1 Pressure Vessel Engineering Ltd.

2 Finite Element Analysis  ASME Code Calculations

3 Canadian Vessel Registration  Vessel Modeling and Drafting

4 Material Database ver E4.01 Page 1 of 1

5 Material Properties:
6 525.0 Temp [°F] - maximum design temperature

Ambient Design
7 Material Strength Strength Max ºF
8 SA-36 Plate 16,600 16,600 900 Carbon Steels 37
9 SA-106 B Seamless Pipe 17,100 17,100 1,000 2
10 SA-234 WPB Fittings 17,100 17,100 1,000 38
11 SA-105 Forging 20,000 19,300 1,000 36
12 SA-516 70 Plate 20,000 19,850 1,000 35
13 SA-414 G Sheet 21,400 21,400 900 25
14 SA-213 TP316L Sms Tube 16,700 14,600 850 Stainless Steel 316L 39
15 SA-240 316L Plate 16,700 14,600 850 5
16 SA-312 TP316L Sms. and Wld. Pipe 16,700 14,600 850 15
17 SA-403 316L Sms and Weld Fittings 16,700 14,600 850 43
18 SA-479 316L Bar 16,700 14,600 850 27
19 SA-213 TP316 Sms Tube 20,000 17,750 1,500 Stainless Steel 316 40
20 SA-240 316 Plate 20,000 17,750 1,500 6
21 SA-312 TP316 Sms. and Wld. Pipe 20,000 17,750 1,500 16
22 SA-403 316 Sms and Weld Fittings 20,000 17,750 1,500 44
23 SA-479 316 Bar 20,000 17,750 1,500 28
24 SA-213 TP304L Sms Tube 16,700 14,525 1,200 Stainless Steel 304L 41
25 SA-240 304L Plate 16,700 14,525 1,200 7
26 SA-312 TP304L Sms. and Wld. Pipe 16,700 14,525 1,200 17
27 SA-403 304L Sms and Weld Fittings 16,700 14,525 1,200 45
28 SA-479 304L Bar 16,700 14,525 1,200 30
29 SA-213 TP304 Sms Tube 20,000 12,750 1,500 Stainless Steel 304 42
30 SA-240 304 Plate 20,000 12,750 1,500 8
31 SA-312 TP304 Sms. and Wld. Pipe 20,000 17,275 1,500 18
32 SA-403 304 Sms and Weld Fittings 20,000 17,275 1,500 46
33 SA-479 304 Bar 20,000 17,275 1,500 31
34 SB-209 6061-T6 plate 0.051-0.249", wld 6,000 0 400 Aluminum 47
35 SB-209 6061-T651 plate 0.25-5", wld 6,000 0 400 48
36 SB-209 6061-T6 plate 0.051-0.249" 10,900 0 400 49
37 SB-209 6061-T651 plate 0.25-4.0" 10,900 0 400 50
38 SB-209 6061-T651 plate 4.0-5.0" 10,300 0 400 51
39 SB-211 A96061-T6 bar 0.125-0.249", wld 6,000 0 400 55
40 SB-234 A96061-T6 tubes 0.025-0.200", wld 6,000 0 400 57
41 SB-241 A96061-T6 sms. Pipe, wld 6,000 0 400 59
42 SB-247 A96061-T6 forging, wld 6,000 0 400 60
43 SB-308 A96061-T6 shapes, wld 6,000 0 400 62
44 Material properties are compliant with ASME Section IID Table 1A
Fluid Specific Gravity (g/cm^3)
45 Water, 1.000
46 Fluid Properties: Ethanol, 0.789
47 200.0 P [psi] - pressure at top of vessel Alcohol, 0.789-0.855
Ammonia, .662
48 100.00 H [ft] - fluid height Beer, 1.01
49 1.000 SG - specific gravity Bromine, 2.900
50 Pdesign [psi] = P+0.433*SG*H ~~ design pressure including static head 200+0.433*1*100 = 243.3 Butane, 0.594
Crude Oil, 0.790-0.843
51 Pdesign is to be used in the design of subsequent components (shell, head, nozzle, etc) Gasoline, 0.680-0.740
52 This sheet is for educational use only - use at your own risk. Glucose, 1.350-1.440
Kerosene, 0.780-0.820
53 Pressure Vessel Engineering Ltd. Milk, 1.020-1.050
54 120 Randall Drive, Suite B Sufuric Acid, 1.814
55 Waterloo, Ontario, Canada, N2V 1C6
56 www.pveng.com (519) 880-9808
1

