATICAL MODELS 6 Introduction Modal Models Display of Modal Model Response Models Spatial Models Mobility Skeletons and System Models. Total : 45 REFERENCES: 1. Ewins D J, Modal Testing: Theory and Practice , John Wiley & Sons Inc., 1988 2. Nuno Manuel Mendes Maia et al, Theoretical and Experimental Modal Analysis, John Wiley & Sons, 1997. WEB REFERENCES: 1. www.vibetech.com/tech.paper.htm 2. http://scholar.lib.vt.edu/ejournals/MODAL/abstracts/ijaema-1987.html

ME1612 - RAPID PROTOTYPING & TOOLING UNIT - I L T P C 4 0 0 4 7

Introduction : Need for time compression in product development, Product development conceptual design development detail design prototype tooling. UNIT II 9 Classification of RP systems, Stereo lithography systems Principle process parameters process details machine details, Applications. Direct Metal Laser Sintering (DMLS) system Principle process parameters process details machine details, Applications. UNIT -III 9 Fusion Deposition Modeling Principle process parameters process details machine details, Applications. Laminated Object Manufacturing Principle process parameters process details machine details, Applications.
M.E. Computer Aided Design 25

UNIT - IV

10

Solid Ground Curing Principle process parameters process details machine details, Applications, 3-Dimensional printers Principle process parameters process details machine details, Applications, and other concept modelers like thermo jet printers, Sanders model maker, JP system 5, Object Quadra system. UNIT V 10 Laser Engineering Net Shaping (LENS), Ballistic Particle Manufacturing (BPM) Principle, Introduction to rapid tooling direct and indirect method, software for RP STL files, Magics, Mimics. Application of Rapid prototyping in Medical field. Total : 45 TEXT BOOK: 1. Pham,D.T. & Dimov.S.S., Rapid manufacturing, Springer-Verlag, London, 2001. REFERENCE: 1. Terry wohlers, Wohlers Report 2000, Wohlers Associates, USA, 2000. 2. Rapid Prototyping and manufacturing Fundamentals of Streolithography, Paul F Jacobs, Society of Manufacturing Engineering Dearborn, USA 1992. 3. Rapid Prototyping and Tooling, Industrial Design Centre, IIT, Mumbai, 1998.

ME1613 - TRIBOLOGY IN DESIGN L T P C 4 0 0 4 8

UNIT I SURFACES, FRICTION AND WEAR

Topography of Surfaces Surface features Surface interaction Theory of Friction Sliding and Rolling Friction, Friction properties of metallic and non-metallic materials Friction in extreme conditions Wear, Types of wear Mechanism of wear Wear resistance materials Surface treatment Surface modifications Surface coatings. UNIT II LUBRICATION THEORY 8 Lubricants and their physical properties, Lubricants standards Lubrication Regimes Hydrodynamic lubrication Reynolds Equation, Thermal, Inertia and Turbulent effects Elasto hydrodynamic and plasto hydrodynamic and magneto hydrodynamic lubrication Hydro static lubrication Gas lubrication. UNIT III DESIGN OF FLUID FILM BEARINGS
26

12

Design and performance analysis of thrust and journal bearings Full, partial, fixed and
M.E. Computer Aided Design

pivoted journal bearings design Lubricant flow and delivery Power loss, Heat and temperature rotating loads and dynamic loads in journal bearings Special bearings Hydrostatic Bearing design. UNIT IV ROLLING ELEMENT BEARINGS 10 Geometry and kinematics Materials and manufacturing processes Contact stresses Hertzian stress equation Load divisions Stresses and deflection Axial loads and rotational effects, Bearing life capacity and variable loads ISO standards Oil films and their effects Rolling Bearings Failures. UNIT V TRIBO MEASUREMENT IN INSTRUMENTATION 7 Surface Topography measurements Electron microscope and friction and wear measurements Laser method instrumentation - International standards Bearings performance measurements Bearing vibration measurement. Total : 45 REFERENCES: 1. Cameron, A. Basic Lubrication Theory, Ellis Herward Ltd., OK, 1981 2. Hulling, J. (Editor) Principles of Tribology , Macmillian 1984. 3. Williams J.A. Engineering Tribology, Oxford Univ. Press, 1994. 4. Neale, M.J. Tribology Hand Book, Butterworth Heinemann, 1995.

