THERMAL BALANCE - Reference 0 degC

Material Flow Water Injection Flowrate Clinker Temperature Atmospheric Pressure 140 5.2 125 990 INPUTS T Enthalpy kcal/h (C) (kcal/Nm3/C) kcal/kg ck (kcal/kg/C) 125 0.205 3229 25.6 10 10 10 99 10 0.2 0.2 0.353 0.31 0.31 14 14 25 10689 179 2532 0 0.1 2.0 0.2 84.8 1.4 20.1 0.0 % t/h m3/h degC mbar OUTPUTS T (C) 92 Enthalpy kcal/h (kcal/Nm3) (kcal/kg) 0.31 11306 3720 kcal/kg ck 89.7 29.5 %

Clinker Feed Gypsum Feed Limestone Feed Water Injection Mill Inlet Air False Air Mill + Filter Absorbed Power Mill Table Heat From Pyro-Processing System (or HGG)

19% Mill Outlet Air 0% Water Vaporization 0% 0% Radiation & Convection Losses 64% Cement Product - Filter Airslide 1% TOTAL 15% 0% Difference =

65% 21%

0 87 0.195 2375 17401

0.0 18.9 138.1

0% 14% 100%

718 4.30%

TOTAL

16682

132.4

100%

Gas Balance - Loesche Mill + Filter

Inputs Nm3/h Recirculation Water vapor coming from material Water vapor coming from water injection Fresh Air False Air TOTAL 332079 700 6500 16215 41624 397118 21 %O2 21 % 84 Total Air Flow (Recirculation + Stack) 0 Water Vapor (Cement Residual Moisture) 2 4 10 100 TOTAL Difference 396938 0% 100 Outputs Nm3/h 396418 520 %O2 %

21 100 0

Air Volume Mill Outlet Air Volume Filter Outlet Air Volume Downstream Draft Fan

m3/h 563019 590000 558875

Nm3/h 384526 396418 396418

TC 92 92 102

Air Volume Mill Inlet

489083

348294

99

Air Volume Recirculation Fresh Air TOTAL

332079 16215

102 10

Ecart =

Pressure (mbar) -65 -80 -3 (Nm3/h)*(C) 34481147

33872100 162150 34034250 1%

Data Ambiant Temperature Total Mill Feed Rate Gypsum Clinker Limestone

10 140 7 126 7

Measures to be performed at the mill outlet stack Dry Temperature 100.5 C Wet Temperature 54 C Condensation Temperature 50 C Pour le calcul des kg eau la chemine cf courbes ci-jointes Inputs % H20 Gypsum Clinker Fresh Air False Air Water Injection TOTAL 10 0 5C -70% Hr 5C - 70% Hr 16215 41624 Volume (Nm3) Kg Water 700 0 220 564 5200 6683 TOTAL Difference Ciment (humid. rsiduelle) Outputs

Air - Stack

Mass % H20 0.3

Volume (Nm3) Kg Water 420

8.5

63500

6693

7113 6%

Loesche Thermal Balance - Preparation & Measures

Date

Comments on mill operating conditions

Observations gnrales

Clinker + Gypsum Feed Rate

t/h

Ambiant Temperature (C) Atmospheric Pressure

10 760 mmHg

Material
Clinker Gypsum Cement Product - Airslide Water Rejects

Time

T C
125 5 85 5

% H20

Samples

Time Main Motor Draft Fan Separator

Speed (rpm) 22.4 950 120

Power (Kw) 3200 1650 300

Loesche Thermal Balance - Preparation & Measures

Thermal Balance - Loesche Mill - Preliminary Measures & Calculations

MESURES Stack Flow Rate Recirculation Flow Rate Total Air Flow Rate Fresh Air Flow Rate HGG Flow Rate (coming with recirculation) Clinker Feed Rate Gypsum Feed Rate Limestone Feed Rate Water Injection Flow Rate Cement Inherent Moisture Gypsum Moisture Limestone Moisture Fresh Air Mill Inlet Gas Temperature Clinker Temperature Gypsum Temperature Limestone Temperature Injected Water Temperature Ambiant Temperature Recirculation Air Temperature Air Temperature Downstream HGG Cement Temperature Downstream Filter (Airslide) Air Temperature at Stack Air Temperature Downstream Filter Mill Inlet Temperature (1) Mill Inlet Temperature (2) Separator Temperature Mill Inlet Pressure (1) Mill Inlet Pressure (2) Separator Pressure Mill Outlet Pressure (1) - (Inlet Filter) Filter Outlet Pressure (= Total Air Flow) Quantit de gaz injecte au brleur Capacit calorifique GAZ (Th/m3) Diamtre chemine Diamtre recirculation Diamtre air flow total 63500 332079 395579 16215 0 126 7 7 5.2 0.3 8 8 100 99 125 10 10 10 10 103 87 100.5 92 99 99 7 7 Nm3/h Nm3/h Nm3/h Nm3/h Nm3/h t/h t/h t/h t/h % % % % C C C C C C C C C C C C C C mbar mbar mbar mbar mbar CALCULS PRELIMINAIRES Valeurs arrondies Gas Flow Rate Entering Filter False Air Flow Rate Entering Filter Water Vapor Volume - Material Water Vapor Volume - Cement (Inherent Moisture) Water Vapor Injected Volume Gas Flow Rate After Draft Fan and Recirculation Gas Flow Rate Exiting Mill (without water vapor) Gas Flow Rate Coming to Mill Before Recirculation Clinker + Gypsum + Limestone on a dry basis Nm3/h Nm3/h 700.0 Nm3/h 519.8 Nm3/h 6500 Nm3/h Nm3/h Nm3/h Nm3/h 139 t/h Nm3/h Nm3/h Nm3/h Nm3/h Nm3/h Nm3/h Nm3/h t/h

Stack Air Recirculation Air Total Air Flow Air HGG (coming from recirculation) Injected Water External Air (Ambiant Air) Clinker (at 20C) Clinker (at 125C) Gypsum / Limestone Cement Final Product (Airslide)

Cpm (kcal/Nm3/C) Enthalpie (Kcal/Nm3) 0.31 0.31 0.31 0.34 0.353 0.31 0.18 0.205 0.2 0.195

80 0 8.904423 1,6 m 2,65 m 3,01 m

Measured Air Flowrate (after filter and before draft fan)

590000

m3/h

Air Volume
Air Flowrate Before Draft Fan Temperature Pressure False Air Filter False Air Mill Water Material (water from feed material) Warer Injection Hot Gases Mill Outlet Temperature Pressure Hot Gases Mill Inlet Temperature Pressure 590000 m3/h 92 3 7.5 0.2 5.2 563019 92 489083 C % % m3/h m3/h m3/h C m3/h 136 156 -80 mbars 164

-65 mbars 99 C -7 mbars

m3/s

396418 Nm3/h

11893 29731 250 6500 m3/s 384526

Nm3/h Nm3/h Nm3/h Nm3/h Nm3/h

m3/s

348294

Nm3/h