2 Pressure Vessel Engineering Ltd.

3 Finite Element Analysis  ASME Code Calculations
4 Canadian Vessel Registration  Vessel Modeling and Drafting
5

6 Pipe and Shell Design Tool ver E4.01 Page 1 of 1

7 Straight Pipe and Shell Description

8 Dimensions:
9 24.000 Do [in] - outside diameter Do
10 0.250 t [in] - nominal wall thickness
11 12.000 L [in] -length
12 0.010 Corr [in] - corrosion allowance t

13 Material and Conditions:

14 SA-240 304 Material

Length
15 20,000 S [psi] - allowable stress

Long Seam
16 0.85 El - long seam efficiency (circ stress)
17 0.70 Ec - circ seam efficiency (long stress)
18 12.5% UTP [%] - undertolerance allowance
19 50.0 P [psi] - interior pressure
20 Calculated Properties:
21 Volume [cuft] = ((Do/2-t)^2)*pi()*L/1728 ((24/2-0.25)^2)*PI()*12/1728 = 3.01
22 Weight [lb] = (Do-t)*pi()*L*t*40.84/144 (24-0.25)*PI()*12*0.25*40.84/144 = 63.48
23 Variables:
24 UT [in] = t*UTP 0.25*0.1 = 0.031
25 nt [in] = t-Corr-UT 0.25-0.01-0.031 = 0.209
26 Ri [in] = Do/2-nt 24/2-0.209 = 11.791
27 Required Thickness: UG-27(c)(1,2)
28 ta [in] = P*Ri/(S*El-0.6*P) ~~ long sem 50*11.791/(20000*0.85-0.6*50) = 0.035
29 tb [in] = P*Ri/(2*S*Ec+0.4*P) ~~ circ seam 50*11.791/(2*20000*0.7+0.4*50) = 0.021
30 Treq [in] = MAX(ta,tb)+Corr ~~ required minimum thickness MAX(0.035,0.021)+0.01 = 0.045
31 CheckTreq = Treq <= nt 0.045 <= 0.209 = Acceptable
32 Maximum Pressure: UG-27(c)(1,2)
33 Pint1 [psi] = (S*El*nt)/(Ri+0.6*nt) (20000*0.85*0.209)/(11.791+0.6*0.209) = 298
34 Pint2 [psi] = (2*S*Ec*nt)/(Ri-0.4*nt) (2*20000*0.7*0.209)/(11.791-0.4*0.209) = 499
35 PMax [psi] = Min(Pint1,Pint2) ~~ maximum allowed design pressure MIN(298,499) = 297.8
36 CheckP = PMax >= P 297.8 >= 50 = Acceptable

37 Treq provides a worst case required thickness for nozzle analysis for a nozzle located on the long seam or circ seam
38 This sheet will not calculate thick walled vessels Check → Not a thick walled vessel, calculations are valid
39 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
40 This sheet cannot be used to check for allowable exterior pressure loads.
41 Use the Weld Efficiency program to calculate El and Ec
42 This sheet is for educational use only - use at your own risk.

43 Pressure Vessel Engineering Ltd.

44 120 Randall Drive, Suite B
45 Waterloo, Ontario, Canada, N2V 1C6
46 www.pveng.com (519) 880-9808
1 Pressure Vessel Engineering Ltd.
2 Finite Element Analysis  ASME Code Calculations
3 Canadian Vessel Registration  Vessel Modeling and Drafting

4 Cone Design Tool ver E4.01 Page 1 of 1

5 Conical Section Description
6 Dimensions:
ODS
7 12.000 ODL [in] - outside diameter of large end
8 8.000 ODS [in] - outside diameter of small end
9 0.250 t [in] - thickness
a°

Long
10 12.000 L [in] -length Ln
11 0.010 Corr [in] - corrosion allowance Length
P