ME1614 - DESIGN OF HYDRAULIC AND PNEUMATIC SYSTEMS L T P C 4 0 0 4 5

UNIT I OIL HYDRAULIC SYSTEMS AND HYDRAULIC ACTUATORS

Hydraulic Power Generators Selection and specification of pumps, Pump characteristics. Linear and Rotary Actuators Selection, specification and characteristics. UNIT II CONTROL AND REGULATION ELEMENTS 12 Pressure - direction and flow control valves - relief valves, non-return and safety valves actuation systems. UNIT III HYDRAULIC CIRCUITS 5 Reciprocation, quick return, sequencing, synchronizing circuits - Accumulator circuits industrial circuits - press circuits - Hydraulic milling machine - grinding, planning, copying, - forklift, earth mover circuits- Design and selection of components - safety and emergency mandrels.
M.E. Computer Aided Design 27

UNIT IV PNEUMATIC SYSTEMS AND CIRCUITS

16

Pneumatic fundamentals - control elements, position and pressure sensing - Logic circuits switching circuits - fringe conditions modules and these integration - Sequential circuits - cascade methods - step counter method - Compound circuit design - Combination circuit design. UNIT V INSTALLATION, MAINTENANCE AND SPECIAL CIRCUITS 7 Pneumatic equipments- selection of components - design calculations application -fault finding - hydro pneumatic circuits - use of microprocessors for sequencing - PLC, Low cost automation - Robotic circuits. Total : 45 REFERENCES: 1. Antony Espossito, Fluid Power with Applications, Prentice Hall, 1980. 2. D udleyt, A. Pease and John J. Pippenger, Basic fluid power, Prentice Hall, 1987. 3. Andrew Parr, Hydraulic and Pneumatics (HB), Jaico Publishing House, 1999. 4. Bolton. W., Pneumatic and Hydraulic Systems , Butterworth Heinemann, 1997. WEB REFERENCES: 1. www.pneumatics .com 2. w ww.fluidpower.com.tw

ME1615 - INTEGRATED PRODUCT & PROCESSES DEVELOPMENT UNIT I INTRODUCTION L T P C 4 0 0 4 9

Characteristics of Successful Product Development-Who Designs and Develops ProductsDuration and Costs of Product Development- Challenges of Product Development -Development Processes and Organizations-A Generic Development Process-Concept Development: The Front-End Process Adapting the Genetic Product Development Process- Product Development Process Flows-The AMF Development Process-Product Development Organizations-The AMF Organization UNIT II PRODUCT PLANNING 9 Product Planning Process- Identify Opportunities- Evaluating and Prioritizing ProjectsAllocating Resources and Timing- Pre-Project Planning-Reflect on the Results and the ProcessIdentifying Customer Needs- Raw Data from Customers- Interpreting Raw Data in Terms of Customer Needs-Organizing the Needs into a Hierarchy-Establishing the Relative Importance of the Needs-Reflecting on the Results and the Process
28 M.E. Computer Aided Design

UNIT III PRODUCT SPECIFICATIONS

What are specifications -When are specifications established-Establishing target Specifications Setting the Final Specifications-Concept Generation-The Activity of Concept Generation-Clarify the Problem- Search Externally-Search Internally-Explore Systematically- Reflect on the Results and the Process. UNIT IV CONCEPT SELECTION 9 Concept Selection- Overview of Methodology-Concept Screening-Concept Testing-Define the Purpose of the Concept Test- Choose a Survey Population- Choose a Survey Format- Communicate the Concept- Measure Customer Response-Interpret the Results- Reflect on the Results and the Process UNIT V PRODUCT ARCHITECTURE 9 Product Architecture-Implications of the Architecture-Establishing the Architecture-Delayed Differentiation-Platform Planning-Related System-Level Design Issues Total : 45 TEXT BOOK Product Design and Development, Karl T.Ulrich and Steven D.Eppinger, McGraw Hill International Edns.1999. REFERENCES: 1. Concurrent Engg. /Integrated Product Development. Kemnneth Crow, DRM Associates, 26/3,Via Olivera, Palos Verdes, CA 90274(310) 377-569,Workshop Book 2. Effective Product Design and Development, Stephen Rosenthal, Business One Orwin, Homewood, 1992,ISBN, 1-55623-603-4 3. Tool Design Integrated Methods for successful Product Engineering, Stuart Pugh, Addison Wesley Publishing, Neyourk, NY, 1991, ISBN 0-202-41639-5 ME1616 - COMPOSITE MATERIALS & MECHANICS L T P C 4 0 0 4 10

