Canatal M-Series IOM

Intelligent Precision Air Conditioning
M SERIES AIR CONDITIONERS

Installation, Operation and Maintenance Manual
Modular Chilled Water Modular Direct Expansion

(R4-2003)
CANATAL
CANATAL
M Series - Installation, Operation and Maintenance
TABLE OF CONTENTS
1. Canatal - company profile

1.1 Quality statement
2. M Series introduction 3. Production selection guide

3.1 3.2 3.3 Nomenclature Chilled Water models Direct expansion models
2 3
4. Installation
4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 Site Preparation Unit Delivery Locations Considerations Unit Handling Piping - General Air inlet and outlet openings Plenum installation - general High efficiency filters Electrical connections
5. Refrigerant pipework installation

5.1 5.2 5.3 5.4 5.5 5.6 Pipework installation Recommended pipe size for remote condenser Evacuation Charging Fan speed control system Head pressure control system
12
6. Auxiliary piping installation

6.1 6.2 6.3 6.4 Chilled water / water-glycol pipework Condensate drain line Humidifier connections (optional) Hot water reheat (optional)
19
7. Electrical installation
7.1 7.2 Start-up procedure Automatic restart
20
8. Operation
8.1 8.2 8.3 8.4 8.5 Microprocessor controls Variable frequency drive - description Variable frequency drive - adjustment Humidifier - general Humidifier commissioning
22
IOM-M SERIES/R4-2003
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26
9. Maintenance
9.1 9.2 9.3 9.4 General service and inspection Regular inspection Sensor calibration check Preventive maintenance: Quarterly
10. Corrective Maintenance

10.1 10.2 Air filters - renewal Humidifier - steam bottle renewal
33
11. Installation Data

11.1 11.2 Chilled water cooled Direct expansion
34
ii
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1. Canatal - company profile

Incorporated in 1987, Canatal International Inc. is a wholly owned subsidiary of Analogue Holdings Ltd, and is a member of a worldwide group of companies dedicated to the research, design, manufacture and application of precision air conditioning systems, building automation and environmental engineering. Canatal has drawn on this international base of experience in developing its exceptional M Series precision air conditioning system. Extensive and ongoing research and development has resulted in the market's most advanced and dependable products, designed to accomplish the company's mission of providing a worry-free environment for "mission-critical" applications. Canatal produces a wide range of precision air conditioning products for floor, ceiling, or wall mounted operations. These products are ideally suited for telecommunication centers, computer rooms and other high-tech facilities. Canatal's state-of-the-art microprocessor technology allows each unit to interpret environmental conditions and adjust them as required. Canatal's modern manufacturing and product development facility is located in Canada's leading high technology manufacturing area near Toronto, Ontario. Innovation is the heart and soul of the company's product development laboratory, where engineers incorporate new ideas while building on past customer experience. From the engineers who design the products, to the shipper who sends the products to its final destination, all our employees are focused and committed to the success of our customers.
1.1 Quality Statement

Canatal is an ISO-9001 registered company, therefore quality and continuous improvement is assured. Each Canatal system undergoes complete functionality testing before leaving the plant, guaranteeing optimum performance even under the most demanding conditions and all Canatal products comply fully with European and North American directives concerning mechanical, electrical and electromagnetic safety. The outstanding reliability incorporated in all Canatal products has resulted in the extensive use of its precision air conditioning systems by leading companies and organizations throughout the world. These include Telecommunication OEM's and service providers; Information Technology OEM's; Financial Services; Government; Aviation; Broadcast; Health Sciences; Utilities and various industrial corporations. We thank you for joining this growing group of satisfied customers by contacting your Canatal representative, or visit our web site at www.canatal.com.
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2. M Series
The Canatal M SERIES is a range of high efficiency modular close control air conditioning units. The range incorporates chilled water and direct expansion units in a range of configurations, see below. The range is designed to provide maximum energy efficiency, maximum reliability with minimum running costs. This is achieved using high SHR cooling coils, backward curved radial plug fans with external direct drive motors and high efficiency scroll compressors. The M SERIES offers a comprehensive range of standard features, accessories and optional features enabling the product to be specified to meet the demands of precision air conditioning applications worldwide.
2.1 Configurations
Figure 1. Downflow - Top Return
Figure 2. Upflow - Front Return
Figure 3. Upflow - Rear Return
Figure 4. Upflow - Bottom Return
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3. Product Selection Guide

3.1 Nomenclature
Figure 5. Nomenclature
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3.2 Chilled water models

Chilled Water Cooled Units
Downflow Model: Upflow Model: Length mm Length in. Depth mm Depth in. Height mm Height in. Footprint m2 Footprint ft2
MCD01 MCU01 810 31.89 663 26.10 1967 77.44 0.54 5.78
MCD02 MCU02 810 31.89 663 26.10 1967 77.44 0.54 5.78
MCD03 MCU03 810 31.89 663 26.10 1967 77.44 0.54 5.78
MCD04 MCU04 810 31.89 810 31.89 1967 77.44 0.66 7.06
MCD05 MCU05 810 31.89 810 31.89 1967 77.44 0.66 7.06
MCD06 MCU06 1574 61.97 810 31.89 1967 77.44 1.28 13.72
MCD07 MCU07 1574 61.97 810 31.89 1967 77.44 1.28 13.72
MCD08 MCU08 1574 61.97 810 31.89 1967 77.44 1.28 13.72
MCD09 MCU09 2338 92.05 810 31.89 1967 77.44 1.89 20.38
MCD10 MCU10 2338 92.05 810 31.89 1967 77.44 1.89 20.38
MCD11 MCU11 3102 122.13 810 31.89 1967 77.44 2.56 27.05
MCD12 MCU12 3102 122.13 810 31.89 1967 77.44 2.56 27.05
Table 1
3.3 Direct expansion models
Air Cooled Units
Downflow Models: Upflow Models: No. of circuits Length mm Length in. Depth mm Depth in. Height mm Height in. Footprint m2 Footprint ft2
MAD01 MAU01
MAD02 MAU02
MAD03 MAU03
MAD04 MAU04
MAD05 MAU05
MAD06 MAU06
MAD06 MAU06
MAD07 MAU07
MAD07 MAU07
MAD08 MAU08
MAD08 MAU08
MAD09 MAU09
MAD10 MAU10
MAD11 MAU11
1
810 31.9 663 26.10 1967 77.44 0.54 5.78
1
810 31.9 663 26.10 1967 77.44 0.54 5.78
1
810 31.9 663 26.10 1967 77.44 0.54 5.78
1
1210 47.64 810 31.9 1967 77.44 0.98 10.55
1
1210 47.64 810 31.9 1967 77.44 0.98 10.55
1
1974 77.22 810 31.9 1967 77.44 1.60 17.22
2
1974 77.22 810 31.9 1967 77.44 1.60 17.22
1
1974 77.22 810 31.9 1967 77.44 1.60 17.22
2
1974 77.22 810 31.9 1967 77.44 1.60 17.22
1
1974 77.22 810 31.9 1967 77.44 1.60 17.22
2
1974 77.22 810 31.9 1967 77.44 1.60 17.22
2
2738 107.79 810 31.9 1967 77.44 2.22 23.88
2
2738 107.79 810 31.9 1967 77.44 2.22 23.88
2
3502 137.87 810 31.9 1967 77.44 2.84 30.54
Table 2
Water Cooled Units
MWD01 MWU01
MWD02 MWU02
MWD03 MWU03
MWD04 MWU04
MWD05 MWU05
MWD06 MWU06
MWD06 MWU06
MWD07 MWU07
MWD07 MWU07
MWD08 MWU08
MWD08 MWU08
MWD09 MWU09
MWD10 MWU10
MWD11 MWU11
1
810 3.19 663 26.10 1967 77.44 0.53 5.78
1
810 3.19 663 26.10 1967 77.44 0.53 5.78
1
810 3.19 663 26.10 1967 77.44 0.53 5.78
1
1200 47.64 810 31.9 1967 77.44 0.97 10.55
1
1200 47.64 810 31.9 1967 77.44 0.97 10.55
1
1964 77.22 810 31.9 1967 77.44 1.59 17.22
2
1964 77.22 810 31.9 1967 77.44 1.59 17.22
1
1964 77.22 810 31.9 1967 77.44 1.59 17.22
2
1964 77.22 810 31.9 1967 77.44 1.59 17.22
1
1964 77.22 810 31.9 1967 77.44 1.59 17.22
2
1964 77.22 810 31.9 1967 77.44 1.59 17.22
2
2728 107.79 810 31.9 1967 77.44 2.21 23.88
2
2728 107.79 810 31.9 1967 77.44 2.21 23.88
2
3478 137.87 810 31.9 1967 77.44 2.82 30.54
Table 3
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Glycol Cooled Units
MGD01 MGU01
MGD02 MGU02
MGD03 MGU03
MGD04 MGU04
MGD05 MGU05
MGD06 MGU06
MGD06 MGU06
MGD07 MGU07
MGD07 MGU07
MGD08 MGU08
MGD08 MGU08
MGD09 MGU09
MGD10 MGU10
MGD11 MGU11
1
810 31.9 663 26.10 1967 77.44 0.53 5.78
1
810 31.9 663 26.10 1967 77.44 0.53 5.78
1
810 31.9 663 26.10 1967 77.44 0.53 5.78
1
1200 47.64 810 31.9 1967 77.44 0.97 10.55
1
1200 47.64 810 31.9 1967 77.44 0.97 10.55
1
1964 77.72 810 31.9 1967 77.44 1.59 17.22
2
1964 77.72 810 31.9 1967 77.44 1.59 17.22
1
1964 77.72 810 31.9 1967 77.44 1.59 17.22
2
1964 77.72 810 31.9 1967 77.44 1.59 17.22
1
1964 77.72 810 31.9 1967 77.44 1.59 17.22
2
1964 77.72 810 31.9 1967 77.44 1.59 17.22
2
2728 107.79 810 31.9 1967 77.44 2.21 23.88
2
2728 107.79 810 31.9 1967 77.44 2.21 23.88
2
3478 137.87 810 31.9 1967 77.44 2.82 30.54
Table 4
Free Cooling Units
MFD01 MFU01 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MFD02 MFU02 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MFD03 MFU03 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MFD04 MFU04 1 1210 47.64 810 31.9 1967 77.44 0.98 10.55
MFD05 MFU05 1 1210 47.64 810 31.9 1967 77.44 0.98 10.55
MFD06 MFU06 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MFD06 MFU06 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MFD07 MFU07 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MFD07 MFU07 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MFD08 MFU08 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MFD08 MFU08 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MFD09 MFU09 2 2738 107.79 810 31.9 1967 77.44 2.22 23.90
MFD10 MFU10 2 2738 107.79 810 31.9 1967 77.44 2.22 23.90
MFD11 MFU11 2 3502 137.87 810 31.9 1967 77.44 2.84 30.57
Table 5
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Air Cooled Dual Source Units
MDD01 MDU01 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MDD02 MDU02 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MDD03 MDU03 1 810 31.9 810 31.9 1967 77.44
MDD04 MDU04 1 1210 47.84 810 31.9 1967 77.44 0.98 10.55
MDD05 MDU05 1 1210 47.84 810 31.9 1967 77.44 0.98 10.55
MDD06 MDU06 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MDD06 MDU06 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MDD07 MDU07 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MDD07 MDU07 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MDD08 MDU08 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MDD08 MDU08 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MDD09 MDU09 2 2738 107.79 810 31.9 1967 77.44 2.22 23.90
MDD10 MDU10 2 2738 107.79 810 31.9 1967 77.44 2.22 23.90
MDD11 MDU11 2 3502 137.87 810 31.9 1967 77.44
0.66 7.06
2.84 30.57
Table 6
Water Cooled Dual Source Units
MHD01 MHU01 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MHD02 MHU02 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MHD03 MHU03 1 810 31.9 810 31.9 1967 77.44
MHD04 MHU04 1 1210 47.84 810 31.9 1967 77.44 0.98 10.55
MHD05 MHU05 1 1210 47.84 810 31.9 1967 77.44 0.98 10.55
MHD06 MHU06 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MHD06 MHU06 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MHD07 MHU07 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MHD07 MHU07 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MHD08 MHU08 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MHD08 MHU08 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MHD09 MHU09 2 2738 107.79 810 31.9 1967 77.44 2.22 23.90
MHD10 MHU10 2 2738 107.79 810 31.9 1967 77.44 2.22 23.90
MHD11 MHU11 2 3502 137.87 810 31.9 1967 77.44 2.84 30.57
0.66 7.06
Table 7
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Glycol Cooled Dual Source Units
MED01 MEU01 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MED02 MEU02 1 810 31.9 810 31.9 1967 77.44 0.66 7.06
MED03 MEU03 1 810 31.9 810 31.9 1967 77.44
MED04 MEU04 1 1210 47.84 810 31.9 1967 77.44 0.98 10.55
MED05 MEU05 1 1210 47.84 810 31.9 1967 77.44 0.98 10.55
MED06 MEU06 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MED06 MEU06 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MED07 MEU07 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MED07 MEU07 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MED08 MEU08 1 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MED08 MEU08 2 1974 77.71 810 31.9 1967 77.44 1.6 17.22
MED09 MEU09 2 2738 107.79 810 31.9 1967 77.44 2.22 23.90
MED10 MEU10 2 2738 107.79 810 31.9 1967 77.44 2.22 23.90
MED11 MEU11 2 3502 137.87 810 31.9 1967 77.44 2.84 30.57
0.66 7.06
Table 8
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4.1
4. Installation
Site Preparation
In order to maximize operating efficiency and performance, the following areas should be observed at the site-planning stage: The room should be surrounded with a vapour seal to eliminate moisture migration through the building structure. Windows should be sealed and at least double-glazed to prevent sweating. All door jambs should fit tightly and should not have any grilles in them. Polyethylene film type ceiling, vinyl wallpaper or plastic based paint on the walls and slabs are recommended to minimize absorption and transmission of moisture into the room. Owing to a generally small population, a typical room should have fresh air kept at only about 5% of the re-circulated air. This provides enough ventilation for personnel and pressurizes the room to prevent dust from entering through leaks. The incoming fresh air must be filtered very closely and preferably pretreated. Otherwise heating, cooling, humidifying and dehumidifying loads of the incoming fresh air should be taken into account in determining total loading requirements. All cables and piping should be carefully routed to lower resistance to the distribution of conditioned air and to avoid the blockage of air-paths to any portion of the room. As a good practice, all cables and piping running under the raised floor should be mounted horizontally and whenever possible, routed to run in parallel with the air-path. In order to obtain the most effective air distribution, units should not be located too close together. Attention should be taken to avoid locating the units in an alcove or an extreme end of a long narrow room.
4.2 Unit Delivery

