Valvulas Diafragma Asepticas BPE

Valves
for S terile Applications

Product overview and technical data
VALVES, MEASUREMENT AND CONTROL SYSTEMS
Innovative technology
GEM is a leading worldwide manufacturer of high quality valves, measurement and control systems. Fritz Mller established GEM in 1964, and since then, the company developed internationally with a large number of production centres, subsidiaries and trading companies on every continent.
GEM provides engineered control solutions for a large number of process and engineering plants, such as : Industrial plant and machine construction Automobile industry Water / waste water technology, water treatment Chemical industry Steel works Mining and metal extraction Power stations Shipbuilding industry Sugar industry Petrochemical industry Paper industry Pharmaceutical and biotechnological industries Foodstuff industry Microelectronics and semiconductor industry
GEM - your valve technology and instrumentation partner. State-of-the-art factory equipment and machinery plus a motivated team ensure the best service through our worldwide network of distributors and stockholding subsidiaries. We are constantly making investments in order to optimise our existing products and to develop new products. Thus we can always provide technical solutions for individual applications.
Va l v e s f o r S t e r i l e A p p l i c a t i o n s
Contents
Innovative technology Sterile valves - Health-essential cleanliness Applications Overview - Diaphragm valves fr media temperatures up to max. 150C, DN 4 - DN 15, diaphragm size 8 2, 4 5 6-7 GEM 650 BioStar GEM 651 GEM 658/GEM 688 GEM 660 8-9 GEM 687 GEM 618 GEM 698 GEM 611 GEM 671 GEM 615 GEM 695 Connections, valve body materials, overview Diaphragm valves DN 4 - DN 15, diaphragm size 8 49 - 50 51 - 52 53 - 54 55 - 56 57 - 58 59 - 60 61 - 62 63 64 65 66 - 67
Overview - Diaphragm valves for media temperatures up to max. 150C, DN10 - DN 20, diaphragm size 10 10 - 11 Overview - Diaphragm valves for media temperatures up to max. 150C, DN 15 - DN 100, diaphragm size 25 - 100 12 - 13 Overview - Diaphragm valves for media temperatures up to max. 80C, DN 4 - DN 20 , diaphragm size 10 14 - 15 Butt weld spigot bodies Clamp bodies Dairy pipe and aseptic unions Aseptic flanges Kv values T valve bodies i-bodies W600 valve configurations M600 Multi-port valves B600 tank valves Surface finish Diaphragms GEM 601 GEM 602 GEM 612 GEM 653 BioStar GEM 654 BioStar GEM 673 GEM 643 GEM 605 GEM 625 16 - 17 18 - 19 20 21 22 - 23 24 - 25 26 - 27 28 - 29 30 - 31 32 - 33 34 - 35 36 - 39 40 41 42 43 44 45 46 47 48
68 - 69
Connections, valve body materials, overview Diaphragm valves DN 10 - DN 20, diaphragm size 10 70 - 71 Connections, valve body materials, overview Diaphragm valves DN 15 - DN 100, daphragm size 25-100 Globe valves for steam applications GEM 554 GEM 550 Overview - GEM controllers GEM 1434 Pos GEM 1435 EPos Remote positioner mounting GEM 1436 cPos Instrumentation and accessories Field bus components Pilot valves and valve manifolds Instrumentation/acessories for pneumatic valves How to order/Type key GEM angle gauge Stainless steel valves for sterile applications
72 - 73 74 75 - 78 79 - 83 84 85 86 87 88 - 89 90 - 91 92 93 94 - 95
96 - 98, 100 - 101 99 102
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I C o n t e n t s
Innovative technology
You work successfully in the field of pharma, food or biotech industry. As a designer, original equipment manufacturer or installer you attach great importance to having satisfied customers. Your products are of the highest possible quality and the equipment you design, construct or install is subject to strict safety requirements in hygienic and aseptic processes. Every minute of lost production, or unwanted variations in quality, mean loss of image, production and capital. Don't take chances with your valve selection and use GEM as your partner in aseptic valve systems and instrumentation. Our modern factory equipment producing high quality products and the GEM support team ensure all the back up you will need. A worldwide network of distributors and stockholding subsidiaries guarantees short delivery times. We are constantly making investments in order to optimize our existing products and to develop new ones; thus, we can almost always provide solutions for individual applications. Keeping close to our customers is of the utmost importance.
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I I n n o v a t i v e t e c h n o l o g y
Sterile valves Health-essential cleanliness

The purity and quality of our food and medicines have improved tremendously over recent years. In addition to stringent regulations and licensing conditions, GEM has played an important role in this development. Thanks to the aseptic sterile GEM valves, today's processes are purer and cleaner than they were 40 years ago. Our diaphragm valves find just as much use in yoghurt or toothpaste manufacture as in eye ointment, insulin or monoclonal antibodies production. Very pure media for the semiconductor and microelectronics segments use aseptic stainless steel valves as well as, for example, fine chemicals. Depending on the model, the valves are suitable for water of ultra high purity (WFI), chemicals of ultra high purity, and semi-manufactured and finished products in pharmaceutical, biotechnology, food processing and chemical industries. The valve technical design makes them sterilisable and autoclavable. Aseptic diaphragm valves also make very good control valves. Incidentally, we are today's market leader for multi-port valve blocks, and these units are becoming smaller, more compact and easier to sterilise. Basic details of the stainless steel aseptic valve product range Operating pressure Nominal size Body material 0 10 bar DN 4 - 150 Stainless steel (investment casting, forged body, block material), special materials Seal materials Connections EPDM, EPDM/PTFE (other versions available on request) Butt-weld spigots, clamps and unions, flanges Connections are available in a wide variety of standards (ISO, DIN, SMS,
ASME BPE, JIS etc.)
Operating temperature -10 150C
Operation
Manually operated, remotely operated (pneumatically, hydraulically) and motorized
Body configuration
2/2 way body (2/2 way valve), T-valve (3/2 way valve), tank valve (B600), weld configuration (GMP-SAP valve configuration, W600), multi-port valve (M600)
Surfaces
Surface qualities of stainless steel bodies up to 0.25 m Ra with and without electro-polishing
Automation: We also manufacture a series of accessories for integrating the valves into modern automated lines. Position indicators Pilot valves and valve manifolds and clusters Positioners and process controllers AS-interface field bus components
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I S t e r i l v e n t i l e
Applications
Eye ointment manufacturing machine An AS-interface field bus system controls the entire machine using GEM 650 2/2 way diaphragm valves and multi-port valve blocks, fitted with GEM 4222 combi switchboxes. GEM 554 globe valves also fitted with GEM 4222, control the sterile steam.
Still mineral water bottling machine The cold aseptic bottling of still mineral water in this plant is via special multi-port valve blocks with GEM 660 actuators. The blocks enable different filling rates. The new GEM 660 filling valve has been optimised for high and fast cycle duties.
Brewing GEM 1436 cPos mounted on the valves (other brand) control the pressure in the fermentation tank These controllers are available purely as positioners or as process controllers with integrated positioners.
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I A p p l i c a t i o n s
Pharmaceutical filling machine GEM 650 diaphragm valves are used in numerous machines for sterile filling of liquid medicines of all kinds.
DE-CIP installation for pharmacy The decentralised CIP machine ensures residueless cleaning of preparation tanks, pipes, storage tanks, etc. . The cleaning liquids are prepared in the preparation tank. GEM 625 T-valves dose the DI water.
Liquid media production plant The plant is divided into the areas of raw material supply, preparation of liquids, stacking liquids and cleaning. The DI water and various alcohols are fed through GEM 688s with two stage actuators. Combined with a mass flow counter it is possible to ensure quick and precise dosage. Other valves used are the GEM 612 manual valves and the GEM 687 pneumatic valves.
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I A n w e n d u n g s f l l e
Diaphragm valves for media temperatures up to max. 150C, DN 4 - DN 15, diaphragm size 8
GEM 601/GEM 602 Manual valve with seal adjuster (GEM 601), with stainless steel handwheel (GEM 602), autoclavable GEM 605 Pneumatic valve GEM 650 BioStar Pneumatic valve autoclavable
Elastomer diaphragms EPDM
Investment cast body 2/2-way version to all international standard butt weld connections
Forged body 2/2-way version to all international standard butt weld connections
Clamps to all common standards
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I M e d i a t e m p . u p t o m a x . 1 5 0 C , D N 4 - D N 1 5 , d i a p h r a g m s i z e 8
GEM 651 Pneumatic valve with integrated combi switchbox
GEM 618 Motorized valve with/without integrated three point controller
PTFE diaphragms PTFE/EPDM, PTFE/FPM
W600 Valve configurations
B600 Tank valves for stainless steel containers and tanks
T Valves e.g. for minimal deadleg ring mains
M600 Multi-port valves application specific
Aseptic unions to all common standards
Aseptic flanges to all common standards
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I M e d i a t e m p . u p t o m a x . 1 5 0 C , D N 4 - D N 1 5 , d i a p h r a g m s i z e 8
GEM 612 Manual valve with seal adjuster, autoclavable GEM 653/654 BioStar Manual valve with seal adjuster and stroke limiter autoclavable GEM 625 Pneumatic valve GEM 650 BioStar Pneumatic valve autoclavable
10
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I M e d i a t e m p . u p t o m a x . 1 5 0 C , D N 1 0 - D N 2 0 , d i a p h r a g m s i z e 1 0
GEM 651 Pneumatic valve
GEM 618 Motorized valve with/without integrated three point controller
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I M e d i a t e m p . u p t o m a x . 1 5 0 C , D N 1 0 - D N 2 0 , d i a p h r a g m s i z e 1 0
11
Diaphragm valves for media temperatures up to max. 150C, DN 15 - DN 100, diaphragm size 25-100
GEM 653/654 BioStar Manual valve with seal adjuster and stroke limiter autoclavable GEM 673 Manual valve up to DN 50 with seal adjuster autoclavable GEM 687 Pneumatic valve GEM 650 BioStar Pneumatic valve up to DN 50 option: autoclavable
Diaphragm size 25-100
Nominal sizes > DN 100 on request
12
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I M e d i a t e m p . u p t o m a x . 1 5 0 C , D N 1 5 - D N 1 0 0 , d i a p h r a g m s i z e 2 5 - 1 0 0
GEM 688 2-stage pneumatic valve up to DN 50
GEM 698 Motorized valve up to DN 50
PTFE diaphragms PTFE/EPDM, PTFE/Silicone
Valves for S terile Applications I Media temp. up to max. 150C, DN 15 - DN 100, diaphragm size 25-100
13
GEM 611 Manual valve GEM 615 Pneumatic valve GEM 618 Motorized valve
DN 10 - DN 20
DN 10 - DN 20
DN 4 - DN 15
14
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I M e d i a t e m p . u p t o m a x . 8 0 C , D N 4 - D N 2 0 , d i a p h r a g m s i z e 1 0
Diaphragm valves for media temperatures up to max. 80C, DN 15 - DN 100, diaphragm size 25-100
GEM 671 Manual valve optional locking facility GEM 695 Pneumatic valve
Diaphragm size 25-100, DN 15 - DN 100
Diaphragm size 25-50, DN 25 - DN 50
PTFE diaphragms PTFE/EPDM, PTFE/Silicone
Valves for S terile Applications I Media temp. up to max. 80C, DN 15 - DN 100, diaphragm size 25-100
15
Butt weld spigot bodies

The ISO butt weld spigot is a popular connection in the GEM aseptic valve range but also other standard butt weld spigots such as DIN selection series 0, DIN 11850 - series 1, DIN 11850 - series 2, DIN 11850 - series 3, BS O.D. Tubing, ASME-BPE, JIS and SMS 3008 are available as standard products. The lengths of our butt weld spigot bodies are designed to provide the optimum for automatic orbital welding. The butt weld spigot lengths guarantee trouble-free mounting and welding in an orbital welding machine using the collets and welding heads commonly used in the Biopharm industry. We recommend this type of welding to achieve the best possible weld quality, which should be carried out by suitably qualified and certified welders.
Butt weld spigots Butt weld spigots DIN Butt weld spigots DIN 11850, series 1 Butt weld spigots DIN 11850, series 2 Butt weld spigots DIN 11850, series 3 Butt weld spigots DIN 11866, series A Butt weld spigots JIS-G 3447 Butt weld spigots JIS-G 3459 Butt weld spigots SMS 3008 Butt weld spigots BS 4825 Part 1 Butt weld spigots ASME BPE Butt weld spigots EN ISO 1127
Code 0 16 17 18 1A 35 36 37 55 59 60
Produktbersicht und Technische Daten Product overview and technical data
2/2-Wege Valve body fr sterile Prozesse 2/2-Way Valve Bodies for Sterile Applications
VENTIL-, MESS- UND REGELSYSTEME VALVES, MEASUREMENT AND CONTROL SYSTEMS
For further information please refer to our brochure 2/2-Way Valve Bodies for Sterile Applications
The difference between tube specifications (Example DN 15)

JIS 3459 ISO DIN
d = 18 s = 1,5
DIN DIN DIN BS-OD ASME Series 1 Series 2 Series 3 Tubing BPE
d = 18 s = 1,0 d = 19 s = 1,5 d = 20 d = 12,7 d = 12,7 s = 2,0 s = 1,2 s = 1,65
d = 21,7 d = 21,3 s = 2,1 s = 1,6
16
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I B u t t w e l d s p i g o t b o d i e s
* only for investment cast body Optimum drain angle see brochure 2/2-Way Valve Bodies for Sterile Applications
ISO
Dimensions in mm DN NPS MG *f 4 6 8 1/4 8 8 8 8 8 *g L 72 72 72 72 72
LS (min)
DIN
DIN 11850
DIN
SMS BS O.D. ASTM 269 JIS-G

