660MW 0.85PF Type Test Report

QFSN-660-2-22A
660MW
THE TYPE TEST REPORT FOR 660MW GENERATOR
DSZ2009-05
Number

DONGFANG ELECTRIC MACHINERY CO., LTD.
OO
QFSN-660-2-22A
660MW
THE TYPE TEST REPORT FOR 660MW GENERATOR

660MW
THE TYPE TEST REPORT OF 660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
Contents
1
................................................................................................................................. 3
Rating specification of generator.......................................................................................................... 3

2 ............................................................................................................................................ 4
Test standards ........................................................................................................................................ 4
3 ............................................................................... 5
Measurement of D.C resistance of stator winding and rotor winding ............................................... 5
4 ............................................................................... 6
Measurement of insulation resistance of stator winding and rotor winding..................................... 6
5 ................................................................................................. 7
Withstanding DC voltage test and determining leak current.............................................................. 7
6 ................................................................................................. 8
Measurement of insulation resistance of bearing and oil seal to ground ......................................... 8
7 .................................................................... 9
Mechanical inspection without excitation ............................................................................................ 9
8 .................................................................................... 10
Measurement of AC impedance of excitation winding at different speeds..................................... 10
9 ................................................................................................................................... 11
Open circuit characteristic .................................................................................................................. 11
10
1500RPM, 1.3 .................. 13
No load saturation characteristic at reduced speed (about 1500 r/min) versus field current........ 13
11
...................................................................................................................................... 15
Phase Sequence Test........................................................................................................................... 15
12
THDTHF...................................... 16
Measurement of voltage total harmonic distortion and telephone harmonic factor ...................... 16
13
.......................................................................................................................................... 17
Shaft voltage ......................................................................................................................................... 17
14
...................................................................................................................................... 18
Moments of inertia................................................................................................................................ 18
15
........................................................................................................................ 19
Three phase sustained short circuit characteristic........................................................................... 19
16
SCR .................................................................................................................................. 21
Short-circuit ratio and .......................................................................................................................... 21
17
Xd........................................................................................................................... 21
18
............................................................................................... 22
Load excitation current and voltage regulation................................................................................. 22
19
............................................................................................................................ 23
Friction and windage losses................................................................................................................ 23
20
Pfe .................................................................................................. 24
DONGFANG ELECTRICAL MACHINERY CO., LTD.
SHEET 1 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
Measurement of core losses at the rated voltage and frequency .................................................... 24

21
............................................................................................................................ 26
Short-circuit Losses............................................................................................................................. 26
22
100%80%60% ................................................. 28
Determination of generator efficiency by the separation of losses at 100%,80%and 60%load..... 28
23
.................................................................................................................... 29
Equivalent heat runs to determine temperature rises....................................................................... 29
24
........................................................................................................................ 32
Three phase sudden short circuit test................................................................................................ 32
25
............................................................................................................................... 34
Voltage recovery test ........................................................................................................................... 34
26
............................................................................................... 36
Determination of negative sequence reactance from the line-to-line sustained short-circuit test36
27
........................................................................................... 37
Determination of zero-sequence reactance from the line-to-line and to neutral short-circuit test
............................................................................................................................................................... 37
28
.................................................................................................................... 38
Measurement of vibration of frame and stator core .......................................................................... 38
29
............................................................................. 39
Insulation resistance measurement (before h.p and after H.P.) ....................................................... 39
30
.......................................................................... 39
A.C. Hi-potential test for stator winding and stator terminal bushings after heat run test. ........... 39
31
................................................................................................... 40
Measurement of the stator and the rotor winding capacitance........................................................ 40
32
............................................................................................... 41
Measurement of D.C resistance and insulation resistance for RTDs .............................................. 41
33
............................................................................................................................... 42
Summary of test results....................................................................................................................... 42
SHEET 2 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
1
Rating specification of generator
Type
QFSN-660-2-22A
MVA rating
776.5
MVA
Rated output
660
MW
Rated voltage
22000
Rated current
20377
Power factor
0.85
No.of phase
Frequency
Rated speed
50
HZ
3000
r/min
Insulation class
F B temp. limited in B class
(at 100)
Exciter voltage
468.21
Exciter current
4476
Rated H2 gas pressure
0.45
MPa
Cooling mode
Stator winding connection
H2o-H2- H2
YY
SHEET 3 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
2
Test standards
2.1. ADANI660MW ITP
Inspection and test plan for Indian APL660MW generator running tests
2.2.
Contract of the production
2.3. IEC60034-1 1
Rotating electrical machines Part 1:Rating and performance