Inspect the unit immediately upon delivery. Check the packaging for signs of damage. Remove the packaging and check the unit thoroughly. Damage should be reported to the transport company and to your Canatal representative.
4.3 Location Considerations

4.3.1 Positioning of indoor units
The M Series units are designed to be free standing on an accessible raised flooring system provided with sufficient pedestal supports underneath. A minimum raised floor height of 300 mm/12in is required. However, it is highly recommended to use a separate floor stand as a support, which is independent of the raised floor system. This allows the unit to be installed prior to erecting the raised flooring system thus providing much easier access to piping and electrical connections. The floorstand/unit should be isolated to reduce possible transmission of vibration to other equipment. The room layout should provide 600mm/24in service clearance in the front of the unit for the routine service and maintenance. The Canatal OEM Floorstand uses a locking nut system for the floor stand feet. Use the bottom nut to level and the top nut to lock the levelling nut into place.
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4.3.2 Positioning of outdoor heat rejection devices

The outdoor heat rejection devices such as air-cooled condensers and drycoolers should be located as close to the indoor unit as possible. From a security and environment standpoint, the outdoor heat rejection devices should be installed away from public access and occupied areas where a low ambient sound level is required. In order to avoid short circuiting and inter-unit re-circulation, outdoor heat rejection devices should be located at least 1m/3ft away from any walls, obstructions or adjacent units. To ensure maintenance free operation, outdoor heat rejection devices should be located away from the areas that are continuously exposed to loose dirt and foreign materials that may clog the coil. The outdoor heat rejection devices should be firmly secured on steel supports or concrete plinths.
4.4 Unit Handling

Keep the unit upright at all times. Transport the unit with a fork lift truck. Do not expose indoor unit to dust from the construction site, or the outdoors.
4.5 Piping - General

Piping located below the raised floor should be positioned so as to ensure that it does not restrict either the air discharging from the unit or the general air distribution beneath the floor. Mount pipes side-by-side on support brackets. Do not stack pipes on top of one another. Piping should run parallel to the airflow, where possible. If trap is not installed at the factory, the condensate and humidifier drain lines should be fitted 1 with water traps. A minimum fall of 1 cm per meter( /2in per 3ft) is recommended. Pipe insulation should be fitted on all pipes in accordance with local regulations.
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4.6 Air inlet and outlet openings

4.6.1 Downflow,upflow front return and upflow bottom return models
Refer to Figures 6 or 7 and Table 9 for the dimensions of the inlet and outlet air openings on the unit. All units are fitted with a 30mm/1.18 flange, top and bottom. (Front return upflow units have air inlet through a grille in the front panel).
C C
Plan View
B C
Figure 6. Air inlet/outlet openings - chilled water models
C B C C A C
Plan View
Figure 7. Air inlet/outlet openings - DX Models, free cooling and dual source models
All Models: 01 - 03 DX & CW 01 - 02 FC +DS 04 - 05 DX, CW, FC + DS 06 - 08 DX, CW, FC + DS 09 - 10 DX, CW, FC + DS 11 - 12 DX, CW, FC + DS
A [mm] 700 700 700 1400 2100 2800
A [in.] 27.56 27.56 27.56 55.12 82.68 110.24
B [mm] 553 700 700 700 700 700
B [in.] 21.77 27.56 27.56 27.56 27.56 27.56
C [mm] 55 55 55 55 55 55
C [in.] 2.17 2.17 2.17 2.17 2.17 2.17
Table 9. Air inlet / outlet openings - dimensions
Note: DX = CW = FC = DS =
Direct Expansion Models, Air, Water And Glycol Chilled Water Models Free Cooling Models Dual Source Models
10
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4.6.2 Upflow rear return models
CC
CC
CC
Figure 10. Air inlet openings - upflow rear return models
All Models: 01 - 03 DX, CW, FC + DS 04 - 05 DX, CW, FC + DS 06 - 08 DX, CW, FC + DS 09 - 10 DX, CW, FC + DS 11 - 12 DX, CW, FC + DS
No of Modules 1 1 2 3 4
A [mm] 883 883 883 883 883
A [in.] 34.8 34.8 34.8 34.8 34.8
B [mm] 707 707 707 707 707
B [in.] 27.8 27.8 27.8 27.8 27.8
C [mm] 51.5 51.5 51.5 51.5 51.5
C [in.] 2.03 2.03 2.03 2.03 2.03
D [mm] 56 56 56 56 56
D [in.] 2.2 2.2 2.2 2.2 2.2
Table 9. Air openings - upflow rear return models
4.7 Plenum installation - general

Plenums are available in a wide variety of configurations, solid-sided duct plenums, discharge plenums with grilles, filter plenums etc. The plenum is supplied in kit form, the front and rear plenum panels are fixed directly to the flange at the top the unit and the side panels are then fixed to the front and rear plenum panels. Full assembly instructions are supplied with kit form plenums.
4.8 High efficiency filters

Some units and/or configurations equipped with high efficiency filters (EU7, EU8 or higher) are housed in a duct plenum or a grille plenum. Plenums are supplied in kit form. The plenum is attached to the unit as described earlier. Full assembly instructions are supplied with kit form plenums.
11
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4.9 Electrical connections

Standard 50 cycle products (380-415V) are designed for use with a three-phase, neutral and earth electrical supply. Standard 60 cycle products (460, 575 and 220V) are designed for use with a three-phase and earth electrical supply. Verify the correct operating voltage by checking the unit Serial Plate and the electrical schematic supplied with the unit. Electrical services should conform to local electrical regulations/codes in the country where the unit is installed. Cable trays fitted below the raised floor should not restrict airflow from the unit.
4.9.1 Preliminary check

Ensure that : All unit electrical components are undamaged. All cable connections are safe and secure. The site supply voltage/frequency are as specified and match those on the unit Serial Plate. An electrical schematic for the unit is included with the product.
4.9.2 Power supply

All models are fitted with a door interlocked three-phase mains isolator. The isolator and terminals will accept cables up to 34mm /#2 gauge. The power cables should be sized in accordance with local and national codes. Refer to the "Electrical Data" section in the Technical Data Manual or the Serial Plate for current requirements.
2
4.9.3 Interconnecting wiring

Numbered terminal blocks for field installed control wiring are provided on the power panel. The numbered terminal blocks will accept control wiring up to 4mm/12 gauge. The terminal assignments depend on the type of controller fitted to the unit. Please refer to the appropriate Controller User Manual and control wiring diagram supplied with the unit.
5. Refrigerant pipework installation

