RAW MATERIAL CRUSHING, SCREENING AND RECYCLING SYSTEMS

Modern technologies based on an established principle Designs increasing competitiveness of a customer Low cost for operating and maintenance High operation reliability Complex after-sales support

CONTENTS
About PSP Engineering Cutting-edge solutions from a single source ................................. 3 High quality fabrication................................................................... 5 Customer support and service....................................................... 7 Specialized products for mineral and material treatment .............. 8 Crushers Jaw crushers DCJ and DCD ........................................................ 10 Cone crushers KDC ..................................................................... 14 Impact crushers ODH and ODN, ODX, ODR .............................. 18 Vertical shaft impactors ODV....................................................... 22 Impact hammer crushers OKD .................................................... 23 Hammer crushes for fine and medium crushing .......................... 24 Hammer crushers with rollers KDV.............................................. 25 Roller crushers DVZ and DVR ..................................................... 26 Screens Resonant screens RT .................................................................. 27 Vibrating screens EDT-N and EDT-2N ........................................ 28 Vibrating screens KDT ................................................................. 30 Coarse screens HT ...................................................................... 32 Coarse scalper screens OHT ...................................................... 33 Feeders Vibrating screening feeders VTP and feeders VP ....................... 34 Vibrating grate-plate feeders PVR ............................................... 35 Trough feeders ZP ....................................................................... 36 Apron feeders CPLP, CPLD, CPLDT ........................................... 37 Project solutions........................................................................... 38

Cutting-edge solutions from a single source

Success in todays competitive environment is characterized by an increasing demand for quality and value. With regard to a quality product, it is essential not only to operate state-of-the-art equipment but also to create suitable operating conditions. Research, testing and development based on experience are the driving force behind PSPs sturdy design bringing constantly a higher utility value to our customers. Our research and development is focused on the following areas: Reduction of investment and operating costs Increase of reliability High quality of the final product Simple maintenance and long service intervals Increased capacities The crushing and screening systems supplied by PSP Engineering are based on our own product lines of crushers, screens and transport devices. Our solutions are cost effective, maintaining high capacity and reliability in attaining the required output and technological parameters according to our customers needs.

Use of single lines of crushers according to material crushability

From a single machine to a complete plant PSP Engineering is a leading supplier of specialized products, machinery, process systems, and entire processing plants for the building material and mineral processing industries. PSP Engineering has traditionally been involved in the design and construction of equipment for: Cement plants Lime works Treatment plants Crushing and screening plants Brick works and ceramic plants Gravel and sand pits Building waste recycling plants Metallurgy Energy industry Chemical industry

Increase of competitiveness of our customers

PSP Engineering continues in the knowhow of the traditional Czech suppliers. PSP Engineering possesses the original documentation, technical specification and calculations for crushing and screening technologies that are registered under the following trade names: PSP Tk strojrna Perovsk strojrny Perov Machinery Pragoinvest PSP Engineering supplies original parts in accordance to the existing documentation in the given tolerances using the latest technology in procedures. Professional design made to measure PSP Engineering maximizes the value while minimizing the investment and operating costs. Precondition is the appropriate design of the entire system considering application and production requirements, required capacities, specific materials or properties of materials to be processed, and the desired quality of the final product. Sophisticated construction and designing methods PSP Engineering utilizes sophisticated design software (CAD), modern calculating (FEM) and testing (CAT) methods to improve parameters such as capacity, reliability and safety as well as reducing overall production costs. PSP products are compliant with the guideline requirements of ES89/392/EEC or EN 292.

KDT inlet
2

KDT sorting boundaries

EDT inlet
EDT sorting boundaries

RT inlet
RT sorting boundaries

HT inlet
HT sorting boundaries

OHT inlet
15

OHT sorting boundaries

15

50

100

150

200

250

300

350

400

450

500

550

600

650

700

750

800

850

900

950

1 000

1 050

1 100

1 150

1 200

1 250

1 300

High quality and timely fabrication

Manufacturing process The manufacturing facilities of PSP Engineering range among the best technically and industrially equipped in the Czech Republic. All manufacturing operations are carried out by qualified and experienced professionals.