2.4. IEC60034-2 2
Rotating electrical machines Part 2: Methods for determining losses and efficiency
of rotating electrical machinery from tests
2.5. IEC60034-3 3
Rotating electrical machines Part 3:Specific requirements for cylindrical rotor
synchronous machines
2.6. IEC60034-4 4
Rotating electrical machines Part 4:methods for determining synchronous machine
quantities from tests
2.7. IEEE115-2002
IEEE Guide: Test procedures for synchronous machines
2.8. GB/T7064-2008
Specific requirements for cylindrical rotor synchronous machines
SHEET 4 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
3
Measurement of D.C resistance of stator winding and rotor winding
3.1.
IEC60034-4(57)
Procedure
3.2.
Stator winding
Phase
()
Measurement
resistance
U-X
0.0011067
V-Y
0.0010967
W-Z

Temperature
Criteria
3.3.
Field Winding
95
Resistance at 95
()
Average
()
0.0011034
0.0014856
0.91
10.1
95
un-balance
(%)
0.0011067
10.1
( R/max - R min) / Rmin1.0%
Measurement D.C resistance
95
Resistance at 95
0.07790
0.10081
20
95
()
Field Winding
()
Temperature
3.4.
Judgment Acceptable
SHEET 5 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
4
Measurement of insulation resistance of stator winding and rotor winding
4.1.
Stator winding to ground
U-VW
V-UW
W-UV
U to V W and
ground
V to U W and
ground
W to U V and
ground
1880
1950
2000
15s
7750
9300
9040
60s
4.12
4.77
4.52
60s/15s
41500
82600
66900
600s
5.35
8.88
7.40
600s
60s
(M)
Insulation Resistance
(M)
Absorptions
(M)
Polarization Index
Temperature.
Megger
(V)
5000
9.7
48
Humidity
4.2.
Field Winding to ground
Phase
Measurement value
150 M
Field Winding
to ground

Duration
Duration

Temperature
Megger
60sec
20
500V
4.3. IEEEstd 43 GB/T7064-2008

Criteria
2.0
Stator windingPolarization Index
1.0M
Rotor winding Insulation Resistance
4.4.
Judgment Acceptable
SHEET 6 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
Withstanding DC voltage test and determining leak current
5.1
Generator condition during test: The stator winding without water.
5.2
Test data
UN22000
unitA
1.0UN
1.5UN
2.0UN
2.5UN
3.0UN
3.5UN
15 s
17
24
48
91
60s
11
26
42
89
15 s
12
12
21
32
53
95
60s
16
29
49
93
15 s
13
17
38
67
114
60s
14
35
60
111
Duration
U VW
U phase to VW phase
And to ground
V UW
V phase to UW phase
And to ground
W VU
W phase to VU phase
And to ground
Temperature
Humidity
10.1
48
Criteria (Imax-Imin)/ Imin50(at 2.5UN)
5.3 GB/T7064-2008 (4.10.3)

Criteria
5.4
Judgment Acceptable
SHEET 7 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
6
Measurement of insulation resistance of bearing and oil seal to ground
6.1
Measurement of insulation resistance slip ring side bearing to ground
(M)
Measurement value
()
Temperature
Megger
100
10
1000V
(M)
Measurement value
()
Temperature
Megger
60
10
1000V
Slip ring side bearing

to ground
6.2
Measurement of seal oil insulation resistance
Slip ring side to ground
6.3 GB/T7064-2008(4.10.2.5) 1M
Criteria Not less than 1M
6.4
Judgment Acceptable
SHEET 8 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
7
Mechanical inspection without excitation
7.1
Mechanical inspection
Abnormal sound: None

7.2
Bearing oil temperature
()
Bearing temperature
()
Speed
(r/min)
Inlet oil
()
3000
25.9
Outlet oil
Turbine side
Exciting side
Turbine side
Exciting side
43.6
41.3
64.9
60.3
7.3 :9070
Criterion: contract requirement, bearing Temp. 90, bearing & sealing outlet oil Temp70
7.4
Measurement of Shaft Vibration
7.4.1
Test condition
(r/min)
3000
Speed
7.4.2
Measuring value
T/E
p-pm
Measure position
E/E
p-pm
Sensor orientation
+45
-45
+45
-45
Shaft vibration
27
19
30
64
7.4.3 : Shaft vibration0.076mm(p-p).

Criterion: Shaft vibration: ISO 7919.2-2001 Table A.1(Contract: 0.076mm(p-p)),
7.4.4 .
JudgmentAcceptable
SHEET 9 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
8
Measurement of AC impedance of excitation winding at different speeds
8.1 .
Measurement of AC impedance of excitation winding at different speeds
Speed
r/min
Frequency
(Hz)
Voltage
(V)
Current
(A)
50.005
222.19
37.471
300
50.014
220.71
38.276
600
49.979
216.94
38.525
900
49.978
215.19
39.098
1200
49.990
214.65
39.807
1500
49.997
215.11
40.224
1800
50.024
215.79
41.303
2100
49.989
212.78
41.613
2400
49.970
211.75
42.343
2700
49.986
211.48
43.290
3000
49.986
209.59
43.901
Impedance
()
Impedance
Unbalancedness
5.9296
5.7663
2.75%
5.6311
2.34%
5.5038
2.26%
5.3923
2.03%
5.3478
0.83%
5.2246
2.30%
5.1132
2.13%
5.0008
2.20%
4.8852
2.31%
4.7742
2.27%
8.2 : JB/T8446-2005(6.1.2) , 600r/min 300r/min 5%