5.1 Pipework installation
Good practice should always be followed when connecting refrigerant piping in direct expansion systems. As many of the operational problems encountered in a refrigeration system can be traced back to improper design and installation of refrigerant piping, it is essential that the following guidelines for good practice be observed: Use clean and dehydrated refrigeration quality tubing with both ends sealed. Cut and form tubes carefully to avoid getting dirt or metal particles into the refrigeration lines. Never use a hacksaw to cut the tubing.
12
CANATAL
Once the system is open, complete the work as quickly as possible to minimize ingress of moisture and dirt into the system. Always put caps on ends of tubes and parts not being worked on. To prevent scaling and oxidation inside the tubing, pass an inert gas such as nitrogen through the line while carrying out brazing, silver soldering or any other welding processes. It is recommended that quality refrigeration solder (95% tin, 5% silver) is used for its excellent capillary action. Use minimum amount of solder flux to prevent internal contamination of the piping. Use flux with care as it is usually acidic in nature. Install a trap on the vertical riser of a hot gas line for every 6m/20ft in elevation to collect refrigerant and lubrication oil during off cycle. Insulate liquid lines that may be subjected to high heat gains. Insulate low level discharge lines to avoid burning due to accidental contact. Design and arrange refrigerant piping for the remote condenser in such a way so that adequate velocity of refrigerant can be maintained to prevent oil trapping.
5.2 Recommended pipe size for remote condenser

5.2.1 Hot gas line
Air Cooled Units - Downflow and Upflow
Downflow Models: Upflow Models: No. of Circuits 50ft (15m) equiv. pipe length 100ft (30m) equiv. pipe length 150ft (30m) equiv. pipe length 200ft (30m) equiv. pipe length
mm
MAD01 MAU01 1
16 5/8 22 7/8 22 7/8 22 7/8
MAD02 MAU02 1
22 7/8 22 7/8 22 7/8 22 7/8
MAD03 MAU03 1
22 7/8 22 7/8 22 7/8 28 1-1/8
MAD04 MAU04 1
22 7/8 22 7/8 28 1-1/8 28 1-1/8
MAD05 MAU05 1
22 7/8 28 1-1/8 28 1-1/8 28 1-1/8
MAD06 MAU06 1
22 7/8 28 1-1/8 28 1-1/8 28 1-1/8
MAD06 MAU06 2
22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2 Table 11
MAD07 MAU07 1
28 1-1/8 28 1-1/8 28 1-1/8 35 1-3/8
MAD07 MAU07 2
22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2 28 x 2 1-1/8 x2
MAD08 MAU08 1
28 1-1/8 35 1-3/8 35 1-3/8 35 1-3/8
MAD08 MAU08 2
22 x 2 7/8 x 2 28 x 2 1-1/8 x2 28 x 2 1-1/8 x2 28 x 2 1-1/8 x2
MAD09 MAU09 2
22 x 2 7/8 x 2 28 x 2 1-1/8 x2 28 x 2 1-1/8 x2 28 x 2 1-1/8 x2
MAD10 MAU10 2
28 x 2 1-1/8 x2 28 x 2 1-1/8 x2 35 x 2 1-3/8 x2 35 x 2 1-3/8 x2
MAD11 MAU11 2
28 x 2 1-1/8 x2 35 x 2 1-3/8 x2 35 x 2 1-3/8 x2 35 x 2 1-3/8 x2
MAD12 MAU12 2 28 x 2 1-1/8 x2 35 x 2 1-3/8 x2 35 x 2 1-3/8 x2 41 x 2 1-5/8 x2
in
mm in mm in mm in
Dual Air Cooled Units - Downflow and Upflow

mm
MDD01 MDU01 1
16 5/8 22 7/8 22 7/8 22 7/8
MDD02 MDU02 1
22 7/8 22 7/8 22 7/8 22 7/8
MDD03 MDU03 1
22 7/8 22 7/8 22 7/8 28 1-1/8
MDD04 MDU04 1
22 7/8 22 7/8 28 1-1/8 28 1-1/8
MDD05 MDU05 1
22 7/8 28 1-1/8 28 1-1/8 28 1-1/8
MDD06 MDU06 1
22 7/8 28 1-1/8 28 1-1/8 28 1-1/8
MDD06 MDU06 2
22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2
MDD07 MDU07 1
28 1-1/8 28 1-1/8 28 1-1/8 35 1-3/8
MDD07 MDU07 2
22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2
MDD08 MDU08 1
28 1-1/8 35 1-3/8 35 1-3/8 35 1-3/8
MDD08 MDU08 2
22 x 2 7/8 x 2 28 x 2 1-1/8 x 2 28 x 2 1-1/8 x 2 28 x 2 1-1/8 x 2
MDD09 MDU09 2
22 x 2 7/8 x 2 28 x 2 1-1/8 x 2 28 x 2 1-1/8 x 2 28 x 2 1-1/8 x 2
MDD10 MDU10 2
28 x 2 1-1/8 x 2 28 x 2 1-1/8 x 2 28 x 2 1-1/8 x 2 35 x 2 1-3/8 x 2
MDD11 MDU11 2
28 x 2 1-1/8 x 2 35 x 2 1-3/8 x 2 35 x 2 1-3/8 x 2 35 x 2 1-3/8 x 2
in
mm in mm in mm in
Table 12
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5.2.2 Liquid line
ow and Upflow
mm
MAD01 MAU01 1
12 1/2 12 1/2 12 1/2 12 1/2
MAD02 MAU02 1
12 1/2 12 1/2 12 1/2 12 1/2
MAD03 MAU03 1
12 1/2 12 1/2 16 5/8 16 5/8
MAD04 MAU04 1
12 1/2 12 1/2 16 5/8 16 5/8
MAD05 MAU05 1
12 1/2 16 5/8 16 5/8 16 5/8
MAD06 MAU06 1
16 5/8 16 5/8 19 3/4 19 3/4
MAD06 MAU06 2
12 x 2 1/2 x 2 13 x 2 1/2 x 2 12 x 2 1/2 x 2 16 x 2 5/8 x 2 Table 13
MAD07 MAU07 1
16 5/8 16 5/8 19 3/4 19 3/4
MAD07 MAU07 2
12 x 2 1/2 x 2 13 x 2 1/2 x 2 12 x 2 1/2 x 2 16 x 2 5/8 x 2
MAD08 MAU08 1
19 3/4 19 3/4 22 7/8 22 7/8
MAD08 MAU08 2
12 x 2 1/2 x 2 16 x 2 5/8 x 2 16 x 2 5/8 x 2 16 x 2 5/8 x 2
MAD09 MAU09 2
16 x 2 5/8 x 2 16 x 2 5/8 x 2 16 x 2 5/8 x 2 16 x 2 5/8 x 2
MAD10 MAU10 2
16 x 2 5/8 x 2 19 x 2 3/4 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2
MAD11 MAU11 2
19 x 2 3/4 x 2 19 x 2 3/4 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2
MAD12 MAU12 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2
in
mm in mm in mm in
Dual Air Cooled Units - Downflow and Upflow

mm
MDD01 MDU01 1
12 1/2 12 1/2 12 1/2 12 1/2
MDD02 MDU02 1
12 1/2 12 1/2 12 1/2 12 1/2
MDD03 MDU03 1
12 1/2 12 1/2 16 5/8 16 5/8
MDD04 MDU04 1
12 1/2 12 1/2 16 5/8 16 5/8
MDD05 MDU05 1
12 1/2 16 5/8 16 5/8 16 5/8
MDD06 MDU06 1
16 5/8 16 5/8 19 3/4 19 3/4
MDD06 MDU06 2
12 x 2 1/2 x 2 13 x 2 1/2 x 2 12 x 2 1/2 x 2 16 x 2 5/8 x 2
MDD07 MDU07 1
16 5/8 16 5/8 19 3/4 19 3/4
MDD07 MDU07 2
12 x 2 1/2 x 2 13 x 2 1/2 x 2 12 x 2 1/2 x 2 16 x 2 5/8 x 2
MDD08 MDU08 1
19 3/4 19 3/4 22 7/8 22 7/8
MDD08 MDU08 2
12 x 2 1/2 x 2 16 x 2 5/8 x 2 16 x 2 5/8 x 2 16 x 2 5/8 x 2
MDD09 MDU09 2
16 x 2 5/8 x 2 16 x 2 5/8 x 2 16 x 2 5/8 x 2 16 x 2 5/8 x 2
MDD10 MDU10 2
16 x 2 5/8 x 2 16 x 2 5/8 x 2 19 x 2 3/4 x 2 19 x 2 3/4 x 2
MDD11 MDU11 2
19 x 2 3/4 x 2 19 x 2 3/4 x 2 22 x 2 7/8 x 2 22 x 2 7/8 x 2
in
mm in mm in mm in
Table 14
5.3 Evacuation
The procedure for leak testing and evacuation of the system is as follows: 1. 2. 3. 4. Disconnect all line voltage fuses/MCBs except the fuses/MCBs for the control voltage transformers. Use the test mode to energize both the fan contactor and the solenoid valve. Connect a gauge manifold to the compressor suction and discharge rotalock valves/access ports. Close the compressor discharge and suction ports and open all service valves. Charge the system with refrigerant R407C/R22 to a pressure of approximately 2.4 Bar/83.5psig where permissible by law or charge with heliotropic inert gas. Further raise the system pressure by an inert gas such as dry nitrogen to approximately 10 Bar/145psig. Use an electronic leak detector to check for leaks. Reclaim the charge and release all pressure from the system. Connect a vacuum pump to the compressor suction and discharge rotalock valves/access ports with copper tubes or high vacuum hoses. Provide an isolating valve and a pressure gauge for pressure checking.
5. 6. 7.
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8.
Evacuate the system to an absolute pressure not exceeding 1500 microns. Break the vacuum to 0.14 Bar/2.03psig with refrigerant R407C/R22. Repeat the evacuation process and then re-break the vacuum with dry nitrogen. Open the compressor discharge and suction ports. Evacuate to an absolute pressure not exceeding 500 microns. Let the vacuum pump run without interruption for minimum two hours. Stop the vacuum pump. Break the vacuum and weigh-in the system charge (see the Serial Plate) with vapour R407C/R22 through the discharge side of the compressor. Allow the pressure to equalize.
9. 10. 11.
5.4 Charging
Proper performance of the system depends largely on proper charging. Adhere to the following guidelines for charging: 1. 2. 3. Open the main isolator and insert the fuses/MCBs for the fans, control transformers and one of the compressors. Close the main isolator and allow the compressor crankcase heater (where applicable) to operate for at least ten (10) hours. Connect the gauge manifold to both discharge and suction rotalock valves/access ports, with a common connection to the refrigerant cylinder. Purge the lines and open the refrigerant cylinder vapor valve. Start the compressor using the test mode to energize the main fan and liquid line solenoid. Open the suction connection on the gauge manifold. Modulate the rate of charging with the gauge manifold valve. Watch the discharge pressure closely during the charging operation to ensure that the system is not overcharged. Charge the system until the sight glass is just clear of bubbles. Compare the temperature of the liquid line leaving the condenser with the saturation temperature equivalent to the condensing temperature. Continue charging until the liquid line o o temperature is approximately 2.5 C/4.5 F below the condensing temperature. For dual circuit units, switch off the charged circuit and allow coil temperature to equalize to room temperature prior to charging the second circuit. 5.4.1 Refrigerant Charge Tables
Air Cooled Refrigerant Charges Model No. of Circuits Charge kg lbs M..D/U01 1 1.6 3.6 M..D/U02 1 1.6 3.6 M..D/U03 1 2.2 4.8 M..D/U04 1 1.9 4.1 M..D/U05 1 2.5 5.5 M..D/U06 1 3.9 8.6 M..D/U06 2 3.9 8.6 M..D/U07 1 3.9 8.6 M..D/U07 2 3.9 8.6 M..D/U08 1 5.2 11.5 M..D/U08 2 5.2 11.5 M..D/U09 2 7.9 17.5 M..D/U10 2 7.9 17.5 M..D/U11 2 10.5 23.0 M..D/U12 2 10.5 23.0
4. 5.
6. 7.
8.
Water Cooled Refrigerant Charges Charge kg lbs 2.6 5.7 2.6 5.7 3.1 6.9 3.3 7.4 4.0 8.7 5.7 12.5 6.6 14.5 5.7 12.6 6.9 15.1 7.3 16.1 8.2 18.0 11.5 25.4 12.5 27.6 15.9 35.1 16.3 36.0
Glycol Cooled Refrigerant Charges Charge kg lbs 3.2 7.0 3.2 7.0 3.9 8.5 3.9 8.7 4.7 10.4 6.5 14.3 7.4 16.3 7.0 15.5 7.5 16.6 8.9 19.6 9.0 19.9 12.3 27.0 13.4 29.6 17.3 38.1 18.0 39.6
Table 15
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Air Dual Source Refrigerant Charges Model No. of Circuits kg Charge lbs 3.6 3.6 3.6 4.1 4.1 8.6 8.6 M..D/U01 1 1.6 M..D/U02 1 1.6 M..D/U03 1 1.6 M..D/U04 1 1.9 M..D/U05 1 1.9 M..D/U06 1 3.9 M..D/U06 2 3.9
M..D/U07 1 3.9 8.6
M..D/U07 2 3.9 8.6
M..D/U08 1 3.9 8.6
M..D/U08 2 3.9 8.6
M..D/U09 2 6.0 13.1
M..D/U10 2 6.0 13.1
M..D/U11 2 7.8 17.3
Water Dual Source Refrigerant Charges kg Charge lbs 5.7 5.7 5.7 7.4 7.4 12.5 14.5 12.6 15.1 13.2 15.1 21.0 23.2 29.4 2.6 2.6 2.6 3.3 3.3 5.7 6.6 5.7 6.9 6.0 6.9 9.5 10.5 13.3
Freecooling Glycol Dual Source Refrigerant Charges kg Charge lbs 6.0 6.0 6.3 7.7 8.1 13.3 15.1 Table 16 14.5 15.7 15.7 16.5 22.6 26.3 34.4 2.7 2.7 2.9 3.5 3.7 6.0 6.9 6.6 7.1 7.1 7.5 10.2 11.9 15.6
Note: For air cooled and air cooled dual source models, the system charge will consist of the internal unit charge, the external condenser charge and the interconnecting piping charge. As the condenser selection and the length of the pipe run will vary on a site by site basis, we recommend that you consult the Canatal Applications Engineering Department for site specific recommendations.
5.5 Fan speed control system