Machines and other equipment are manufactured in-house and inspected in the proprietary testing and simulation facility at PSP Engineering. The operational standards, parameters and behavior of the machines are tested. Results of these tests are recorded in a protocol. Rotating parts are statically and dynamically balanced to decrease the excessive stress on the machine parts and to reduce substantially the dynamic forces on the foundations. The manufacture, assembly, inspection and tests are in accordance with ISO 9001.

Comprehensive research
Material tests Depending on application and production requirements, conditions of the petrologic composition of the material, proper grain size, mechanical and chemical properties, material moisture and stickiness, content of clay admixtures and washable particles and the screen analyses of raw materials are tested and evaluated in the testing and simulation facility at PSP Engineering. Testing of properties is conducted according to pre-determined standards of the shape index bi3, work index Wi, L.A. test Ko, abrasion index Ai according to Bond as well as grindability VTI or Hardgrove.

Shipping and assembly PSP Engineering provides supervision during the assembly process of all machines, semi-mobile units and whole crushing and screening plants. Parts and smaller units are pre-assembled in-house prior to shipping. Larger equipment including steel structures are shipped in parts and assembled on-site.

Customer support and service

Technical support PSP Engineering provides complete technical support to maintain high outputs of the operating systems and machines. Our technicians will help you maintain the technical condition of machines operated by means of the state-of-the-art technical and diagnostic tools. Predictably, we use only original spare parts or possibly parts approved by PSP Engineering. Each service is a challenge for us as we gain new experience and knowledge in machines, their operating parameters, which help us improve our machines and equipment continuously. Technical support of PSP Engineering includes: Guarantee and after-guarantee service Onsite inspections Onsite replacement of worn out parts Monitoring of the equipment during the service life Training of operators Overhauls Balancing of rotating machines

Original spare parts PSP Engineering maintains a record of all production documentation. We apply the original data for development, reconstruction, repairs and upgrades of machines. PSP Engineering supplies original spare parts also for outdated equipment that is currently in operation. The main precondition for attainment of high reliability and long service life of spare parts is a strict requirement for quality of materials used, for given tolerances and technology of fabrication of our spare parts. It is worth to use original spare parts.

Product lines for mineral and material

AUTOMATION
AUTOMATED CONTROL SYSTEMS
The automated control provides the ability to change parameters on-line, simplifies the operation, increases the quality of the product and protects the machines/systems against overloading. Maintenance costs are significantly reduced.

JAW CRUSHERS
Jaw crushers DCJ and DCD are of a rugged structure and they work under the toughest conditions. Jaw crushers are known for their low operating costs, high degree of comminution and high capacity.

VERTICAL SHAFT IMPACTORS

Vertical shaft impactors ODV produce stone grit of an excellent shape value. The impactors ODV are known for their high operating reliability, low operating and maintenance costs as well as high utility of main crushing elements.

FEEDERS
COARSE SCREENS
Coarse screens HT and scalper coarse screens OHT are used for coarse screening of the inlet grain into 2 3 fractions.

SCREENS FOR FINAL AND INTER-OPERATIONAL SCREENING

Screens EDT-(2)N, KDT and RT are used for final and inter-operational screening of materials in dry and wet operations.

treatment
FEEDING
The feeder lines with vibrating, grateplate, trough and apron feeders are designed for extraordinary loads in feeding the material to the crushers of a throughput of several ten to several hundred tons per hour.

AFTER-SALESERVICE
We are fully aware of the importance of service and we try to reduce possible idle time of technologies to minimum. In case of need, service technicians are ready to come to the customers site and provide necessary service. We have a great stock of spare parts and wear parts for all types of machines.

CRUSHING
CONE CRUSHERS
The development of cone crushers brought an important improvement in the shape value of the crushed rock. Cone crushes are produced according to the type and capacity size ranging from several tons up to more than 800 tons per hour.