Criterion: The difference between impedances cannot overpass5% per 300rpm above 600rpm.
8.3
JudgmentAcceptable
SHEET 10 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
9
Open circuit characteristic
9.1 IEEE115-2002(4.2.5)
Procedure
9.2
Measuring value

Terminal voltage(line to line)
Frequency
(Hz)
Field current
(A)
Average(V)
50Hz
Corrected(V)
P.U.
49.903
2035.0
24210
24257
1.10
49.927
1799.0
23152
23186
1.05
49.947
1608.0
21976
21999
1.00
49.953
1469.0
21008
21028
0.96
49.964
1329.0
19592
19606
0.89
49.971
1244.0
18728
18739
0.85
49.975
1136.0
17548
17557
0.80
49.980
1058.0
16521
16528
0.75
49.982
1018.0
15411
15417
0.70
49.985
894.0
14246
14251
0.65
49.988
814.0
13060
13063
0.59
49.996
685.0
11083
11084
0.50
50.005
533.0
8745
8744
0.40
50.009
355.0
5830
5829
0.26
50.011
299.0
4934
4933
0.22
50.011
0.0
107
107
0.00
SHEET 11 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
9.3
Open Circuit Characteristic Curve
No load saturation characterisic

U/UN
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0
500
1000
1500
2000
2500
If(A)
Ifo
Field Current at Rated Voltage

Ifg
Air-Field Current at Rated Voltage
Fig1
1600A
1370A
SHEET 12 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
10 1500RPM,1.3
No load saturation characteristic at reduced speed (about 1500 r/min) versus field current
10.1 IEEE115-2002(4.2.5)
Procedure
10.2
Measuring value
Average

Terminal voltage(line to line)
50Hz
Corrected to50Hz
U/UN
p.u
25.086
3778.0
14363
28628
1.30
25.051
3118.0
13715
27374
1.24
24.948
2725.0
13208
26472
1.20
25.010
2326.0
12665
25320
1.15
25.046
2019.0
12103
24162
1.10
25.057
1771.0
11530
23008
1.05
25.079
1588.0
10954
21839
0.99
25.028
1288.0
9623
19225
0.87
25.035
1237.0
9323
18619
0.85
25.043
1129.0
8729
17427
0.79
25.047
1056.0
8273
16516
0.75
25.050
985.0
7777
15523
0.71
25.055
895.0
7145
14259
0.65
25.060
824.0
6605
13178
0.60
25.065
622.0
5016
10006
0.45
25.066
557.0
4528
9032
0.41
25.068
350.0
2800
5585
0.25
25.068
0.0
56.2
112
0.01
Frequency
Field current
Hz
SHEET 13 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
10.3
Open Circuit Characteristic Curve
1500rpm
No load saturation characterisic
U/UN
1.40
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0
500
1000
1500
2000
2500
3000
3500
4000
If(A)
Fig2
SHEET 14 OF 43

660MW
: QFSN- 660- 2- 22A

Type

TURBINE GENERATOR
: HD215-1-12
Shop Order
11
Phase Sequence Test
11.1
IEEE115-2002 (3.7.2) W
VU
Procedure: When generator is rotating in the direction of CW viewed from exciter end the phase
sequence at the terminals is WVU.
11.2
Terminal sketch
Exciter End
Turbine End
3 Fig3
Top view
11.3
Judgment Conforming to Drawing
SHEET 15 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
12 THDTHF
Measurement of voltage total harmonic distortion and telephone harmonic factor
12.1 IEC60034-1-2004 ( 9.11) & IEEE115-2002 ( 3.8.1)
Procedure:
12.2
Measurement value
Terminal voltage
(V)
Frequency
(Hz)
THD
Total harmonic distortion (%)
THF
(%)
Telephone harmonic factor
22000
49.944
0.31
0.20
12.3 5% 1.5%
Criteria: Total harmonic distortion not more than 5% and telephone harmonic factor: not more than
1.5%
12.4
JudgmentAcceptable
SHEET 16 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
13
Shaft voltage
13.1 IEEE115-2002 (3.6.2)
Procedure:
13.2
Test Condition

(r/min)
Speed

(V)
Terminal voltage
3000
22000
13.3
Measurement value
U= 4.927 V
Shaft voltage
: U= 4.920 V
Voltage of shaft to ground on exciter end
4
13.4
Criteria
13.5 :
Fig4
20 V
Shaft Voltage
Judgment: Acceptable
SHEET 17 OF 43