The fan speed control system maintains not only a constant condensing pressure over a wide range of climatic conditions but also high sensible cooling for the evaporator so that re-humidification is rarely required throughout the year. A pressure-sensitive fan speed controller is employed in the fan speed control system. It regulates the condenser head pressure at low ambient temperature by varying the airflow volume through the condenser. Upon engaging the interlock contact in the indoor unit, the fan speed controller will directly sense the changes in the refrigerant head pressure and vary the output voltage from 15% to 97% of the applied voltage. Adjust as required to maintain 190 to 210psig min head pressure during extreme hot weather charging. It may be necessary to adjust fan speed control in the future on colder days.
5.6 Head pressure control system

For condensers possibly subjected to extremely low ambient temperatures, head pressure control is recommended to be installed. This will avoid starving the evaporator coil with the consequence of oil logging; short cycling on low pressure control; reduction of the system capacity and erratic expansion valve operation. A drop in the condensing pressure often occurs in air-cooled systems as a result of low ambient conditions encountered during fall-winter-spring operation. Head pressure control renders part of the condenser surface inactive. The reduction of active condensing surface results in a rise in condensing pressure and hence provides a sufficient liquid line pressure for normal system operation. The head pressure control system allows operation at extremely low ambient temperatures down to -40F. Canatal uses a two-valve head pressure control, (for each circuit, each with a heated receiver) on factory ordered condensers. The ORI is located in the liquid drain line between the condenser and the receiver. And the ORD is located in a hot gas line bypassing the condenser. During periods of low ambient temperature, the condensing pressure falls until it approaches the setting of the ORI valve. The ORI then throttles, restricting the flow of liquid from the condenser. This causes refrigerant to back up in the condenser thus reducing the active condenser surface. This raises the condensing pressure. Since it is really the receiver pressure that needs to be maintained, the bypass line with the ORD is required. The ORD opens after the ORI has offered enough restriction to cause the differential between condensing pressure and receiver pressure to exceed 20 psi. The hot gas flowing through the ORD serves to heat up the cold liquid being passed by the ORI. Thus the liquid reaches the receiver warm and with sufficient pressure to assure proper expansion valve operation. As long as sufficient refrigerant charge is in the system, the two valves modulate the flow automatically to maintain proper receiver pressure regardless of outside ambient.
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5.6.1 Charging
When head pressure control is utilized, there must be enough refrigerant to flood the condenser at the lowest expected ambient and still have enough charge in the system for proper operation. After completing the evacuation procedures as in the fan speed control system, follow the following guidelines for charging: 1. 2. 3. Open the main isolator and insert the fuses/MCBs for the fans, control transformers and one of the compressors. Close the main power and allow the compressor crankcase heater to operate for at least one hour. Connect the gauge manifold to both discharge and suction rotalock valves, with the common connection to the refrigerant drum. Purge the lines and open the refrigerant drum vapor valve. Start the compressor using the test mode to energize the main fan and compressor. Open the suction connection on the gauge manifold. Modulate the rate of charging with the gauge manifold valve. Watch the discharge pressure closely during the charging operation to ensure that the system is not overcharged. It is good practice to weigh the amount of gas added. Charge the system until the sight glass is just clear of bubbles. The system is now correctly charged for operating under head pressure control at the ambient temperature charging is being carried out. If the system is designed to operate at ambient below the ambient that exists during charging, additional charge will have to be added now. Read from the following table the percentage of condenser to be flooded at charging and that at the expected minimum ambient temperature, then calculate the difference:
4. 5.
6.
7. 8.
Ambient Temperature in 0C 21.1 18.3 15.6 12.8 10 7.2 4.4 1.7 -1.1 -3.9 -6.7 -12.2 -17.8 -23 -28.9 -34.4 -40
Ambient Temperature in 0F 70 65 60 55 50 45 40 35 30 25 20 10 0 -10 -20 -30 -40 Table 17
Percentage of Condenser to be Flooded 0 0 10 24 33 41 46 52 55 59 62 66 70 73 76 77 79
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9. 10. 11. 12. 13.
Read the charge required to flood the complete condenser for the required minimum ambient temperature from the condenser technical data manual. Multiply the value found in step 9 by difference in percentages calculated in step 8; this gives the additional charge required. Fill in the required charge to the receiver. Switch off the main power. Remove the fuse for the compressor and insert the one for the second compressor. Repeat steps 2 through 11 for the second refrigeration circuit.
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6. Auxiliary piping installation

6.1 Chilled water / water-glycol pipework
The Chilled-Water/Water/Glycol pipework should be installed in accordance with the following recommendations: A manual shut-off valve should be installed at the supply and return pipes of each indoor unit for routine service and emergency isolation of the unit. Joints installed inside the room must be kept to a minimum. The system drain discharge point should be installed outside the room. Piping inside the building should be insulated to eliminate the possibility of condensation under low ambient conditions. Always use the reverse return system when two or more indoor units are served by the same source. For condensing water supplied from a cooling tower which is located in a poor environment or when water quality is poor, an inhibitor should be added in correct quantities to prevent the formation of scale and corrosion. Only ethylene glycol containing a corrosion inhibitor should be used. Automotive anti-freeze is unacceptable and must not be used in the Glycol system. Concentration of glycol required depends on the minimum ambient temperature. The following glycol concentration is recommended. Refer to section 11 of this manual for recommended pipe sizes.
Recommended glycol concentration % of ethylene glycol by weight: 10 20 30 40 50 Minimum operating temperature 0 C 0 -5 - 11.6 - 20 - 32.2 Table 18 Minimum operating temperature 0 F 32 23 11 -4 -26
6.2 Condensate drain line

Use PVC or copper tubing to connect the condensate drain line to the main drain. CAUTION: If a humidifier is fitted, the piping must be rated for 100 C/212 F water as the condensate drain and humidifier drain may be connected together at the unit outlet.
o o
Maintain a minimum 2% slope in the drain line. There must be a drain trap in the drain line. Do not remove the drain trap under any circumstances. Fill the drain trap with water before running the unit.
6.3 Humidifier connections (optional)

See the humidifier section of this manual. Refer to table 19 for pipe connection sizes.
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6.4 Hot water reheat (optional)

Use copper or steel piping. Insulate both pipes. Refer to Table 19 for pipe connection sizes.
Model: 01 - 03 DX & CW 04 - 05 DX & CW 06 - 08 DX & CW 09 - 10 DX & CW 11 - 12 DX & CW
Condensate Drain Line (mm) 19 19 19 19 19
Condensate Drain Line (in.)

