New 16 Jet Fuel Pipeline From QP Refinery To BSV-3

APPENDIX A ATTACHMENT 9

ATTACHMENT 9 Minimum Instrumentation Requirements

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APPENDIX A ATTACHMENT 9

Table of Contents
1. 2. 3. 4. 5. 6.

page

GENERAL .......................................................................................................3 DISTRIBUTED CONTROL SYSTEMS (DCS) .................................................4 SAFETY INSTRUMENTED SYSTEMS (SIS). .................................................4 OVERRIDE PHILOSOPHY..............................................................................5 SAFETY INSTRUMENTED SYSTEMS (SIS) BALL VALVES. ........................6 SAFETY INSTRUMENTED SYSTEMS (SIS) SOLENOID VALVES & POSITIONERS ................................................................................................7 SAFETY INSTRUMENTED SYSTEMS (SIS) VALVE PARTIAL STROKE TESTING. ........................................................................................................7 CONTROL VALVES........................................................................................8 TRANSMITTERS ............................................................................................9 FLOW INSTRUMENTS. ..................................................................................9 LEVEL INSTRUMENTS ................................................................................10 PRESSURE GAUGES. .................................................................................10 TEMPERATURE INSTRUMENTS .................................................................11 CONNECTIONS TO PLANT AND INSTRUMENTS ......................................11 INSTRUMENT AIR ........................................................................................12 CABLES, CABLE GLANDS AND JUNCTION BOXES .................................12 GENERAL PANEL/CABINET/CONSOLE REQUIREMENTS........................13 LABELS AND DATA PLATES. .....................................................................13 TESTING & PRE-COMMISSIONING.............................................................14

7.

8. 9. 10. 11. 12. 13. 14. 15. 16. 17. 18. 19.

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APPENDIX A ATTACHMENT 9

1.
1.1

GENERAL
All apparatus for use in Hazardous Area shall meet the international standards and be certified by an internationally recognised certifying authority. All instrument installations shall be designed and constructed to meet the relevant Hazardous Area Classification. However, as a minimum instrumentation outside classified areas shall be certified for use in Zone II. All field equipment shall have a minimum Ingress Protection rating of IP 65 and equipment mounted in a control/equipment rooms and buildings designated safe areas shall have as a minimum an Ingress Protection rating of IP 54. Field instrumentation equipment shall generally be of the electronic type transmitters except for mechanical gauges and pneumatically actuated valves.Transmitters shall be provided with 4-20 mA output(s), two wire, capable of smart communications using HART protocol and capable of integrating with the existing control systems and shall be powered 24V DC from an uninterruptible power supply (UPS) source. Only instruments with analogue output signals shall be used for trip and alarm functions. No process switches (such as pressure, temperature, level and flow switches) shall be used. QP shall provide tag numbers for all instruments and instrumentation equipment on submission of a preliminary Instrument Schedule and P&IDs. All field instrumentation and valves shall be installed so as to be readily accessible from grade or permanent platforms. Good access for operation and maintenance shall be provided for all valves and field instruments. Spare capacity for the installed system shall be allowed as follows: Control/ESD/F&G Systems minimum of 30% hardware and 50% system memory at the completion of the Site Acceptance Test (SAT). Multi-core cable cores - minimum of 20% of cores installed and wired to spare terminals. Field junction, marshalling and barrier boxes - no spare terminal capacity required other than the spare multi-core cable cores. Cable trays and cable ladders - minimum of 30% installed spare space.

1.2

1.3

1.4

1.5

1.6

1.7

1.8

1.9

All electronic field instruments/equipment exposed to the sun shall be fitted with sunshades to protect them from direct heating by the sun. All field instrumentation shall be painted by the manufacturer in accordance with QP Standard QP-SPC-L-002.