4825 Code 55 d x s ASME BPE Code 59 d x s 3459 Code 36 d x s 10.5 x 1.20 -
JIS-G
3447 Code 35 d x s -
Code 60 H1* H1** 8.5 8.5 8.5 8.5 8.5 8.5 8.5 8.5 d x s -
Series1 Series 2 Series 3 11866 3008 Code 0 Code 16 Code 17 Code 18 Code 1A Code 37 d x s 6 x 1.00 8 x 1.00 d x s d x s d x s d x s d x s -
20 20 20 20 20
8.5 8.5 13.5 x 1.60 10 x 1.00
6.35 x 1.20 6.35 x 0.89 13.8 x 1.65 9.53 x 1.20 9.53 x 0.89
12.70 x 1.20 12.70 x 1.65
10 3/8 15 1/2
12 x 1.00 13 x 1.50 14 x 2.00 13 x 1.50 12 x 1.00 13 x 1.50 14 x 2.00 13 x 1.50 -
10 3/8 10 30 13.5 108 15 1/2 10 30 13.5 108 20 3/4 10 30 13.5 108 15 1/2 25 40 13.5 120 20 3/4 25 40 13.5 120 25 1 25 40 13.5 120 32 1 1/4 40 68 13.5 153 40 1 1/2 40 75 13.5 153 50 80 100 2 3 4 50 90 13.5 173 216 254 305 80 100 65 2 1/2 80
25 12.5 12.5 17.2 x 1.60 25 12.5 12.5 25 25 25 25 25 30 30 30 30 -
9.53 x 1.20 9.53 x 0.89 17.3 x 1.65

12.70 x 1.20 12.70 x 1.65 21.7 x 2.10 19.05 x 1.20 19.05 x 1.65
25 12.5 12.5 21.3 x 1.60 18 x 1.50 18 x 1.00 19 x 1.50 20 x 2.00 19 x 1.50 13 19 21.3 x 1.60 18 x 1.50 18 x 1.00 19 x 1.50 20 x 2.00 19 x 1.50 16 19 26.9 x 1.60 22 x 1.50 22 x 1.00 23 x 1.50 24 x 2.00 23 x 1.50
12.70 x 1.20 12.70 x 1.65 21.7 x 2.10 19.05 x 1.20 19.05 x 1.65 27.2 x 2.10
19 19 33.7 x 2.00 28 x 1.50 28 x 1.00 29 x 1.50 30 x 2.00 29 x 1.50 25.0 x 1.20 24 26 42.4 x 2.00 34 x 1.50 34 x 1.00 35 x 1.50 36 x 2.00 35 x 1.50 33.7 x 1.20 26 26 48.3 x 2.00 40 x 1.50 40 x 1.00 41 x 1.50 42 x 2.00 41 x 1.50 38.0 x 1.20 32 32 60.3 x 2.00 52 x 1.50 52 x 1.00 53 x 1.50 54 x 2.00 53 x 1.50 51.0 x 1.20 62 76.1 x 2.00 62 88.9 x 2.30 76 114.3 x 2.30 70 x 2.00 85 x 2.00
104 x 2.00
25.40 x 1.65 34.0 x 2.80 25.4 x 1.20
42.7 x 2.80 31.8 x 1.20
38.10 x 1.65 48.6 x 2.80 38.1 x 1.20 50.80 x 1.65 60.5 x 2.80 50.8 x 1.50 63.50 x 1.65 76.3 x 3.00 63.5 x 2.00 76.20 x 1.65 89.1 x 3.00 76.3 x 2.00 101.60 x 2.11 114.3 x 3.00 101.6 x 2.00
70 x 2.00 63.5 x 1.60 85 x 2.00 76.1 x 1.60

104 x 2.00 101.6 x 2.00
MG = Diaphragm size * only for investment cast body, ** only for forged body
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I B u t t w e l d s p i g o t b o d i e s
17
Clamp bodies
All clamp connections are machined according to the spigot dimensions e.g. to DIN 11850, SMS 3008 or ASME BPE. We ask our customers to state which version or standard the connections shall comply with. Depending on the version, clamps are machined from the solid forged body, not welded on. Investment cast bodies have welded on clamps. All welds are carried out by specially qualified and certified welders utilising state-of-the art welding technology. In principle, special connections requested by customers can be provided on GEM butt weld spigot bodies and it is also possible to have different connections on one body.
Clamp connections for forged 2/2-way bodies Clamp ASME BPE for ASME BPE pipe, short design Clamp following ASME BPE for EN ISO 1127 pipe length EN 558-1 series 7 Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7 Clamp DIN 32676 for DIN 11850 pipe length EN 558-1, series 7 Clamp SMS 3017 for SMS 3008 pipe length EN 558-1, series 7 Clamp IDF/ISO for JIS-G 3447 pipe length EN 558-1, series 7 Clamp IDF/ISO for JIS-G 3459 pipe length EN 558-1, series 7
Code 80 82 88 8A 8E 8F 8H
18
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I C l a m p b o d i e s
Optimum drain angle see brochure 2/2-Way Valve Bodies for Sterile Applications
Pipe
Dimensions in mm DN 8 10 15 10 15 20 15 20 25 32 40 50 65 80 100 NPS 1/4" 3/8" 1/2" 3/8" 1/2" 3/4" 1/2" 3/4" 1" 1 1/4" 1 1/2" 2" 2 1/2" 3" 4" 40 50 80 100 25 10 8 MG H1 8 8 8 12.5 12.5 19 19 19 26 26 32 62 62 76
Code 59 ASME-BPE Code 80

d1 4.57 7.75 9.40 -9.40 9.40 15.75 -47.50 72.90 d3 25 25 25 -25 25 25 25 -L 63.5 63.5 -101.6
Code 60 EN ISO 1127 Code 82

d1 --d3 --L 63.5 --108 108 -108
Code 59 Code 16,17,18 ASME-BPE DIN 11850 Code 88 Code 8A

d1 --9.40 -9.40 15.75 9.40 d3 --25 -25 25 25 25 -64 91 L --108 -117 d1 -10.00 -10.00 -d3 -34 -34 34 -34 34 L -88.9 -108 108 -108 117
Code 37 SMS 3008 Code 8E

d1 --------d3 --------L ---------
Code 35 JIS-G3447 Code 8F

d1 --------d3 --------L --------127 146 159 190 216 254 305
Code 36 JIS-G3459 Code 8H

d1 10.50 --14.00 17.50 -17.50 --------d3 34 --34 34 -34 --------L 88.9 --108 108 -108 ---------
63.5 10.30 25.4
14.00 25.4 ---
88.9 18.10 50.5 101.6 18.10 50.5 101.6 23.70 50.5 -38.40 64 64 91
108 16.00 108 16.00 117 20.00 --
12.5 15.75
117 15.75 146 --
22.10 50.5 114.3 29.70 50.5 34.80 50.5 139.7 44.30 60.20 77.5 193.68 72.10
127 22.10 50.5 159 34.80 50.5 190 47.50 254 72.90 216 60.20 77.5
127 26.00 50.5 32.00 50.5 64 91 159 38.00 50.5 190 50.00 216 66.00
127 22.60 50.5 146 31.30 50.5 159 35.60 50.5 190 48.60 254 72.90 64 91 216 60.30 77.5 305 97.60 119
127 23.00 50.5 146 29.40 50.5 159 35.70 50.5 190 47.80 254 72.30 64 91 216 59.50 77.5 305 97.60 119
64 158.75 56.30 77.5 91 222.25 84.30 106
254 81.00 106 305 100.00 119
97.38 119 292.1 109.70 144.5 305 97.38 119
MG = Diaphragm size
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I C l a m p b o d i e s
19
Dairy pipe and aseptic unions

The dairy pipe union to DIN 11851 and the aseptic union to DIN 11864-1-A are also standard connections. Some of the variations are listed and the code is given. Other types of Dairy Union connections are also available.
Unions acc. to DIN 11851 Threaded spigot on both sides Threaded spigot on one side, cone spigot with union nut on the other side
Code 6 62
Aseptic unions DIN 11864-1-A GS-A for pipe DIN 11850 (aseptic threaded spigots on both sides) BS-A for pipe DIN 11850 (aseptic union with union nut on both sides) V-A for pipe DIN 11850 (one side aseptic threaded spigot, other side aseptic union nut)
Code C1 C2 C3
20
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I D a i r y p i p e a n d a s e p t i c u n i o n s
Aseptic flanges
Aseptic flanges to DIN 11864 are standard connections. Flanges are welded onto the basic DIN butt weld spigot body on both sides. If the valve is to have a flange on one side and a butt weld spigot or any other connection on the other side, this combination is also possible.
Aseptic flange DIN 11864-2-A NF-A for pipe DIN 11850 (grooved flange on both sides) BF-A for pipe DIN 11850 (loose flange on both sides) F-A for pipe DIN 11850 (one side grooved flange, other side loose flange)
Code A1 A2 A3
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I A s e p t i c f l a n g e s
21
Kv values
Kv value
In order to make the different geometries, designs, sizes and flow features of different devices and valves comparable with each other, they are always tested and measured under the same conditions. The result is a comparison characteristic value (Kv) which serves as calculation basis for the different working situations of the valve.
KVS value
The KVS value is the KV value when the valve is fully open (100%) (to DIN IEC 534). The KVS value is also known as KV100. Medium: Temperature: Flow rate: Water (H20) 5 - 40C The differential pressure p between the pressure input and pressure output side is 1 bar. Measured in m3/h. a
Measuring unit:
Cv value: measured in US gallons per minute, at

differential pressure p of 1 PSI with water. 1 Cv = 1.17 x Kv 1 Kv = 0.86 x Cv
Valve type 601, 602, 605. 618, 640, 650
MG1 4 6 8 10 15 10 15 20 15 20 25 32 40 50 65 80 100
ISO
3
ASME-BPE 4 6 8 10 15 10 15 20 15 20 25 40 50 65 80 100
DN (mm) ID (mm) K v (m /h) DN (mm) ID (mm) K v (m3/h)
10.3
2.4
611, 612, 615, 618, 625, 640, 650, 653, 654 640, 650, 653, 654, 671, 673, 687, 688, 695, 698
10
25
40 50 653, 654, 671, 687 80 100

1)
14.0 18.1 18.1 23.7 29.6 38.4 44.3 56.3 72.1 84.3 109.7
3.9 5.3 11 12.5 21.0 43.0 50.0 64.0 95.0 127.0 205.0
4.57 7.75 9.40 7.75 9.40 15.75 9.40 15.75 22.1 34.8 47.5 60.2 72.9 97.4
0.7 1.4 2.0 1.4 2.2 4.8 2.2 6.8 11.5 40.0 48.0 85.0 110.0 185.0
MG = Diaphragm size ^ 6 bar, diaphragm material EPDM. Variations due to model changes excepted. Kvvalues determined with p1 =
22
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I K v v a l u e s
Pressure loss
Kv
for water
for liquid
for steam
for gases
p<
p1 2
p p2 > 1 2 p1 2 p1 2
) )
Kv
p p
Q
Q 31,6
1 p
M 31,6 M 31,6
v p
= Qn 514
nT1 pp2
p>
=
Kv
(p <
2
Q 31,6
1 p
2 v p1
= Qn 257p1
nT1
Kv Q Qn
m/h m/h m/h
flow coefficient of the valve flow volume volume flow of the gas at 0C and 1014 mbar (Mmin) - maximum (minimum) weight flow to be controlled absolute pressure before the valve (at Q) absolute pressure after the valve (at Q) (p) - differential pressure p1 - p2 at Q
1 n v v M T1
kg/m density of the material in the operating state T1 and p2 kg/m density of the gas at 0C and 1014 mbar spec. steam volume at T1 and p2 spec. steam volume at p1, p2 and T1 kg/h K mass flow medium temperature
Mmax kg/h p1 p2 p bar bar bar
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I K v v a l u e s
23
T valve bodies
T valve bodies are ideal for welding into ring mains enabling the working medium to be taken or fed almost deadleg free.
Product features
Made from block material, no welded components Reduction of validation times Compact construction Internal surface contour mechanically polished and/or electropolished down to Ra 0.25 m Standard valve body material 1.4435 (316L). Further materials on request Clamps, unions and flanges as well as other connections on request Available with manual, pneumatic or motorized operators
T-Ventile fr Pharma, Food und Biotech T Valves for Sterile Applications

For further information please refer to our brochure T Valves for Sterile Applications.
Selection of materials
Investment cast: Valve body material codes:
32: 1.4435-BN2 (316) Fe < 0,5% 34: 1.4435 (ASTM A 351 CF3M)*
*Material equivalency 316L
Special materials on request Block material: Valve body material codes: Special materials on request
41: 1.4435 (316 L) 43: 1.4435-BN2 (316)
Fe < 0,5%
Valve body material 1.4435 (BN2), Investment casting Fe<0.5% 1.4435 (ASTM A 351 CF3M)* 1.4435 (316L), Block material 1.4435 (BN2), Block material Fe<0.5%
Code 32 34 41 43
Butt weld spigots DIN DIN 11850 Series 1 DIN 11850 Series 2 JIS-G 3447 (IDF) JIS-G 3459 Sch 10s SMS 3008 ASME-BPE ISO
Code 0 16 17 35 36 37 59 60
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Va l v e s f o r S t e r i l e A p p l i c a t i o n s I T v a l v e b o d i e s
T valve bodies for sampling (body version A)