3
Hot Water Reheat (mm) 19 19 19 22 22
Hot Water Reheat (in.)

3
Humidifier Supply (mm) 19 19 19 19 19
Humidifier Supply (in.)

3
Humidifier Drain (mm) 32 32 32 32 32
Humidifier Drain (in.) 1.25 1.25 1.25 1.25 1.25
/4 /4 /4 /4 /4
/4 /4 /4 /8 /8
/4 /4 /4 /4 /4
Table 19 - Pipe connection sizes
7. Electrical Installation
7.1 Start-up procedure
NOTE: On initial start-up, power should be applied to the compressor crankcase heaters for a minimum of ten (10) hours prior to compressor operation. 1. 2. 3. 4. 5. 6. 7. Switch OFF electric power to the unit at the unit Mains Disconnect Switch. Switch OFF all Fuses/MCBs in the unit electrical panel. Tighten all electrical connections. Open all valves in the refrigerant and cooling water circuits. Check the humidifier, hot water coil, water-cooled condenser, valves, piping etc. for water leakages. Check for refrigerant leaks, using a leak detector. If there are leaks, reclaim the charge, repair the leak and recharge the unit. Check that the air cooled condenser/drycooler is switched ON and/or enabled from the unit. Depending on the control system fitted to the condenser/drycooler, the fan may start once the unit is powered or, if a pressure switch or fan speed controller is fitted, the fan will only start when triggered by refrigerant pressure. Check the electrical schematic, supplied with the unit/condenser control. Remove all transport tapes/securing hardware etc. from the compressor(s) and fan impeller(s). WARNING: Check again that the fan MCB/Fuse is OFF. Before powering the unit, ensure all personnel and tools are clear of any moving parts of the unit - ESPECIALLY THE FAN IMPELLER.
8.
9. 10. 11.
Switch ON electric power to the unit at the Mains Disconnect Switch. Check the supply voltage on all phases. Switch ON the Control Voltage MCB/Fuse, to power the low voltage circuit.
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12.
Check that the controller is powered and operating. The display (backlit) should illuminate, (refer to the relevant Controller User Manual, if necessary). If the display does not illuminate: Check the power supply to the controller. Check the control fuses/MCBs.
13. 14. 15.
Check again that the compressor has been preheated for at least 10 hours before starting the unit. Switch ON all MCBs in the unit electrical panel. Remove the service door(s). WARNING: Ensure that the area around and inside the fan impeller(s) are free of tools, nuts, bolts, fasteners and debris etc. before starting the fan(s). Items falling into the fan impeller may be ejected at high velocity and can cause serious injury or death.
16. 17.
Start the unit - press the I/O (ON/OFF) switch on the controller keypad. Allow the fan(s) to run for a short period to check rotation and direction (clockwise rotation when viewed from above). Do not run the fan(s) for more than 10s with the service door open, it may overload the fan motor. If the fan(s) and/or compressor rotate in the wrong direction, power down and interchange (swap) two of the phases at the mains disconnect switch. Ensure that all controller settings are correct and that there are no alarms (refer to the relevant Controller User Manual, if necessary). If the unit is fitted with a Humidifier, refer to the Humidifier Commissioning section. Once the system is operating under load, check unit operation. Check that the compressors(s), humidifier and electrical heaters operate when required (adjust the controller setpoints as required to "force" them on). Return all setpoints to the correct settings. Check the current input of all components, and check for over current against Serial Plate ratings.
18. 19. 20. 21.
22. 23.
7.2 Automatic restart

The unit is set to automatically restart after an electrical supply interruption. This can be disabled or delayed from the controller (refer to the relevant Controller User Manual, if necessary).
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8. Operation
8.1 Microprocessor controls
The M Series range are fitted with one of a range of microprocessor controller options, depending on the customer specification and application. Controllers are available in a number of configurations, they normally consist of a controller (in a plastic housing) mounted in the electrical compartment and a keypad/ display mounted on the door, or remotely, connected via a ribbon cable. The unit may be controlled and/or monitored from a Building Management System (BMS) or other critical alarm monitoring system. Determine which type of controls are fitted to the unit and refer to the specific Controller User Manual supplied with the unit for programming/operating details. Typical controller alarms include: Loss Of Airflow - A differential air pressure switch is used to signal loss of airflow in the unit. This is a single-pole double-throw switch (SPDT). Temperature And Humidity Alarms - Temperature and humidity sensors, located in the return air section of the system constantly monitor room conditions. Should room conditions exceed the selected parameters, a visual and audible alarm will activate. The audible alarm may be silenced by pressing the SILENCE button. Change Air Filters - Periodically, the air filters in the units must be changed. A differential air pressure switch closes when the pressure drop across the filters becomes excessive. Water Detection - Water has been detected by the water detection module. (Optional) Smoke Detection - The presence of smoke has been detected by a smoke detector. (Optional)
8.2 Variable frequency drive - description

The Variable frequency drive (if fitted) is fully wired and programmed in the factory and normally requires no adjustment during installation. The drive starts and stops the fan motors in response to an enabling run signal from the unit microprocessor controller. The drive allows the air conditioning unit to be tuned to the exact required air volume based on true site static pressure conditions. The drive is programmed by adjusting the control parameters stored in the drive's non-volatile memory. These parameters are accessible to view/edit either remotely, via a communications link or at the unit using the drive's keypad and display. Parameters include motor operating voltage/frequency, overload current, acceleration/ deceleration time, skip frequencies, restart mode and (user-selectable) pre-set speeds. In some circumstances (if so ordered and configured at the factory) the VFD can also be used in dehumidification mode to lower the air volume for extra latent removal.
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8.3 Variable frequency drive - adjustment

WARNING: The Variable frequency Drive should only be programmed by trained personnel, serious injuries or damage can result from incorrect usage or carelessness when adjusting the drive.
The Variable frequency Drive is supplied with a detailed User Manual, containing full details of display/keypad operation and parameter descriptions and settings. Ensure that you have read and fully understood this Manual before adjusting the Variable frequency Drive.
8.4 Humidifier - general

The steam bottle humidifier is fitted and adjusted in the factory and should require no adjustment (other than to connect a water supply and water drain) during installation. Humidifier operation is controlled directly from the main unit microprocessor controller. Refer to the appropriate Controller User Manual and OEM Humidifer Manual supplied with the air conditioning unit for full humidifier programming / operating details. The humidifier consists of a steam boiler assembly and a steam pipe. Depending on the model, the humidifier produces a maximum steam output of 8 kg/hr (17.6lbs/hr). The humidifier is factory pre-set to 100% of max. output. NOTE: The humidifier requires supply water with a conductivity between 50 and o o 0 800 mS/cm (at15 F). Max. supply water temperature 35 C (95 F). Do not use demineralised water or water containing impurities.
8.5 Humidifier commissioning

WARNING: The humidifier bottle and the steam outlet pipe can remain very hot for some time after humidifier use, they can cause severe burns.
When ordered with the unit, the humidifier is supplied fully fitted. Water supply and water drain connections must be made, refer to Figures 11 and 12.
Outside Unit
Inside Unit
Humidifier Water Supply
Shut-off Valve Filter
Figure 11. Humidifier water supply
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Drain Tray Water Drain Trap
Water Drain Hose
To Drain
Figure 12. Humidifier water drain
8.5.1 Humidifier water supply

Connect the supply as shown in Figure 11. The water supply connection on the humidifier is a 19mm/ 3 /4 male coupling. It is recommended to fit a shut-off valve and a filter in the humidifier supply line.
8.5.2 Humidifier water drain

Connect the drain as shown in Figure 12. The drain water connection is a 32mm/1.25" ID straight o o connection. The drain water hose must be capable of withstanding temperatures of up to 100 C (212 F). Ensure a minimum gradient in the drain hose of at least 2cm per meter or 1" per foot (2%). Ensure unrestricted flow, no back pressures. Once the connections are made, fill the trap with water before starting the humidifier. Do not operate the humidifier without a drain trap.
8.5.3 Humidifier pre-use check

Before using the humidifier, check: The water supply and drain connections are secure. The water supply shut-off valve is fully open. All wiring is correct and secure, including the earth connection. The mounting of the flexible steam pipe between the steam bottle and the steam distributor pipe. Care must be taken when working near the steam bottle and steam o o outlet pipe. Water/Steam at 100 C (212 F) may be present.
WARNING:
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8.5.4 Humidifier operation

Water, provided it contains even a small quantity of dissolved mineral salts in solution, is a conductor of electricity. This means that if two or more metal elements - the electrodes - are put into a container containing undistilled water and a potential difference is applied to them, an electric current passes between them. The water then behaves like an ordinary electric resistance and, like it, transforms power into heat, raising its own temperature and boiling. Steam production can be controlled by adjusting the flow of electric current by varying the depth of immersion of the electrodes. The depth of immersion is varied by pumping in or draining water from the boiler.
8.5.5 Humidifier - start-up

When starting with an empty cylinder, the water conductivity is normally insufficient for the max. steam output (selected via the control parameters ) to be reached immediately. The humidifier will produce as much steam as possible by filling the cylinder completely. Any water boiled off is immediately refilled. The drain valve is kept shut and therefore, as the steam does not contain any salts, the conductivity of the water within the cylinder slowly increases until the humidifier steam output is reached. The length of the start-up period depends upon the water conductivity. For very conductive water, the humidifier steam output may be reached immediately.
8.5.6 Humidifier - normal operation

The water level is controlled to maintain a steam output equivalent to the humidifier steam output +/10%. The supply and drain valves are used to control the water level, and also to keep the water conductivity at the optimum level. When the call for humidification ceases, the steam production rate returns to zero. As conductive water remains in the cylinder, on a new call for humidification, the humidifier steam output is reached almost immediately.
8.5.7 Humidifier - cylinder worn

Over time, a calcium deposit may start to form on the electrodes and a higher water level needs to be maintained to obtain the same humidifier steam output. When the water level reaches the level electrode, the drain valve is kept shut so as to increase the conductivity. The steam production rate will however start to decrease. When the rate has reached 50% of the humidifier steam output, an Alarm is generated. This warns the user that the cylinder will need to be cleaned or replaced.
8.5.8 Humidifier alarms

The humidifier generates a range of alarms depending on the alarm cause. Full details of all alarms with troubleshooting/maintenance advice are provided in the separate Controller User Manual supplied with the unit.
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9. Maintenance
The Canatal M Series computer room air-conditioning unit employs carefully selected components of proven quality to ensure prolonged trouble-free operations. Maintenance-free solid state controllers also enhance the reliability of the whole system. Canatal uses one microprocessor controller to centralize all control and monitoring functions which makes the machine user friendly and simplifies maintenance routine and fault finding procedure. The maintenance practice which are given below are for guidance only and are for general service and maintenance to minimize wear and tear resulting from normal operation and for insurance that the machine will be operating under the most efficient condition. Maintenance is classified into two categories, i.e. general service and preventive maintenance. General service, including regular inspection may be carried out by unskilled personnel of the client. Preventive maintenance however must be performed by competent service personnel familiar with the servicing of air-conditioning, electrical and electronic engineering equipment. Our authorized service agents have been carefully chosen to provide efficient and quality service to our clients. Failure to follow proper general service and preventative maintenance procedures will void the warranty of this product. Please also refer to warranty document for additional important information.
9.1 General service and inspection

Although the status of the machine and the environmental conditions are under the constant surveillance of the controller and any abnormality will be announced either as out-of-limit warning or alarm, there is, however no place for complacency if efficient and reliable service is demanded from these well engineered machines.
9.2 Regular inspection

The machine should be inspected periodically to ensure that no unusual noise or changes in operation are present. Any abnormalities should be investigated immediately by qualified air-conditioning personnel.
9.3 Sensor calibration check