1.10

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1.11

Field instrumentation shall be suitable for environmental and weather conditions as per the attachment elsewhere in this CONTRACT All instrumentation shall be specified for its application and fit for its purpose. Process fluid properties and likely operating conditions shall be considered when specifying instrumentation, including normal, start-up and abnormal situations. All non-metallic seals used in hydrocarbon service shall be certified as resistant to explosive decompression. O-ring type seals (wherever provided) shall be fully moulded, as one piece. If these are made from elastomer they shall be methanol resistant. Any proprietary tool required for configuration/calibration shall be supplied along with the instrument item. All licenses/keys/passwords for system software (DCS/ESD/F&G/SCADA etc.) shall be supplied in favour of QP. They shall be handed over to QP at the completion of the Site Acceptance Tests. The minimum level of accuracy (uncertainty) of an Instrument loop shall be +/- 0.25% of full scale. Projects may specify higher degrees of accuracy for special applications such as fiscal metering. However, higher levels of uncertainty may be specified in the project requirements for metering systems or for special applications.

1.12

1.13

1.14

1.15

1.16

2.
2.1

DISTRIBUTED CONTROL SYSTEMS (DCS)

Modifications to an existing DCS system shall be fully engineered and managed through a change control procedure by the original system vendor. The installation shall build on the existing site installed DCS application. The responsibility for vendor/CONTRACTOR. any changes or modifications remains with the system

2.2

2.3

The DCS network infrastructure shall be based on current Information Technology best practice and shall form an integrated and consolidated system. The DCS network shall be managed automatically by one common network management system. Network system cabinets shall be complete units including servers, desktops, storage, switches, network patching and dual power systems. The infrastructure shall not include any standalone equipment.

3.
3.1

SAFETY INSTRUMENTED SYSTEMS (SIS).

SIS systems including Emergency Shutdown (ESD) and Blow Down systems (BDS) shall meet IEC 61508 / IEC 61511 requirements and satisfy QPs Corporate Philosophy for Fire & Safety QP-PHL-S-001.

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3.2

Instrumentation used in SIS applications shall be designed and approved to meet the required Safety Integrity Level (SIL) of protection. Preference should be given to instruments approved by TUV for functional safety applications. SIS communication networks as a minimum shall be certified and installed to meet SIL3 requirements. All field SIS devices shall be designed to operate under extreme conditions. As a minimum, the equipment shall be installed to meet the requirements of a Zone 1 Hazardous Area (EExd). The maximum instrument temperature shall be no greater than T3 (200 C). All trip logic shall be of fail-safe design. Contacts shall be closed; solenoid valves and relays shall be energised during normal operating conditions. Contacts shall open solenoid valves and relays shall de-energise for shutdown or alarm. Trip initiating devices shall be independent; incorporating dedicated primary elements having their own individual process connections. Primary elements in control or indicating loops shall not be used to initiate shutdowns. Inductive devices (e.g. solenoids and relay coils) shall have suitably rated suppression diodes connected directly across the coil. In the SIS panels each shutdown device, system or actuator, as applicable, shall be individually fuse protected. ESD valves shall require local manual resetting, independent of any logic system reset, before they can be returned to the healthy position.

3.3

3.4

3.5

3.6

3.7

3.8

3.9

4.
4.1

OVERRIDE PHILOSOPHY
Overrides key switches shall be located in manned Control Rooms and controlled from the operator's workstation. An operational and maintenance override philosophy shall be defined during the project's FEED. The override philosophy shall meet International standards (TV) and follow current QP project best practice while meeting the requirements of QP-PHL-S-001. The override philosophy shall follow the following strategy. When an override is to be used the operator will enable a group override hard-wired key switch. The operator will then enable a specific override(s) in that group with a dedicated DCS override screen. All overriding functions will require operator confirmation and all actions shall be logged on the DCS. Operational and maintenance override key-switches shall be installed, complete with indication lamps. The override key-switches shall be designed such that the key can only be removed when the switch is in the off position. When the key is in the override position it shall initiate the illumination of the appropriate indication lamp, or LED, as applicable, and