IMPACT CRUSHERS
Impact crushers ODH and ODN, ODX-J and ODR are used in primary or secondary stages of crushing and in recycling of building materials. The crushers are known for their high operating reliability, low operating and maintenance costs, simple maintenance and high degree of comminution.

HAMMER CRUSHERS
Hammer crushers KMR, KDL and impact hammer crushers OKD are used for crushing of soft and medium hard, nonsticking materials. Hammer crushers are known for their high operating reliability, low operating and maintenance costs as well as simple maintenance.

ROLLER CRUSHERS DVZ AND DVR

Roller crushers DVZ and DVR are used for crushing of slag from power plants and heating plant boilers.

MOBILE AND SEMI-MOBILE UNITS AND TRANSPORT

MATERIAL TRANSPORT
The material transport is an integral part of crushing and screening systems. PSP Engineering supplied belt conveyors, steep conveyors or bucket conveyors from our own production or from the third party producers. Track-mounted units can be fitted with jaw or impact crushers. They can be easily transported on a multi-wheel trailer. Wheelmounted mobile units ensure easy transport and setup. Semimobile units are fitted with skids for easy loading on and off the truck.

Jaw crushers DCJ and DCD - low costs, high

CRUSHING
PSP Engineering supplies jaw crushers that are used mainly for primary crushing of all kinds of aggregate and ore, and building materials such as reinforced concrete, building debris, bricks and asphalt blocks. The jaw crushers are produced according to the type and capacity size ranging from several tons to more than 1000 t/h.

Jaw crushers are advantageous for their excellent operating properties: High operating reliability Easily replaceable spare parts Low operating and maintenance cost Exceptional degree of comminution Low specific energy consumption High capacity Ideal geometry of the crushing space Rugged design

PSP Engineering manufactures the following versions of jaw crushers: Single-toggle jaw crushers DCJ DCJ provides a higher degree of comminution, better shape value of grains, lower weight, smaller dimensions. Double-toggle jaw crushers DCD DCD is able to crush extremely hard and abrasive materials. Slot adjustment The slot is adjusted by adjusting shims that eliminate the jaw crusher wear. Adjustment is easy by means of hydraulic cylinders with a hand-operated pump. Some selected types are fitted with a comfort hydraulically controlled adjusting wedges. Hydraulic single-toggle jaw crushers DCJ-H are remote-controlled with an automatically adjusted outlet setting, hydro-pneumatic overload protection and automatic lubrication. This system is virtually an attendance-free system.

Jaw crusher DCD 4706 arranged in the treatment line for granite crushing The frame is rugged and well-welded together as one unit or if the crusher is bigger, it consists of several parts bolted together.

Toggle plates Toggle plates are of a rolling design with a long service life that do not need lubricating, and are non-polluting. Protection device Protection device protects the shaft, bearings, pendulum or bed against damage if noncrushable piece occurs in the crushing chamber. It consists of: - Breaking plate - Safety coupling in flywheels. When non-crushable piece gets into the crushing chamber, the safety coupling arms are released therefore stopping the pendulum while flywheels rotate freely on the shaft. No parts must be replaced and re-assembly takes just several minutes. Integrated drive There are several types of drives integrated in the frame of the crusher saving space and extending the service life of V-belts available.

Computer analysis of a jaw crusher

Displacements in the solid model Liners or jaws with bigger crushers consist of several parts. Worn parts can be exchanged without the assistance of a heavy lift.

10

capacity
Large-diameter shafts are made of a treated chrome-vanadium forged pieces. Automatic lubrication is available. High-percentage manganese jaws are reversible, which extends their service life. Flexible seating of crushers on rubber springs decreases the forces on foundations significantly.

CRUSHING

Flywheel Eccentric shaft

Protection device Pendulum Lateral wall

Liners Back face Adjusting device Fixed jaw Toggle plate Front face Pan Movable jaw

Pendulum is a rigid casting.

Computer analysis of the pendulum of jaw crusher. Displacements in the solid model.