Refer to the Controller User Manual for full details of sensor calibration and adjustment procedures.
9.4 Preventive maintenance: Quarterly

For the machine's warranty to be valid, regular maintenance comprising four visits per annum should be undertaken by qualified personnel or staff of our appointed agents.
9.4.1 Replacement of air filters

Visually check the air filters for cleanliness. If in doubt, use a manometer to measure the pressure differential before and after the filter. If the pressure-drop is more than 200 Pa/1w.g, the filters should be replaced. Switch off the machine and open the front panel(s). The filters are mounted on the coil face. After removing all dirty filters, put new clean filters in ensuring that airflow direction arrow points into machine. Restore panels back to the machine.
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9.4.2 Microprocessor controller

The state-of-art solid state microprocessor based controller is virtually trouble free and little or no maintenance is needed. Quarterly checks of the following are recommended for efficient operation of the machine. Refer to the Controller User Manual if necessary.
Note: The fan must be kept running through individual tests.
1. 2. 3. 4. 5. 6.
Check Check Check Check Check Check
controller display. alarm operation and calibrate where necessary. accuracy of sensors and calibrate where necessary. weekly operation program and real time clock. keyboard functions. output voltage of controller.
9.4.3 Power panel

1. 2. 3. 4. Check Check Check Check operation of all Fuses/MCBs, and contactors. current in each motor and heater circuit. operation of overload devices. cable terminations for tightness.
9.4.4 Compressor lubrication

The refrigeration compressors must have adequate lubrication to ensure trouble-free operation and a long life. On the start-up of any new system, some oil will be lost to coat the inside of the piping, some logged in low velocity areas of the system, and some will be kept in circulation. This lost oil must be made up by adding new oil to the system after the initial start-up. Very low compressor oil levels can cause complete loss of lubrication and may result in an immediate compressor failure if not protected against. The loss of oil can also be caused by flooded starts or refrigerant migrating to the oil during an off period and pulling the oil out of its sump during the sudden pressure drop of a start-up. The level should be observed in the sight glass immediately after the compressor shutdown, while it is still warm. The level observed when the compressor is not running for a long period may be a mixture of oil and refrigerant which would not be a true indication of the oil level when the compressor is running. If the oil level in the sight glass of the compressor is less than one-quarter ( ) up from the bottom of the glass, this indicates a low oil level. If the oil level is up to three quarters ( ) from the bottom, this indicates a high oil level. Therefore, the oil level should be between compressor is running. Notes: 1. Allow compressor to run for at least 10 minutes before checking the sight glass.

to
up the sight glass when the
9.4.5 Cooling coil and refrigeration system

The refrigeration circuit shall be inspected each month for proper function and signs of wear and abnormality. In most cases signs of deterioration of component parts give prior warning to system failure. Periodic inspection is essential to detect and prevent failure. The liquid line sight glass should be inspected for the presence of bubbles and moisture. Bubbles in the circuit indicates a shortage of refrigerant in the system and changing of the indicator colour from green to yellow denotes presence of moisture. If moisture is detected change filter drier and refrigerant as required. If charge is found to be low check system for leak using appropriate procedures.
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1. 2. 3. 4. Check the cleanliness of the coil.
Check the cleanliness of the stainless steel drain pan and drain system. Check the operation of the controls. Check the operation of the drier filter, sight glass and valves.
9.4.6 Condenser
A. Air Cooled Condensers 1. 2. 3. B. Check the condition of the condenser coil. Check and clean all debris from the underside of the coil to ensure that the airflow is not restricted. Check the refrigerant line for leakage or damage.
Water Cooled Condensers 1. 2. Check the operation of the valves. Check the pipe work and the fittings for leakage.
9.4.7 Electric motor

Totally enclosed fan cooled electric motor with class F insulation and IP55 is our standard. 1. 2. Check the motor current. Check the bearing condition and grease or replace where necessary.
9.4.8 Fan impeller and motor

WARNING: Avoid hands and clothing becoming entangled in the rotating parts of the fan assembly. Ensure that the area around and inside the fan impeller are free of tools, nuts, bolts, fasteners and debris etc. Before starting the fan. Items falling into the fan impeller may be ejected at high velocity and can cause serious injury or death. Ensure that the fan impeller has stopped rotating before inspection.
Remove the motor terminal box cover and check the fan motor(s) for any loose electrical connections re-tighten as necessary, inspect the cabling to the motor(s). Inspect the fan deck, fan inlet ring, fan impeller and motor support plate for signs of play, defects, damage or corrosion. Check that the anti-vibration mounts are tight and in good condition. Check that the Grub Screw securing the fan impeller to the motor shaft is tight and that there is adequate clearance for rotation. Check that the inlet ring is concentric with the fan impeller and that the inlet ring is inserted 8mm/0.31 (all around) into the fan impeller. Adjust the fan impeller if required using the adjuster bolts on the anti-vibration mounts. Measure and record the motor current under normal operating conditions. (If the unit is fitted with a VFD, read the amps directly from the VFD display panel).
9.4.9 Electric heater

1. 2. Check the current of heater. Check the mounting bracket.
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9.4.10 Plate condenser(s)

Check the refrigerant and coolant pipework, the body of the condenser and the water regulating valve for signs of leaks, damage and corrosion. Repair/replace as necessary.
9.4.11 Humidifier
The humidifier consists of an electrode steam boiler for high efficiency and quick response. Automatic flushing of the water using an auto-adjusting process enhances boiler life and maintains full output over the life span of the boiler. 1. 2. 3. 4. Check the operation of fill and drain solenoid valves. Check and clean the fill valve inlet strainer. Check the high water level sensor. (When replacing steam boiler). Check the boiler condition and water level.
The humidifier is designed to operate on ordinary tap water. Minerals will collect in the disposable bottle and the microprocessor will alarm when the bottle requires replacing. The quantity of such deposits and the life span of the bottle depends on the quality of the city water supply.
WARNING:
The steam bottle and outlet pipe can remain hot after the unit is shut down.
Check for loose electrical connections on the steam bottle. Re-tighten any loose connections. Check all pipes and connections for defects, leaks, damage and scaling of the canister or electrodes. Remove any scale from the cylinder (if serviceable), water outlet hose and drain pump. Check the electrodes The canister will have to be cleaned or renewed if it is scaled at an interval dependent on the conductivity of the water. If a filter is fitted, inspect and clean as necessary. Ensure that the steam bottle is properly secured to the cabinet.
9.4.12 Compressor(s) - general

Check the compressor body and couplings for signs of oil leaks, damage and corrosion. Repair/replace as necessary. Check the anti-vibration mounts at the base of the compressor. Repair/re-tighten as necessary. Check the refrigerant pipework and connections for signs of oil leaks, damage and corrosion. Repair/replace as necessary Remove the compressor terminal cover and check for loose electrical connections/damaged insulation. Re-tighten any loose connections. Replace the terminal cover. Measure and record the compressor current.
9.4.13 Refrigerant lines

Check the refrigerant pipework for signs of oil leaks, damage (particularly where pipes are routed close to the cabinet structure) and corrosion. Repair/replace as necessary. Check that the pipe insulation is intact.
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Check that the equalizer line(s) and capillary tubes from the thermostatic expansion valve(s) (TXV) are intact and securely supported.
9.4.14 Cooling/heating coil

Check the cooling/heating coil surfaces and pipework for signs of leaks, damage and corrosion. Check the fins. If they are bent, they should be carefully straightened using an appropriate fin comb.
9.4.15 Cabinet
Check the cabinet for any obvious damage, corrosion etc. - repair as necessary. Ensure that all seals are in place and all panels are properly secured to the frame.
9.4.16 Air flow switch

Check for loose electrical connections on the air flow switch. Re-tighten any loose connections. Check the pressure sensing tube between the air flow switch and the Fan Inlet Ring for signs of damage. Ensure that it is properly fixed in position. Replace the tube if necessary. To check the operation of the switch: 1. 2. 3. Switch ON electrical power to the unit. Switch OFF the fan Fuse/MCB while the fans are running. The switch should trigger a loss of airflow alarm.
9.4.17 Filter clog switch

Check for loose electrical connections on the filter clog switch. Re-tighten any loose connections. Check the pressure sensing tube on the filter clog switch for signs of damage. Ensure that it is properly fixed in position. Replace the tube if necessary. To check the operation of the switch: 1. 2. 3. Switch ON electrical power to the unit. Block half of the filter surface area while the fans are running. Use a sheet of cardboard or similar. The switch should trigger a change filter alarm.
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9.4.18 Electric reheat

Check for loose electrical connections on the reheat elements and reheat safety thermostat. Re-tighten any loose connections. Check the reheat elements and reheat safety thermostat for signs of damage and security of mounting. Check the operation of the reheat safety thermostat. Measure and record the reheat current.
9.4.19 Electric panel

Check for loose electrical connections on all components in the electrical panel. Re-tighten any loose connections. Check the electric panel for any signs of damage, corrosion and for security of mounting. Repair/replace as necessary. Check that component contactors operate properly.
9.4.20 Fire detection sensor (optional)

Check for loose electrical connections on the fire detection sensor. Re-tighten any loose connections. Check for any signs of damage and security of mounting. Repair/replace as necessary. Test the function of the fire detection sensor, where possible.
9.4.21 Water detection sensor (optional)

Check for loose electrical connections on the water detection sensor. Re-tighten any loose connections. Check for any signs of damage, corrosion and for security of mounting. Repair/replace as necessary. Test the function of the water detection sensors, where possible.
9.4.22 Hot water control valve (optional)

Check for loose electrical connections on the valve motor. Re-tighten any loose connections. Inspect the valve for leaks in the closed and open position. Repair or replace as necessary. Change the controller temperature setpoint to 5 C/9 F above room temperature and check if the hot water valve opens fully . If the valve does not fully open/close, the motor may require adjustment (consult the valve manufacturers data for specific adjustment details).
o o
9.4.23
Functional tests
9.4.23.1 Cooling Test

Switch ON electrical power to the unit. Change the temperature setpoint to 5 C/9 F below room temperature. The compressor should operate. Change the temperature setpoint to 5 C/9 F above room temperature. The compressor should stop. Reset the temperature setpoint.
o o o o
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9.4.23.2 Reheat Test Switch ON electrical power to the unit. Change the temperature setpoint to 5 C/9 F above room temperature. The heating contactor should activate and the heating elements should heat. (In units with hot water reheat, the hot water reheat valve should open.) Reset the temperature setpoint. 9.4.23.3 Humidification Test Switch ON electrical power to the unit. Change the humidity setpoint to 10% above the room humidity reading. The humidifier contactor should activate and the humidifier should operate. Reset the humidity setpoint. 9.4.23.4 Dehumidification Test Switch ON electrical power to the unit. Change the humidity setpoint to 10% below the room humidity reading. (Change the temperature setpoint to a setting above room temperature, if necessary). The compressor should operate. On a unit with a Variable Frequency Drive, the unit may switch to a lower air volume. Reset the humidity (and temperature) setpoint.
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10. Corrective Maintenance