T valve bodies for sampling optimized deadleg conditions were specially designed for large ring mains with small branches. Ideal for ring mains cross sections DN50, and outlet branches DN15.
Advantages
Cavity fully shaped, deadleg ratio < 1 x D Option with sterilization connection or double branch available Compact construction Self-draining if installed at an angle
Dimension example for diaphragm size 10
10 mm at d<6mm
Further combinations and installation drawings on request.
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I T v a l v e b o d i e s f o r s a m p l i n g
25
i-bodies
The evolution from welded SAP valve configurations according to the 6D- or 3D-rule to modern M-blocks shows the advantages of M-blocks very clearly. The i-body (integrated sampling) from GEM can be seen as an intermediate step to an M-block turned from a valve body. It offers a low cost and good alternative to the M-block for a number of combinations. The i-body already exhibits two essential features of an M-block. It has a greatly reduced dead volume and no more welds in the product area. The drain or supply spigot is only welded on behind the valve seat. "i"-bodies are a special construction type of the classical 2/2way bodies. "i" stands for integrated sampling, steam and condensate valve. The valve bodies have two valve seats and 3 pipe connections and are manufactured from a forging blank or a piece of block material. The major advantages of i-bodies compared to standard sampling or condensate valve bodies are as follows: Compact construction and reduced weight Minimal deadlegs No weld in the product area Horizontal spigot available No rear mounted operators Cost effective Draining in vertical mounting position possible if adhering to the 3D-rule Better drainability than with welded combinations Pneumatic and manual operators for both valve seats are available
Further information, dimensions and technical advice on request.
26
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I i - b o d i e s
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I i - b o d i e s
27
W600 valve configurations

The arrangement of two valves welded together to suit the respective application provides maximum functionality in a restricted space. The assembly does without a T piece and thus the dead space between the valves is essentially reduced and one weld is no longer necessary. If superior designs are required, we recommend using valves from the GEM M600 series which are machined from a single piece.
Configuration 2
Configuration 5
W600 Valve configurations W600 Valve Configurations

Weld marking
For further information please refer to our brochure W600 valve configurations.
GEM welding procedures for valve configurations Connecting the two valve bodies always considers minimising deadleg effects between both valves. Whenever the valve and actuator configuration permits, no additional tubes or extensios are used for welding. To allow the 2/2-way body accept the second body there is a weld marking where the bodies can be put together (see illustration).
28
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I W 6 0 0 v a l v e c o n f i g u r a t i o n s
Examples of function:
Valve 1 Ventil 1 S1 Valve 11 S1 Ventil
S3
Valve 2 Ventil 2
S3 S2
Configuration 4
Ventil1 1 Valve
S2
Configuration 1 Valve1 1 Ventil
Valve 2 Ventil 2
S1
S2
S1 S2
S3
Ventil Valve22
Ventil Valve 22
S3
Configuration 6
Configuration 13
Complete overview on request.
Valve 1
S1/S2
S1/S2
Valve 1
Valve 1
6 x ID
3 x ID
Valve 2
Valve 2
Valve 2
S3
S3
Investment cast body (Code 34): D3 max. = 13.5 mm (from diaphragm size 10 to 80) and 21.3 mm (from diaphragm size 100).
ID
ID
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I W 6 0 0 v a l v e c o n f i g u r a t i o n s
29
M600 Multi-port valves

GEM M600 multi-port valves are the most progressive solution for meeting the high demands of the pharmaceutical industry. Complex processes using welded fabrications are often still being implemented today, more than 15 years after the market launch of the first M-blocks. The valves, fittings and pipe components used for this require a lot of space, a greater installation and welding effort on site and lead to a correspondingly high validation expense. Not to mention a high hold-up volume and larger deadlegs in compliance with the conventional 6D or 3D rules. To make processes safer, increase the availability of the plants and reduce the life cycles costs of a plant within the scope of a total cost of ownership concept, GEM has implemented more than 400 different designs and thousands of customer specified variants of multi-port valves over the years. We support our customers with ideas and initial drafts already in the planning phase. The drafts are then implemented constructively in our 3D CAD system, agreed in close co- operation with the customer and then machined in our highly efficient machine park. We machine several thousand blocks weighing between 0.1 kg and 500 kg per year on multi-axis machining centres. Every day, our Design Centre turns out new customer specified block designs.
GEM M600
M600 Ventilblcke fr sterile Prozesse M600 Multi-port Valves for Sterile Applications
Welded assembly
For further information please refer to our brochure M600 Multi-port Valves for Sterile Applications.
30
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I M 6 0 0 M u l t i - p o r t v a l v e s
Advantages of GEM M600 multi-port valves

individual customer specified and very flexible design compact design low space requirements low hold-up volume, small wetted area greatly reduced deadlegs all blocks are designed for optimised draining machined from one block of material much greater product reliability no internal welds fewer fittings, welds and radiographic inspections standard welded ends for orbital welding reduced total cost of ownership operators and diaphragms from the proven GEM modular system can be used reduced and simple validation made to customer specification
Conventional design
M-Block design
The red coloured line sections mark the hold-up volume
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I M 6 0 0 M u l t i - p o r t v a l v e s
31
B 6 0 0 Ta n k v a l v e s
Tank valves are usually used as outlet valves and are welded into the lowest point of the tank bottom enabling the tank to be optimally drained and cleaned or sterilized. An important design feature is that the weir of the valve is as close as possible to the internal contour of the tank enabling the diaphragm seal to be, effectively, a continuation of the surface of the tank bottom with no deadleg. Modified versions of the tank bottom valves are designed for installation in the tank walls. Further versions are valve clusters or manifolds and sampling sytems with several integrated valve seats.
Product features
Being very compact, the B600 tank valves are ideal for applications where space is at a premium Minimal dead leg and optimized draining capabilities The valve body is machined from a single piece of block material. (Monoblock - no welding) The valve has CIP / SIP and sterilizing capabilities The internal surface contour of the valve body is available mechanically and/or electropolished down to Ra 0.25 m The valve has optimized flow geometry . Pipe connections such as butt weld spigots, clamps and threaded connections are available in accordance with industrial standards Valve body materials are 1.4435/316L, other alloys are available to customer specification or test requirements (AD 2000 WZ) Both the tank bottom valve and the tank wall valve are available with a manual, pneumatic or motorized operator Welding into the tank bottom is simplified by a welding neck (standard 6 mm) Optical or electrical position indicator available as accessory
B600 Behlterventile B600 Tank Valves

For further information please refer to our brochure B600 Tank Valves.
32
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I B 6 0 0 Ta n k v a l v e s
Welding neck
Sterile sampling from a tank
S3
S2 S3
S2
Tank wall valve can be welded into the wall surface of the tank
S3
S3
S2
S2
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I B 6 0 0 Ta n k v a l v e s
33
Surface finish
Modern, ergonomically shaped workstations and trained polishers staff give us the ability to provide high quality surface finishes. Depending on the required application, surface finishes from Ra 0.8 m to 0.25 m can be achieved by polishing, electro polishing or a special process, we call elysieren. Mechanical hand polishing is carried out at our works to ensure our high quality standard.
Valve body surface finish, internal contour

Ra 6,3 m Ra 6,3 m Ra 0,8 m Ra 0,8 m Ra 0,6 m Ra 0,6 m Ra 0,4 m Ra 0,4 m Ra 0,25 m Ra 0,25 m blasted internal/external electropolished internal/external mechanically polished internal, blasted external electropolished internal/external mechanically polished internal, blasted external electropolished internal/external mechanically polished internal, blasted external electropolished internal/external mechanically polished internal, blasted external electropolished internal/external
Code 1500** 1509** 1502 1503 1507 1508 1536 1537 1527 1516
Ra acc. to DIN 4768; at defined reference points ** only investment cast design
GEM Germany Code 1502 1508 1507 1537 1536 1516
DIN 11866
GEM USA Code 3 5 6 7 8 9 10 inch 35 25 20 20 15 11 10

Designation
BPE Surface Ra Average (Note 1) Ra max inch 30 25 25 20 20 15 m 0.7 0.625 0.625 0.5 0.5 0.375 inch 25 20 20 15 15 10 m 0.625 0.5 0.5 0.375 0.375 0.25
*Ra m Hygiene class *Ra m 0.8 0.6 0.6 0.4 0.4 0.4 H3/HE 3c H4/HE 4c H5/HE 5c < 0.8 < 0.4 < 0.25
SFV 3 SFV 6 SFV 2 SFV 5 SFV 1 SFV 4
General note: All Ra readings are taken across the grain. Note: (Note 1) The average Ra is derived from two readings taken at different locations. * Ra acc. to DIN 4768; at defined reference points.
34
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I S u r f a c e f i n i s h
Material 1.4435 polished with 400 grit. Magnification=650fold.
Material 1.4435 polished with 400 grit and electropolished. Magnification=650fold.
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I S u r f a c e f i n i s h
35
Diaphragms
FDA / USP conformity EPDM PTFE/EPDM PTFE/Silicone 3A/13, 6A/16 5A, 52, 5E 5S Soft elastomer diaphragms Soft elastomer diaphragms consist of a mixture of rubbers which are cross-linked with each other (vulcanized). They have different technical properties depending on the mixtures used, the vulcanization temperature and pressure as well as the duration of the cross-linking process. A basic feature of soft elastomer diaphragms is that the higher their resistance is to temperature, the lower is their service life with regard to mechanical stability. Thus it is possible to produce EPDM seals which can be used at temperatures over 180C but only when they are used statically e.g. as an O-ring in a flange. When such a seal is subject to dynamic load, it is destroyed. Diaphragms used in valves must be made to optimally resist both the temperature and deformation. For this reason various versions are available for different applications. A typical feature of soft elastomer diaphragms is their high insensitivity to working media which are mechanically polluted by e.g. cellular lumps, solid matter or catalytic solid matter and as a rule, neither the valve function nor the valve leaktightness are impaired. A choice of different materials is available depending on the working / sterilization temperatures and the chemical properties of the working media. (EPDM Code 13/3A, 16/6A).
Complies with FDA requirements and tested per USP class 6.
Material selection Before selecting the body and diaphragm materials each application should be analyzed. As there are often different working conditions at different points of a plant, different valves and materials may have to be used. This applies particularly where chemicals are utilized or where higher temperatures promote chemical reactions. The suitability of the materials to be used must be checked in each case by reference to the valid chemical resistance chart or by an authorized specialist. This is one sure way to ensure that the application works safely and cost effectively for a long period of time.
Fixing the diaphragm A typical feature of fixing the diaphragm by means of a threaded pin is that the power transmission is distributed to the large surface of the flanks of the screw thread in contrast to bayonet fixing. This prevents damage to the mechanical connection between compressor and diaphragm especially under vacuum working conditions. Another GEM advantage is the uniform EPDM and PTFE diaphragm fixing. This enables valves to be fitted with other diaphragms later without exchanging the entire actuator.
36
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I D i a p h r a g m s
EPDM Code 13 This diaphragm is suitable for installations which have to be steam sterilized. The mixture used is a temperature resistant variant where the mechanical deformation ability was clearly increased. It offers a high standard within the GEM valve range for pharma, food and biotech applications.
PTFE Diaphragms Our diaphragms are manufactured from a modified PTFE and offer the highest possible degree of chemical resistance and they age much more slowly than a soft elastomer when steam is applied. When used with strongly diffusing working media, the relatively rough structure of PTFE materials requires a certain bonding thickness which stiffens the diaphragm compared to a pure soft elastomer diaphragm. The laminated diaphragms (code 52/5A) can be effected as the PTFE and elastomer materials which are bonded to each other, are affected by their different modulus of elasticity. This can be compared with the sandwich construction of plane wings or with copper clad aluminium sheet used in racing where these stiffening effects are desirable. However, the diaphragm service life when cycled suffers from increased stiffness. This can be prevented by having no firm connection between PTFE and soft elastomer. This solution is offered by the flexible PTFE diaphragms of the GEM series 5E and 5S. Due to its single component construction it is easy to change the backing diaphragm which enables simple adaption to each application. In combination with a Silicone backing diaphragm this range can be safely used up to 160C permanently. All the advantages of PTFE and the flexibility of an elastomer diaphragm are united in this product. The contour of this diaphragm in the open position corresponds to the contour in the closed position and thus almost no deforming force acts upon the diaphragm when the valve is closed. Only the force necessary for sealing is required for reliable function. This design enabled the closing forces to be minimized thus clearly increasing the service life of the diaphragms. This contrasts with soft elastomer diaphragms which are easily deformable by nature.
EPDM Code 16 For this diaphragm the advantageous properties of different materials were used. In its core there is a mixture of EPDM and Kevlar fibres. It provides the diaphragm with high mechanical stability without stiffening it. This core is encased in an unfilled EPDM mixture. Although the maximum temperature of 150C could not be increased by this, the service life with regard to mechanical stability could be further improved. This highly modified variant, however, is only recommended when the diaphragm with reference number 13 reaches its limits.
The service life of a diaphragm is not only dependent on the temperatures but also considerably on the individual operating conditions and their interactions.
Code 52
Convex diaphragm Code 5E and 5S
37
Diaphragms
Overview of diaphragms for pharma, food and biotech applications Diaphragm size Material code FDA Liquid media Continuous service temp./max.
8
Steam, or superheated water
Sterilization temp./ momentary minutes per hour
USP Class 6
Fixing in compressor
EPDM 3A EPDM 6A PTFE/EPDM laminated 5A

10 - 80
177.2600 177.2600 177.1550/21
90C 90C 90C*
150C/40 min1 150C/40 min1 150C/40 min1
yes yes yes
Rubber pin moulded into diaphragm, clamped to compressor
EPDM 12 EPDM 13 EPDM 16 (DN 10-DN 50) PTFE/EPDM laminated 52
177.2600 177.2600 177.2600 177.1550/21
90C 90C 90C 90C*
130C/40 min1 150C/40 min1 150C/40 min1 150C/40 min1 yes yes yes
Metal threaded pin, moulded into the diaphragm, screwed into the compressor.
25 - 80
PTFE/EPDM (13), 2-pc. 5 E 177.1550/21 PTFE/Silicone, 2-pc. 5 S 177.1550/21

Convex diaphragm 100
90C* 90C*
150C/60 min2 160C/60 min2
yes yes
Metal threaded pin, sintered into the PTFE shield, screwed into the compressor
EPDM 12 EPDM 13
177.2600 177.2600
90C 90C 90C*
130C/40 min1 150C/40 min1 150C/40 min1 yes yes
PTFE/EPDM laminated 52 177.1550/21
Metal threaded pin, moulded into the diaphragm, screwed into the compressor
* higher temperatures on request