UNIT I INTRODUCTION

Definition Need General Characteristics, Applications. Fibers Glass, Carbon, Ceramic and Aramid fibers. Matrices Polymer, Graphite, Ceramic and Metal Matrices Characteristics of fibers and matrices. Smart materials - Types and Characteristics. UNIT II MECHANICS AND PERFORMANCE 10 Characteristics of Fiber-Lamina Laminates Interlaminar stresses Static Mechanical Properties Fatigue and Impact Properties Environmental effects Fracture Behavior and Damage Tolerance.
M.E. Computer Aided Design 29

UNIT III

MANUFACTURING

Bag Moulding Compression Moulding Pultrusion Filament Winding Other Manufacturing Processes Quality Inspection methods. UNIT IV ANALYSIS 10 Stress Analysis of Laminated Composites Beams, Plates, Shells - Vibration and Stability Analysis - Reliability of Composites - Finite Element Method of Analysis - Analysis of Sandwich structures. UNIT V DESIGN 10 Failure Predictions Laminate Design Consideration Bolted and Bonded Joints Design Examples. Total : 45 TEXT BOOK: 1. Mallick, P.K., Fiber Reinforced Composites: Materials, Manufacturing and Design, Maneel Dekker Inc, 1993. REFERENCES: 1. Halpin, J.C., Primer on Composite Materials, Analysis, Techomic Publishing Co., 1984. 2. Agarwal, B.D., and Broutman L.J., Analysis and Performance of Fiber Composites, John Wiley and Sons, New York, 1990. 3. Mallick, P.K. and Newman, S., (edition), Composite Materials Technology: Processes and Properties, Hansen Publisher, Munish, 1990. ME1617 - ENGNEERING SYSTEM DYNAMICS L T P C 4 0 0 4 9

UNIT I INTRODUCTION

Introduction Dynamic system classification, Analysis and Design of Dynamic system, Mathematical modeling of Dynamic systems Mechanical systems Electrical systems, Electromechanical Systems Fluid & Thermal system, Review of vibration of single degree, Two degree freedom systems, Review of matrix algebra and Laplace Transforms. UNIT II INTRODUCTION TO CONTROL SYSTEMS 9 Introduction Control systems Control system configurations Control system Terminology Control system classes Feedback systems Analysis of Feedback Historical Developments of control systems Control system analysis and Design Objectives. UNIT III SYSTEM REPRESENTATION 9 Introduction Block Diagrams Block Diagrams Representation Block Diagram Reduction
30 M.E. Computer Aided Design

 Signal flow graphs Signal flow graph algebra Masons Gain formula Zeros and Additional poles. UNIT IV PERFORMANCE AND STABILITY OF FEEDBACK SYSTEMS 9 Introduction Properties of feedback Transient response specifications Controller types and actions Stability of control systems Routh-Hurwitz criterion Steady state error Control system types. UNIT V ANALYSIS OF CONTROL SYSTEMS 9 Introduction analysis of control systems Root-Locus analysis Bode analysis Nyquist analysis - Nyquist stability criterion Nichols chart analysis Frequency Domain specifications. Total : 45 TEXT BOOK 1. Rao.V.Dukkipati, Engineering system Dynamics, Narosa Publishing House, 2004, New Delhi. REFERENCES 1. Benjamin C.Kuo, Automatic Control systems, Prentice-Hall of India Pvt. Ltd., 1995, New Delhi. 2. Thomson W.T., Theory of Vibration with Applications, CBS Publishers and Distributors, 1990, New Delhi.