4.2

4.3

4.4

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APPENDIX A ATTACHMENT 9

produce a specific alarm Group XX Override Enabled on both the ESD and DCS. Returning the key switch to its normal position at any time will disable all overrides in that group. 4.5 In addition to generating an alarm on the DCS the device's graphic symbol shall change colour when overridden. The operation of the override shall not inhibit the alarm functions associated with the trip function being overridden. The application and safe use of all process, F&G and Plant and Equipment overrides shall be studied and arranged into related operational and maintenance override groups. The study shall take into consideration: If the override is required at all. If the function needs an override e.g. applications such as 2oo2, 2oo3. The level of risk and implications to the process and whether additional safeguards are required. The maximum number of process related overrides that can be enabled at any one time while continuing to maintain a high level of protection to the plant. IEC 61508 and 61511 requirements. Existing plant philosophies, their use and control.

4.6

5.
5.1

SAFETY INSTRUMENTED SYSTEMS (SIS) BALL VALVES.

Valves shall be fire safe ball valves manufactured and tested to API 607 and BS6755. ESD valves shall be tight shutoff, Class VI to ASME B16.104 and fire safe to API Standard 6FA. The fail-safe condition of the ESD valves shall be project specific and the respective project documents/drawings shall be referred for the design purpose. EBD valves shall be equipped with downstream restriction orifice plates to control the depressurization flows and shall be designed to fail in position The ball and stem shall be solid and generally conform to the CONTRACT specification for ball valves. Fabricated construction and plating are not permitted. Valve materials shall meet the requirements of EN10204 3.1C for wet sour service and 3.1B for non-wet sour service. Pneumatic valves shall be provided with air capacity reservoirs sized to enable the valve to stroke a minimum of five times after the loss of its instrument air supply. Pneumatic valves shall be supplied complete with of air/filter regulator sets. Valves on liquid service shall be provided with tamper proof adjustable speed control facility. Hand wheels on the speed control facility are not allowed.

5.2

5.3

5.4

5.5

5.6

5.7 5.8

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5.9

Pneumatic power shall be derived from the instrument air system. However, the valve shall be specified as suitable for operation at 4 barg minimum up to the maximum instrument air pressure. Valves shall have open and closed position proximitors independent of the valve actuator. The proximitors will act as valve position feedbacks to the DCS. Apart from appearing on the DCS graphic display, a valve position discrepancy alarm shall be configured to alert operations to a valve failure.

5.10

6.

SAFETY INSTRUMENTED SYSTEMS (SIS) SOLENOID VALVES & POSITIONERS

All valves shall be fitted with electronic valve positioners that have the ability to perform remote partial testing and store valve diagnostic information. Solenoid valves maybe installed in the pneumatic circuit to enable the application to meet the required SIL level. Valves, valve positioners and solenoid valves shall be TUV tested and approved. Positioners and solenoid valve coils shall be nominally rated at 24 VDC for continuous operation under the specified ambient conditions. Coil power shall not exceed 10 Watts; preference should be given to solenoid valves having low wattage coils. Solenoid valve body material shall be of 316 L stainless steel. The polarity of connection terminals shall be indelibly marked inside the termination enclosure. An ESD valve shall return to its normal position only on the presence of a healthy signal from the ESD system and the actuation of the valves manual field reset. The field reset shall be clearly labelled, easy to access and be located near to the valve. Solenoid valves shall be designed for direct operation of their pneumatic ports in response to their coil voltage. Use of pneumatic pilot assistance for main port operation is not permitted.

6.1

6.2 6.3

6.4 6.5

6.6

6.7

7.

SAFETY INSTRUMENTED SYSTEMS (SIS) VALVE PARTIAL STROKE TESTING.

The SIS valve testing system will perform record and store all valve testing information. The system shall, as a minimum: Schedule automatic partial valve stroke testing routines. Be capable of interrogating a valve on-line. Be able to up/download valve configuration device data. Continually monitor and diagnose valve faults and raise alarms. Record and store all test data.