Seam
12 Material and Conditions: t
13 SA-240 304 Material
14 20,000 S [psi] - allowable stress
15 1.00 E - long seam efficiency
50.0 P [psi] - interior pressure ODL
16

17 Calculated Properties:
18 Approx. cone weight based on steel, lbs = 26.4
19 Approx. cone volume , cuft = 0.50
20 a [rad] = ATAN((ODL-ODS)/(2*L)) ~~ alpha angle in radians ATAN((12-8)/(2*12)) = 0.165
21 angle [deg] = Degrees(a) ~~ alpha angle in degrees DEGREES(0.165) = 9.462
22 nt [in] = t-Corr ~~ thickness with corrosion allowance removed 0.25-0.01 = 0.240
23 Required Thickness: VIII-1 UG-32(g)
24 Treq [in] = P*ODL/(2*COS(a)*(S*E+0.4*P)) + Corr ~~required minimum thickness
25 50*12/(2*COS(0.165)*(20000*1+0.4*50)) + 0.01 = 0.025
26 CheckTreq = Treq <= t 0.025 <= 0.25 = Acceptable
27 Maximum Pressure: VIII-1 UG-32(g)
28 Pmax [psi] = 2*S*E*nt*cos(a)/(ODL-0.8*nt*cos(a)) ~~maximum allowed design pressure
29 2*20000*1*0.24*COS(0.165)/(12-0.8*0.24*COS(0.165)) = 801.8
30 CheckPMax = Pmax >= P 801.8 >= 50 = Acceptable
31 T provides a worst case required thickness for nozzle analysis for a nozzle located on the large end of the cone and located
32 on the long seam weld.
33 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
34 Discontinuity checks which are required for each end of the cone when it is welded to a straight shell are not included
35 in this sheet.
36 This sheet cannot be used to check for allowable exterior pressure loads.
37 This sheet is for educational use only - use at your own risk.

38 Pressure Vessel Engineering Ltd.

39 120 Randall Drive, Suite B
40 Waterloo, Ontario, Canada, N2V 1C6
41 www.pveng.com (519) 880-9808
1

2 Pressure Vessel Engineering Ltd.

3 Finite Element Analysis  ASME Code Calculations
4 Canadian Vessel Registration  Vessel Modeling and Drafting
5

6 Elliptical Head Design Tool ver E4.01 Page 1 of 1

7 Elliptical Head Description

8 Dimensions:
9 24.000 Do [in] - outside diameter of head
10 0.188 tb [in] - thickness before forming
11 0.159 tf [in] - thickness after forming (note 1)
12 0.010 Corr [in] - corrosion allowance
13 2.000 Skirt [in] - straight skirt length
14 Material and Conditions:
15 SA-240 304 Material
16 20,000 S [psi] - allowable stress
17 1.00 E - head longitudinal efficiency
18 50.0 P [psi] - interior pressure
19 Calculated Properties:
20 note 1: Suggested thickness after forming Approx. head weight based on steel, lbs = 43.56
21 0.125 in Approx. head volume including skirt, cuft = 1.52
22 Variables:
23 nt [in] = tf-Corr ~~ thickness with corrosion allowance removed 0.159-0.01 = 0.149
24 D [in] = Do-2*nt ~~ ID with corrosion allowance removed 24-2*0.149 = 23.701
25 h [in] = D/4 ~~ inside crown height 23.701/4 = 5.925
26 ho [in] = h+nt 5.925+0.149 = 6.075
27 D/2h = D/(2*h) 23.701/(2*5.925) = 2.000
28 Do/2ho = Do/(2*ho) 24/(2*6.075) = 1.975
29 Ro [in]= Kzero*Do 0.889*24 = 21.334
30 Required Thickness: App. 1-4(c), UG-37(a)(1)
31 App1-4(f) = tf/(Kone*D) 0.159/(0.9*23.701) = 0.0075
32 App1-4(f)Calc = if(AND(0.0005=<App1-4(f),App1-4(f)<0.002),"Calculation Required","Calculation not required")
33 App. 1-4(f) Calculation Not Required
34 Treq [in] = (P*D*K)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
35 (50*23.701*1)/(2*20000*1-0.2*50)+0.01 = 0.040
36 CheckTreq = Treq<=tf 0.04<=0.159 = Acceptable
37 Maximum Pressure: App. 1-4(c), UG-37(a)(1)
38 Pmax [psi] = (2*S*E*nt)/(K*D+0.2*nt) ~~ maximum allowed design pressure
39 (2*20000*1*0.149)/(1*23.701+0.2*0.149) = 251.8
40 CheckPMax = Pmax >= P 251.8 >= 50 = Acceptable
41 App. 1-4(f) calculation is not included on this sheet
42 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
43 Nozzles may be subject to a smaller required thickness depending on location in the head.
44 Only the knuckle required thickness is calculated on this sheet
45 Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UHA-44(d)
46 Use the Weld Efficiency program to calculate E
47 This sheet cannot be used to check for allowable exterior pressure loads.
48 This sheet is for educational use only - use at your own risk.