ME1618 - ADVANCED TOOL DESIGN UNIT I TOOL-DESIGN METHODS L T P C 4 0 0 4 5

Introduction The Design Procedure Statement of the problem The Needs Analysis Research and Ideation Tentative Design Solutions The Finished Design Drafting and Design Techniques in Tooling drawings Screws and Dowels Hole location Jig-boring practice Installation of Drill Bushings Punch and Die Manufacture Electro-discharge machining Electro-discharge machining for cavity. UNIT II TOOLING MATERIALS AND HEAT TREATMENT 9 Introduction Properties of Materials Ferrous Tooling Materials Tool steels Cast Iron Mild, or low-carbon Steel Non-metallic Tooling Materials Non-ferrous Tooling Materials Metal cutting Tools Single-point cutting tools Milling cutters Drills and Drilling Reamer classification Taps Tap classification- the selection of carbide cutting tools Determining the insert thickness for carbide tools
M.E. Computer Aided Design 31

UNIT III DESIGN OF DRILL JIGS

Introduction Fixed Gages Gage Tolerances The selection of material for Gages Indicating Gages Automatic gages Principles of location Locating methods and devices Principles of clamping Drill jigs Chip formation in drilling General considerations in the design of drill jigs Drill bushings Methods of construction Drill jigs and modern manufacturing UNIT IV DESIGN OF FIXTURES AND DIES 14 Introduction Fixtures and economics Types of Fixtures Vise Fixtures Milling Fixtures Boring Fixtures Broaching Fixtures Lathe Fixtures Grinding Fixtures Types of Die construction Die-design fundamentals Blanking and Piercing die construction Pilots Strippers and pressure pads- Presswork materials Strip layout Short-run tooling for Piercing Bending dies Forming dies Drawing operations. UNIT V TOOL DESIGN FOR NUMERICALLY CONTROLLED MACHINE TOOLS 8 Introduction The need for numerical control A basic explanation of numeric control Numerical control systems in use today Fixture design for numerically controlled machine tools Cutting tools for numerical control Tool holding methods for numerical control Automatic tool changers and tool positioners Tool presetting Introduction General explanation of the Brown and sharp machine tooling for Automatic screw machines Total : 45 REFERENCES: 1. Cyrll Donaldson, George H.LeCain, V.C. Goold, Tool Design, Tata McGraw Hill Publishing Company Ltd., 2000. 2. Prakash Hiralal Joshi, Tooling data, Wheeler Publishing, 2000 Web references: 1. www.irdi.on.ca/irdi/front.htm 2. w ww.techsolve.org/flashhome.htm

ME1619 - DESIGN FOR MANUFACTURE, ASSEMBLY & ENVIRONMENTS UNIT I INTRODUCTION L T P C 4 0 0 4 5

General design principles for manufacturability - strength and mechanical factors, mechanisms selection, evaluation method, General tolerances -Geometric tolerances - Assembly limits -Datum features - Tolerance stacks.
32 M.E. Computer Aided Design

UNIT II FACTORS INFLUENCING FORM DESIGN

13

Working principle, Material, Manufacture, Design- Possible solutions - Materials choice Influence of materials on form design - form design of welded members, forgings and castings. UNIT III COMPONENT DESIGN MACHINING CONSIDERATION 8 Design features to facilitate machining - drills - milling cutters - keyways - Doweling procedures, counter sunk screws - Reduction of machined area- simplification by separation - simplification by amalgamation - Design for machinability - Design for economy - Design for clampability - Design for accessibility - Design for assembly. UNIT IV DESIGN - CASTING CONSIDERATION 10 Redesign of castings based on Parting line considerations - Minimizing core requirements, machined holes, redesign of cast members to obviate cores. Identification of uneconomical design - Modifying the design - group technology - Computer Applications for DFMA UNIT V DESIGN FOR THE ENVIRONMENT 9 Introduction Environmental objectives Global issues Regional and local issues Basic DFE methods Design guide lines Design to minimize material usage Design for disassembly Design for recyclability Design for remanufacture Design for energy efficiency Design to regulations and standards. Total : 45 REFERENCES: 1. Boothroyd, G, 1980 Design for Assembly Automation and Product Design. Dekker,NY. 2. Bralla, Design for Manufacture handbook, McGraw hill, 1999. 3. Boothroyd, G, Heartz and Nike, Product Design for Manufacture, Marcel Dekker, 1994. 4. Dickson, John. R, and Corroda Poly, Engineering Design and Design for Manufacture and Structural Approach, Field Stone Publisher, USA, 1995. 5. Fixel, J, Design for the Environment, McGraw hill., 1996. 6. Graedel T. Allen By. B, Design for the Environment Angle Wood Cliff, Prentice Hall. Reason Pub., 1996. 7. Kevien Otto and Kristin Wood, Product Design, Pearson Publication, 2004. WEBSITE 1. www.ulrich Epingar. Net 2 www.dfma.com Marcel