1 2
maximum 40 minutes per hour, as high temperatures may impair diaphragm service life continuous service temperature
38
MG* 8 10 25 40 50 80 100
Valve types 601 / 602 / 605 / 650 611 / 612 / 615 / 625 / 650 / 653 / 654 / 660 671 / 673 / 687 / 695 / 650 / 653 / 654 / 660 671 / 673 / 687 / 695 / 650 / 653 / 654 671 / 673 / 687 / 695 / 650 / 653 / 654 671 / 687 / 653 / 654 671 / 687 / 653 / 654
A 22 39 54 70 82 127 -
B LK x 22 44 46 65 78 114 - 194 32 50 74 102 125 192 -
dm
32 55 68 92 110 162 - 234
* MG = Diaphragm size
FDA conformity declarations/USP test certificates see www.gemue.de or on request.
39
GEM 601
Diaphragm valve, manually operated
Bonnet: Nominal sizes: Control function: Valve body: handwheel, plastic, with seal adjuster and optical position indicator DN 4 - DN 15 (diaphragm size 8) manually operated bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations autoclavable
Standard:
Diaphragm size MG 8
DN [mm] 4 - 15
Diaphragm Sterilization Operating material temperature* pressure Code EPDM PTFE (5A) [C, min/h] 150C/40 min [bar] 0 - 10
Bonnet dimensions GEM 601 [mm]
All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sides and for high purity media on request. Continuous service temperature for liquid media: 90C. * Sterilization temperature is only valid for steam and superheated water.
Sectional drawing GEM 601
40
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M 6 0 1
GEM 602
Bonnet: Nominal sizes: Control function: Valve body: handwheel, stainless steel, with optical position indicator DN 4 - DN 15 (diaphragm size 8) manually operated bonnet for 2/2-way bodies T-bodies, M-blocks, tank valves and valve configurations autoclavable
Standard:
Diaphragm size MG 8
DN [mm] 4 - 15
Diaphragm Sterilization Operating material temperature* pressure Code EPDM PTFE (5A) [C, min/h] 150C/40 min [bar] 0 - 10
41
GEM 612
Bonnet: Nominal sizes: Control function: Valve body: handwheel, plastic, with seal adjuster and optical position indicator DN 10 - DN 20 (diaphragm size 10) manually operated bonnet for 2/2-way bodies T-bodies, M-blocks, tank valves and valve configurations autoclavable
Standard:
Diaphragm size MG 10
DN [mm] 10 - 20
Diaphragm Sterilization Operating material temperature* pressure Code EPDM PTFE (5A) [C, min/h] 150C/40 min 150C/40 min [bar] 0 - 10 0-6
42
GEM 653 BioStar

Bonnet: Nominal sizes: Control function: Valve body: handwheel, plastic, with optical position indicator DN 10 - DN 100 (Diaphragm size 10-100) manually operated D bonnet only for 2/2-way bodies T bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations autoclavable handwheel with mechanical or electrical locking device
T bonnet shown with manual locking device
Standard: Option:
D bonnet
DN [mm] 10 15 15 20 25 25 40 50 65 80 100
Diaphragm Sterilization Operating material temperature* pressure Code [C, min/h] [bar]
Bonnet dimensions GEM 653 BioStar [mm] MG B S 84 103 134 150 198 212 A N 84 103 134 150 184 195
Bonnet version 10 25 40 50 80 100 63 92 114 132 211 211
25
40 50 80 100
EPDM 150C/40 min PTFE (52) 150C/40 min PTFE (5E, 5S) 150C/60 min
0 - 10 0-6 0-6
Bonnet version S: only with seal adjuster (diaphragm size 80-100, option) Bonnet version N: without seal adjuster and stroke limiter (diaphragm size 10-100)
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M 6 5 3 B i o S t a r
43
GEM 654 BioStar

Bonnet: Nominal sizes: Control function: Valve body: handwheel, stainless steel, with optical position indicator DN 10 - DN 100 (diaphragm size 10-100) manually operated D bonnet only for 2/2-way bodies T bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations autoclavable handwheel with mechanical or electrical locking device
T bonnet shown with electrical locking device
D bonnet
Standard: Option:
DN [mm] 10 15 15 20 25 25 40 50 65 80 100
Diaphragm Sterilization Operating material temperature* pressure Code [C, min/h] [bar]
Bonnet dimensions GEM 654 BioStar [mm] MG B S 84 103 134 150 198 212 A N 84 103 134 150 184 195
Bonnet version 10 25 40 50 80 100 63 92 114 132 211 211
25
40 50 80 100
0 - 10 0-6 0-6
Bonnet version S: only with seal adjuster (diaphragm size 80-100, option) Bonnet version N: without seal adjuster and stroke limiter (diaphragm size 10-100)
44
GEM 673
Bonnet: Nominal sizes: Control function: Valve body: handwheel, plastic, with seal adjuster and optical position indicator DN 15 - DN 50 (diaphragm size 25-50) manually operated bonnet for 2/2-way bodies T-bodies, M-blocks, tank valves and valve configurations autoclavable
Standard:
Diaphragm size MG
DN [mm]
Diaphragm Sterilization Operating material temperature* pressure Code [C, min/h] [bar] 0 - 10 0-6 0-6
Bonnet dimensions GEM 673 [mm] DN 15 - 25 32 - 40 50 B 90 114 140 A 102 119 136
10 - 50
15 - 50
45
GEM 643
Bonnet: Nominal sizes: Control function: Ambient temperature: Valve body: Option: angular gear with plastic handwheel DN 15 - DN 40 (diaphragm size 25-40) manually operated max. 60C bonnet for tank valves handwheel extension
Diaphragm size MG
DN [mm]
Diaphragm Sterilization Operating material temperature* pressure Code [C, min/h] [bar] 0 - 10 0-6 0-6
Bonnet dimensions GEM 643 [mm] DN 15-25 32-40 A3 166 190 B3 104 110 B 120 160 SP 6 6
25 - 40
15 - 40
46
GEM 605
Diaphragm valve, pneumatically operated
Actuator: Nominal sizes: Control function: piston actuator, plastic, with optical position indicator DN 4 - DN 15 (diaphragm size 8) Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3 max. 60C inert gases, max. 40C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations Stroke limiter electrical position indicator position and process controller
Ambient temperature: Control medium: Valve body: Accessories:
Diaphragm size
DN
Diaphragm Sterilization material temperature* Code EPDM PTFE [C, min/h] 150C/40 min
Oper- Control presating sure C.f. 1 (NC) pressure EPDM/PTFE [bar] 0-8 0-6 [bar] 4-7
Actuator dimensions GEM 605 [mm]
MG 8
[mm] 4 - 15
Operating pressure / control pressure characteristics Control function 2 + 3 with PTFE diaphragm
PSt Control pressure (bar)
Control function 2 + 3 with EPDM diaphragm

PSt Control pressure (bar)
4
c. 2 r. fun Cont c. 3 n r. fu Cont
4
c. 2 r. fun Cont c. 3 r. fun Cont
0 0 1 2 3 4 5 6
PB Operating pressure (bar)
0 0 1 2 3 4 5 6 7 8
PB Operating pressure (bar)
47
GEM 625
Actuator: Nominal sizes: Control function: piston actuator, plastic, with optical position indicator DN 10 - DN 20 (diaphragm size 10) Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3 max. 60C inert gases, max. 40C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations 3A-version stroke limiter electrical position indicator position and process controller
Ambient temperature: Control medium: Valve body: Option: Accessories:
Diaphragm size
DN
Diaphragm Sterilization material temperature* Code EPDM PTFE [C, min/h] 150C/40 min
Oper- Control presating sure C.f. 1 (NC) pressure EPDM/PTFE [bar] 0-6 [bar] 5-7
MG 10
[mm] 10 - 20
48
GEM 650 BioStar

Actuator: Nominal sizes: Control function: piston actuator, stainless steel, electropolished, with optical position indicator DN 8 - DN 50 (diaphragm size 8 - 50) Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3 max. 60C inert gases, max. 70C D actuator only for 2/2-way bodies T actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations autoclavable (actuator sizes 0, 1, 2) 3A-version stroke limiter and seal adjuster electrical position indicator position and process controller Code (diaphragm size 8) (diaphragm size 10) (diaphragm size 25) (diaphragm size 40) (diaphragm size 50) 0* 1* 2* 3 4 T actuator
Ambient temperature: Control medium: Valve body:
D actuator
Option: Accessories:
Actuator size Actuator size 0 Actuator size 1 Actuator size 2 Actuator size 3 Actuator size 4
* Standard: autoclavable
Diaphragm size MG 8 8 10 25 40 50
Actuator
DN
Diaphragm material Code EPDM PTFE EPDM PTFE EPDM PTFE (52) EPDM PTFE (5E/5S) EPDM PTFE (5E/5S) EPDM PTFE (5E/5S)
Sterilization temperature* [C. min/h] 150C/40 min 150C/40 min 150C/40 min 150C/40 min 150C/60 min 150C/40 min 150C/60 min 150C/40 min 150C/60 min
Operating pressure Control pressure
(Ctr. f. 2 + 3 see diagrams) [bar] 0-8 0-6 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
C.f. 1 (NC) EPDM/PTFE [bar] 4.5 - 7 3.5 - 7 4.5 - 7 5.0 - 7 4.5 - 7 4.5 - 7
Code 0T1 0TA 1 2 3 4
[mm] 4 - 10 4 - 10 10 - 20 15 - 25 32 - 40 50
49
GEM 650 BioStar

Operating pressure / control pressure characteristics Control function 2 + 3 with Elastomer diaphragm
5,0 5,0 MG 40 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0,0 0 1 2 3 4 5 6 MG 10 4,5 4,0 3,5 3,0 2,5 2,0 1,5 1,0 0,5 0,0 0 1 2 3 4 5 6 MG 10
Control function 2 + 3 with PTFE diaphragm

MG 40
Steuerdruck [bar] in bar Control pressure
MG 25 MG 50 MG 8
MG 25 MG 50 MG 8
Operating pressure in bar Betriebsdruck [bar]
Actuator dimensions GEM 650 BioStar [mm] Actuator Diaphragm A1 size size 0T1 0TA 1 2 3 4 8 8 10 25 40 50 72.5 85.5 H 4.5 4.5 B 42 47 61 90 A2 24 24 22 32 46 45 G M
G1/8 M12 x 1 G1/8 M12 x 1 G1/4 M16 x 1 G1/4 M16 x 1 G1/4 M16 x 1 G1/4 M16 x 1
101.0 6.0 130.0 11.0
168.0 14.0 114 216.0 20.0 144
50
GEM 651
Actuator: piston actuator, stainless steel, with fully integrated automation module, pilot valves and position feedback for e.g. AS-Interface DN 4 - DN 25 (diaphragm size 8 - 25) Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3 max. 50C lubricated/unlubricated air 5m, max. 50C actuator for 2/2-way bodies, T-bodies, M-blocks tank valves and valve configurations exhaust silencer
Nominal sizes: Control function:
Ambient temperature.: Control medium: Valve body: Accessories:
Actuator size Actuator size 0 Actuator size 1 Actuator size 2 (diaphragm size 8) (diaphragm size 10) (diaphragm size 25)
Code 0 1 2
Diaphragm size MG 8 10 25
Actuator
DN
Diaphragm material Code EPDM PTFE (5A) EPDM PTFE (52) EPDM PTFE (5E/5S)
Sterilization temperature* [C, min/h] 150C/40 min 150C/40 min 150C/40 min 150C/60 min
Operating pressure [bar] 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
Control pressure C.f. 1 (NC) EPDM/PTFE [bar] 3.5 - 7 4.5 - 7 5.0 - 7
Code 0TA 1 2
[mm] 4 - 15 10 - 15 15 - 25
All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sides and for high purity media on request. Continuous service temperature for liquid media: 90C. * Sterilization temperature is only valid for steam and superheated water
51
GEM 651
Electrical data Automation module Code B01 Approvals AS-Interface specification AS-Interface certificate Power supply Power supply UV Current consumption Rating Reverse battery protection Electrical connection Electrical connection AS-Interface profile Configuration AS-Interface profile I/O configuration ID-Code ID2-Code
3.0 Certificate no. 65202 26.5 ... 31.6 V DC acc. to AS-Interface specification max. 120 mA continuously rated yes M12 5-pin plug Extended addressing mode, 62 slaves S 7.A.E 7 A E
Actuator dimensions GEM 651 [mm] Actuator size 0 1 2 Diaphragm size 8 10 25 A1 148 172 208 A2 97.5 A3 74.0 B 49 60 90 B1 38 38 58
98.0 121.0 140.0 116.5
M1
2x
A1
A3 B B1
52
A2
GEM 658/GEM 688

Actuator: Nominal sizes: Control function: Ambient temperature: Control medium: Valve body: Accessories: 2-stage actuator, stainless steel GEM 658: DN 10 - DN 15 (diaphragm size 10) GEM 688: DN 15 - DN 50 (diaphragm size 25-50) Normally closed (NC), Code 1 max. 60C inert gases, max. 60C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations pilot valves limit switches
GEM 688
GEM 658
Diaphragm Actuasize tor MG 10 25 40 50 Code 1T1 1V1 2V1 2V1
DN
Diaphragm Sterilization Operating Control pressure C.f. 1 (NC) material temperature* pressure EPDM/PTFE Code EPDM PTFE (52) EPDM PTFE EPDM PTFE EPDM PTFE 150C/40 min [C. min/h] [bar] 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6 [bar] 4.5 - 6 5.5 - 7 3-7 4.5 - 7
[mm] 10 - 15 15 - 25 32 - 40 50
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M 6 5 8 / G E M 6 8 8
53
GEM 658/GEM 688