49 Pressure Vessel Engineering Ltd.

50 120 Randall Drive, Suite B
51 Waterloo, Ontario, Canada, N2V 1C6
52 www.pveng.com (519) 880-9808
1

2 Pressure Vessel Engineering Ltd.

3 Finite Element Analysis  ASME Code Calculations
4 Canadian Vessel Registration  Vessel Modeling and Drafting
5

6 F&D Head Design Tool ver E4.01 Page1 of 1

7 F&D Head Description

8 Dimensions:
9 24.000 Do [in] - outside diameter of head
10 24.000 L [in] - inside crown radius (note 1)
11 1.440 IKR [in] - inside knuckle radius (note 2)
12 0.188 tb [in] - thickness before forming
13 0.159 tf [in] - thickness after forming (note 3)
14 0.010 Corr [in] - corrosion allowance
15 2.000 Skirt [in] - straight skirt length
16 Material and Conditions:
17 SA-240 304 Material
18 20,000 S [psi] - allowable stress
19 0.85 E - head longitudinal efficiency
20 50.0 P [psi] - interior pressure
21 Calculated Properties:
22 note 1:Suggested radius L per UG-32(j) 24.00 Approx. head weight based on steel, lbs = 38.53
23 note 2:Suggested radius IKR per UG-32(j) 1.440 Approx. head volume including skirt, cuft = 1.12
24 note 3:Suggested thickness after forming 0.1555
25 Variables:
26 nt [in] = tf-Corr ~~ thickness with corrosion allowance removed 0.159-0.01 = 0.149
27 D [in] = Do-2*nt ~~ ID with corrosion allowance removed 24-2*0.149 = 23.701
28 L/r = L/IKR 24/1.44 = 16.667
29 M = 0.25*(3+sqrt(L/IKR)) 0.25*(3+SQRT(24/1.44)) = 1.771
30 Ro [in] = L+tb 24+0.188 = 24.188
31 Required Thickness: App. 1-4(a), App. 1-4(d)
32 App1-4(f) = tf/L 0.159/24 = 0.007
33 App1-4(f)Calc = if(AND(0.0005=<App1-4(f),App1-4(f)<0.002),"Calculation Required","Calculation not required")
34 App. 1-4(f) Calculation Not Required
35 Treq [in] = (P*L*M)/(2*S*E-0.2*P)+Corr ~~ required minimum thickness
36 (50*24*1.771)/(2*20000*0.85-0.2*50)+0.01 = 0.073
37 CheckTreq = Treq<=tf 0.073<=0.159 = Acceptable
38 Maximum Pressure: App. 1-4(a), App. 1-4(d)
39 Pmax [psi] = (2*S*E*nt)/(L*M+0.2*nt) ~~ maximum allowed design pressure
40 (2*20000*0.85*0.149)/(24*1.771+0.2*0.149) = 119.4
41 CheckPMax = Pmax >= P 119.4 >= 50 = Acceptable
42 App. 1-4(f) calculation is not included on this sheet
43 Nozzles may be subject to a smaller required thickness depending on location in the head.
44 Only the knuckle required thickness is calculated on this sheet
45 Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UG-37(a)(1)
46 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
47 This sheet cannot be used to check for allowable exterior pressure loads.
48 Use the Weld Efficiency program to calculate E
49 This sheet is for educational use only - use at your own risk.