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ME1620 - PLASTICITY & METAL FORMING UNIT I THEORY OF PLASTICITY L T P C 4 0 0 4 9

Theory of plastic deformation - Engineering stress and strain relationship Stress tensor - Strain tensor - Yield criterias - Plastic stress strain relationship Plastic work - Equilibrium conditions - Incremental plastic strain UNIT II CONSTITUTIVE RELATIONSHIPS AND INSTABILITY 7 Uniaxial tension test - Mechanical properties - Work hardening, Compression test, bulge test, plane strain compression stress, plastic instability in uniaxial tension stress, plastic instability in biaxial tension stress UNIT III ANALYSIS OF METAL FORMING PROBLEMS 12 Slab analysis - Slip line method, upper bound solutions, statistically admissible stress field, numerical methods, contact problems, effect of friction, thermo elastic Elasto plasticity, elasto visco plasticity - Thermo mechanical coupling - Analysis of forging, rolling, extrusion and wire drawing processes - Experimental techniques of the evaluation of metal forming UNIT IV SHEET METAL FORMING 8 Bending theory - Cold rolling theory - Hills anisotropic theory, Hills general yield theory Sheet metal forming - Elements used - Mesh generation and formulation -Equilibrium equations - Consistent full set algorithm - Numerical solutions procedures - examples of simulation of simple parts - Bench mark tests Forming limit diagrams UNIT V ADVANCES IN METAL FORMING 9 Orbital forging, Isothermal forging, Warm forging, Hot and Cold isotropic pressing, high speed extrusion, rubber pad forming, micro blanking - Overview of Powder Metal techniques - Powder rolling - Tooling and process parameters Total : 45 REFERENCES: 1. Wagoner. R H., and Chenot. J.J., Metal Forming Analysis, Cambridge University Press, 2002. 2. Slater. R A. C., Engineering Plasticity - Theory & Applications to Metal Forming, John Wiely and Sons, 1987. 3. Shiro Kobayashi, Altan. T, Metal Forming and Finite Element Method, Oxford University Press, 1989. 4. Narayanaswamy. R, Theory of Metal Forming Plasticity, Narosa Publishers, 1999. 5. Hosford. W. F and Caddell. RM., Prentice Hall Eaglewood Cliffs, 1993.
34

Metal

Forming

Mechanics

and

Metallurgy,

M.E. Computer Aided Design

ME1621 - VIBRATION CONTROL & CONDITION MONITORING L T P C 4 0 0 4 11

UNIT I INTRODUCTION

Review of Fundamentals of Single Degree Freedom Systems Two Degree Freedom Systems, Multi Degree Freedom System, Continuous system, Determination of Natural frequencies and mode shapes, Numerical methods in Vibration Analysis. UNIT II VIBRATION CONTROL 12 Introduction Reduction of Vibration at the Source - Control of Vibration by Structural design Material Selection Localized additions Artificial damping Resilient isolation, Vibration isolation, Vibration absorbers. UNIT III ACTIVE VIBRATION CONTROL 6 Introduction Concepts and applications, Review of smart materials Types and Characteristics, Review of smart structures Characteristics Active vibration control in smart structures. UNIT IV CONDITION BASED MAINTENANCE PRINCIPLES AND APPLICATIONS 10 Introduction - Condition Monitoring Methods - The Design of Information system, selecting methods of monitoring, Machine condition monitoring and diagnosis Vibration severity criteria Machine maintenance techniques Machine condition monitoring techniques Vibration monitoring techniques Instrumentation systems Choice of monitoring parameter. UNIT V DYNAMIC BALANCING AND ALIGNMENT OF MACHINERY 6 Introduction, Dynamic Balancing of Rotors, Field Balancing in one Plane, two Planes, and in several Planes, Machinery Alignment, Rough Alignment Methods, The Face- Peripheral Dial Indicator Method, Reverse Indicator Method, Shaft-to-coupling spool method. Total : 45 TEXT BOOK: 1. Singiresu S. Rao, Mechanical Vibrations, Addison-Wesley Publishing Company, 1995. REFERENCES: 1. K.J. Bathe and F.I., Wilson Numerical Methods in Finite Element Analysis Prentice Hall of India Pvt. Ltd., New Delhi, 1978. 2. J.O. Den Hartog Mechanical Vibrations McGraw Hill, Newyork, 1985. 3. Rao, J.S. Vibratory Condition Monitoring of Machines . CRC Press, 2000. 4. Science Elsevier, Hand Book of Condition Monitoring, Elsevier Science, 1996.