Actuator dimensions GEM 658/GEM 688 [mm] Actuator size 1T1 1V1 2V1 2V1 Diaphragm size 10 25 40 50 B 61 98 168 168 A 169 216 320 328 A1 27 64 76 84 A2 51 50 95 95 Sectional drawing GEM 688
54
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M 6 5 8 / G E M 6 8 8
GEM 660
Bonnet: piston actuator, stainless steel, electropolished with optical position indicator and integrated stroke limiter/seal adjuster DN 10 - DN 25 (diaphragm size 10 - 25) Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3 max. 60C inert gases, max. 60C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations 3A-version
Actuator size 1 Control function 1
Nominal sizes: Control function:
Ambient temperature: Control medium: Valve body: Option:
Actuator size 2 Control function 2
Actuator size Actuator size 1 Actuator size 2 (diaphragm size 10) (diaphragm size 25)
Code 1 2
Actuator version Control air connectors in flow direction and 90 offset Control air connectors in flow direction
Code B S Control pressure C.f. 1 (NC) EPDM/PTFE [bar] 5-6 4-6
Diaphragm size MG 10 25
Actuator
DN
Diaphragm material Code EPDM PTFE (52) EPDM PTFE (5E)
Sterilization temperature* [C, min/h] 150C/40 min 150C/40 min 150C/60 min
Operating pressure [bar] 0-5 0-5
Code 1 2
[mm] 10 - 15 15 - 25
Operating pressure / control pressure characteristics Control function 2 + 3

Control pressure in bar Operating pressure in bar
55
GEM 660
Actuator dimensions GEM 660 [mm] Diaphragm size DN Control function 1 10 10 - 15 2+3 1 25 15 - 25 2+3 Actuator version S B S B S B S B A 132 60 116 161 69 126 24 73 45 24 50 34 A1 A2 B C1 C2 26 37 26 37 39 51 39 51 9 6,5 H
B H A
A2 A1
C1
56
C2
GEM 687
Actuator: Nominal sizes: Control function: membrane actuator, plastic DN 15 - DN 100 (diaphragm size 25 - 100) Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3 max. 60C inert gases, max. 40C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations stroke limiter manual override electrical position indicator position and process controller
Diaphragm size MG 25 40 50 80 100
DN
Diaphragm material Code EPDM PTFE EPDM PTFE (52) EPDM PTFE (5E/5S) EPDM PTFE (5E/5S) EPDM PTFE (5E/5S)
Sterilization Operating pressure Control pressure C.f. 1 (NC) temperature* (C.f. 2 + 3 see diagrams) EPDM/PTFE [C. min/h] 150C/40 min 150C/40 min 150C/40 min 150C/60 min 150C/40 min 150C/60 min 150C/40 min 150C/60 min [bar] 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6 0-8 0-5 0-6 0-4 [bar] 5.5 - 7 5.5 - 7 5.5 - 7 5-7 5-7
[mm] 15 - 25 32 - 40 50 65 - 80 100
57
GEM 687
Control pressure in bar
Operating pressure in bar The values shown relate to control function 2 (with lifting spring). For control function 3 DN 15-25 (without lifting spring) control pressure is approx. 1.5 bar lower. For control function 3 DN 32-100 (without lifting spring) control pressure is approx. 1 bar lower.
Actuator dimensions GEM 687 C. f. 1 [mm] Diaphragm size 25 40 50 80 100 DN 15 - 25 32 - 40 50 65 - 80 100 B 128 158 213 259 259 A 151 187 222 332 329 A1 66 86 97 172 169
Actuator dimensions GEM 687 C. f. 2+3 [mm] Diaphragm size 25 40 50 80 100 DN 15 - 25 32 - 40 50 65 - 80 100 B 128 158 213 258 258 A 109 138 161 256 250 A1 59 78 93 164 158 A2 26 25 25 42 42
58
GEM 618
Diaphragm valve, motorized
Actuator: Nominal sizes: Voltage: Ambient temperature: Valve body: Option: plastic actuator with optical position indicator DN 4 - DN 20 (diaphragm size 8-10) 24 V, 120 V, 230 V 50/60 Hz -15C to + 55C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations position control process variable control LON Works field bus connection
Diaphragm size MG 8 10
DN
Diaphragm material Code EPDM PTFE
Sterilization Operating temperature* pressure [C, min/h] 150C/40 min [bar] 0-6
Media temperature Standard (actuator version 2; actuator-K-No. -) Option (actuator version 1+3; actuator-K-No. 6164) +60C +130C
[mm] 4 - 15 10 - 20
Protection class IP 65 acc. to DIN 40050
All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sides and for high purity media on request. Continuous service temperature for liquid media: 90C. * Sterilization temperature is only valid for steam and superheated water, valve only sterilizable with actuator 1 + 3 .
Operating time see design appr. 17 or 45 s
Design Standard: approx. 17 sec. operating time, 2 switching contacts Operating time approx. 45 sec., 2 switching contacts Operating time approx. 17 sec., with potentiometer 10 k Operating time approx. 45 sec., with potentiometer 10 k
Code 6023 6024 6025 6026
59
GEM 618
Actuator dimensions GEM 618 [mm] Diaphragm size 8 10 DN 4 - 15 10 - 20 Actuator version 1 2 3 Actuator K-No. 6164 A 152 134 164 A1 44 25 55
Actuator version 1 Valve body DN 4 - DN 15 (diaphragm size 8)
Actuator version 2 Valve body DN 10 - DN 20 (diaphragm size 10)
Actuator version 3 Valve body DN 10 - DN 20 (diaphragm size 10) with metal distance piece (actuator K-No. 6164)
60
GEM 698
Actuator: Nominal sizes: Supply voltage: Ambient temperature: Valve body: Option: plastic actuator with optical position indicator and manual override DN 15 - DN 50 (diaphragm size 25-50) 24 V, 120 V, 230 V, 50/60 Hz max. 55C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations electrical position feedback via potentiometer
DN [mm] 15 - 25 32 - 40 50
Diaphragm Sterilization material temperature* Code EPDM PTFE EPDM PTFE EPDM PTFE 150C/40 min [C, min/h]
Operating pressure [bar] 0 - 10 0-6 0-6 0-4
61
GEM 698
Actuator dimensions GEM 698 [mm] Diaphragm size 25 40 50 DN 15 - 25 32 - 40 50 A 222 271 278 A1 82 131 138
62
GEM 611
Bonnet: Nominal sizes: Control function: Ambient temperature: Valve body: handwheel, plastic, with optical position indicator DN 10 - DN 20 (Diaphragm size 10) manually operated max. 60C bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations
DN [mm] 10 - 20
Diaphragm Operating Operating material temperature pressure Code

EPDM
[C] 0 - 80
[bar] 0 - 10 0-6
PTFE
All pressures are gauge pressures. Operating pressure values were determined with static operating pressure applied on one side. Sealing at the valve seat and atmospheric sealing is ensured for the given values. Information on operating pressures applied on both sides and for high purity media on request.
63
GEM 671
Bonnet: Nominal sizes: Control function: Ambient temperature: Valve body: Accessories: handwheel, plastic, with optical position indicator DN 15 - DN 100 (diaphragm size 25-100) manually operated max. 60C bonnet for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations position indicator can be mounted to bonnet version Z
DN [mm] 15 - 25
Diaphragm Operating Operating material temperature pressure Code

EPDM
Bonnet dimensions GEM 671 [mm] Diaphragm size 25 40 50 80 100 DN 15 - 25 32 - 40 50 65 - 80 100 B 90 114 140 214 214 A 73 90 111 142 184 A1 14 14 8 17 25
[C]
[bar] 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6
PTFE 40 50 80 100 32 - 40 50 65 - 80 100

EPDM
PTFE
EPDM
PTFE
EPDM
0 - 80
PTFE
EPDM
PTFE
64
GEM 615
Actuator: Nominal sizes: Control function: piston actuator, plastic, with optical position indicator DN 10 - DN 20 (diaphragm size 10) Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3 max. 60C inert gases, max. 40C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations stroke limiter electrical position indicator position and process controller
DN
Diaphragm Operating material temperature Code

EPDM
Oper- Contr. pressure C.f. 1 (NC) ating pressure EPDM/PTFE [bar] 0-6 [bar] 5-7
[mm] 10 20
[C] 0 - 80
PTFE
65
GEM 695
Actuator: Nominal sizes: Control function: Membrane actuator, plastic DN 15 - DN 50 (diaphragm size 25-50) Normally closed (NC), Code 1 Normally open (NO), Code 2 Double acting (DA), Code 3 max. 60C inert gases, max. 40C actuator for 2/2-way bodies, T-bodies, M-blocks, tank valves and valve configurations Stroke limiter manual override electrical position indicator position and process controller
DN
Diaphragm Operating Operating pressure Contr. pressure C.f. 1 (NC) material temperature (C.f. 2 + 3 see EPDM/PTFE diagrams) Code EPDM PTFE EPDM PTFE EPDM PTFE 0 - 80 [C] [bar] 0 - 10 0-6 0 - 10 0-6 0 - 10 0-6 5,5 - 7 [bar]
[mm] 15 - 25 32 - 40 50
66

Operating pressure in bar
The values shown relate to control function 2 ( with lifting spring) For control function 3 (without lifting spring) control pressure is approx. 1 bar lower.
Actuator dimensions GEM 695 C.f. 1 [mm] Diaphragm size 25 40 50 DN 15 - 25 32 - 40 50 B 125 155 210 A 131 177 215 A1 47 75 90
Actuator dimensions GEM 695 C.f. 2+3 [mm] Diaphragm size 25 40 50 DN 15 - 25 32 - 40 50 B 125 155 210 A 98 135 164 A1 47 75 90 A2 27 27 29
67
Connections, valve body materials, overview Diaphragm valves DN 4 - DN 15, diaphragm size 8
GEM 601 GEM 602 GEM 605 GEM 650 BioStar GEM 651 GEM 618
DN 4 - DN 15
DN 4 - DN 15
DN 4 - DN 15
DN 4 - DN 15
DN 4 - DN 15
DN 4 - DN 15
Connection Butt weld spigots Butt weld spigots DIN Butt weld spigots DIN 11850, series 1 Butt weld spigots DIN 11850, series 2 Butt weld spigots DIN 11850, series 3 Butt weld spigots DIN 11866, series A Butt weld spigots JIS-G 3459 Butt weld spigots BS 4825 Part 1 Butt weld spigots ASME BPE Butt weld spigots EN ISO 1127 Clamp connections Clamp ASME BPE for ASME BPE pipe, short design Clamp following ASME BPE for EN ISO 1127 pipe length EN 558-1 series 7 Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7 Clamp DIN 32676 for DIN 11850 pipe length EN 558-1, series 7 Clamp IDF/ISO for JIS-G 3459 pipe length EN 558-1, series 7
Code 0 16 17 18 1A 36 55 59 60 80 82 88 8A 8H
Valve body material 1.4435 (ASTM A 351 CF3M) 1.4435 (316 L) 1.4435 (316 L)
Code Investment cast * Forged body Block material 34 40 41
Further connections and valve body materials on request.
68
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I C o n n e c t i o n s , v a l v e b o d y m a t e r i a l s , o v e r v i e w
Overview of metal bodies for diaphragm size 8 Butt weld spigots Connection code Material code MG DN 8 4 6 8 10 15
V: Block material W: Welded assembly
Clamp 55 34 40 34 59 40 34 60 40 80 41 82 41 88 40 8A 40 8H 40
0 34 40 34
16 40 34
17 40
1A 40 34
18 40
36 40
X X X
X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X V V V W V W W
69
Connections, valve body materials, overview Diaphragm valves DN 10 - DN 20, diaphragm size 10
GEM 611 GEM 612 GEM 653 BioStar GEM 654 BioStar GEM 615 GEM 625
DN 10 - DN 20
DN 10 - DN 20
DN 10 - DN 15
DN 10 - DN 15
DN 10 - DN 20
DN 10 - DN 20
Connection Butt weld spigots Butt weld spigots DIN Butt weld spigots DIN 11850, series 1 Butt weld spigots DIN 11850, series 2 Butt weld spigots DIN 11850, series 3 Butt weld spigots DIN 11866, series A Butt weld spigots JIS-G 3459 Butt weld spigots BS 4825 Part 1 Butt weld spigots ASME BPE Butt weld spigots EN ISO 1127 Clamp connections Clamp ASME BPE for ASME BPE pipe, short design Clamp following ASME BPE for EN ISO 1127 pipe length EN 558-1 series 7 Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7 Clamp DIN 32676 for DIN 11850 pipe length EN 558-1, series 7 Clamp IDF/ISO for JIS-G 3459 pipe length EN 558-1, series 7
Code 0 16 17 18 1A 36 55 59 60 80 82 88 8A 8H
Valve body material 1.4435 (ASTM A 351 CF3M) 1.4435 (316 L)