660MW
: QFSN- 660- 2- 22A

Type

TURBINE GENERATOR
: HD215-1-12
Shop Order
14
Moments of inertia
14.1 IEEE115-2002 (4.4.1)
Procedure:
14.2
Measurement value
Driving Motor
Generator

Voltage
(V)
Current
(A)
Input
(kW)
Field current
(A)
10077
174.54
2350.25
1600
3000
r/min
300
r/min
45.63
nN
Rated speed
3150~2850
Speed difference
Time difference
14.3
Result
GD2
GD2 of generator
J
Inertia of generator
41.9
t.m2
10.469
t.m2
SHEET 18 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
15
Three phase sustained short circuit characteristic
15.1 IEEE115-2002 ( 4.2.8 )
Procedure:
15.2
Measurement value
Stator current
Field current
(A)
Average
(A)
P.U.
3317
22703
1.11
3158
21616
1.06
2979
20407
1.00
2637
18114
0.89
2222
15263
0.75
1435
9894
0.49
796
5522
0.27
669
4648
0.23
627
4369
0.21
424
2971
0.15
323
2243
0.11
43
0.00
SHEET 19 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
15.3
Short Circuit Characteristic Curve
short-circuit characterisic
I/IN
1.20
1.00
0.80
0.60
0.40
0.20
0.00
0
500
1000
1500
2000
2500
3000
3500
If(A)
5
Fig. 5
Characteristic Curve
IFSI
Field Current at Rated Armature Current
2980A
SHEET 20 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
16 SCR
Short-circuit ratio and
16.1 IEEE115-2002 ( 10.8.1.1)
Procedure:
16.2
Computing result
SCR = Ifo / Ifk =0.54
Ifo
Ifk
In formulas
Ifo is the field current for rated voltage, rated frequency, and no load.
Ifk is the field current for rated armature current on a sustained three-phase short circuit at rated
frequency.
16.3 0.52
Criterion: As per contract, SCR0.52.
17 Xd
D-axis Synchronous Reactance
17.1 IEEE115-2002 ( 10.8.1.1)
Procedure:
17.2
Computing result
Xd =Ifk / IFg =2980/1370=2.18
Ifo
Ifk
Ifg
In formulas Ifo is the field current corresponding to the specified armature
voltage on the open-circuit saturation curve

Ifkis the field current corresponding to the specified armature
current on
the short-circuit saturation curve
Ifg is the field current for the air-gap line at the specified armature
terminal voltage.
SHEET 21 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
18
Load excitation current and voltage regulation
cos
Output
percentage
Output
Terminal
voltage
Armature
current
sin
Ifk
XP
Potier
reactance
Ra(95)
EP
EP*
IFS
IFG
Load
excitation
current
voltage
regulation
factor
0.85
0.85
0.85
0.85
0.85
0.85
100
80
75
60
50
25
MW
660
528
495
396
330
165
22000
22000
22000
22000
22000
22000
20377
16302
15283
12226
10189
5094
0.5268
0.5268
0.5268
0.5268
0.5268
0.5268
2980
2380
2222
1780
1450
700
0.1488
0.1488
0.1488
0.1488
0.1488
0.1488
V
P.U
A
0.001486
0.001486
0.001486
0.001486
0.001486
0.001486
25204
24507
24337
23836
23510
22730
1.146
1.114
1.106
1.083
1.069
1.033
680
560
500
410
390
300
1370
1370
1370
1370
1370
1370
4464
3782
3577
3088
2780
2090
P.U
1.330
1.300
1.276
1.232
1.220
1.116
33.0
30.0
27.6
23.2
22.0
11.6
SHEET 22 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
19
Friction and windage losses
19.1 IEEE115-2002 ( 4.2.7)
Procedure
19.2
Measurement value
Speed
(r/min)
()
Hydrogen pressure
(MPa)
Hydrogen purity
(%)
0.45
99.4
3000
Generator
Condition
Open circuit
(A)
Field Current
(kW)
Friction and windage loss
1072
1205.5kW
Design: Friction and windage losses
SHEET 23 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
20 Pfe
Measurement of core losses at the rated voltage and frequency
20.1 IEEE115-2002 ( 4.2.7)
Procedure
20.2
Measurement value
r/min
Speed
Test Condition
3000
MPa
Hydrogen pressure
%
Hydrogen purity
0.45
99.4
Driving motor data
Generator data