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35

WEB REFERENCES: 1. http://www.ecgcorp.com/velav/ 2. http://www.auburn.edu/isvd/ 3. www.vibetech.com/techpaper.htm ME1622 - INDUSTRIAL ROBOTICS & EXPERT SYSTEMS UNIT I INTRODUCTION AND ROBOT KINEMATICS L T P C 4 0 0 4 10

Definition need and scope of Industrial robots Robot anatomy Work volume Precision movement End effectors Sensors. Robot Kinematics Forward & reverse transformation of type form depres of Control of robotneedem manipulators - Adaptive control, Model, Reserenced adaptive control. UNIT II ROBOT DRIVES AND CONTROL 9 Controlling the Robot motion Position and velocity sensing devices Design of drive systems Hydraulic and Pneumatic drives Linear and rotary actuators and control valves Electro hydraulic servo valves, electric drives Motors Designing of end effectors Vacuum, magnetic and air operated grippers. UNIT III ROBOT SENSORS 9 Transducers and Sensors Sensors in Robot Tactile sensor Proximity and range sensors Sensing joint forces Robotic vision system Image Gribbing Image processing and analysis Image segmentation Pattern recognition Training of vision system. UNIT IV ROBOT CELL DESIGN AND APPLICATION 9 Robot work cell design and control Safety in Robotics Robot cell layouts Multiple Robots Robot cycle time analysis. Industrial application of robots. UNIT V ROBOT PROGRAMMING, ARTIFICIAL INTELLIGENCE AND EXPERT SYSTEMS 8 Methods of Robot Programming Characteristics of task level languages lead through programming methods Motion interpolation. Artificial intelligence Basics Goals of artificial intelligence AI techniques problem representation in AI Problem reduction and solution techniques - Application of AI in Robots. Total : 45

36

M.E. Computer Aided Design

0TEXT BOOK: 1. K.S.Fu, R.C. Gonzalez and C.S.G. Lee, Robotics Control, Sensing, Vision and Intelligence, McGraw Hill, 1987. REFERENCES: 1. Yoram Koren, Robotics for Engineers McGraw-Hill, 1987. 2. Kozyrey, Yu. Industrial Robots, MIR Publishers Moscow, 1985. 3. Richard. D, Klafter, Thomas, A, Chmielewski, Michael Negin, Robotics Engineering An Integrated Approach, Prentice-Hall of India Pvt. Ltd., 1984. 4. Deb, S.R. Robotics Technology and Flexible Automation, Tata McGraw-Hill, 1994. 5. Mikell, P. Groover, Mitchell Weis, Roger, N. Nagel, Nicholas G. Odrey, Industrial Robotics Technology, Programming and Applications, McGraw-Hill, Int. 1986. 6. Timothy Jordanides et al ,Expert Systems and Robotics , Springer Verlag, New York, May 1991. BA1643 - ENTERPRISE RESOURCE PLANNING UNIT I ENTERPRISE RESOURCE PLANNING L T P C 4 0 0 4 10

Principle ERP framework Business Blue Print Business Engineering vs Business process Re-Engineering Tools Languages Value chain Supply and Demand chain Extended supply chain management Dynamic Models Process Models UNIT II TECHNOLOGY AND ARCHITECTURE 10 Client/Server architecture Technology choices Internet direction Evaluation framework CRM CRM pricing chain safety Evaluation framework. UNIT III SYSTEM PACKAGES 10 SAP - People soft, Baan and Oracle Comparison Integration of different ERP applications ERP as sales force automation Integration of ERP and Internet ERP Implementation strategies Organizational and social issues. UNIT IV ORACLE 7 Overview Architecture AIM applications Oracle SCM. SAP: Overview Architecture applications -Before and after Y2k critical issues Training on various modules of IBCS ERP Package-Oracle ERP and MAXIMO, including ERP on the NET UNIT V UNIT ERP PROCUREMENT ISSUES 8 Market Trends Outsourcing ERP Economics Hidden Cost Issues ROI Analysis of cases from five Indian Companies. Total : 45
M.E. Computer Aided Design 37