Jaw crusher DCJ 1031 on the track mounted crushing unit

Grain size composition of the product

slot [mm]

square mesh size [mm]

undersizes [%]

11

Jaw crushers DCJ and DCD - low costs, high

CRUSHING

Principle dimensions of a jaw crusher DCJ Type DCJ 1032 DCJ 1033 Jaw crusher DCJ 1038 basalt crushing DCJ 1031 DCJ 1039 DCJ 1021 DCJ 1028 DCJ 1029 DCJ 1038 Inlet opening mm 500x300 700x300 700x500 900x600 1100x700 1100x800 1200x1000 1400x1120 1600x1250 A mm 1430 1767 1767 2069 2525 2650 3400 3790 4148 B mm 1170 1420 1420 1775 2350 2430 2842 3050 3338 C mm 1270 1540 1540 1775 2280 2660 3104 3613 4165

Principle technical parameters of jaw crushers DCJ Type Inlet opening mm DCJ 1032 DCJ 1033 Jaw crusher DCJ 1021 basalt crushing DCJ 1031 DCJ 1039 DCJ 1021 DCJ 1028 DCJ 1029 DCJ 1038 500x300 700x300 700x500 900x600 1100x700 1100x800 1200x1000 1400x1120 1600x1250 Setting mm 20 - 70 15 - 50 30 - 110 40 - 170 50 - 180 63 - 200 85 - 230 100 - 250 120 - 300 Capacity t/h 16 - 60 18 - 60 37 - 140 65 - 285 105 - 395 140 - 460 200 - 580 275 - 730 500 - 990 Power input kW 30 45 45 75 90 110 132 160 200

The minimum permitted slot size depends on the hardness and toughness of the crushed material and it must be consulted with a producer. Stated capacities are only informative and depend on properties and composition of the crushed material.

Jaw crusher DCJ 1038 limestone crushing

PSP Engineering supplies jaw crushers DCJ or DCD, built-in mobile or semi-mobile units positioned on a steel structure, or as single machines. Container crushing unit with the crusher DCJ 1032 Container crushing unit with the crusher DCJ 1033

12

capacity
CRUSHING

Principle dimensions of jaw crusher DCD Type DCD 4701 DCD 4702 DCD 4703 DCD 4709 DCD 4704 DCD 4775 DCD 4705 DCD 4706 DCD 4707 Inlet opening mm 500x400 (540x400R) 630x500 (700x500R) 800x630 1000x700R 1000x800 1100x800R 1250x1000 1600x1250 2000x1600 A mm 1680 2070 3095 3195 3900 3165 4680 5440 6750 B mm 1100 1420 1920 2155 2650 2095 2890 3555 4365 C mm 1325 1610 2235 2715 2680 2510 3615 4082 4730 Jaw crusher DCD 4706 - granodiorite crushing

Principle parameters of jaw crusher DCD Type Inlet opening mm DCD 4701 DCD 4702 DCD 4703 DCD 4709 DCD 4704 DCD 4775 DCD 4705 DCD 4706 DCD 4707 500x400 540x400R 630x500 700x500R 800x630 1000x700R 1000x800 1100x800R 1250x1000 1600x1250 2000x1600 Setting mm 30 - 80 10 - 60 30 - 80 10 - 60 60 - 150 50 - 130 100 - 180 50 - 200 130 - 250 150 - 300 200 - 400 Capacity t/h 25 - 65 9 - 55 30 - 85 12 - 70 95 - 245 105 - 290 200 - 375 100 - 415 300 - 600 405 - 860 630 - 1350 Power input kW 30 30 40 40 75 55 90 75 132 160 250 Jaw crusher DCJ 1039 basalt crushing

The minimum permitted slot size depends on the hardness and toughness of the crushed material and it must be consulted with a producer. Stated capacities are only informative and depend on properties and composition of the crushed material.