Voltage (V)
Current
(A)
Input power
(kW)
Total Loss
(kW)
Input power
(kW)
Voltage
(v)
(U/UN)2
(p.u)
10005
205.19
2904.42
621.9
2282.5
24210
1.22
10086
188.73
2616.83
574.0
2042.8
23152
1.11
10040
177.10
2339.45
529.4
1810.0
21976
1.00
10057
166.97
2192.36
504.8
1687.6
21008
0.91
10073
156.87
1984.37
471.2
1513.2
19592
0.79
9996
154.95
1881.91
455.2
1426.7
18728
0.73
10008
150.18
1796.46
441.4
1355.1
17548
0.64
10020
147.19
1730.52
430.7
1299.8
16521
0.56
10076
142.08
1680.43
422.3
1258.1
15411
0.49
10051
141.32
1603.52
410.5
1193.0
14246
0.42
10022
138.44
1542.89
369.7
1173.2
13060
0.35
10053
135.62
1471.03
305.2
1165.8
11083
0.25
10057
130.78
1410.37
280.7
1129.7
8745
0.16
10053
129.27
1330.45
247.2
1083.2
5830
0.07
10119
126.08
1328.75
246.6
1082.2
4934
0.05
218.2
1071.4
10126
125.35
1289.59
=+
Input Power of generator= Core loss+ Friction and windage losses
107
0.00
SHEET 24 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
20.3
Input power of generator curve
6
Fig. 6
Core loss at rated armature voltage

U=0
Friction and windage losses at U=0
losses Curve
745.2kW
1072kW
SHEET 25 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
21
Short-circuit Losses
21.1 IEEE115-2002 ( 4.2.7)
Procedure
21.2
Measurement value
Test Condition
r/min
Speed
MPa
Hydrogen pressure
%
Hydrogen purity
3000
0.45
99.4
Driving Motor Data
Generator Data

Voltage
(V)
Current Input power Total loss Stray-load loss

(A)
(kW)
(kW)
(kW)
Stator ohmic
loss
(kW)

Current
(A)
(I/IN)
(p.u)
10016.0
301.63
4539.7
523.5
1020.4
1997.7
22722
1.12
10007.0
285.43
4260.0
498.0
943.9
1820.0
21650
1.06
9992.5
267.39
3963.0
470.7
851.4
1642.7
20526
1.01
9999.0
229.47
3322.2
413.1
633.6
1277.4
18066
0.89
9960.5
198.11
2717.2
361.7
437.3
920.0
15345
0.75
1005.9
146.33
1796.1
284.7
141.7
371.6
9783
0.48
9956.0
134.13
1425.6
256.2
51.8
119.5
5569
0.27
1003.3
125.52
1299.0
246.0
19.2
35.7
3058
0.15
9986.0
128.73
1274.6
244.7
11.5
20.2
2311
0.11
1006.3
124.45
1239.7
241.5
0.0
0.0
0.00
SHEET 26 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
21.3
Stray-load loss
7
Fig. 7 Stray-load loss
:
From above curve:
I/IN
1.0
0.8
0.75
0.6
0.5
0.25
Stray-load loss
(kW)
820.9
504.5
437.6
266.1
175.8
33.9
SHEET 27 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
22 100%80%60%
Determination of generator efficiency by the separation of losses at 100%,80%and
60%load
Power factor
Output
Output
Armature current
Field current
Core loss
Mechanical loss
Stray load loss

(95)
Armature I2R losses
Field I2R loss
Exciter system
Total Loss
Input
Efficiency
0.85
0.85
0.85
0.85
0.85
0.85
100
80
75
60
50
25
kW
660000
528000
495000
396000
330000
165000
20377
16302
15283
12226
10189
5094
4464
3782
3577
3088
2780
2090
745.2
745.2
745.2
745.2
745.2
745.2
1072.0
1072.0
1072.0
1072.0
1072.0
1072.0
820.9
504.5
437.6
266.1
175.8
33.9
1851
1184
1041
666
463
116
2008.7
1442.3
1289.9
961.3
779.0
440.2
101.4
73.2
65.5
48.8
39.6
22.4
6599
5022
4651
3760
3274
2429
666599
533022
499651
399760
333274
167429
99.01
99.06
99.07
99.06
99.02
98.55
kW
kW
kW
kW
kW
kW
kW
kW
%
98.8%
Guaranteed efficiency
SHEET 28 OF 43

660MW
: QFSN- 660- 2- 22A

Type

TURBINE GENERATOR
: HD215-1-12
Shop Order
23
Equivalent heat runs to determine temperature rises
23.1 IEEE115-2002 (6.2.4 )
Procedure:
23.2
Test condition
Zero
excitation
Open Circuit
Short Circuit
(V)
21967
(A)
20356
(V)
136.0
263.61
(A)
1612
2970
(Hz)
49.936
49.95
49.701
(Mpa)
0.4456
0.4483
0.4493
99.8
99.7
99.4
()
21.7
23.3
21.5
()
26.6
32.2
27.5
(m3/h)
60.86
132.26
237.44
m3/h
117.0
117.5
Mpa
0.22
0.22
25.0
43
27.0
59
Item
Terminal voltage
Stator current
Field voltage
Field current
Frequency
Hydrogen pressure
H2 purity
H2 cooling water inlet temperature
H2 cooling water outlet temperature
Flow of H2 cooling water
Stator winding coolant Inlet flow
Stator winding coolant Inlet pressure
Stator winding coolant inlet temperature
Stator winding coolant outlet temperature
SHEET 29 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
23.3
Temperature rise test data sheet
Item
Cold gas temperature
Hot gas temperature
Max. temperature of stator winding outlet water

