CPA/CPB 72-800 kV

Capacitive voltage transformer

Operating instruction
1HSE96001-1 en A

ABB AB High Voltage Products

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction

Table of content
1. 2. 3. 4. 4.1 5. 5.1 5.2 5.3 5.4 5.5 6. 6.1 6.2 7. 8. 9. 9.1 9.2 Receiving of transformer Packaging Transport, lifting and installation Connection Use of special load in secondary circuit Maintenance Signs of oil leakage Transformer damage Oil level Oil sampling (magnetic transformer) Dielectric loss angle (capacitive voltage divider) Oil sampling Magnetic transformer Capacitive voltage divider Measurement of loss angle (tan delta) Storage Checklist Prior to first energizing After energizing 3 3 3 4 4 5 5 5 5 5 5 6 6 8 9 9 10 10 10

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Receiving of transformer

1. Receiving of transformer
Check the transformer for any transport damages immediately upon delivery. Damage to packaging may be a sign of rough handling. Note any damages (it is advisable to take pictures) and contact the appropriate insurance company. Check the transformers. Be especially observant of signs of oil leakage and insulator damage, and that oil is visible in the oil level glass. Leakage must be immediately localised. Contact ABB for instructions before attempting repairs to damaged transformer. Transport, lifting and installation instructions accompany each transformer.

2. Packaging
The magnetic transformer and capacitive voltage dividers bottom section are always delivered preassembled and may not be taken apart. Top sections, if so equipped, are packaged separately with up to three sections in each package.

3. Transport, lifting and installation

For transport, lifting and installation of voltage transformers of type CPA/CPB, see instruction 1HSE 96002-1.

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Connection

4. Connection
Connect the capacitive voltage dividers high voltage terminal to the line, preferably with a flexible aluminium cable so as to minimise the mechanical burden on the primary terminal. The maximum permitted static test burden is 1500 N in all directions, in compliance with IEC. For CPB 800 kV, 1300 N is the maximum permitted test burden in all directions. The low voltage terminal L is connected to the earthing terminal upon delivery. Both low voltage and the earthing terminals are located in the transformers terminal box. The cable between the L-terminal and the earthing terminal shall be disconnected when carrier equipment is connected. The transformer has a separate earthing clamp on one of the pads for earthing of the entire apparatus. There are earthing terminals in the terminal box for connection of appropriate winding terminals and cable screens. Check that terminals d1d2 are connected together and not earthed. This is necessary for correct function of the transformer. Terminals d1d2 belong to the damping circuit. All transformers are supplied adjusted and tested from the factory to ensure compliance with requirements for accuracy and loads. This entails that the adjustment windings B1B11 may only be reconnected after agreement with ABB and following the detailed instructions provided by ABB in order to retain compliance with requirements for accuracy and loads.

4.1 Use of special load in secondary circuit

If for any reason, an intermediate transformer or other load with an iron core is required in the capacitor voltage transformers secondary circuit, it must be especially designed for this purpose. Undesired sub-harmonic oscillations may otherwise occur. To counteract this, the loads core must be designed to withstand at least three times the rated voltage without becoming saturated.

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Maintenance

5. Maintenance
5.1 Signs of oil leakage
The transformer should be checked at the following positions: Oil level glass, oil filling plug Seals above and below the insulator Seal between oil tank and cover Seal between terminal box and oil tank Oil drain plug

5.2 Transformer damage

Metal parts, porcelain and epoxy components are checked. Insulators are cleaned as necessary. Minor damage to insulator sheds can be repaired on site. Instructions for repair of porcelain and polymer insulators can be obtained from ABB. Instruction 2750 514-23 refers to porcelain insulators and 1HSE 96002-5 to polymer insulators.

5.3 Oil level

The oil level glass shall be dark at least halfway up the glass at all ambient temperatures. If the oil is below this level, the apparatus should be checked for leakage. When there is leakage, moisture can enter the apparatus.

5.4 Oil sampling (magnetic transformer)

After a longer period of service (1520 years) or if damage is suspected after, for example, a major operational disturbance, an oil sample can be extracted from the transformer for testing of the oils moisture and gas contents.

5.5 Dielectric loss angle (capacitive voltage divider)

After a longer period of service (1520 years) or if a fault is suspected after, for example, a major operational disturbance, the loss angle (tan delta) for the capacitive voltage divider can be checked. Note that the capacitive voltage divider consists of one or more sections that cannot be opened because of internal overpressure. Consequently, oil samples cannot be taken.

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Oil sampling

6. Oil sampling
6.1 Magnetic transformer
Oil sampling in the field must be performed in a deenergized state and only when the weather is dry. The transformer is normally under atmospheric pressure, but variations can arise due to varying ambient temperatures. There is an oil filling plug on the cover of the transformer where oil samples can be taken. Before opening the transformer, check the following: That replacement seals are available That the glass syringe for oil samples is clean and dry That all necessary tools are on hand for opening and sealing the transformer That a vessel for surplus oil is on hand

It is recommended that a special oil sampling kit be used, which can be ordered at mailbox Diagnostics.setfo@se.abb.com or by calling one of the following numbers: +46 240-78 30 37, +46 240-78 33 07, +46 240-78 30 83, +46 240-78 33 62, +46 240-78 30 81 or +46 240-78 30 35.