Jaw crusher DCJ 1039 - basalt crushing

Track-mounted crushing unit with the crusher DCJ 1031 Semi-mobile crushing unit with the crusher DCJ 1031

13

Cone crushers KDC, lowering of operating

CRUSHING
A new line of compact cone crushers KDC has been developed by PSP Engineering as an upgrade to the existing crushers KDH. In our testing facilities and in the field, the KDC line achieves high capacity parameters while maintaining lower operating cost, high reliability as well as simple maintenance and operation. The capacity of crushers KDC ranges from several ten to more than 800 tons of crushed material per hour. Each crusher size can be supplied in several variants varying in dimensions of the inlet opening. The crushes are fitted with hydraulic device that allows effortless adjustment of the outlet setting and Cone crusher KDC 32 FP gravel crushing Basic characteristics of the crusher line KDC: High operating reliability Low cost for operating and maintenance Rugged design Exceptional degree of comminution Simple maintenance Simple operation High variability Easy adjustment of the crushing setting Easy discharge of the crushing chamber after congestion Ideal geometry of the crushing chamber Simple integration of the crusher into automated production lines Remote monitoring of the operation via internet High quality of the final product (grain size distribution and shape value) Crushing elements with a high percentage of manganese Rugged main shaft made of chromevanadium steel Automated operation Bevel gear with spiral teeth easy discharge of the crushing space after congestion. The crusher internals protect the machine against damage from overloading or if a non-crushable piece passes through. Hydraulic cone crushers KDC are used for secondary and tertiary crushing of hard, abrasive, non-sticking materials with compression strength of up to 400 MPa such as quartz, granite or basalt. The crushers KDC are usually supplied with a common frame and drive seated on rubber springs in order to reduce the dynamic loads on the supporting tructure underneath the crusher.

Computing analysis of a cone crusher KDC. Finite element method model (shell element).

Computing analysis of a cone with the shaft for the cone crusher KDC. Stress in the solid model.

Computing analysis of a cone crusher KDC. Displacements in the solid model

Crushers KDC are equipped with the control system COMPACT. COMPACT simplifies the operation and allows for a maximum utilization of the crusher capacity. It is capable to change parameters on-line, increase the quality of the product and to monitor the operating parameters such as the pressure in the hydraulic circuit, power input of the drive, size of the outlet slot and temperature of lubricating oil. The control system continuously processes these parameters and optimizes the crusher operation according to its values. Possible failures are monitored and recorded.

Cone crusher assembly

3D model of a crusher KDC stand and body. Control computer display

14

costs continues
CRUSHING
Hopper Upper bearing Crushing cone Main shaft Shell body Eccentric bush Frame Gear set Footstep bearing Countershaft Hydraulic cylinder KDC 35 FP greywacke crushing

Crushing shell

Grain size distribution of the product for medium crushable material

slot [mm]

square mesh size [mm]

undersizes [%]

15

Cone crushers KDC, lowering of operating

CRUSHING
Constant crushing space of the cone crusher KDC Cone crushers KDC have advanced crushing chambers that keep the final product parameters uniform. The crushing chamber is of a curved design with the vertical area of the opening at the inlet remaining constant almost throughout the service life of crushing elements. This design maintains a constant high output level without changing the product parameters. Crushing chamber of the secondary crusher Crushing elements, except for the KDC 26xx and 36xx, are not grouted and can be easily and quickly exchanged. The fact that no pottant is used shortens the shutdown time and lowers the dependence on climatic conditions. In case of freezing, it is possible to exchange worn crushing elements outside the heated area. Crusher shells with big rings can be used repeatedly. The independent rings improve the seating of the crusher casing along the entire height of the casing body. The size of inlet openings of tertiary crushers corresponds to the aggregate passing through screens of 32, 63, 90, 120 and 150 mm. The shape design of crushing chambers with secondary and tertiary crushers KDC results in a higher quality of the final product and lower operating costs by reducing wear of the crushing elements.