7.1

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APPENDIX A ATTACHMENT 9

7.2

Compile valve testing performance reports.

The system shall have both manual and automatic valve partial stroke testing options. The system shall have the functionality to perform manual and select on/off automatic testing for every valve on the system. The automatic valve testing frequency shall be defined and scheduled to meet the valves SIL requirements. An alarm message shall be raised on the DCS system prior to the automatic valve stroke test. During a test the valve will stroke to a predefined position and then return to the fully open position. The valve positioner will perform the test in a controlled manner gathering its test data and preventing the valve closing beyond its test limit. The SIS valve positioner and partial test system shall be fully compatible with the safety PLC. At no time shall any communication, test function or stroke test activity, or combination of activities, be able to override an ESD trip signal.

7.3

7.4

7.5

8.
8.1 8.2

CONTROL VALVES
The control valves shall be designed in accordance with ANSI B16.34. Materials for valves shall be specified in accordance with the project piping specification. Pneumatic tubing and fittings shall be of 316 stainless steel and of the same manufacturer/type/size as that used on the site that the valve is to be installed. It shall be the responsibility of the valve vendor to ensure that the valve actuator is compatible with the valve and shall comply with the requirements of this specification. The supplier shall fit actuators to the valve. The use of bonnet bolts to secure the actuator is not acceptable. Actuators shall preferably be diaphragm spring return type. Pneumatic power shall be derived from the plant instrument air system. The actuator shall be sized to operate correctly over the entire instrument air pressure range specified. Pneumatic signals shall be 0.2 - 1.0 barg. The valve assembly shall be tested and supplied ready for installation with all accessories attached and interconnected. This shall include, where applicable, solenoid valves, electronic valve positioners, travel indicators, and pressure filter/regulator sets. The valve positioner shall be selectable for direct or reverse action with the same signal without the use of additional components. All control valves shall be flanged. Valves shall be of anti-static design to prevent any body spark that could ignite inflammable fluids.

8.3

8.4

8.5

8.6

8.7

8.8 8.9

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APPENDIX A ATTACHMENT 9

9.
9.1

TRANSMITTERS
All transmitters shall be electronic, two wire loop powered 4-20 mA, 12 to 30 VDC and capable of smart communications using HART protocol. They shall be chosen for minimal maintenance intervention and be rated with a minimum stability period of 5 years. All transmitters with safety functions shall be TUV approved for the specific installation and SIL application. Instruments/equipments in sour service or hydrogen applications shall meet or exceed NACE requirements. Transmitters shall be supplied complete with integral output meter (digital LCD indicator) capable of displaying the measured variable in engineering units as well as a percentage value. Pressure and differential pressure transmitters shall have no vent or drain connections in the body. They shall also have over-range protection up to the maximum chamber rating on either side without temporary or permanent damage. The electrical signal cable entry shall be 20 mm. Unused cable entries shall be plugged off in compliance with the specified electrical safety. The zero and span adjustments shall be non interactive and continuously adjustable. Integral block and bleed manifolds shall be provided for all pressure instruments.

9.2

9.3

9.4

9.5

9.6

9.7 9.8

10.
10.1

FLOW INSTRUMENTS.
The design of flow meter installations shall meet all of the manufactures installation instructions. Orifice plate applications shall be in accordance to ISO 5167-1. The pipe work design shall take into account the flow meters orientation, requirements for upstream/downstream pipe lengths and type of service. Flow meters in liquid service shall be installed horizontally in pipe work that is continuously liquid filled under all operating conditions. Installations at high points must be avoided. Flow meters in dry gas service shall be preferably installed in vertical pipe work with the flow in an upward direction. In wet gas service the direction shall be downwards. Gas flow meters in horizontal pipe work shall be installed at liquid free high points. Control valves shall be installed downstream of flow meters to reduce the need for long upstream pipe runs.