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Oil sampling

Actual sampling is conducted in the following steps: 1. First remove the oil filling plug; see Position A in Figure 1. Check the sampling syringe. Note that the syringe has three positions on the valve: closed, open through the hose and open to a side outlet. The plunger may not be touched because of the risk of drawing air into the syringe. Carefully insert the hose into the oil filling hole. The hose must be under the oil surface.

Fig. 1 2. The syringe and hose are then flushed with oil from the transformer. This ensures that the transformer oil is sampled and not the oil mixed with air that is still in the hose. Pull the plunger carefully and check that only oil is drawn in. Fill the syringe with oil for cleaning of the syringe. Change the valve position and empty the syringe through the side valve into the vessel for oil spillage without withdrawing the hose from the transformer. 3. Close the side valve and fill the syringe again with oil from the transformer, still without drawing in air. This is the oil sample. If air has entered the syringe despite preventive measures, hold the syringe upright and slowly press out the air with the plunger. Close the valve after sampling. If air has been drawn into the syringe, note this in the report. Clean the sealing surfaces at the oil filling opening from oil spillage and foreign matter, and install a new O-ring if necessary. Seal the transformer (25 Nm). 4. Mark the syringe with the transformers serial number and fill in the report. 5. Return the syringes and the questionnaire in the transport box as soon as possible after sampling to: ABB AB Power Transformers Godsmottagningen Torg 24, Avd AD SE-771 80 Ludvika Sweden

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Oil sampling

RESULTS A report with analysis results and recommended values will be sent from ABB within 10 working days of receiving the sample. QUESTIONS Additional information concerning sampling or analysis results can be obtained from: ABB AB High Voltage Products PPHC/IO SE-771 80 Ludvika Sweden Phone: +46 240-78 20 00 Fax: +46 240-78 27 02

6.2 Capacitive voltage divider

The capacitive voltage divider, consisting of one or more sections, may not be opened due to internal overpressure. Consequently, oil samples cannot be taken. As an alternative to oil sampling/oil analysis, the loss angle (tan delta) can instead be measured in conjunction with capacitance measurement.

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Measurement of loss angle (tan delta)

7. Measurement of loss angle (tan delta)

The loss angle is normally obtained in conjunction with capacitance measurement of the capacitive voltage divider. The value of the loss angle varies with, besides age, the test method, the selected voltage level and temperature. An absolute value can thus not be provided. Consequently, the loss angle is primarily compared to previous values obtained with equivalent methods and conditions so that any trends can be detected. It is therefore helpful if one or more reference values have been obtained by measuring the loss angle at an earlier stage, for example, in conjunction with commissioning.

8. Storage
The following have to be considered during storage: The transformer(s) must be stored on a flat and stable surface with a suitable load capacity, and if possible, in its original packaging. For extended storage, the contact surfaces should be protected from corrosion. Before placing in service, ensure that all contact surfaces are thoroughly cleaned. If the transformer(s) is stored horizontally, under unfavourable climatic conditions, corrosion can occur on secondary terminals and accessories in the terminal box due to drainage not functioning properly in the horizontal position. When stored horizontally, the terminal box must be checked for condensation and penetrating moisture. Before long-term storage up to two years, appropriate measures must be taken, such as connecting heating elements, if available, or providing the terminal box with silica gel or an equivalent drying agent. For longer storage, up to five years, the transformer must be stored indoors or under roof. The maximum time when stored in its original crate without any protection is six months. If the transformer is stored protected, make sure the building is well ventilated. Capacitors not energized for a long period of time may show increased power losses. After exposing the capacitors with rated voltage the power losses starts to decrease back. The power loss will recover to original values after some time of continuous operation at rated voltage. Note that although the trend of increasing power loss is counteracted after some time in operation the site power loss measurements may still show a slight discrepancy to factory values due to the much lower test voltage usually applied on site.

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Checklist

9. Checklist
9.1 Prior to first energizing
What to check 1. 2. 3. 4.
External packaging damage Signs of oil leakage Transformer damage Oil level

When
A A, B, C B, C B, C

Check for
Broken bracing, Signs of rough handling Visible oil spillage (even if packaging is intact) Damage to insulators and terminals Oil visible in level glass (glass dark)

9.2 After energizing

What to check 5. 6. 7. 8. 9. 10.
Signs of oil leakage Transformer damage Oil level Insulation test of secondary winding (test method depends on local practices) Oil sample, gas analysis Dielectric loss angle (test method depends on local practices)

When
D, E D, E D, E E

Check for
Visible oil leakage Damage to insulators and terminals Oil visible in level glass (glass dark) Values dependent on age, voltage, test method and temperature Low content of critical gasses Change of values Values dependent on age, voltage, test method and temperature

E E

When A B C D E Upon delivery Upon unpacking Immediately before energizing During periodic routine checks according to established schedule for the substation After 1520 years

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB
1HSE96001-1 en A2011-05-13

Operating instruction
Checklist

The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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The information contained in this document has to be kept strictly confidential. Any unauthorized use, reproduction, distribution or disclosure to third parties is strictly forbidden. ABB reserves all rights regarding Intellectual Property Rights. Copyright 2009 ABB. All rights reserved.

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ABB AB High Voltage Products SE-771 80 Ludvika Sweden VAT no: SE556029702901