50 Pressure Vessel Engineering Ltd.

51 120 Randall Drive, Suite B
52 Waterloo, Ontario, Canada, N2V 1C6
53 www.pveng.com (519) 880-9808
1

2 Pressure Vessel Engineering Ltd.

3 Finite Element Analysis  ASME Code Calculations
4 Canadian Vessel Registration  Vessel Modeling and Drafting
5

6 Hemispherical Head Design Tool ver E4.01 Page 1 of 1

7 Hemispherical Head Description

8 Dimensions:
9 24.000 Do [in] - outside diameter of head
10 0.188 tb [in] - thickness before forming
11 0.159 tf [in] - thickness after forming
12 0.010 Corr [in] - corrosion allowance
13 Material and Conditions:
14 SA-240 304 Material
15 20,000 S [psi] - allowable stress
16 1.00 E - head longitudinal efficiency
17 50.0 P [psi] - interior pressure
18 Calculated Properties:
19 Approx. head weight based on steel, lbs = 47.4
20 Approx. head volume, cuft = 2.01
21 Variables:
22 nt [in] = tf-Corr ~~ thickness with corrosion allowance removed 0.159-0.01 = 0.149
23 L [in] = (Do-2*nt)/2 ~~ inside radius with corrosion allowance removed (24-2*0.149)/2 = 11.851
24 Ro [in]= Do/2 24/2 = 12.000
25 Required Thickness: UG-32(f)
26 Treq [in] = (P*L)/(2*S*E-0.2*P)+Corr ~~required minimum thickness
27 (50*11.851)/(2*20000*1-0.2*50)+0.01 = 0.025
28 CheckTreq = Treq<=tf 0.025<=0.159 = Acceptable
29 Maximum Pressure: UG-32(f)
30 Pmax [psi] = (2*S*E*nt)/(L+0.2*nt) ~~ maximum allowed design pressure
31 (2*20000*1*0.149)/(11.851+0.2*0.149) = 502.9
32 CheckPMax = Pmax >= P 502.9 >= 50 = Acceptable
33 App. 1-4(f) calculation is not included on this sheet
34 Heads may be subject to stress relief if large elongation occurs - UCS-79(d), UNF-79(d), UHA-44(d)
35 Use the Weld Efficiency program to calculate E
36 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
37 This sheet cannot be used to check for allowable exterior pressure loads.
38 This sheet is for educational use only - use at your own risk.

39 Pressure Vessel Engineering Ltd.

40 120 Randall Drive, Suite B
41 Waterloo, Ontario, Canada, N2V 1C6
42 www.pveng.com (519) 880-9808
1

2 Pressure Vessel Engineering Ltd.

3 Finite Element Analysis  ASME Code Calculations
4 Canadian Vessel Registration  Vessel Modeling and Drafting
5

6 Nozzle Design Tool ver E4.01 Page 1 of 2

7 Nozzle Description

8 Shell Inputs:
9 SA-240 304 Material
10 20,000 Sv [psi] - allowable stress
11 1.00 E1 - efficiency of shell at nozzle
12 24.000 Ds [in] - inside diameter of shell
13 0.204 nt [in] - nominal shell wall thickness
14 0.125 Treq [in] - required shell wall thickness
15 0.015 sca [in] - head or shell corrosion allowance
16 Nozzle Inputs:
17 SA-312 304 Material
18 20,000 Sn [psi] - allowable stress
19 1.00 E - nozzle efficiency
20 4.000 Do [in] - outside diameter of nozzle
21 0.160 Nwall [in] - nominal wall thickness of nozzle
22 1.000 Lp [in] - exterior projection of nozzle
23 1.000 Ip [in] - interior projection of nozzle
24 0.015 nca [in] - nozzle corrosion allowance
25 12.5% UTP [%] - undertolerance allowance
26 150.0 Pn [psi] - interior pressure
27 0.500 Leg41 [in] - fillet size
28 0.500 Leg43 [in] - fillet size
29 Variables:
30 UT [in] = Nwall*UTP 0.16*0.1 = 0.020
31 Rn [in] = Do/2 - (Nwall-nca) + UT 4/2 - (0.16-0.015) + 0.02 = 1.875
32 tn [in] = Nwall-nca 0.16-0.015 = 0.145
33 ti [in] = Nwall-2*nca 0.16-2*0.015 = 0.130
34 d [in] = Do-2*tn 4-2*0.145 = 3.710
35 h [in] = MIN(Ip-sca,2.5*nt,2.5*ti) MIN(1-0.015,2.5*0.204,2.5*0.13) = 0.325
36 fr1 = MIN(Sn/Sv,1) MIN(20000/20000,1) = 1.000
37 fr2 = MIN(Sn/Sv,1) MIN(20000/20000,1) = 1.000
38 Required Thickness: UG-27(c)(1,2)
39 TreqN [in] = (Pn*Rn)/(Sn*E - 0.6*Pn)+nca ~~ required minimum thickness
40 (150*1.875)/(20000*1 - 0.6*150)+0.015 = 0.029
41 CheckTreqN = TreqN <= Nwall 0.029 <= 0.16 = Acceptable