10.2 10.3

10.4

10.5

10.6 10.7

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APPENDIX A ATTACHMENT 9

10.8

The flow meter pipe work shall be fully supported both in the vertical and horizontal orientations and not cause any strain on the flow meter. Flow meters shall be installed with the correct earthing and electrical bonding. The flow meter pipe work shall have the correct flanges, spool pieces and use the manufacturers recommended gaskets. In addition to any Hazardous Areas requirements, the flow meters ingress protection rating be suitable for the intended location particularly when a flow meter is to be installed underground where flooding can occur.

10.9 10.10

10.11

11.
11.1

LEVEL INSTRUMENTS
The selection of level instruments shall be based on the intended application, operating conditions, and accuracy requirements. Preference shall be given to non-contact direct mounted level instrumentation. Displacer level instrumentation shall not be employed; a preference for differential pressure transmitters shall be used if a non-contact solution is not available. External vessel standpipes shall be avoided unless written approval is obtained from QP. The selection of level instrumentation shall allow the instrument to be removed without the need to shut the process down.

11.2 11.3

11.4 11.5

12.
12.1

PRESSURE GAUGES.
Pressure gauges shall have a circular dial and shall be of the direct sensing type, with Bourdon element. Gauges shall have a 6 inch (150/160 mm) dial and shall be of AISI 316 stainless steel construction and shall have 1/2 NPT male bottom process connections. Pressure gauges shall be of the safety pattern construction and shall be fitted with full blowout backs and shatterproof lens (laminated safety glass). Pressure gauges shall have dual scales calibrated in psig and barg, white background with black lettering. Pressure gauges shall be ranged such that during normal operation the gauge indicator is at approximately 2/3 of its scale. The gauge shall have over-range protection up to at least system design pressure without temporary or permanent damage. Other ancillary equipment shall be installed to protect the gauge. Gauge over-range protection devices and pulsation snubbers shall be employed when required. Diaphragm seals shall be used in applications that are corrosive or prone to plugging.

12.2

12.3

12.4

12.5

12.6

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APPENDIX A ATTACHMENT 9

13.
13.1

TEMPERATURE INSTRUMENTS
The selection of temperature elements shall be based on the particular application, site norms and accuracy requirements. Field temperature transmitters shall incorporate self-checking systems including dual temperature elements. Resistance thermometer elements shall comply with IEC 60751 (BS 1904) Class A and have a resistance of 100 ohms at 0 C e.g. PT100. Re sistance elements with greater accuracy such 1/10th DIN/Band5 shall be used in applications such as custody transfer or metering systems. Thermocouples shall comply with ISO 60584-1. Unless written approval is given by QP, only thermocouple types K, J, B shall be used. Temperature gauges shall be of the bi-metal element type with variable head orientation. Dial diameter shall be 125 mm, scaled in degrees Celsius and ranged to read between 50% - 75% of scale under normal operation. Stem and case material shall be of 316 stainless steel. Bi-metallic or filled bulb systems shall not be used for control, alarm or protective purposes. All thermowells shall be flanged to meet the applications piping class.

13.2

13.3

13.4

13.5

13.6 13.7

14.
14.1

CONNECTIONS TO PLANT AND INSTRUMENTS

Primary process connections for instruments shall be flanged, no screwed fittings are allowed. SIS instrumentation shall be independent of other process control instrumentation; incorporating dedicated primary elements having their own individual process connections. Process tapping shall be provided with isolation and bleed valves rated to the piping specification. Mono flanges incorporating double block and bleed systems are preferred for instrument installations. Instrument drains/vents shall be connected to their respective closed drain/vent systems. Impulse lines shall be kept as short as possible, preference should be given to the direct mounting of instruments. Careful design and installation practices shall be used to allow for the correct fall in liquid and gas applications. Impulse tubing material shall be inch 316L stainless steel incorporating compression type fittings. The same manufacturer/type/size of compression fittings and tube shall be used as that of the existing plant.