10.1 Air Filters - renewal
The unit is fitted with a filter clog switch which triggers a Change Filter alarm when the pressure drop across the filter exceeds the switch setting. This indicates the need for filter replacement. Refer to Table 20 for filter dimensions. Switch OFF electrical power to the unit. Open the front panels and remove the filters from the coil face. Fit new filters and close the front panel. Switch ON electrical power to the unit.
Model:
Dimensions (mm)
Dimensions (in.)
Quantity:
Downflow & Upflow Front Return Models 01 - 03 04 - 05 06 - 08 09 - 10 11 - 12 368 x 920 x 50 368 x 1040 x 50 368 x 1040 x 50 368 x 1040 x 50 368 x 1040 x 50 14.5 x36.2 x2 14.5 x40.9 x2 14.5 x40.9 x2 14.5 x40.9 x2 14.5 x40.9 x2 2 2 4 6 8
Upflow Rear Return Models 01 - 03 04 - 05 06 - 08 09 - 10 11 - 12 580 x 820 x 50 580 x 820 x 50 580 x 820 x 50 580 x 820 x 50 580 x 820 x 50 22.8 x32.3 x2 22.8 x32.3 x2 22.8 x32.3 x2 22.8 x32.3 x2 22.8 x32.3 x2 1 1 2 3 4
Table 20. Filter dimensions for standard EU4 filters
10.2 Humidifier - steam bottle renewal

WARNING: The steam bottle and outlet pipe can remain hot after the unit is shut down. Shut OFF the humidifier at least 2 hours before maintenance.
Over time, the humidifier electrodes may become coated with mineral solids. This coating insulates the electrodes and decreases the current flow. Once the steam output of the humidifier falls to 50% of the selected output, an alarm is generated which indicates the need for bottle renewal.
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11. Installation Data

11.1 Chilled water cooled
Chilled Water Cooled Units - Downflow and Upflow
Model Nos. Weight Net

kg lbs kg lbs
MCD01 MCU01
MCD02 MCU02
MCD03 MCU03
MCD04 MCU04
MCD05 MCU05
MCD06 MCU06
MCD07 MCU07
MCD08 MCU08
MCD09 MCU09
MCD10 MCU10
MCD11 MCU11
MCD12 MCU12
180 397 190 419
180 397 190 419
185 408 195 430
230 507 245 540
240 529 255 562
420 926 440 970
440 970 460 1014
460 1014 480 1058
600 1323 630 1389
630 1389 660 1455
880 1940 920 2028
920 2028 960 2116
Gross
Piping Data Pipe Connection Size(1)
mm in mm in
22 7/8" 19 3/4"
22 7/8" 19 3/4"
28 1-1/8" 25 1"
28 1-1/8" 19 3/4"
28 1-1/8" 25 1"
Table 20
42 1-5/8" 32 1-1/4"
42 1-5/8" 32 1-1/4"
54 2-1/8" 50 2"
54 2-1/8" 50 2"
54 2-1/8" 50 2"
54 2-1/8" 50 2"
54 2-1/8" 50 2"
Valve Size
(1)
Outside diameter. Closest metric equivalent
11.1.1 Chilled Water Models MCD/U01, MCD/U02 and MCD/U03
663
810 1967 1950
Plan View
810
618 663
Front View
Side View
Figure 13. Dimensions of chilled water models MCD/U01, MCD/U02 and MCD/U03
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11.1.2 Chilled Water Models MCD/U04 and MCD/U05
810mm 31.89in
810mm 31.89in 1967mm 77.44in
Plan View
1950mm 76.77in
810mm 31.89in
764mm 30.08in 810mm 31.89in
Front View
Side View
Figure 14. Dimensions of chilled water models MCD/U04 and MCD/U05
11.1.3 Chilled Water Models MCD/U06, MCD/U07 and MCD/U08
1574
810
Plan View
1967
1950
1574
764 810
Front View
Side View
Figure 15. Dimensions of chilled water models MCD/U06, MCD/U07 and MCD/U08
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CANATAL
810
2338 1967 1950
Plan View
1967
1950
2296
764 810
Front View
2338
Side View
3102
Plan View
810
1967 1967 1950 1950
3102
764 810
Front View
Side View
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11.2 Direct expansion
11.2.1 Air cooled Units

Air Cooled Units - Downflow and Upflow
Model Nos. No of Circuits Weight

Net
MAD01 MAU01 1
MAD02 MAU02 1
MAD03 MAU03 1
MAD04 MAU04 1
MAD05 MAU05 1
MAD06 MAU06 1
MAD06 MAU06 2
MAD07 MAU07 1
MAD07 MAU07 2
MAD08 MAU08 1
MAD08 MAU08 2
MAD09 MAU09 2
MAD10 MAU10 2
MAD11 MAU11 2
MAD12 MAU12 2
kg lbs kg lbs
220 485 230 507
230 507 240 529
240 529 250 551
280 617 290 639
290 639 300 661
420 926 435 959
430 948 445 981
440 970 455 1003
450 992 465 1025
470 1036 485 1069
480 1058 495 1091
610 1345 635 1400
640 1411 665 1466
720 1587 755 1664
746 1645 781 1722
Gross
Piping Data Discharge (Hot Gas) Pipe Size(1) Liquid Line Pipe Size(1)
mm in mm in 16 5/8" 12 1/2" 16 5/8" 12 1/2" 16 7/8" 12 1/2" 16 7/8" 12 1/2" 22 7/8" 12 1/2" 22 1-1/8" 16 5/8" 16 x 2 5/8" x 2 12 x 2 1/2" x 2 22 1-1/8" 16 5/8" 16 x 2 7/8" x 2 12 x 2 1/2" x 2 28 1-1/8" 22 7/8" 22 x 2 7/8" x 2 16 x 2 5/8" x 2 22 x 2 1-1/8" x 2 16 x 2 5/8" x 2 22 x 2 1-1/8" x 2 16 x 2 5/8" x 2 28 x 2 1-1/8" x 2 22 x 2 7/8" x 2 35 x 2 1-3/8" x 2 22 x 2 7/8" x 2
Table 20
11.2.2 Water cooled Units

Water Cooled Units - Downflow and Upflow MWD01 MWU01 1 MWD02 MWU02 1 MWD03 MWU03 1 MWD04 MWU04 1 MWD05 MWU05 1 MWD06 MWU06 1 MWD06 MWU06 2 MWD07 MWU07 1 MWD07 MWU07 2 MWD08 MWU08 1 MWD08 MWU08 2 MWD09 MWU09 2 MWD10 MWU10 2 MWD11 MWU11 2 MWD12 MWU12 2
Model Nos.
No of Circuits
Weight Net
kg lbs kg lbs 225 496 235 518 235 518 245 540 245 540 255 562 290 639 300 661 300 661 310 683 435 959 450 992 450 992 465 1025 455 1003 470 1036 470 1036 485 1069 488 1075 503 1108 500 1102 515 1135 640 1411 665 1466 670 1477 695 1532 755 1665 790 1742 759 1673 794 1750
Gross
Piping Data Inlet Pipe Size (1) Outlet Pipe Size (1)
mm in mm in 22 7/8" 22 7/8" 22 7/8" 22 7/8" 22 7/8" 22 7/8" 22 7/8" 22 7/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 35 1-3/8" 35 1-3/8" 28 1-1/8" 28 1-1/8" 35 1-3/8" 35 1-3/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8"
Table 21
(1)
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11.2.3 Glycol cooled Units
Glycol Cooled Units - Downflow and Upflow MGD01 MGU01 1 MGD02 MGU02 1 MGD03 MGU03 1 MGD04 MGU04 1 MGD05 MGU05 1 MGD06 MGU06 1 MGD06 MGU06 2 MGD07 MGU07 1 MGD07 MGU07 2 MGD08 MGU08 1 MGD08 MGU08 2 MGD09 MGU09 2 MGD10 MGU10 2 MGD11 MGU11 2 MGD12 MGU12 2
Model Nos.
No of Circuits
Weight Net
kg lbs kg lbs 230 507 240 529 240 529 250 551 250 551 260 573 295 650 305 672 305 672 315 694 450 993 465 1026 460 1014 475 1047 470 1037 485 1070 480 1058 495 1091 500 1103 515 1136 510 1124 525 1157 645 1423 670 1478 701 1545 726 1600 781 1721 816 1798 784 1729 819 1806
Gross
Piping Data Inlet Pipe Size (1) Outlet Pipe Size (1)
mm in mm in 22 7/8" 22 7/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8"
Table 22
11.2.4 Free Cooling Units
Free Cooling Units - Downflow and Upflow
Model Nos.
MFD01 MFU01 1
MFD02 MFU02 1
MFD03 MFU03 1
MFD04 MFU04 1
MFD05 MFU05 1
MFD06 MFU06 1
MFD06 MFU06 2
MFD07 MFU07 1
MFD07 MFU07 2
MFD08 MFU08 1
MFD08 MFU08 2
MFD09 MFU09 2
MFD10 MFU10 2
MFD11 MFU11 2
Weight Net kg Net lbs Gross kg Gross lbs Piping Data Inlet Pipe Size (1)
Outlet Pipe Size (1) mm in mm in 22 7/8" 22 7/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 28 1-1/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 42 1-5/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" 54 2-1/8" kg lbs kg lbs 250 551 260 573 260 573 270 595 270 595 303 669 310 683 320 705 325 716 358 790 450 992 465 1025 460 1014 475 1047 470 1037 485 1070 480 1058 495 1091 515 1135 530 1168 535 1179 550 1213 650 1433 675 1488 701 1545 726 1600 920 2028 950 2094
Table 23
(1)
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11.2.5 Air Cooled Dual Source Units

Air Cooled Dual Source Units- Downflow and Upflow
Model Nos.
No of Circuits
MDD01 MDU01 1
MDD02 MDU02 1
MDD03 MDU03 1
MDD04 MDU04 1
MDD05 MDU05 1
MDD06 MDU06 1
MDD06 MDU06 2
MDD07 MDU07 1
MDD07 MDU07 2
MDD08 MDU08 1
MDD08 MDU08 2
MDD09 MDU09 2
MDD10 MDU10 2
MDD11 MDU11 2
Weight Net
kg lbs kg lbs 250 551 260 573 260 573 270 595 270 595 303 669 310 683 320 705 325 716 358 790 450 992 465 1025 460 1014 475 1047 470 1037 485 1070 480 1058 495 1091 515 1135 530 1168 535 1179 550 1213 650 1433 675 1488 701 1545 726 1600 920 2028 950 2094
Gross Piping Data