42 Minimum thickness per UG-45 [in] = Acceptable 0.140

43 Area Replacement:
44 Ar [in^2] = 1*d*Treq*1+2*tn*Treq*1*(1-fr1) ~~ required Area
45 1*3.71*0.125*1+2*0.145*0.125*1*(1-1) = 0.464
46 A1 [in^2] = max(d, 2*(nt+tn))*(E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
47 MAX(3.71, 2*(0.204+0.145))*(1*0.204-1*0.125)-2*0.145*(1*0.204-1*0.125)*(1-1) = 0.293
48 A2 [in^2] = min((tn-trnR)*fr2*Min(5*nt,2*Lp) , (tn-trnR)*fr2*Min(5*tn,2*Lp))
49 MIN((0.145-0.014)*1*MIN(5*0.204,2*1) , (0.145-0.014)*1*MIN(5*0.145,2*1)) = 0.095
50 A3 [in^2] = Min(5*nt*ti*fr2,5*ti*ti*fr2,2*h*ti*fr2)
51 MIN(5*0.204*0.13*1,5*0.13*0.13*1,2*0.325*0.13*1) = 0.085

Nozzle Design Tool ver E4.01 Page 2 of 2

1 A41 [in^2] = Leg41^2*fr2 0.5^2*1 = 0.250
2 A43 [in^2] = (Leg43-nca)^2*fr2 (0.5-0.015)^2*1 = 0.235
3 Aa [in^2] = A1+A2+A3+A41+A43 ~~ actual area 0.293+0.095+0.085+0.25+0.235 = 0.958
4 CheckA = Aa >= Ar ~~ check area replacement 0.958 >= 0.464 = Acceptable
5 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
6 The required weld size is not checked on this sheet
7 This sheet cannot be used to check for allowable exterior pressure loads.
8 This sheet is for educational use only - use at your own risk.

9 Pressure Vessel Engineering Ltd.

10 120 Randall Drive, Suite B
11 Waterloo, Ontario, Canada, N2V 1C6
12 www.pveng.com (519) 880-9808
1

2 Pressure Vessel Engineering Ltd.

3 Finite Element Analysis  ASME Code Calculations
4 Canadian Vessel Registration  Vessel Modeling and Drafting
5

6 Nozzle and Repad Design Tool ver E4.01 Page 1 of 2

7 Nozzle Description

8 Shell Inputs:
9 SA-240 304 Material
10 20,000 Sv [psi] - allowable stress
11 1.00 E1 - efficiency of shell at nozzle
12 24.000 Ds [in] - inside diameter of shell
13 0.204 nt [in] - nominal shell wall thickness
14 0.015 Treq [in] - required shell wall thickness
15 0.015 sca [in] - shell corrosion allowance
16 Nozzle Inputs:
17 SA-312 304 Material
18 20,000 Sn [psi] - allowable stress
19 1.00 E - nozzle efficiency
20 4.000 Do [in] - outside diameter of nozzle
21 0.160 Nwall [in] - nominal wall thickness of nozzle
22 1.000 Lp [in] - exterior projection of nozzle
23 1.000 Ip [in] - interior projection of nozzle
24 0.015 nca [in] - nozzle corrosion allowance
25 12.5% UTP [%] - undertolerance allowance
26 50.0 Pn [psi] - interior pressure