14.2

14.3

14.4 14.5

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APPENDIX A ATTACHMENT 9

15.
15.1

INSTRUMENT AIR
Instrument air tubing material shall be of AISI 316L stainless steel. The same manufacturer/type/size of compression fittings and tube shall be used as that of the existing plant. The air supply to package mounted instruments shall be through individual isolating valves and filter/regulator sets supplied by the package vendor. Pneumatic connections shall be threaded NPT.

15.2

15.3

16.
16.1

CABLES, CABLE GLANDS AND JUNCTION BOXES

The selection and application of cables shall be meet API 552. Hazardous Areas applications shall meet the EN60079 series of standards. All instrument cables shall have twisted pairs and individual screens. Buried cables shall be protected from impregnation by hydrocarbons. They shall have an outer jacket of UV-resistant High density polyethylene (HDPE) incorporating carbon black or use lead sheathing. Each cable and cable core shall be clearly identified at both ends, as detailed on wiring and schematic diagrams. QP shall provide the cable numbers and junction box numbers on submission of preliminary Cable and Junction Box Schedules. Separate junction boxes shall be provided for analogue and digital signal types. Additionally, separate junction boxes shall be provided for intrinsically safe and other (e.g. EEx e/d) circuits. Furthermore, separate EExd junction boxes shall be provided for the SIS instrumentation. Junction boxes shall be of stainless steel manufacture and approved for service in Hazardous Areas applications, including intrinsically safe circuits. Each terminal rail and terminal shall be clearly identified as detailed on wiring diagrams. Intrinsically safe terminals shall be Blue in colour. Commoning of connections on terminal rails shall be effected by means of terminal link bars so that only one core is connected to any one terminal. Instrument cable cores shall have a minimum conductor size of 1.3mm (AWG 16) for paired cables and 0.8mm (AWG 20) for multi-core cables. The maximum cable voltage drop (for each instrument loop) shall be calculated and compared with the voltage requirements of the field instrumentation. If the allowable voltage drop is exceeded, then a larger conductor size shall be selected.

16.2

16.3

16.4

16.5

16.6

16.7

16.8

16.9

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16.10

Instrument cable resistance (R), inductance (L) [or L/R ratio], and capacitance (C) shall not exceed the values stated in BS 5308: Part 1. Cables shall comply with the requirements of BS 5308:Part 1, except where requirements are herewith modified. Cables shall have numbered twisted pairs, black/white or numbered cores, collective screen with drain wire, plus individual screen where required, and galvanised steel wire armour. Cable outer sheath colour shall be as follows: a. EEx i circuits: Light Blue for flame retardant Blue for fire resistant (safety related applications) b. EEx e/d circuits: Dark Grey for flame retardant Red for fire resistant (safety related applications)

16.11

Cables used for F&G and ESD systems shall be fire resistant to IEC 331. All other cables shall be flame retardant to IEC 332/3 Cat.A. Cable test certificates shall also include the values of R, L (or L/R), and C. Cable glands shall be constructed in accordance with the requirements of BS6121. Only EEx d (flameproof/explosion-proof) certified cable glands shall be used in the field.

16.12

17.
17.1

GENERAL PANEL/CABINET/CONSOLE REQUIREMENTS

Only essential equipment is to be located in a Control Room. Cabinets and nonessential equipment shall be located in Equipment Rooms unless written approval is gained from QP. Each and every wire shall be identified with a discrete wire number on each end of the wire. 2 Wiring shall be a minimum of 1.0 mm , stranded copper, PVC insulated and rated for 300 Volts. All wiring shall be contained in PVC ducts complete with removable covers. Commoning of connections on terminal rails shall be affected by means of terminal link bars so that only one core is connected to any one terminal. There shall be a preference for clear doors on equipment cabinets and filtered door cooling fan assemblies. The cabinets shall be equipped with high temperature and cooling fan failure alarms.