Code Investment cast * Forged body 34 40
70
GEM 650 BioStar
GEM 651
GEM 660
GEM 658
GEM 618
DN 10 - DN 20
DN 10 - DN 15
DN 10 - DN 15
DN 10 - DN 15
DN 4 - DN 20
Overview of metal bodies for diaphragm size 10 Butt weld spigots Connection code Material code MG DN 10 10 15 20
W: Welded assembly K: Connections machined from forged body (not welded)
Clamp 55 34 40 34 59 40 34 60 40 80 40 82 40 88 40 8A 40 8H 40
0 34 40 34
16 40 34
17 40
1A 40 34
18 40
36 40
X X X X
X X
X X
X X
X X
X X
X X
X X X X
X X X X
X X X
X X
X X K K
K W K K
K K
K K
71
Connections, valve body materials, overview Diaphragm valves DN 15 - DN 100, diaphragm size 25-100
GEM 653 BioStar GEM 654 BioStar GEM 671 GEM 673 GEM 687 GEM 650 BioStar
MG 25-100 DN 15 - DN 100
MG = diaphragm size
MG 25-100 DN 15 - DN 100
MG 25-100 DN 15 - DN 100
MG 25-50 DN 15 - DN 50
MG 25-100 DN 15 - DN 100
MG 25-50 DN 15 - DN 50
Connection Butt weld spigots Butt weld spigots DIN Butt weld spigots DIN 11850, series 1 Butt weld spigots DIN 11850, series 2 Butt weld spigots DIN 11850, series 3 Butt weld spigots DIN 11866, series A Butt weld spigots JIS-G 3447 Butt weld spigots JIS-G 3459 Butt weld spigots SMS 3008 Butt weld spigots BS 4825 Part 1 Butt weld spigots ASME BPE Butt weld spigots EN ISO 1127 Clamp connections Clamp ASME BPE for ASME BPE pipe, short design Clamp following ASME BPE for EN ISO 1127 pipe length EN 558-1 series 7 Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7 Clamp DIN 32676 for DIN 11850 pipe length EN 558-1, series 7 Clamp SMS 3017 for SMS 3008 pipe length EN 558-1, series 7 Clamp IDF/ISO for JIS-G 3447 pipe length EN 558-1, series 7 Clamp IDF/ISO for JIS-G 3459 pipe length EN 558-1, series 7
Code 0 16 17 18 1A 35 36 37 55 59 60
Valve body material 1.4435 (ASTM A 351 CF3M) 1.4435 (316 L)

Code Investment cast * Forged body 34 40
80 82 88 8A 8E 8F 8H
72
GEM 651
GEM 660
GEM 688
GEM 695
GEM 698
MG 25 DN 15 - DN 25
MG 25 DN 15 - DN 25
MG 25-50 DN 15 - DN 50
MG 25-50 DN 15 - DN 50
MG 25-50 DN 15 - DN 50
Overview of metal bodies for diaphragm size 25-100 Butt weld spigots
Connection code
Clamps 37 55 59 60 80 82 88 8A 8E 8F 8H
16
17
1A
18
35
36
Material 34 40 34 40 34 40 40 34 40 34 40 40 34 40 34 40 34 40 34 40 40 40 40 40 40 40 40 code
MG DN 15 25 20 25 40 32 40 65 80 X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X K K K K W K K K W K K W W w K W W K K K K W K K K K K K K K K K W W K K K K K W W K K K K K K W K
50 50 80
100 100
V: Block material W: Welded construction K: Connections machined from forged body (not welded)
73
Globe valves for steam applications

Sterile production plants normally use in-place sterilisation (SIP). Globe valves with simple on/off operation or more complex control functions control the steam. A valve with control function 1 (normally closed) is preferrably used so that it is only actuated for feeding steam. It is important when using globe valves that the valve spindle seal is always supplied with steam. This avoids external impurity ingress. The steam must always flow through the valve with the plug. To avoid water hammer with liquid media, exactly the opposite applies. Here the medium must flow against the plug Ideally, GEM 550 and GEM 554 series angle seat globe valves should be used for controlling steam in sterile applications. Both valves can be fitted with position indicators and controllers for automation. A variety of control tasks can be carried out in conjunction with regulating cones Other details on globe and control valves are to be found in our brochure "Globe valves - Automation and Control"
Globe Valves
Automation and Control
Product overview and technical data
Flow against the plug
Flow with the plug

Supply: Steam, gas
74
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G l o b e v a l v e s f o r s t e a m a p p l i c a t i o n s
GEM 554
2/2-way angle seat globe valve, pneumatically operated
Actuator: Nominal sizes: Media temperature: Ambient temperature: Option: Explosion protection: Optional accessories:
piston actuator, plastic DN 15 - DN 80 -10C up to 180 C max. 60C control version with regulating cone according to EC directive 94/9/EC (ATEX 95a) for zone 1 and 2 on request position indicators, position and process controllers
Connection Butt-weld spigots Spigot DIN Spigot DIN 11850, series 1 Spigot DIN 11850, series 2 Spigot DIN 11850, series 3 Spigot SMS 3008 Spigot ASME BPE Threaded connections Threaded socket DIN ISO 228 Threaded socket BS 21 Rc Threaded spigot DIN ISO 228 Threaded socket NPT
Code 0 16 17 18 37 59 1 3B 9 31
Seat seal PTFE
Code 5
Control function Normally closed Normally open Double acting
Code 1 2 3
Flow direction GEM 554 Actuators 0,1,2 GEM 554 Actuators 3, 4
Valve body material Rg 5 1.4435 (316 L) 1.4408 316L cast bronze investment casting investment casting investment casting
Code 9 34 37 C1
Flow against the plug* Flow with the plug
* Preferred flow direction with incompressible liquid media to avoid "water hammer"
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G l o b e v a l v e G E M 5 5 4
75
GEM 554
Nominal size Kv value Max. operating pressure [bar] contr. function 1*
Control pressure control function 1 0 4.8 - 7 4.8 - 7 4.8 - 7 3 1 5.5 - 7 5.5 - 7 5.5 - 7 5.5 - 7 5.5 - 7 5.5 - 7 4 2 4-7 4-7 4-7 4-7 5-7 5-7 5-7
[mm]
[m3/h]
Actuator 0 Actuator 3 Actuator 1 Actuator 4 Actuator 2 Actuator Actuator Actuator Actuator Actuator
piston piston piston piston piston 50 mm 50 mm 70 mm 70 mm 120 mm 15 20 25 32 40 50 65 80 5,4 10 15.2 23 41 71 108 160 12 6 2.5 10 10 10 25 20 10 7 4.5 3 10 10 10 10 10 10 25 25 20 12 10 7 5
min. control pressure see diagram, max. control pressure 7 bar
min. control pressure see diagram, max. control pressure 7 bar
* Please note that the cast bronze valve bodies on pipe systems complying with DIN are only approved to max. PN 16 and cast stainless steel bodies to PN 25. All pressures are indicated as gauge pressures. Operating and control pressure for control function 3 (DA) see technical data sheet.
Operating pressure / control pressure characteristics Actuator 3 / control function 1 min. control pressure dependent on operating pressure Actuator 4 / control function 1 min. control pressure dependent on operating pressure
Operating pressure in bar Actuator 0 / control function 2 min. control pressure dependent on operating pressure
76
Operating pressure / control pressure characteristics Actuator 2 / control function 2 min. control pressure dependent on operating pressure Actuator 0 / control function 3 min. control pressure dependent on operating pressure
Actuator dimensions GEM 554 [mm] Actuator size B e F
0+3 1+4 2
72 96 168
M 16x1 M 16x1 M 22x1,5
70 86 149
77
GEM 554
Nut size SW 1 Actuator size Material code DN 15 20 25 32 40 50 65 80 36 41 46 55 60 75 100 110 36 41 46 55 60 75 60 60 155 165 165 182 192 192 200 206 214 279 279 287 293 301 313 330 SW1 9 34, 37, C1 0 and 3 H/LA Installation dimensions [mm] 1 and 4 H/LA 2 H/LA
Overview of metal bodies for GEM 554 Material code Cast bronze 5 (Code 9) Connection code DN 15 DN 20 DN 25 DN 32 DN 40 DN 50 DN 65 DN 80 1 X X X X X X X X 9 X X X X X X X 31 X X X X X X X X 3B X X X X X X X X 1 X X X X X X X X 1.4408 (Code 37) 9 X X X X X X X X 17 X X X X X 37 X X 59 X X 60 X X X X X X X X 0 X X X X X 16 X X X X X X 1.4435 (Code 34) 17 X X X X X X 18 X X X X X X 37 X X X 59 X X X X X 60 X X X X X X 31 X X X X X C1 3B X X X X X -
78
GEM 550
Actuator: Nominal sizes: Media temperature: Ambient temperature: Option: Explosion protection: Optional accessories:
piston actuator, stainless steel, blasted DN 8 - DN 80 -10C up to 180 C (up to 300C on request) max. 60C control version with regulating cone according to EC directive 94/9/EC (ATEX 95a) for zone 1 and 2 on request stroke limiter, position indicators, position and process controllers
Connection Butt-weld spigots Spigot DIN Spigot DIN 11850, series 1 Spigot DIN 11850, series 2 Spigot DIN 11850, series 3 Spigot SMS 3008 Spigot ASME BPE Spigot EN ISO 1127 Threaded connections Threaded socket DIN ISO 228 Threaded socket BS 21 Rc Threaded spigot DIN ISO 228 Threaded socket NPT
Code 0 16 17 18 37 59 60 1 3B 9 31
Control function Normally closed Normally open Double acting
Code 1 2 3
Actuator size Actuator 0 Actuator 1 Actuator 2 Actuator 3 Actuator 4 Actuator 5 piston 28 mm piston 42 mm piston 60 mm piston 80 mm piston 100 mm piston 130 mm
Code 0 1 2 3 4 5
Flow direction Against the plug* Valve body material 1.4435 (316 L) 1.4408 1.4435 (316 L) 316L investment casting investment casting forged body investment casting Code 34 37 40 C1 With the plug
Code G M
Seat seal PTFE
Code 5
Flow against the plug*
Flow with the plug
* Preferred flow direction with incompressible liquid media to avoid water hammer
79
GEM 550
Nominal size Kv value
Max. operating pressure [bar] control function 1*

Actuator 0G Actuator 0M Actuator 1G Actuator 1M Actuator 2G Actuator 2M Actuator 3G Actuator 3M Actuator 4G Actuator 5G
[mm]
[m3/h]
Piston 28 mm
Piston 28 mm
Piston 42 mm
Piston 42 mm
Piston 60 mm
Piston 60 mm
Piston 80 mm
Piston 80 mm
Piston Piston 100 mm 130 mm
8 10 15 10 12 15 20 25 32 40 50 65 80
2.1 2.4 2.4 3.8 5.0 6.2 11.5 17.0 25.0 44.0 75.0 113.0 165.0
10 10 10 -
10 10 10 -
15 15 11 6 -
10 10 10 10 -
25 15 8 5 -
10 10 10 -
25 16 10 6 3 -
10 10 10 10 10 10 -
25 18 12 7 -
35** 20 15 10 8
* Please note that the cast bronze valve bodies on pipe systems complying with DIN are only approved to max. PN 16 and cast stainless steel bodies to PN 25. All pressures are indicated as gauge pressures. ** The actuator closes the valve against the given max. operating pressure. Operation only permissible with a special valve body.
Nominal size [mm] Actuator 0G Piston 28 mm
Control pressure [bar] control function 1 Actuator 1G Piston 42 mm Actuator 2G Piston 60 mm Actuator 3G Piston 80 mm Actuator 4G Piston 100 mm Actuator 5G Piston 130 mm
8 10 15 10 12 15 20 25 32 40 50 65 80
4-8 4-8 4-8 -
4-8 4-8 4-8 4-8 -
4-8 4-8 4-8 4-8 -
4-8 4-8 4-8 4-8 4-8 -
4-8 4-8 4-8 4-8 -
5-8 5-8 5-8 5-8 5-8
Higher control pressures on request
80
Operating pressure / control pressure characteristics Actuator 1 0M, 1 1M, 1 2M / control function 1 min. control pressure dependent on operating pressure
6,0
Actuator 1 3M / control function 1 min. control pressure dependent on operating pressure