27 Reinforcement:
28 SA-240 304 Material
29 20,000 Sp [psi] - allowable stress of repad
30 0.250 te [in] - repad thickness
31 6.000 Dp [in] - outside diameter
32 0.200 Leg41 [in] - fillet size
33 0.200 Leg42 [in] - fillet size
34 0.200 Leg43 [in] - fillet size
35 0.250 LegG [in] - depth of groove
36 Variables:
37 UT [in] = Nwall*UTP 0.16*0.1 = 0.020
38 Rn [in] = Do/2 - (Nwall-nca) + UT 4/2 - (0.16-0.015) + 0.02 = 1.875
39 ti [in] = Nwall-2*nca 0.16-2*0.015 = 0.130
40 h [in] = MIN(Ip-sca,2.5*nt,2.5*ti) MIN(1-0.015,2.5*0.204,2.5*0.13) = 0.325
41 tn [in] = Nwall-nca 0.16-0.015 = 0.145
42 d [in] = Do-2*tn 4-2*0.145 = 3.710
43 Required Thickness: UG-27(c)(1,2)
44 TreqN [in] = (Pn*Rn)/(Sn*E - 0.6*Pn)+nca ~~ required minimum thickness
45 (50*1.875)/(20000*1 - 0.6*50)+0.015 = 0.020
46 CheckTreqN = TreqN <= Nwall 0.02 <= 0.16 = Acceptable

47 Minimum thickness per UG-45 [in] = Acceptable 0.078

Nozzle and Repad Design Tool ver E4.01 Page 2 of 2

1 Area Replacement:
2 Ar [in^2] = 1*d*Treq*1+2*tn*Treq*1*(1-fr1) ~~ required Area
3 1*3.71*0.015*1+2*0.145*0.015*1*(1-1) = 0.056
4 A1 [in^2] = max(d, 2*(nt+tn)) * (E1*nt-1*Treq)-2*tn*(E1*nt-1*Treq)*(1-fr1)
5 MAX(3.71, 2*(0.204+0.145)) * (1*0.204-1*0.015)-2*0.145*(1*0.204-1*0.015)*(1-1) = 0.701
6 A2 [in^2] = min((tn-trnR)*fr2*min(5*nt,2*Lp),(tn-trnR)*(Min(2.5*tn+te,2*Lp)*fr2*2))
7 MIN((0.145-0.005)*1*MIN(5*0.204,2*1),(0.145-0.005)*(MIN(2.5*0.145+0.25,2*1)*1*2)) = 0.143
8 A3 [in^2] = Min(5*nt*ti*fr2,5*ti*ti*fr2,2*h*ti*fr2)
9 MIN(5*0.204*0.13*1,5*0.13*0.13*1,2*0.325*0.13*1) = 0.085
10 A5 [in^2] = (Dp-d-2*tn)*te*fr4 (6-3.71-2*0.145)*0.25*1 = 0.500
11 A41 [in^2] = Leg41^2*fr3 0.2^2*1 = 0.040
12 A42 [in^2] = Leg42^2*fr4 0.2^2*1 = 0.040
13 A43 [in^2] = (Leg43-nca)^2*fr2 (0.2-0.015)^2*1 = 0.034
14 Aa [in^2] = A1+A2+A3+A5+A41+A42+A43 ~~ actual area
15 0.701+0.143+0.085+0.5+0.04+0.04+0.034 = 1.543
16 CheckA = Aa >= Ar ~~ check area replacement 1.543 >= 0.056 = Acceptable
17 The UG-16(b) minimum thickness requirement has not been taken into consideration here.
18 The required weld size is not checked on this sheet
19 This sheet cannot be used to check for allowable exterior pressure loads.
20 This sheet is for educational use only - use at your own risk.

21 Pressure Vessel Engineering Ltd.

22 120 Randall Drive, Suite B
23 Waterloo, Ontario, Canada, N2V 1C6
24 www.pveng.com (519) 880-9808