(ETD)
Max. Temp. of stator winding
Max. Temp. of core
Max. Temp. of stator end structure part

(R)
Temperature of field winding
23.4
Temperature rise
Item
Temperature rise of stator winding outlet water
Hot gas temp. rise
Max. Temp. rise of stator winding outlet water
Temp. rise of stator winding
Temp. rise of core
Temp. rise of stator end structure part

(R)
Temp. rise of field winding
Unit
Zero
excitation
Open circuit
Short circuit
27.1
33.05
28.9
28.5
38.15
35.5
30.1
53.6
32.6
57.6
28.0
58.1
41.0
27.9
41.7
43.7
29.7
39.4
53.7
Zero
excitation
Open circuit
Short circuit
Toa
Tca
Tia
2.0
16
1.4
5.1
6.6
5.1
10.6
7.6
14.6
0.9
25.1
12.1
0.8
8.7
14.8
2.6
6.4
24.8
Unit
SHEET 30 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
23.5
Temperature rise for stator winding and field winding at rated operation condition
Unit
Calculating value Admissible value
70
K
22.2
Temperature rise of armature winding
72
K
36.3
Temperature rise of core
(R)
67
52.8
K
Temperature rise of field winding
Temperature rise for rated operation condition was estimated by the following formulas.
Armature Winding Ta = Tca + Tia Toa
Core
Field Winding
T = Tca + Tia Toa
I
f fc fm f
I
fc
fm
23.6.
Judgment Acceptable
SHEET 31 OF 43

660MW
: QFSN- 660- 2- 22A

Type

TURBINE GENERATOR
: HD215-1-12
Shop Order
24
Three phase sudden short circuit test
24.1 IEEE 115-2002 ( 11.7.1)
Procedure
24.2
Test operation condition
(V)
Terminal voltage

6626
Before short-circuit

0
After short-circuit
24.3
(A)
Steady-state short-circuit current
(A)
Field current
422
3165
3183
3155
465
Three phase sudden short circuit wave
8
Fig. 8 Curve
24.4
Analysis of AC component of short-circuit current
SHEET 32 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
logI K
Analysis of ac component of short-circuit current
4.50
4.40
4.30
4.20
4.10
4.00
3.90
3.80
3.70
3.60
3.50
3.40
3.30
3.20
3.10
3.00
2.90
2.80
2.70
2.60
2.50
40
80
120
160
200
240
280
320
360
400
t(ms)
9
Fig. 9 Curve
24.5
Results
Xd
Xd
Td
Td
Reactance and time Constant

%
Direct-Axis transient Reactance
%
Direct-Axis Sub-transient Reactance
s
Direct-Axis Transient Short-circuit Time Constant
s
Direct-Axis Sub-transient Short-circuit Time Constant
Measured Valueunsaturated
28.4
22.3
1.08
0.022
SHEET 33 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
25
Voltage recovery test
25.1 IEEE 115-2002 ( 11.7.1)
Procedure
25.2
Test operation condition

Before short-circuit

After short-circuit
short-circuit
Current(A)
sustained voltage
(V)
Field Current
(A)
3150.7
465
6913
447
25.3
Voltage recovery wave
10
Fig. 10 Voltage recovery wave
SHEET 34 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
25.4
Analysis of voltage recovery wave
Voltage recovery test for time constant
logU
3.780
3.775
3.770
3.765
3.760
3.755
3.750
0
50
100
11
150
t(ms)
200
250
300
Fig. 11
25.5
Test result
Td0
Direct-Axis Transient open-circuit

Time Constant
10.85s
SHEET 35 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
26
Determination of negative sequence reactance from the line-to-line sustained
short-circuit test
26.1 IEEE 115-2002 ( 10.5.4)
Procedure
26.2
Measurement value
Voltage
(V)
Current
(A)
power
(W)
Negative
Sequence
Reactance
()
124.7
425.2
50890
0.162517
192.62
654.9
120960
0.162834
310.66
1088.9
324060
0.157798
Negative Sequence
Reactance
average
()
0.1610
26.3
Calculations of Negative Sequence Reactance
X2
P
3 I2
()
X 2 X 2 ( )
3 IN
UN
(p.u)
26.4
Result
X2
Negative Sequence Reactance
25.84 %(unsaturated)
SHEET 36 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
27
Determination of zero-sequence reactance from the line-to-line and to neutral short-circuit test
27.1 IEEE 115-2002 ( 10.6.5)
Procedure
27.2
Measurement value
Voltage
(V)
Current
(A)
power
(W)
Zero sequence
reactance
()
32.71
436.73
610
0.07483
50.24
662.3
1520
0.07578
84.12
1091.5
4350
0.07698
Zero sequence
reactance
average
()
0.07586
27.3
Calculations of Zero Sequence Reactanc
U
Z0
I
()
X O ZO
P
1
UI
(p.u)
27.4
Result
X0
Zero sequence reactance
12.17%(unsaturated)
SHEET 37 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
28
Measurement of vibration of frame and stator core
28.1
Measurement value
P-P (m)
Vibration of stator
core
Model of vibration
Condition
Vertical
40.61
Overall frequency
21.64
1X
Open circuit
33.97
2X
7.16
Overall frequency
3.87
Three phase
1X
steady short circuit
5.48
2X
28.2 JB/T10392
Criteria
P-P(m)
Vibration of frame
Horizontal
Vertical
10.53
5.89
10.1
5.54
2.46
1.75
10.08
5.6
9.82
5.46
1.7
0.91
15 50
Frame: Not more than 15
Stator core: Not more than 50
SHEET 38 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
29
Insulation resistance measurement (before h.p and after H.P.)
Test condition
20.7
0.1 s/cm
Winding Temp.
Cooling water conductivity

