Taper-Lok has an outstanding record of offshore and subsea applications. This data sheet details some of our vast references.
BP ETAP, Taper-Lok flanges used to connect all risers throughout the cellar deck area Phillips Edda Project, super- compact Taper-Lok flanges installed within riser tube
Phillips Alpha Oilfield multi- bore Taper-Lok block with integral female flanges Phillips Ekofisk II - 36 134 Bar Taper-Lok swivel flange fitted to Emden Gas SSIV
24 418 bar swivel and weldneck flanges in A694 F65 material for Phillips Eldfisk Water Injection
Pressure testing of 10 900 Swivel x 10 Misalignment Flange
12 5,000 Taper-Lok for Maersk DAN Risers Phillips R Block Manifold 2 - 8 Connectors
Reasons for using Taper-Lok:
100% leak free sealing, backed up by over 350 million hours of documented service history Approved by the UK Health & Safety Executive for installation on the cellar deck area of risers 2 axial misalignment from standard connectors makes assembly time of manifolds, risers and spools shorter - saves money - reduces diver time Connectors are designed to use standard Sea Serpent bolt tensioners and very low pre-stresses - saves money compared to the special tensioners and high stresses for other compact flanges. Compact design reduces space and saves weight on manifolds and SSIV/ESDV assemblies. Seal ring retention systems allow the gasket to be pre-installed into one side of the flange before deployment. Flanges designed for external loads, dynamic and fatigue loads, anchor snag, subsidence, etc. 10 misalignment flanges available Modifications for external/annulus pressure testing available DNV Type Approved and fully fire tested to the requirements of API 6FB Part II
A full size 16 demonstration rig is available for training divers and installation personnel
If you would like further information on Taper-Lok or our other pipeline connectors, please contact Welding Units:
Welding Units Manufacturer of flanges OFFSHORE AND SUBSEA TAPER-LOK APPLICATIONS
Welding Units (UK) Ltd. Mill Lane Rainford Merseyside WA11 8LR
Taper-Lok Connectors recently set a new precedent in the procedures for offshore hook-up of risers, saving the ETAP Alliance over 13,500 offshore man hours and approximately 5.0 million.
Taper-Lok Connectors were used to connect the risers pre-installed into the jacket to the cellar deck areas of the production platform. The use of Taper-Lok eliminated the need for offshore welding creating these tremendous savings.
ETAP
During the early stages of the ETAP platform design, a potential cost saving was identified by flanging the riser connections. Until now BP projects had always used offshore welding to connect the risers, a process that would be made simpler and cheaper by flanging.
ETAPs use of Taper-Lok was given approval by the Health and Safety Executive after proving 350,000,000 hours of leak free service and on the condition that the connector was proven by a fire test. Taper-Lok was the only mechanical connector found to be acceptable by the HSE.
Taper-Lok connection undergoing the fire test
16 1500 Taper-Lok Riser Flange & Test Blind
No less than 19 different riser sizes were installed. The largest diameters were 24 1500 and the highest pressure 14 10,000. Materials of construction included A694 F65, Duplex, Super Duplex and F65 clad.
Each riser had to be analysed for static external load capabilities and also for dynamic fatigue loads over a 60-year design life. The Taper-Lok connection was extremely well suited to accommodating these conditions.
Risers awaiting hook-up Pre-installed jacket
If you would like further information on Taper-Lok or our other pipeline connectors, please contact Welding Units:
Welding Units Manufacturer of flanges Taper-Lok Riser Hook-up
Welding Units (UK) Ltd. Mill Lane Rainford Merseyside WA11 8LR
Taper-Lok has an outstanding record of onshore and topside applications. This data sheet details some of our references.
Star Enterprises Shell & Tube Heat Exchangers, 60 NB 2000 psi @ 475 F. Media: Hydrogen Gas Serpentine Super-Critical Reactor for Decommissioning of Chemical Weapons. Alloy 825 & Hastalloy G-30, 4200 psi @ 1150 F
3 Forged Elbows for Tennessee Eastman. A182 F316 Stainless Steel. Pure Hydrogen, 7,500 psi @ 650 F Modar Inc Reactor Vessel. 3700 psi @ 1113 F, manufactured from Alloy 800H
Kvaerner Membrane Systems, Gas Separation at Wellhead. 1480 psi @ 175 F. Skids used for separation of CO 2 & Water.
Taper-Lok has been extensively tested by the Kennedy Space Centre for use on the X-33 Evolved Expendable Launch Vehicle and the Space Shuttle. The system will be used in new rise off umbilicals. Testing was performed using both liquid nitrogen and liquid hydrogen.
Reasons for using Taper-Lok:
100% leak free sealing, backed up by over 350 million hours of documented service history. Used on hydrogen, chemical and other super-critical lines. High resistance to cyclic, fatigue and vibration loads. Used by Rolls Royce for extended testing of jet engines. The flanges and seal rings are made from the same materials giving the same rate of thermal expansion. This makes the connection particularly suitable for high temperature service. Compact design reduced space and saves weight on large installations such as process skids and heat exchangers also reduces cost. 2 axial misalignment makes assembly of heavy wall and return bend systems less onerous. Small diameter bolts with low torque requirements makes assembly and installation far simpler. DNV Type Approved and fully fire tested to the requirements of API 6FB Part II.
If you would like further information on Taper-Lok or our other pipeline connectors, please contact Welding Units:
Welding Units Manufacturer of flanges Onshore and Topside Applications
Welding Units (UK) Ltd. Mill Lane Rainford Merseyside WA11 8LR
Welding Units as the European licensee for Taper-Lok Connectors have been working with Statoil to produce connectors optimised for remote tie-in. It is possible to use machines such as the Stolt Comex Seaway MATIS and the Sonsub BRUTUS to make up bolted flange connections sub-sea without divers.
Taper-Lok already has features that promote it especially well to remote tie-in:
Capable of accepting 1 to 2 axial misalignment and retaining full integrity. (The flange remains misaligned there is no need to pull the connector straight). 10 misalignment connectors also available. Low residual bolt stresses typically half that of ANSI & API flanges. Area contact seal can be damaged and still seal The most proven track record of any compact connector sub-sea. Swivel flange uses ball bearing race making remote rotation of the swivel outer particularly easy. Flanges lighter and smaller than equivalent ANSI or API flanges Designed to use standard Sea Serpent bolt tensioners
We have also developed other features specifically for remote tie-in:
Flanges can be designed to use a fewer number of bolts reducing the cost and complexity of the remote tooling. Bolt can be spaced out to give a larger clearance for tensioning tools. Seal ring can be positively installed onto either the male flange or female flange prior to deployment. Seal ring is also re-usable. Flanges can be designed to suit existing tooling patterns. Bolting patterns are interchangeable with a range of nominal sizes.
Statoil Huldra/Heimdal Connectors
22 150 Bar Taper-Lok Female Weldneck c/w 1600mm long x65 Pipe Pup. Assembly to be pre-installed onto the riser.
22 150 Bar Taper-Lok Swivel Flanges c/w 700mm long x65 Pipe Pups. To be welded onto the pipeline.
Testing of Statoil Loke Dummy Spool
Tensioning of flange assembly Pressure test to 275 Bar
If you would like further information on Taper-Lok or our other pipeline connectors, please contact Welding Units:
Welding Units Manufacturer of flanges Taper-lok Remote Tie-In
Welding Units (UK) Ltd. Mill Lane Rainford Merseyside WA11 8LR