REFERENCES: 1. Sadagopan. S , ERP-A Managerial Perspective, Tata McGraw Hill, 1999. 2. Jose Antonio Fernandez, The SAP R/3 Handbook, Tata McGraw Hill, 1998. 3. Vinod Kumar Crag and N.K.Venkitakrishnan, Enterprise Resource Planning Concepts and Practice, Prentice Hall of India, 1998. 4. ERPWARE, ERP Implementation Framework, Garg & Venkitakrishnan, Prentice Hall, 1999. 5. Thomas E Vollmann and Bery Whybark, Manufacturing and Control Systems, Galgothia Publications, 1998. ME1624 - COMPUTATIONAL FLUID DYNAMICS L T P C 4 0 0 4 8

UNIT I GOVERNING EQUATIONS AND BOUNDARY CONDITIONS

Basics of CFD, Governing equations of Fluid Dynamics Continuity momentum and Energy equations, Physical Boundary conditions, Mathematical behaviour of PDEs on CFD Elliptic, Parabolic and Hyperbolic equations UNIT II DISCRETISATION TECHNIQUES AND SOLUTION METHODOLOGIES 18 Methods of deriving discretisation equations Finite difference & Finite volume methods, Finite difference discretisation of wave equation, Laplace equation, Burgers equation, numerical error and stability analysis. Time dependent methods Explicit, Implicit Crank Nicolson methods, time split methods. Solution methodologies Direct & iteractive methods Thomas algorithm Relaxation method Alternate Direction Implicit method. UNIT III CALCULATION OF FLOW FIELD FOR N S EQUATIONS 16 Finite volume formulation of steady one-dimensional convection and Diffusion problems, Central, upwind, hybrid and power-law schemes Discretization equations for two dimensional convection and diffusion. Representation of the pressure Gradient term and continuity equation Staggered grid Momentum equations Pressure and velocity corrections Pressure Correction equation, SIMPLE algorithm and its variants. UNIT IV TURBULENCE MODELLING 10 Time averaged equation for turbulent flow, Turbulence Models Zero equation model, one equation model, two equation k- models, Advanced models. UNIT V GRID GENERATION Algebraic Methods Differential Equation methods Adaptive grids Total : 60
38 M.E. Computer Aided Design

TEXT BOOKS 1. Versteeg, H.K, and Malalasekera, Wan Introduction to Computational Fluid Dynamics: The Finite Volume Method, Longman, 1998 2. D. A, Anderson, John C. Tannehill, Richard H. Pletcher Computational Fluid Mechanics and Head Transfer, Hemisphere publishing corporation, McGraw Hill book company, USA, 1984. REFERENCES 1. Muralidhar, K., and Sundararajan, T., Computational Fluid Flow and Heat Transfer, Narosa Publishing House, New Delhi, 1995. 2. G hoshdasdidar, P.S., Computer Simulation of flow and heat transfer Tata McGraw-Hill Publishing Company Ltd., 1998. 3. S ubas, V.Patankar Numerical heat transfer fluid flow, Hemisphere Publishing Corporation, 1980. 4. Taylor, C and Hughes, J.B. Finite Element Programming of the Navier Stokes Equation, Pineridge Press Limited, U.K., 1981. 5. Fletcher, C.A.J. Computational Techniques for Fluid Dynamics Vol 1 Fundamental and General Techniques, Springer Verlag, 1987. 6. F letcher, C.A.J. Computational Techniques for Fluid Dynamics Vol 2 Specific Techniques for Different Flow Categories, Springer Verlag, 1987. 7. Bose, T., Numerical Fluid Dynamics Narosa Publishing House, 1997.

ME1625 ADVANCED STRENGTH OF MATERIALS UNIT I ELASTICITY L T P C 4 0 0 4 8

Stress strain relations and general equations of elasticity in Cartesian, Polar and Spherical coordinates differential equations of equilibrium - Compatatibility - boundary conditions representation of 3 - dimensional stress of a tensor - Generalized Hookes law - St. Venants principle - plane strain - plane stress - Airys stress function. Shear Center: Location of Shear center for various sections - shear flows. Unsymmetrical Bending: Stresses and deflections in beams subjected to unsymmetrical loading - Kern of a section. UNIT II CURVED FLEXURAL MEMBERS 8 Circumferential and radial stresses- deflections - curved beam with restrained ends-closed ring subjected to concentrated load and uniform load chain links and crane hooks.
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UNIT III STRESSES IN FLAT PLATES