Principle parameters of secondary crushers KDC Max. inlet Type Setting piece* mm mm KDC 22 HP Crushing chamber of the tertiary crusher KDC 23 VP KDC 23 HP KDC 25 EP KDC 25 VP KDC 25 HP KDC 26 VP KDC 26 HP KDC 26 SH 19 - 35 25 - 50 20 - 42 30-65 30 - 63 24 - 52 35 - 65 25 - 55 25 - 55 188 270 220 430 330 260 430 345 280

Capacity t/h 80 - 180 135 - 300 120 - 265 240 - 590 240 - 560 190 - 460 340 - 800 250 - 680 230 - 650

El motor kW 75 - 90 110 - 132 200 160 - 200

250 - 315

Principle parameters of tertiary crushers KDC Type Setting mm KDC 32 SP KDC 32 JP Cone crusher KDC 33 GP chert crushing KDC 32 FP KDC 33 SP KDC 33 JP KDC 33 GP KDC 33 FP KDC 35 SP KDC 35 JP KDC 35 GP KDC 35 FP KDC 36 SP KDC 36 JP KDC 36 GP KDC 36 FP Cone crusher KDC 36 GP basalt crushing 10 - 25 6 - 22 4 - 16 14 - 32 10 - 25 8 - 22 6 - 18 18 - 42 12 - 32 10 - 28 8 - 20 20 - 45 14 - 35 12 - 30 10 - 25 Max. inlet piece* mm 101 73 43 150 115 80 45 190 115 80 50 220 125 90 60 Capacity t/h 45 - 120 35 - 105 30 - 80 80 - 205 65 - 170 50 - 150 45 - 135 160 - 420 130 - 340 110 - 320 100 - 250 220 - 600 180 - 500 160 - 420 150 - 380 250 - 315 160 - 200 110 - 132 75 - 90 El. motor kW

* Max. inlet piece is 80 100% of the inlet opening defined with the square mesh. Stated capacities and minimum settings are only informative and depend on properties and composition of the crushed material and way of feeding.

16

costs continues
CRUSHING
Container Stairs Electrical switchboard Control computer Oil station Semi-mobile steel structure on skids. Principle dimensions of secondary crushers KDC Type KDC 22xx KDC 23xx KDC 25 EP KDC 25xx KDC 26xx A mm 3300 x 2970 4520 x 3170 4555 x 3820 4555 x 3820 5280 x 4590 B mm 4071 5014 6215 5980 7355 C mm 1960 2530 2985 2985 3760 Cone crusher KDC 33 JP spilite crushing Crusher Electrical motor Platform Discharging hopper onto the belt Supporting frame Cone crusher KDC 35 GP andesite crushing

Principle dimensions of tertiary crushers KDC Type KDC 32xx KDC 33xx KDC 35xx KDC 36xx A mm 3300 x 2970 4520 x 3170 4555 x 3820 5280 x 4590 B mm 3955 4744 5704 6840 C mm 1960 2530 2985 3760

Cone crushers KDC 35 FP and KDC 23 HP greywacke crushing

Tertiary crushing with KDC 32 JP

Cone crusher KDC 33 FP granite crushing

Cone crusher KDC 32 SP mined gravel crushing

17

Impact crushers
CRUSHING
PSP Engineering has been producing and supplying impact crushers both with the horizontal and vertical shafts of the rotor used in primary, secondary or tertiary stages of crushing as well as in recycling of building materials. These crushers are also suitable for the one-stage material preparation in the cement industry. The material is disintegrated by means of the rotating bars and impacts from the fixed plates. Impact crushers are manufactured with capacities ranging from several tons to more than 1800 t/h.