17.2

17.3

17.4

18.
18.1

LABELS AND DATA PLATES.

All panels, relay boxes, terminal boxes, etc., shall be fitted with a label indicating tag (equipment) number and function. All field instruments shall have a label adjacent to them, fitted on substantial brackets, giving the tag number and a brief process description. Instrumentation associated with Emergency Shutdown (ESD) service, and instrumentation on intrinsically safe circuits, shall be distinctly identified.

18.2

18.3

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18.4

All terminal blocks and terminals (inside junction boxes, panels, cubicles, etc.) shall be identified with numbers as shown in the termination diagrams with a securely affixed label. All relays shall be identified with numbers as shown in the ESD schematic diagrams with a securely affixed label. Instrumentation shall be provided with a manufacturers identification plate with all data clearly stamped on a corrosion-resistant plate permanently attached by means of rivets or pins. The following data must be stamped on the identification plate: Tag Number, Name of Manufacturer or Trade Mark, Model Number, Serial Number, Body Rating including units Range including units of measurement, Electrical Safety, and Ingress Protection.

18.5

18.6

In addition Valves shall also include: Body Size, Body Rating, Body Material, Trim Size, Port Size, Trim Material, Bench Calibration, Maximum Flow Capacity (Cv), Failure Action, Shut Off Class, Plug Type.

19.
19.1

TESTING & PRE-COMMISSIONING.

All testing and pre-commissioning activities shall be planned and supporting test procedures written for activities such as FAT and SAT. Testing shall follow a structured Installation and Test Plan approved by QP. New or modifications to existing ESD, DCS and/or Fire & Gas systems will require a Factory Acceptance Test (FAT). QP shall be notified in advance and have the option of having their representative in attendance. Any equipment that has undergone a Factory Acceptance Test (FAT) shall undergo a Site Acceptance Test (SAT). All supporting test and pre-commissioning documentation such as records of tests, certificates, and calibration sheets shall be compiled in a documentation dossier.

19.2

19.3

19.4

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19.5

CONTRACTOR shall provide all test equipment, instrument communicators (e.g. HART), and QP approved communications equipment such as field telephones or radios. All test equipment shall have a valid calibration certificate from a recognized accredited testing authority. Only competent instrumentation persons approved by QP shall undertake calibration, validation, testing and pre-commissioning activities. Instruments shall be calibrated and their accuracy verified at a minimum of five rising/falling points (0%, 25%, 50% 75% and 100%). All calibrations shall be recorded on ISA format calibrations sheets. All valves shall undergo Third Party Inspection by a recognised Third Party inspector (e.g. Lloyds) at the vendors works during manufacture. Material Certificates shall be supplied to EN10204 3.1C for wet sour service and 3.1B for non-wet sour service. QP shall be notified in advance and have the option of having their representative attend. All valves shall be fully tested during pre-commissioning tests. Valve device properties and baseline diagnostic information shall be saved and their files handed over to QP as part of the documentation provided by the CONTRACTOR. A visual inspection shall take place for each instrument installation and all nonconformances recorded on a punch list. All compression fittings shall be visually inspected and each fitting tested with a go/no-go gauge to prove its integrity prior to any pressure test. Instrument process impulse lines shall be hydraulically pressure tested to 150% of the maximum operating pressure for a minimum of 15 minutes. Once the test is complete the impulse lines shall be drained and dried with air. Instrument air lines shall be tested for leaks with soapy water. All instrument cables shall undergo tests for continuity and insulation. Cables must be disconnected at both ends before any testing is performed. Loop testing of each and every instrument loop shall be conducted to ensure that all instruments components are in perfect operational order when connected together and are at a state of readiness for unit commissioning. Each completed instrument loop shall be tested as one system and associated alarms, trips and other interfaces checked and approved during testing.

19.6

19.7

19.8

19.9

19.10

19.11

19.12

19.13 19.14

19.15

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