Discharge (Hot Gas) Pipe Size(1) Liquid Line Pipe Size (1) Chilled Water Inlet(1) Chilled water Outlet(1)
mm in mm in
16 5/8" 12 1/2" 22 7/8"
16 5/8" 12 1/2" 22 7/8"
16 7/8" 12 1/2" 22 7/8"
16 7/8" 12 1/2" 22 7/8"
22 7/8" 12 1/2" 28 1-1/8"
22 1-1/8" 16 5/8" 28 1-1/8"
16 5/8" 12.7 1/2" x 2 28 1-1/8"
22 1-1/8" 16 5/8" 28 1-1/8"
16 x 2 7/8" x 2 12.7 1/2" x 2 42 1-5/8"
28 1-1/8" 22 7/8" 42 1-5/8"
22 x 2 7/8" x 2 16 x 2 5/8" x 2 42 1-5/8"
22 x 2 1-1/8" x 2 16 x 2 5/8" x 2 54 2-1/8"
22 x 2 1-1/8" x 2 16 x 2 5/8" x 2 54 2-1/8"
28 x 2 1-1/8" x 2 22 x 2 7/8" x 2 54 2-1/8"
mm in
Table 24
11.2.6 Water Cooled Dual Source Units

Water Cooled Dual Source Units - Downflow and Upflow
Model Nos.
No of Circuits
MHD01 MHU01 1
MHD02 MHU02 1
MHD03 MHU03 1
MHD04 MHU04 1
MHD05 MHU05 1
MHD06 MHU06 1
MHD06 MHU06 2
MHD07 MHU07 1
MHD07 MHU07 2
MHD08 MHU08 1
MHD08 MHU08 2
MHD09 MHU09 2
MHD10 MHU10 2
MHD11 MHU11 2
Weight Net
kg lbs kg lbs 250 551 260 573 260 573 270 595 270 595 303 669 310 683 320 705 325 716 358 790 450 992 465 1025 460 1014 475 1047 470 1037 485 1070 480 1058 495 1091 515 1135 530 1168 535 1179 550 1213 650 1433 675 1488 701 1545 726 1600 920 2028 950 2094
Gross Piping Data

Inlet Pipe Size(1)
mm in mm in
22 7/8" 22 7/8" 22 7/8"
22 7/8" 22 7/8" 22 7/8"
22 7/8" 22 7/8" 22 7/8"
22 7/8" 22 7/8" 22 7/8"
28 1-1/8" 28 1-1/8" 28 1-1/8"
28 1-1/8" 28 1-1/8" 28 1-1/8"
25 1-3/8" 25 1-3/8" 28 1-1/8"
28 1-1/8" 28 1-1/8" 28 1-1/8"
35 1-3/8" 35 1-3/8" 42 1-5/8"
42 1-5/8" 42 1-5/8" 42 1-5/8"
42 1-5/8" 42 1-5/8" 42 1-5/8"
42 1-5/8" 42 1-5/8" 54 2-1/8"
42 1-5/8" 42 1-5/8" 54 2-1/8"
54 2-1/8" 54 2-1/8" 54 2-1/8"
Outlet Pipe Size(1) Chilled Water Inlet(1) Chilled water Outlet(1)
mm in
Table 25
(1)
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11.2.7 Glycol cooled dual source Units
Glycol Cooled Units - Downflow and Upflow
Model Nos.
No of Circuits
MED01 MEU01 1
MED02 MEU02 1
MED03 MEU03 1
MED04 MEU04 1
MED05 MEU05 1
MED06 MEU06 1
MED06 MEU06 2
MED07 MEU07 1
MED07 MEU07 2
MED08 MEU08 1
MED08 MEU08 2
MED09 MEU09 2
MED10 MEU10 2
MED11 MEU11 2
Weight Net
kg lbs kg lbs 250 551 260 573 260 573 270 595 270 595 303 669 310 683 320 705 325 716 358 790 450 992 465 1025 460 1014 475 1047 470 1037 485 1070 480 1058 495 1091 515 1135 530 1168 535 1179 550 1213 650 1433 675 1488 701 1545 726 1600 920 2028 950 2094
Gross Piping Data

Inlet Pipe Size(1)
mm in mm in mm
22 7/8" 22 7/8" 22 7/8"
28 1-1/8" 28 1-1/8" 22 7/8"
28 1-1/8" 28 1-1/8" 22 7/8"
28 1-1/8" 28 1-1/8" 22 7/8"
42 1-5/8" 42 1-5/8" 28 1-1/8"
42 1-5/8" 42 1-5/8" 28 1-1/8"
42 1-5/8" 42 1-5/8" 28 1-1/8"
42 1-5/8" 42 1-5/8" 28 1-1/8"
42 1-5/8" 42 1-5/8" 42 1-5/8"
42 1-5/8" 42 1-5/8" 42 1-5/8"
54 2-1/8" 54 2-1/8" 42 1-5/8"
54 2-1/8" 54 2-1/8" 54 2-1/8"
54 2-1/8" 54 2-1/8" 54 2-1/8"
54 2-1/8" 54 2-1/8" 54 2-1/8"
Outlet Pipe Size(1) Chilled Water Inlet(1) Chilled water Outlet(1)
in
Table 26
(1) Outside diameter. Closest metric equivalent 11.2.8 DX Models 01, 02 and 03 (Air, water, glycol)
663
810 1967 1950
Plan View
810
618 663
Front View
Side View
Figure 15. Dimensions of dx models 01, 02 and 03
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CANATAL
11.2.9 Freecooling & dual source models 01 and02
810mm 31.89in
810mm 31.89in 1967mm 77.44in
Plan View
1950mm 76.77in
810mm 31.89in
764mm 30.08in 810mm 31.89in
Front View
Side View
Figure 16. Dimensions of the freecooling & Dual source models 01 and 02
11.2.10 DX Models 04 and 05 (Air, water, glycol, Free cooling and dual source)
810
1210
Plan View
1967
1950
1210
764 810
Front View
Side View
Figure 17. Dimensions of dx models 04 and 05
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CANATAL
11.2.11 DX Models 06, 07 and 08 (Air, water, glycol, Free cooling and dual source)
810
Plan View
1974mm
1967
1950
1974mm
764mm 810mm
Front View
Side View
Figure 18. Dimensions of dx models 06, 07 and 08
810
2738
Plan View
1967
1950
2738
764 810
Front View
Side View
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CANATAL
810mm 31.89in
3502mm 137.87in
Plan View
1967mm 77.44in
1950mm 76.77in
764mm 30.08in 3502mm 137.87in 810mm 31.89in
Front View
Side View
43
Canatal...a name you can trust for all your precision air conditioning needs.
Canatal International Inc., 6300 Edwards Boulevard, Mississauga, ON L5T 2V7, Canada. Tel: 905-405-0800 Fax: 905-405-0807 web: www.canatal.com
CANATAL
Associate Offices:
Analogue Holdings Ltd. (Parent Company) 17th Floor, Java Commerical Centre 128 Java Road, North Point Hong Kong Tel: (852) 2561 8278 Fax: (852) 2565 7638
ISO 9001
2001 Canatal International Inc. All rights reserved
Canatal Systems Ltd. (Europe, Middle East, Africa Sales Office) 2 Saturn House, Calleva Park Aldermaston, Berkshire, RG7 8HA United Kingdom Tel: +44 (0) 118 9707000 Fax: +44 (0) 118 9707001
N.A.C Air Conditioning Co.Ltd. (China Sales Office) 2 Yoyihe Road, Shimenkan Nanjing, China 210007 Tel: (025) 4486348 Fax: (025) 4864373
Canatal International Inc 2003
This publication is the sole property of Canatal International Inc. and may not be reproduced, in whole or part, distributed or sold without the written permission of the owners. While every endeavour is made to ensure accuracy, Canatal International Inc. accept no responsibility or liability resulting from the use of this information. Due to our policy of constant improvement of our products, specifications are subject to change without notice. Canatal, the Canatal logo, CoWORK and the CoWORK logo are the registered trademarks of Canatal International Inc.

Canatal M-Series IOM

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Intelligent Precision Air Conditioning

M SERIES AIR CONDITIONERS

Modular Chilled Water Modular Direct Expansion

M Series - Installation, Operation and Maintenance

1. Canatal - company profile

2. M Series introduction 3. Production selection guide

5. Refrigerant pipework installation

6. Auxiliary piping installation

M Series - Installation, Operation and Maintenance

10. Corrective Maintenance

11. Installation Data

M Series - Installation, Operation and Maintenance

1. Canatal - company profile

1.1 Quality Statement

M Series - Installation, Operation and Maintenance

Figure 1. Downflow - Top Return

Figure 2. Upflow - Front Return

Figure 3. Upflow - Rear Return

Figure 4. Upflow - Bottom Return

M Series - Installation, Operation and Maintenance

3. Product Selection Guide

M Series - Installation, Operation and Maintenance

3.2 Chilled water models

3.3 Direct expansion models

Air Cooled Units

Water Cooled Units

M Series - Installation, Operation and Maintenance

Free Cooling Units

M Series - Installation, Operation and Maintenance

Air Cooled Dual Source Units

MDD03 MDU03 1 810 31.9 810 31.9 1967 77.44

MDD11 MDU11 2 3502 137.87 810 31.9 1967 77.44

Water Cooled Dual Source Units

MHD03 MHU03 1 810 31.9 810 31.9 1967 77.44

M Series - Installation, Operation and Maintenance

MED03 MEU03 1 810 31.9 810 31.9 1967 77.44

M Series - Installation, Operation and Maintenance

4.2 Unit Delivery

4.3 Location Considerations

M Series - Installation, Operation and Maintenance

4.3.2 Positioning of outdoor heat rejection devices

4.4 Unit Handling

4.5 Piping - General

M Series - Installation, Operation and Maintenance

4.6 Air inlet and outlet openings

Figure 6. Air inlet/outlet openings - chilled water models

A [mm] 700 700 700 1400 2100 2800

A [in.] 27.56 27.56 27.56 55.12 82.68 110.24

B [mm] 553 700 700 700 700 700

B [in.] 21.77 27.56 27.56 27.56 27.56 27.56

C [in.] 2.17 2.17 2.17 2.17 2.17 2.17

Table 9. Air inlet / outlet openings - dimensions

M Series - Installation, Operation and Maintenance

4.6.2 Upflow rear return models

Figure 10. Air inlet openings - upflow rear return models

A [mm] 883 883 883 883 883

A [in.] 34.8 34.8 34.8 34.8 34.8

B [mm] 707 707 707 707 707

B [in.] 27.8 27.8 27.8 27.8 27.8

C [mm] 51.5 51.5 51.5 51.5 51.5

C [in.] 2.03 2.03 2.03 2.03 2.03

D [in.] 2.2 2.2 2.2 2.2 2.2

Table 9. Air openings - upflow rear return models

4.7 Plenum installation - general