The exceptional operating properties of impact crushers are: Simple attendance and maintenance High operating reliability Low cost for operating and maintenance Crusher capacity does not change when Hydraulic opening of the crusher casing for bars are worn adjustment and easy exchange of crushing Highly wear resistant materials of main elements crushing components Utilization of the crushing bars up to 40% of High throughput the total weight reduction of operating cost Degree of comminution higher than with Fast exchange of bars thanks to simple other crusher types Outstanding shape index (bi3 < 20%) original fixing system Impact crusher 1000 t/h cement material crushing Primary and secondary impact crushers ODH and ODN calibrate the outlet size of the product. They Primary impact crushers ODH are used for can also be used for crushing of recycling crushing of medium hard materials such as material. limestone with the L.A. test higher than 30% Secondary crushers ODN and ODH are used usually for a single-stage primary crushing in in the second or third stages of crushing for cement plants where vertical mills are used for medium hard or hard materials. In view of raw material grinding. In view of the inlet piece hard material crushing, the crushers ODH are size (up to 1.5 m3) the crusher is equipped with the third finish crushing plate positioned equipped with rotors with fixed bars. underneath the rotor. The finish crushing plates Principle parameters of primary impact crushers ODH Type Inlet opening size mm 600x670 600x1000 600x1324 760x1000 7 60x1324 970x1324 970x1655 1250x1655 1250x2310 1570x2310 1570x2966 2000x2966 Entrance m3 0.03 0.05 0.06 0.1 0.12 0.24 0.3 0.75 0.9 1.2 1.5 1.5 mm 500 500 600 800 800 900 1000 1500 1500 2000 2000 2500 Capacity t/h 30 - 70 60 - 120 90 - 160 110 - 200 120 - 250 200 - 300 250 - 380 300 - 550 450 - 800 600 - 1000 900 - 1400 1000 - 1800 El. motor kW 45 - 75 75 - 110 75 - 160 110 - 200 132 - 250 160 - 315 200 - 400 315 - 630 450 - 1000 630 - 1200 1000 - 1750 1250 - 2250

Impact crusher 150 t/h dolomite crushing

ODH 0907 - 1x ODH 0910 - 1x ODH 0913 - 1x ODH 1110 - 1x ODH 1113 - 1x ODH 1313 - 1x ODH 1316 - 1x ODH 1616 - 1x ODH 1623 - 1x ODH 2023 - 1x ODH 2030 - 1x ODH 2530 - 1x

Principle parameters of secondary impact crushers ODH and ODN Type ODH 0907 - 2x ODH 0910 - 2x ODH 0913 - 2x ODH 1110 - 2x ODH 1113 - 2x ODH 1116 - 2x ODH 1316 - 2x ODH 1616 - 2x ODH 1623 - 2x ODN 1181 ODN 1171 ODN 1172 ODN 1174 Inlet opening size mm 400x670 400x1000 400x1324 550x1000 550x1324 550x1655 640x1655 850x1655 850x2310 600x700 466x1044 625x1044 800x1544 Entrance mm 300 300 400 400 400 400 400 400 400 300 300 400 400 Capacity t/h 30 - 70 60 - 120 90 - 160 110 - 200 120 - 250 190 - 280 250 - 380 300 - 550 450 - 700 30 - 70 60 - 120 110 - 200 200 - 380 El. motor kW 45 - 75 75 - 110 75 - 160 110 - 200 110 - 250 160 - 315 200 - 400 250 - 500 400 - 630 45 - 75 75 - 110 110 - 200 200 - 400

18

ODH crushers can be manufactured in two-plate or three-plate design, the number on the x position means the number of crushing plates. Stated capacities are only informative and depend on the properties and composition of the crushed material and way of feeding.

CRUSHING

Dimensions principales Type ODH 0907-xx ODH 0910-xx ODH 0913-xx ODH 1110-xx ODH 1113-xx ODH 1116-xx ODH 1313-xx ODH 1316-xx ODH 1616-xx ODH 1623-xx ODH 2023-1x ODH 2030-1x ODH 2530-1x ODN 1181 ODN 1171 ODN 1172 ODN 1174 A mm 1860 1860 1860 2290 2290 2290 2860 2860 3690 3690 4740 4740 5790 2000 1920 2265 3200 B mm 1600 1940 2250 1960 2284 2650 2350 3000 3462 4102 4750 5411 5800 1635 1926 2060 2890 C mm 2150 2150 2150 2480 2480 2480 3000 3000 3760 3760 4730 4730 5970 2220 2320 2600 3500 D mm 900 1230 1560 1230 1560 1900 1580 1940 2000 2660 2670 3326 3350 930 1224 1244 1810

Impact crusher 700 t/h cement material crushing

Impact crusher ODH 1623 - section Grain size composition of the product during crushing of aggregates intervention secondaire

oversize material (%)

intervention primaire

Impact crusher ODH 1623 3D model

square mesh size [mm]

The field between black and blue curves characterizes the crushing ability of crushers used in primary crushing, the field between black and red curves in secondary crushing.