M
V
Insulation resistance
Megger
Winding Temp.
Before H.P.
After H.P.
3.1
7.4
2500
20.7
6.9
7.5
2500
20.7
6.9
7.8
2500
20.7
U VW
U to V, W and ground
Stator winding
V UW
and stator
V to U, W and ground
terminal
W UV
bushings
W to U, V and ground
30
A.C. Hi-potential test for stator winding and stator terminal bushings after heat
run test.
30.1
Test condition
20.7
0.1 s/cm
Winding Temp.
Cooling Water Conductivity

(V)
Hz
U VW
Stator winding
V UW
and stator
terminal
W UV
bushings
30.2 :
:2UN+1000
(min)
Frequency
Applied voltage
Duration
50
45000
50
45000
50
45000
Criteria: For stator winding:
SHEET 39 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
31
Measurement of the stator and the rotor winding capacitance
31.1
Test condition
10.8
Ambient temperature:
10.8
Stator winding temperature
0.2s
The Cooling water conductivity

31.2 --
Capacitance of 1phase winding to ground and other two phases
Stator winding
Application voltage
Capacitance
U VW
V UW
W UV
13200V
214.79 nF
13200V
214.95 nF
13200V
215.49 nF
31.3
Capacitance of the rotor winding
Rotor winding
Application voltage
Capacitance
4690v
1.49F
SHEET 40 OF 43

660MW
: QFSN- 660- 2- 22A

Type

TURBINE GENERATOR
: HD215-1-12
Shop Order
32
Measurement of D.C resistance and insulation resistance for RTDs
32.1
Measurement value

DC R.
I. R.
()
(M)
104.2/0.7
66.0
104.1/0.7
NO.
:11.5
Ambient temperature
DC R.
I. R.
()
(M)
26
104.7/1.2
69.6
1B
104.1/0.7
69.0
68.7
27
104.5/1.1
64.7
2B
104.1/0.7
104.1/0.7
NO.
NO.
DC R.
I. R.
()
(M)
DC R.
I. R.
()
(M)
26 B
104.1/0.8
61.4
58.0
27 B
104.1/0.8
74.9
67.7
28 B
104.2/0.8
63.0
69.6
29 B
104.1/0.8
59.4
NO.
104.1/0.7
74.1
28
104.5/1.2
72.1
3B
104.1/0.7
72.2
29
104.6/1.2
93.1
4B
104.1/0.7
54.8
30
104.5/1.2
74.5
5B
104.2/0.8
58.7
30 B
104.2/0.7
71.1
104.2/0.8
73.3
31 B
104.0/0.6
67.7
104.2/0.8
104.1/0.6
51.4
31
104.3/0.9
76.8
6B
104.1/0.7
70.0
32
104.4/0.9
69.2
7B
104.1/0.7
71.0
32 B
104.1/0.6
71.5
104.0/0.6
69.0
33
104.4/0.9
57.4
8B
104.2/0.8
52.2
33 B
104.0/0.6
66.6
104.3/0.8
70.8
34
104.4/1.0
73.0
9B
104.2/0.7
72.0
34 B
104.0/0.5
61.3
10
104.3/0.8
75.1
35
104.5/1.0
63.3
10 B
104.2/0.7
48.8
35 B
104.0/0.6
72.1
11
104.2/0.7
72.7
36
104.3/1.0
73.6
11 B
104.2/0.8
71.1
36 B
103.9/0.6
71.4
12
104.2/0.7
70.0
37
104.4/1.0
73.3
12 B
104.2/0.7
72.0
37 B
103.9/0.5
76.5
13
104.3/0.9
70.3
38
104.4/1.0
66.8
13 B
104.4/0.9
71.5
38 B
104.0/0.6
70.3
14
104.3/0.8
50.9
39
104.4/1.1
64.8
14 B
104.4/1.0
56.3
39 B
103.9/0.5
70.0
15
104.2/0.9
57.7
40
104.4/1.0
56.8
15 B
104.5/1.0
65.4
40 B
103.8/0.6
72.0
16
105.2/1.2
93.6
41
104.5/1.1
75.8
16 B
104.8/1.4
49.5
41 B
104.8/1.1
51.3
17
104.7/1.3
67.9
42
104.5/1.1
75.1
17 B
104.5/1.1
66.0
42 B
104.2/0.6
71.4
18
105.1/1.2
70.2
18 B
104.5/1.1
47.4
19
104.8/1.2
55.0
19 B
104.4/1.0
62.5
20
105.0/1.2
74.0
20 B
104.3/1.0
73.7
21
104.8/0.4
72.3
21 B
104.5/1.1
50.9
22
104.8/0.4
74.0
22 B
104.0/0.6
74.0
23
104.7/1.3
74.6
23 B
104.4/1.0
68.3
24
104.8/0.4
68.2
24 B
104.4/1.0
66.4
25
104.6/1.2
76.8
25 B
104.3/0.9
73.1
32.2 GB/T7064 1M
Criteria:
32.3
JudgmentAcceptable
SHEET 41 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
33
Summary of test results
1
Items
(95)
D.C. resistance of armature winding
(95)
D.C. resistance of field winding
Field current of open-circuit
Field current of short-circuit
Short-circuit ratio
Field current of full-load
Friction & windage Losses
Core loss
Stray load loss