6,0 DN50
5,0 4,0 3,0 2,0 1,0 0,0 0 2 4 6 8
DN25-2M DN8/10/15-0M DN20-2M DN15-2M DN15-1M DN10/12-1M
Steuerdruck [bar]in bar Control pressure
5,0 4,0 3,0 2,0 1,0 0,0 DN40 DN32 DN25 DN20 DN15
10
10
Betriebsdruck [bar]in bar Operating pressure
Actuator 2 0G1, 2 1G1, 2 2G1 / control function 2 min. control pressure dependent on operating pressure
8,0
Actuator 2 3G1 / control function 2 min. control pressure dependent on operating pressure
8,0
6,0 5,0 4,0 3,0 2,0 1,0 0,0 0 5 10 15 20
7,0
DN8/10/15-0G1 DN25-2G1 DN15-1G1 DN20-2G1 DN10/12-1G1 DN15-2G1
7,0 6,0 5,0 4,0 3,0 2,0 1,0 0,0
DN8/10/15-0G1 DN25-2G1 DN15-1G1 DN20-2G1 DN10/12-1G1 DN15-2G1
25
10
15
20
25
Operating pressure Betriebsdruck [bar]in bar
8,0 DN50 7,0 8,0 7,0
DN50
teuerdruck [bar] ControlSpressure in bar
6,0 DN40 5,0 4,0 3,0 2,0 1,0 0,0 DN32 DN15
6,0 DN40 5,0 4,0 3,0 2,0 1,0 0,0 0 5 10 15 20 25 DN32 DN15
10
15
20
25
81
GEM 550
Operating pressure / control pressure characteristics Actuator 3 0G1, 1G1, 2G1 / control function 3 min. control pressure dependent on operating pressure
8,0
8,0
6,0 DN25-2G1 5,0 4,0 3,0 2,0 1,0 0,0 0 5 10 15 20 25 DN8/10/15-0G1 DN15-1G1 DN20-2G1 DN10/12-1G1 DN15-2G1
7,0
DN20-1G1
7,0 6,0
DN20-1G1
DN25-2G1 5,0 4,0 3,0 2,0 1,0 0,0 0 5 10 15 20 25 DN8/10/15-0G1 DN15-1G1 DN20-2G1 DN10/12-1G1 DN15-2G1
8,0 DN50 8,0 7,0
DN20-1G1
Steuerdruck [bar] Control pressure in bar
7,0 6,0 5,0 4,0
6,0 DN25-2G1 5,0 4,0 3,0 2,0 1,0 0,0 DN8/10/15DN15-1G1 DN20-2G1 DN10/12-1G DN15-2G1
DN40
DN32 3,0 2,0 1,0 0,0 0 5 10 15 20 25 DN15
10
15
20
25
Betriebsdruck [bar] Operating pressure in bar
Actuator dimensions GEM 550 [mm] Actuator size B e H G
Code 0 Code 1 Code 2 Code 3 Code 4 Code 5
32 46 63 84 104 135
M 12x1 M 16x1 M 16x1 M 16x1 M 22x1.5 M 22x1.5
6 12 22 28 32 41
M5 G1/8 G1/8 G1/4 G1/4 G1/4
82
Nut size SW1 Actuator size Material code DN 8 10 15 10 12 15 20 25 32 40 50 65 80 24 24 24 36 36 36 41 46 55 60 75 60 85 85 85 85 SW1 0
Installation dimensions [mm] 1 2 3 4 5
H/LA H/LA H/LA H/LA H/LA H/LA 128 128 131 141 169 179 179 199 207 213 238 244 252 262 268 276 288 305
Overview of metal bodies for GEM 550 Material code Connection 1 code DN 8 X* DN 10 DN 15 X* DN 10 X DN 12 X DN 15 X DN 20 X DN 25 X DN 32 X DN 40 X DN 50 X DN 65 X DN 80 X 1.4408 (37) 9 X* X X X X X X X X 17 X X X X X 37 X X 59 X X 60 X X X X X X X X 0 X X X X X 16 X X X X X X 1.4435 (34) 17 X X X X X X 18 X X X X X X 37 X X X 59 X X X X X 60 X X X X X X 0 X* 9 X* 1.4435 (40) 16 X* 17 X* 18 X* 59 X* 60 X* 316L (C1) 31 X X X X X X X 3B X X X X X -
* only with actuator size 0
83
O v e r v i e w - G E M c o n t ro l l e r s
In addition to the process parameters and the system for which a controller must be suitable, a few other technical functions and properties play an important part in the selection of the right positioner. To make your choice easier, we have placed the three GEM positioners in a comparison based on some important features
Functions / properties Controller type Positioner Process controller Flow Version 1 Version 2 Operation Local display / keyboard Status display Web-Server User Field bus (Profibus DP) Web-Server Service only Signal 2-wire technology 24V DC / 3-wire technology Housing Plastic Aluminium Functions Automatic initialization Alarm / error outputs Min/max positions adjustable Mounting Direct mounting to linear actuators Remote mounting to linear actuators Direct mounting to quarter turn actuators Remote mounting to quarter turn actuators Control function valve actuator Control function 1, normally closed (NC) Control function 2, normally open (NO) Control function, double acting (DA)
1434 Pos
1435 EPos
1436 cPos
G G
15 l/min
50 l/min 90 l/min
G
100 l/min 180 l/min

G G G G
G* G G G
G G
G G G
G G G
G G G G
G G G G
G G
G G G
G G G
84
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I O v e r v i e w - G E M c o n t ro l l e r s
G E M 1 4 3 4 Po s
Electro-pneumatic positioner
Construction
The GEM 1434 Pos digital positioner detects the valve position via its longlife travel sensor. It was specially designed for small linear valve actuators and has a light plastic and aluminium or plastic and stainless steel housing.
Features/functions
automatic initialization by 24 VDC signal automatically optimises the valve control during initialization fail safe function in case of compressed air and power supply failure no air consumption when idle suitable for single acting linear actuators push-in pneumatic air connectors
Advantages
compact construction, small dimensions remote mounting of positioner and travel sensor is possible integrated potentiometer low investment costs low operating costs, no air consumption when idle fast commissioning, no need to open the housing simple operation easy mounting to GEM valves and other makes simple electrical and pneumatic connection
Technical data
Air output: Dimensions: Protection class: Integrated travel sensor: Electrical connection: Pneumatic connection: Power supply: Set value input: Initialization input: Output signals: Control air: Total error: Temperature range: 15 l/min 42 x 42 x 95 mm IP 65 10 mm, 30 mm M12 connector M5 24 VDC 4 - 20 mA (option: 0 - 20 mA, 0 - 10V) 24 VDC option: 0 - 30 mA, 4 - 20 mA, 0 - 10V 0 - 10 bar 1% 0C to 60C
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M 1 4 3 4 Po s
85
G E M 1 4 3 5 E Po s
Electro-pneumatic positioner
Construction
The digital GEM 1435 EPos electro-pneumatic positioner detects the valve position with its longlife travel sensor. It has a solid metal housing with protected operating buttons and an easy to read LC display with background illumination. The operating times can be set by integrated throttles.
Features/functions
simple, self-explanatory menu automatic initialization function automatically optimises the valve control during initialization fail safe function in case of compressed air and power supply failure no air consumption when idle digital outputs for limit values and error messages adjustable relay outputs adjustable alarm functions operation by fascia buttons suitable for quarter turn and linear actuators can be used for single and double acting actuators
Advantages
direct or remote mounting of positioner and travel sensor is possible low operating costs, no air consumption when idle high air output for larger actuators fast commissioning simple operation easy mounting to the valve simple electrical connection by detachable terminals
Technical data
Air output: Connection: Power supply: Set value: Actual value feedback: Output signals: Control air: Total error: Temperature range: 50 l/min, 90 l/min 3/4-wire 24 VDC 10% 0/4 - 20 mA, 0 - 10 V 0 - 10 V, 4-20 mA optional 24 VDC, digital output 0 - 6 bar 1% 0C to 60C (-20C to 60C with heating element)
86
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M 1 4 3 5 E Po s
Remote positioner mounting
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I R e m o t e p o s i t i o n e r m o u n t i n g
87
G E M 1 4 3 6 c Po s
Electro-pneumatic positioner with integrated process controller
Construction
The GEM 1436 cPos is a digital electro-pneumatic positioner with an optional integrated process controller for controlling liquids, gases and steam. The signals coming from the process sensor (e.g. flow, filling level, pressure, temperature) are detected by the optional process controller and adjusted according to the set value specification. The membrane keyboard and a backlit display are arranged at the front. The pneumatic and electrical connections are at the rear. Integrated pneumatic throttles allow regulation of the control air to adapt the controller to different valve actuators and positioning speeds.
Features/functions
PID process controller available remote control integrated Web browser capability multipoint calibration for optimised valve control parameter sets can be saved and reloaded user levels (access authorisation) field bus: Profibus DP serial communication (notebook, industrial modem) optional wireless communication via Bluetooth simple, self-explanatory menu automatic initialization automatically optimises the valve control during initialization fail safe function in case of compressed air and power supply failure no air consumption when idle optional digital inputs freely configurable relay outputs diagnostics, alarms, monitoring suitable for quarter turn and linear actuators can be used for single and double acting actuators
optional wireless communication
mobile phone
PDA
notebook
88
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M 1 4 3 6 c Po s
Advantages
parameterisation during operation direct or remote mounting of positioner and travel sensor is possible low operating costs, no air consumption when idle high air output for larger actuators fast commissioning simple operation easy mounting to the valve
Technical data
Air output: Connection: Power supply: Set value input: Actual value input for positioner: Actual value input for process controller: Output signals: Interfaces: Control air: Total error: Temperature range: 100 l/min, 180 l/min 4-wire 24 VDC 10% 0/4 - 20 mA Potentiometer (travel sensor) 0/4 - 20 mA 4 - 20 mA, 2x relay output RS 232, Profibus DP 0 - 7 bar 1% 0C to 60C
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M 1 4 3 6 c Po s
89
Instrumentation and accessories

Electrical position indicators Valves are frequently used in connection with electrical position indicators. Different versions are available from GEM depending on the automation concept. The following table gives you an overview of our range. Please see the technical data sheets for detailed technical information, special versions available on request.
Automatic initialization
GEM Selection criteria Valve stroke 1-10 mm (analogue) Valve stroke 3-30 mm (analogue) Valve stroke 6-50 mm (analogue) Valve stroke 9-75 mm (analogue) Valve stroke 2-20 mm (non-contact sensor) Valve stroke 2-70 mm (non-contact sensor) Valve stroke 2-20 mm (micro-switch) Valve stroke 2-70 mm (micro-switch) ATEX version Non-contact travel measurement by proximity switches Mechanical travel measurement by micro-switches Analogue travel measurement by potentiometers Programmable Mechanically adjustable Field bus-capable Integrated combi switchbox with pilot valve Optical position indication by LEDs Optical position indication mechanical Indication valve position OPEN Indication valve position CLOSED Indication valve position OPEN and/or CLOSED
G G G G G
GEM 1235
G G G
GEM 4222
G G G
1234
G
G G
G G
G G
90
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I I n s t r u m e n t a t i o n a n d a c c e s s o r i e s
GEM 1201
GEM 1205
GEM 1211
GEM 1214
GEM 1215
GEM 1230
GEM 1231
GEM 1232
G G G G G G G G G G G G G G G G G G
G G
G G
G G G G G G G G
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I I n s t r u m e n t a t i o n a n d a c c e s s o r i e s
91
Field bus components

Field bus capability within the Gem valve range is extensive. Instrumentation for a field bus link from valves is usually pre-assembled at the factory for delivery but is also easy to retrofit by the customer. The devices are usually designed for AS-interface, LON, and ProfiBus DP.
Control level
PLC
PLC
ControlNet
Profibus DP
AS-Interface Master with integrated gateway Profibus DP ControlNet stand alone version
AS-Interface Master GEM 4112 with software functions
AS-Interface power supply unit GEM 4130

AS-Interface extension plug GEM 4150
Coupling to control level
AS-Interface connector GEM 4192
AS-Interface cable GEM 4170
GEM 651
Field level with AS-Interface Simple commissioning Free network topology Monitoring and supervision No terminating resistor necessary Mechanically coded flat cable One cable for data and energy Self piercing cable fitment Unshielded 2-wire cable Up to 62 slaves Master-slave principle
GEM 12011214
GEM 4190
GEM 4222
Field bus components
Digital I/O modules
Combi switchboxes with integrated pilot valve for linear and quarter turn actuators programmable/teach mode
GEM 4160 GEM 1234 GEM 1235
Position indicators for pneumatically operated valves programmable/teach mode
92
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I F i e l d b u s c o m p o n e n t s
Pilot valves and valve manifolds

GEM provides a wide range of pilot valves and valve manifolds. The range includes pilot valves for direct mounting to pneumatic valve actuators as well as single valves, valve batteries and complete valve manifolds for assembly in a site switch cabinet. In addition to the standard connection methods, pilot valves are also available for field bus connections (AS-interface, LON, Profibus, etc.).
GEM 320 326 3/2-way plastic valves Nominal size: DN 2 Air output approx. 1.2 l/min
GEM 8506 3/2 and 5/2-way piston valve with aluminium body Nominal size: DN 6 Air output approx. 1,200 l/min
GEM 330 336 3/2-way plastic valves Nominal size: DN 1 Air output approx. 0.8 l/min
GEM 8357 3/2-way piston valve with aluminium body Nominal size DN6 Air output approx. 1,200 l/min GEM 8458 5/2-way piston valve with aluminium body Nominal size: DN 6 Air output approx. 1,200 l/min
Valve manifold CPV 2/2, 3/2 or 5/2-way valves with plastic body Nominal size: DN 10 - DN 18 Air output: 400 - 1600 l/min. Field bus-capable Explosion-proof rating: Zone 1, 2, 22
Valve manifold MPA 2/2, 3/2 or 5/2-way valves with plastic body Nominal size: DN 10.5 - DN 21 Air output: 360 l/min, 700 l/min Field bus-capable Extendable with CPX
GEM 8505 4/2-way piston valve with aluminium body Nominal size: DN 4 / DN 7 Air output approx. 700 / 1,400 l/min
Modular electrical terminal CPX For linking valve manifolds to automation systems Field bus-capable Can be combined with MPA
GEM GEM 320-326 330 - 336 2/2-way valve, plastic body 3/2-way valve, plastic body 5/2-way valve, plastic body 3/2-way valve, aluminium body 4/2-way valve, aluminium body 5/2-way valve, aluminium body Nominal size Air output in l/min Single mounting Direct mounting to pneumatic actuator Battery mounting Valve manifold Manual operation Explosion-proof rating
G G
GEM 8357
GEM 8458
GEM 8505
GEM 8506
G
Festo CPV
G G G
Festo MPA
G G G
G G G G
DN 1 1,2
G G G
DN 2 0,8
G G G
DN 6 1.200
G G
DN 6 1.200
G G
DN 4 / DN 7 700 / 1.400
G G
DN 6 1.200
G G
400 - 1.600 360 / 720
G G G G G G G G G G G
G G G
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I P i l o t v a l v e s a n d v a l v e m a n i f o l d s
93
Instrumentation/accessories for pneumatic valves

G option H standard Other options and combinations of several accessories are possible, please enquire.
Optical position indicators
Optical position indicator For all control functions Optical position indicator For mounting of proximity switches/control function normally closed (NC) Optical position indicator With stroke limiter for control function normally open (NO) Optical position indicator With stroke limiter and manual override for control function normally closed (NC) Stroke limiter with seal adjuster For control function normally open (NO) Stroke limiter For control function normally closed (NC) Stroke limiter For control function normally open (NO) Proximity switches mounted and adjustable Mount for proximity switches closed Mount for proximity switches open Electrical position indicator (indication: valve open) Electrical position indicator (indication: valve open and/or closed) Electrical position indicator (indication: valve open and/or closed) Electrical position indicator (indication: valve open and/or closed) Electro-pneumatic positioner For direct mounting to pneumatically operated valves
GEM 1300 GEM 1310 GEM 1151 1161 GEM 1114 GEM 1106 GEM 1151 GEM 1110 1161 GEM 1200 GEM 1210 GEM 1216 GEM 1215 GEM 1235 GEM 1230 1232 GEM 1201 1214 GEM 1434 Pos GEM 1435 EPos GEM 1436 cPos GEM 4222 GEM 1002 GEM 1460 GEM 1450 GEM 324 and GEM 334
Controllers Manual override, Pilot valves