Stresses in circular and rectangular plates due to various types of loading and end conditions -- buckling of plates and stress concentrations UNIT IV TORISION OF NON - CIRCULAR SECTIONS 8 Torsion of rectangular cross sections-St. Venants theory - Elastic membrane Analog:yPrandtls stress function-Torsional stresses in hollow thin-walled tubes. UNIT V STRESSES DUE TO ROTATION 13 Radial and tangential stresses in solid disc and ring of uniform, thickness and varying thickness-allowable speeds. Theory % of Contact Stresses: Methods of computing contact stresses - Deflection of bodies in point and line contact --Applications. Total 45 REFERENCES: l. Seely and smith, Advanced Mechanics of materials John tttiley International End, 1952. 2. Rimoahwnko, Strength of Materials, Van Nostrand. 3. Den Hartong, Advanced Strength of Materials McGraw Hill. Book co, New york 1952. 4. Timoshenko and Goodier, `Theory of Elasticity, McGraw Hill. 5. Wang, Applied Elasticity,. McGraw Hill. 6. Case, Strength of Materials, Edward Arnold, London 1957. 7. Robert D. Cook, Warren C. Young, Advanced Mechanics of Materials, Macmillan Pub. Co., 1952. 8. Durelli, Phillips & Tsc, Analysis of Stress and Strain.

MF1652 - COMPUTER INTEGRATED MANUFACTURING UNIT I MANUFACTURING TECHNOLOGY L T P C 4 0 0 4 8

Overview-current themes in manufacturing -design- manufacture interface-overview of process planning technique. UNIT II PRODUCTION PLANNING AND CONTROL 10 Discrete parts manufacturing-topology in manufacturing classification of FMS decision Lean production-BPRMaster production scheduling-Requirements Planning-JIT.
40 M.E. Computer Aided Design

UNIT III GROUP TECHNOLOGY AND PROCESS PLANNING

10

Part families, classification and coding-type of codification-case study-computer aided process planning-retrieval and generative. UNIT IV FLEXIBLE MANUFACTURING SYSTEMS 10 Need classification-Integration-Interface-Software for FMS-Production flow analysis - flexible material handling -Petri network-applications. UNIT V MANUFACTURING SIMULATION 7 30 Simulation language - type of software package-Simulation process-FIST codes-Case study. UNIT VI PRACTICALS REFERENCES: 1. CAD CAM - Chris McMohan & Jimmi Brown ,Addison,Wiley-2000. 2. Manufacturing High Tech Handbook - Donatas tijunela & Kirth E. Mckee-2000. 3. Performance Modelling and Analysis of Automated Manufacturing systems - Narahari and Viswanadham-Prentice Hall-1998. ME1688 - QUANTITATIVE AND QUALITATIVE RESEARCH L T P C 4 0 0 4 8 Total No of periods: 75

UNIT I RESEARCH METHODOLOGY

Types of research- Literature survey- Patent survey- literature review reporting- ethics and interventions of research- planning for research- research tools- seven management toolsgraphical representations Codes Standards. UNIT II QUANTITATIVE METHODS 10 Descriptions-statistics-distribution-samplinghypothesis testingreliability- validity- uncertainty - sensitivity analysis- use of SPSS. UNIT III regression-ANOVA10

QUALITATIVE METHODS

Historical analogy-market research- survey-analysis-delphi methodology-determination of index-life cycle analysis - modeling and simulation. UNIT IV MEASUREMENT IN RESEARCH 12 Need for measurement- types of measuring instruments- configurations and functional descriptions of instruments- performance- characteristics- static and dynamic characteristicsmanipulation, transmission and recording of data- data acquisition and processing systemsComputer aided experimentation.
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UNIT V RESEARCH REPORT PREPARATION

Principles of Written communication- content preparation- synopsis writing- result analysisdiscussion section-case studies. REFERENCES 1. Robert B. Burns, Introduction to Research methods, SAGE Publications London- 2000 2. Herman J. Ader, Gidon J. mellenbergh, Research Methodology, SAGE Publications London 1999 3. Jeremy Miles& Mark Sherlin, Applying Regression and Correlation, A Guide for students and researchers SAGE Publications London- 2001 4. Ernest O. Doebelin, Measurement Systems- Application

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