(at95)
Stray ohmic losses
(at95)
Field ohmic loss
Exciter system
Total Loss(include excitation loss)
Efficiency(include excitation loss)

GD2
GD2
THD
THF
Unit
Test value Design value Std./Cont. value
()
0.0014856
0.0015787
()
0.10081
0.10259
(A)
1600
1599.9
(A)
2980
3007
0.54
0.532
(A)
4464
4476.4
(kW)
1072.0
1205.5
(kW)
745.2
900.34
(kW)
820.9
1424.48
(kW)
1851.0
1966.5
kW
2008.7
2055.8
kW
101.4
102
kW
6599
7654.62
(%)
99.01
98.85
(t-m2)
41.9
41.328
(%)
0.31
(%)
0.20
1.5
table1
0.52
98.8
SHEET 42 OF 43

660MW
TURBINE GENERATOR
: QFSN- 660- 2- 22A

Type
: HD215-1-12
Shop Order
1 table1
Items
Stator winding temperature rise
Core temperature rise
Field winding temperature rise
Shaft vibration
Shaft voltage
Xd
D-axis synchronous reactance
(X2)
Negative sequence reactance
(unsaturated)
X0
Zero sequence reactance(unsaturated)
Xd
Transient reactance(unsaturated)
Xd
Sub transient reactance(unsaturated)
Td
Direct-axis transient S.C. time constant
Td
Direct-axis sub transient S.C. time
Constant
Td0
Transient open-circuit time constant
(p-p)
Vibration of frame
(p-p)
Vibration of stator core
Capacitance of stator winding
Capacitance of rotor winding
Unit
Test value
(K)
22.2
70
( K)
36.3
72
(K)
52.8
67
(m)
64
76
(V)
4.927
20
()
218.0
218.03
()
25.84
22.12
()
12.17
9.54
()
28.4
27.65
0.30
()
22.3
19.63
0.15
(s)
1.08
1.224
(s)
0.022
0.153
(s)
10.85
9.65
(m)
10.53
15
(m)
40.61
50
(nF)
214.95
253.6
(F)
1.49
1.3905
Design value
Std./Cont. value
SHEET 43 OF 43

660MW 0.85PF Type Test Report

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660MW 0.85PF Type Test Report

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Available Formats

QFSN-660-2-22A

: QFSN- 660- 2- 22A

Rating specification of generator.......................................................................................................... 3

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

Measurement of core losses at the rated voltage and frequency .................................................... 24

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

F B temp. limited in B class

Rated H2 gas pressure

Stator winding connection

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

Rotating electrical machines Part 1:Rating and performance

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

( R/max - R min) / Rmin1.0%

Measurement D.C resistance

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

4.3. IEEEstd 43 GB/T7064-2008

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

Withstanding DC voltage test and determining leak current

5.3 GB/T7064-2008 (4.10.3)

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

Slip ring side bearing

Slip ring side to ground

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

Abnormal sound: None

7.4.3 : Shaft vibration0.076mm(p-p).

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

8.2 : JB/T8446-2005(6.1.2) , 600r/min 300r/min 5%

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

No load saturation characterisic

Field Current at Rated Voltage

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

THE TYPE TEST REPORT OF 660MW

Judgment Conforming to Drawing

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

THE TYPE TEST REPORT OF 660MW

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

DONGFANG ELECTRICAL MACHINERY CO., LTD.

: QFSN- 660- 2- 22A

voltage on the open-circuit saturation curve