94
Electrical position indicators
Proximity switches
Stroke limiters, seal adjuster
Electro-pneumatic positioner For direct or remote mounting to pneumatically operated valves Electro-pneumatic positioner with integrated process controller For direct or remote mounting to pneumatic linear valves Combi switchbox with integrated 3/2-way pilot valve For direct mounting to pneumatic linear valves Manual override With optical position indicator Manual override On NAMUR bracket with mounted limit switches NAMUR bracket Pilot valves for direct mounting to pneumatic valves
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I I n s t r u m e n t a t i o n / a c c e s s o r i e s f o r p n e u m a t i c v a l v e s
GEM 605
H
GEM 615
H
GEM 625
H
GEM 650
H
GEM 651
GEM 660
GEM 687
G
GEM 695
G
from DN 65
G G G G G G G
from DN 65
G G
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I I n s t r u m e n t a t i o n / a c c e s s o r i e s f o r p n e u m a t i c v a l v e s
95

H o w t o o rd e r / Ty p e k e y
The GEM ordering system is based on the type key shown below. It enables you to clearly define the product you desire. When you want to define a valve, first select the type, the nominal size, the body configuration, the connection, the body material etc. and then write down the corresponding code number in the correct sequence. To avoid mistakes we suggest that you insert oblique strokes between the individual numbers.
673 25 D 60 34 12 0 s 1500
A B C D E F G H K A
601 602 605 611 612 615 618 625 643
Type of valve
Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve manually operated manually operated pneumatically operated manually operated manually operated pneumatically operated motorized pneumatically operated manually operated, side mounted gear operator for tank bottom valve pneumatically operated pneumatically operated manually operated, with plastic handwheel manually operated, with metal handwheel pneumatically operated manually operated manually operated pneumatically operated pneumatically operated, two stage actuator pneumatically operated motorized
B C
D B T A M W
Nominal size DN Body configuration

2-way valve body Tank valve body T valve body T valve body for sampling Multiport valve manifolds Valve configurations
650 651 653 654 660 671 673 687 688 695 698
Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve Metal diaphragm valve
Special valve bodies T-valve bodies are available for the following valve types: 601, 602, 605, 612, 618, 625, 650, 653, 654, 673, 687, 688, 698. The materials used are stainless steel alloys. Tank bottom valve bodies are available for the following types: 612, 618, 625, 643, 650, 653, 654, 673, 687, 688, 698. Stainless steel alloys are used for weld-in or flanged valves (option).
96
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I H o w t o o rd e r / Ty p e k e y

D
0 6 16 17 18 35 36 37 55 59 60 62
Connection (valve body)

DIN butt weld spigots Threaded spigots to DIN 11851 Butt weld spigots to DIN 11850, series 1 Butt weld spigots to DIN 11850, series 2 Butt weld spigots to DIN 11850, series 3 Butt weld spigots to JIS-G 3447 Butt weld spigots to JIS-G 3459 Butt weld spigots to SMS 3008 Butt weld spigots to BS 4825 Part 1 Butt weld spigots ASME - BPE Butt weld spigots to EN ISO 1127 Threaded spigot on one side, cone spigot with union nut on the other side, to DIN 11851
C2 C3
Aseptic unions DIN 11864-BS-A for DIN 11850 pipe ; (aseptic union nuts on both sides) Aseptic unions DIN 11864-V-A for DIN 11850 pipe ; (one side aseptic threaded spigot, other side aseptic union nut)
E
32 34 40 41 42 43 44 A0 A1 A2 A3
Valve body material

Stainless steel 1.4435-BN2 (316) Fe < 0,5% 1.4435 (ASTM A 351 CF3M) 1.4435 (316 L) 1.4435 (316 L) 1.4435-BN (316) 1.4435-BN (316) 1.4539 Fe < 0,5% Fe < 0,5% Investment casting Investment casting* Forged body Block material Forged body Block material Block material
80 82 88 8A 8E 8F 8H 91 A1 A2
Clamp ASME BPE for ASME BPE pipe , short design Clamp following ASME BPE for EN ISO 1127 pipe Clamp ASME BPE for ASME BPE pipe length EN 558-1, series 7 Clamp DIN 32676 for DIN 11850 pipe length EN 558-1, series 7 Clamp SMS 3017 for SMS 3008 pipe length EN 558-1, series 7 Clamp IDF/ISO for JIS-G 3447 pipe length EN 558-1, series 7 Clamp IDF/ISO for JIS-G 3459 pipe length EN 558-1, series 7 Special connection Aseptic flange DIN 11864-NF-A for DIN 11850 pipe , length EN 558-1 series 1 Aseptic flange DIN 11864-1-A BF-A for DIN 11850 pipe ; length EN 558-1, series 1 (loose flange on both sides)
2.4605, Investment casting Alloy 59 (NiCr23Mo16Al) 3.7035, Titanium 2.4602, Investment casting Hastelloy (NiCr21Mo14W) 2.4602, Block material Hastelloy C 22 (NiCr21Mo14W)
* Material equivalency 316L
A3
Aseptic flange DIN 11864-1-A F-A for DIN 11850 pipe ; length EN 558-1, series 1 (one side grooved flange, other side loose flange)
C1
Aseptic unions DIN 11864-GS-A for DIN 11850 pipe ; (aseptic threaded spigots on both sides)
97

F
13
Diaphragm material
EPDM Ethylene Propylene Rubber,
for saturated steam, max. 150C depending on cycle time 3 A, FDA Section 177.2600, USP Class 6
Control function for manual and pneumatic valves

Manually operated Pneumatically operated actuator, normally closed Pneumatically operated actuator, normally open Pneumatically operated actuator, double acting
0 1 2 3
16
EPDM
Ethylene Propylene Rubber,

for saturated steam, max. 150 C for longer sterilization cycles 6 A, FDA Section 177.2600, USP Class 6
52
PTFE/EPDM laminated
5 A, FDA Section 177.1550/21, USP Class 6
Bonnet/actuator size for manual and pneumatic valves

see product page
5E
PTFE/EPDM 2-piece *
FDA, Section 177.1550/21, USP Class 6
5S
PTFE-Silicon 2-piece *
FDA, Section 177.1550/21
Voltage/frequency for motorized valves

see product page
A = Diaphragms of type "A": Diaphragm material identical, fixing only suitable for diaphragm size 8 (dependent on valve and actuator size)
Additional data for motorized valves

see product page
* Note: Due to the component optimization with sterile

valves we recommend the use of diaphragms with code 5E, 5S and 5F only with flexible diaphragm fixing and in combination with valve bodies which have been produced starting 1 January 1999.
Size DN for T-valve bodies (DN 2)
Connection for T-valve bodies (DN 2)
Additional data or surface finish
98

GEM angle gauge
GEM has developed a patented angle gauge to simplify mounting 2/2-way stainless steel diaphragm valve bodies. The angle gauge enables quick and simple determination of the correct mounting position of a diaphragm valve body. The angle gauge is placed on the valve body so that its location spigots engage in the holes intended for diaphragm fixing.It is then locked by an eccentric cam at one of the location spigots. The flow direction is clearly identified to prevent incorrect positioning. The correct mounting angle, dependent on the connection type, is indicated in the brochure "2/2-Way Valve Bodies for Sterile Applications". The given angle is set on the angle gauge. The valve body is rotated until the spirit is level. Then the body is mounted according to its connection type. The angle gauge is available for diaphragm sizes 10 80. Please use the article numbers listed below when ordering: Angle gauge for diaphragm size 10: Angle gauge for diaphragm size 25: Angle gauge for diaphragm size 40: Angle gauge for diaphragm size 50: Angle gauge for diaphragm size 80: 88277372 88277373 88277374 88277375 88277376
Angle scale setting range 65 Angle indicator locking screw Location spigot with eccentric cam
Angle indicator with spirit level
Base plate
2 rigid location spigots Indication of valve body flow direction, diaphragm size identification
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I G E M a n g l e g a u g e
99

Order example for manual and pneumatic valves
I*
J*
A= B= C= D= E= F= G= H= I J
= =
Type of valve Nominal size (*DN 1) Body configuration Connection (*DN 1) Body material Diaphragm material Control function Actuator size Nominal size (*DN 2) Connection (*DN 2) Additional data / surface finish
K=
* only for T-valves
Order example
Type Nominal size Body configuration (Code) Connection (Code) Valve body material (Code) Diaphragm material (Code) Control function (Code) Actuator size (Code) Actuator version (Code) Spring set (Code)
650 650
50 50
60
34
13
1503
D 60 34 13 1 4 D 1
Surface finish (Code)
1503
100

Order example for motorized valves
A= B= C= D= E= F= G= H= I J
= =
Type of valve Nominal size (*DN 1) Body configuration Connection (*DN 1) Body material Diaphragm material Code for operating voltage/frequency Code for control modules etc. Nominal size (*DN 2) Connection (*DN 2) Additional data / surface finish
K=
* only for T-valves
Order example
Type Nominal size Body configuration (D) Connection (Code) Valve body material (Code) Diaphragm material (Code) Supply voltage / frequency (Code) Integrated control modules (Code) Design (Code) Surface finish (Code) Actuator (K-Number)
618 618
10 10
60
34
13
L4
6023
1516
6164
D 60 34 13 L4 6023 1516 6164
101
Stainless steel valves for sterile applications

2/2-Wege Valve body fr sterile Prozesse 2/2-Way Valve Bodies for Sterile Applications
2/2-Way Valve Bodies for Sterile Applications Overview of available GEM 2/2-way valve bodies and their dimensions.
T-Ventile fr Pharma, Food und Biotech T Valves for Sterile Applications

T-valves for sterile applications Overview of available GEM T-valves and their dimensions.
M600 Ventilblcke fr sterile Prozesse M600 Multi-port Valves for Sterile Applications
M600 Multi-Port Valves for Sterile Applications Partial overview of available GEM M600 multi-port valves, variations and specification form.
B600 Behlterventile B600 Tank Valves

B600 Tank Valves Complete overview of GEM B600 tank valves, variations and specification form.
W600 Valve configurations W600 Valve Configurations

W600 Valve configurations Overview of available GEM W600 valve configurations, variations and specification form.
102
Va l v e s f o r S t e r i l e A p p l i c a t i o n s I S t a i n l e s s s t e e l v a l v e s f o r s t e r i l e a p p l i c a t i o n s
Dear Customer, When installing GEM products all current standards, provisions, directives and regulatory codes must be followed. The application of other technical regulations during installation may also depend on local or relevant industrial guidelines and is the responsibility of our customers. GEM cannot accept any liability for improper installations which do not comply with current legal and engineering practise. We reserve the right to make technical alterations to products as a result of developments. The technical data specified in this documentation serves only as a guideline to our product range. The application and use of these products needs to be checked by the user in every case.
Va l v e s f o r S t e r i l e A p p l i c a t i o n s
103

GEM Gebr. Mller Apparatebau GmbH & Co. KG Fritz-Mller-Str. 6-8 D-74653 Ingelfingen-Criesbach Tel. +49 (0) 7940/123-0 Telefax +49 (0) 7940/123-224 e-mail: info@gemue.de http://www.gemue.de
Subject to alteration 04/2006 88279738

Valvulas Diafragma Asepticas BPE

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Valvulas Diafragma Asepticas BPE

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Valves

for S terile Applications

VALVES, MEASUREMENT AND CONTROL SYSTEMS

96 - 98, 100 - 101 99 102

Sterile valves Health-essential cleanliness

Operating temperature -10 150C

Manually operated, remotely operated (pneumatically, hydraulically) and motorized

Elastomer diaphragms EPDM

Clamps to all common standards

GEM 651 Pneumatic valve with integrated combi switchbox

GEM 618 Motorized valve with/without integrated three point controller

PTFE diaphragms PTFE/EPDM, PTFE/FPM

W600 Valve configurations

B600 Tank valves for stainless steel containers and tanks

T Valves e.g. for minimal deadleg ring mains

M600 Multi-port valves application specific

Aseptic unions to all common standards

Aseptic flanges to all common standards

Elastomer diaphragms EPDM

Clamps to all common standards

GEM 651 Pneumatic valve

GEM 660 Pneumatic valve

GEM 658 Pneumatic valve

GEM 618 Motorized valve with/without integrated three point controller

PTFE diaphragms PTFE/EPDM, PTFE/FPM

B600 Tank valves for stainless steel containers and tanks

W600 Valve configurations

T Valves e.g. for minimal deadleg ring mains

M600 Multi-port valves application specific

Aseptic unions to all common standards

Aseptic flanges to all common standards

Diaphragm size 25-100

Diaphragm size 25-50

Diaphragm size 25-100

Diaphragm size 25-50

Elastomer diaphragms EPDM

Nominal sizes > DN 100 on request

Clamps to all common standards

GEM 651 Pneumatic valve

GEM 660 Pneumatic valve

GEM 688 2-stage pneumatic valve up to DN 50

GEM 698 Motorized valve up to DN 50

Diaphragm size 25-50

Diaphragm size 25-50

PTFE diaphragms PTFE/EPDM, PTFE/Silicone

T Valves e.g. for minimal deadleg ring mains

W600 Valve configurations

B600 Tank valves for stainless steel containers and tanks

M600 Multi-port valves application specific

Aseptic unions to all common standards

Aseptic flanges to all common standards

Elastomer diaphragms EPDM

PTFE diaphragms PTFE/EPDM, PTFE/FPM

Clamps to all common standards

Aseptic unions to all common standards

Aseptic flanges to all common standards

Diaphragm size 25-100, DN 15 - DN 100

Diaphragm size 25-50, DN 25 - DN 50

Elastomer diaphragms EPDM

PTFE diaphragms PTFE/EPDM, PTFE/Silicone

Clamps to all common standards

Aseptic unions to all common standards

Aseptic flanges to all common standards