19

Impact crushers
CRUSHING
Secondary impact crushers ODX Impact crushers ODX are used for secondary crushing of hard materials such as gravel, sand, phonolite, greywacke, basalt and granite.

Principle parameters of impact crushers ODX Type Size of inlet opening mm ODX 1160 ODX 1161 ODX 1162 ODX 1163 400x740 400x1090 600x1090 600x1390 Entrance mm 150 200 300 300 Capacity Crusher Crusher Crusher height width length t/h 30 - 50 50 - 90 90 - 130 130 - 180 mm 1845 1845 2308 2308 mm 1877 2227 2305 2605 mm 2320 2320 2695 2695 Power input kW 45 - 90 75 - 132 130 - 200 160 - 250

Outlet grain size of the final product: 0 25 mm: 85% 0 40 mm: 99%

Impact crusher ODJ 1122 limestone crushing

Tertiary impact crushers ODJ Tertiary impact crushers ODJ are used in final stages of crushing of medium hard or hard materials where a higher degree of fineness of the final product is required. Material is crushed by means of rotating bars and impacts on stationary plates. Reverse crushers ODJ are equipped with a vertical material supply directly to a rotor and impact plate on both sides of the rotor. The advantage of this design is that the shape index is very good (bi3 < 20%) and the degree of comminution is high. The final product achieved by destruction along the natural cleavage planes contains minimum cracks without residual stress.

Principle parameters of impact crushers ODJ Type Section of the impact crusher ODX Size of inlet opening mm ODJ 1121 ODJ 1122 ODJ 1123 250x640 250x990 250x1290 Entrance* mm 50**/125*** 50**/125*** 50**/125*** Capacity Crusher Crusher Crusher height width length t/h 35 - 75 50 - 110 65 - 135 mm 1800 1800 1800 mm 1750 2100 2450 mm 2250 2250 2250 Power input kW 90 - 132 132 - 200 160 - 250

* undersize of square mesh size Outlet grain size of the final product: Up to 5 mm: ** 85% *** 55%

Section of the impact crusher ODJ

20

Recycling impact crushers ODR Recycling impact crushers ODR are necessary for processing secondary materials such as building debris, plain concrete, reinforced concrete and bituminous surfaces of roads. Crushers ODR are adaptable for a single-stage crushing in cases of large inlet grain sizes. Crushers ODR are also used in conventional treatment plants for medium hard and hard materials. The finish crushing plate positioned in the lower part of the crusher calibrates the outlet size of the product. In such cases the size of inlet material is adapted. The variability of the ODR crusher design allows operation in crushing stages where the materials are softer. The structure of the crusher is adaptable so that it can be mounted on wheels and for semimobile installations. At present the use of recycled materials is wide-ranging. Impact crushers are used typically for the processing of quality products with guaranteed properties. The advantage of the design of crushers ODR is highly yielding for smaller fractions (< 45 mm) with an excellent shape index (bi3 < 20%). The final product achieved by destruction along the natural cleavage planes contains a minimum number of cracks without residual stress.

CRUSHING

Semi-mobile crushing unit with the crusher ODR 1052

Principal parameters of impact crushers ODR Type Size of inlet opening mm ODR 1051 ODR 1052 ODR 1053 770x680 770x1030 770x1330 m3 0.03 0.05 0.06 Entrance mm 500 800 1000 Capacity Crusher Crusher Crusher width length height t/h 30 - 70 80 - 160 120 - 200 mm 1900 1900 1900 mm 1600 1950 2250 mm 1970 1970 1970 Power input kW 75 100 132 (160) Opened housing of the impact crusher ODR 1051 Outlet grain size of the product Bitumen 0 - 45 mm 95% Building debris 0 - 40 mm 99% Concrete 0 - 30 mm 99% Gravel sand* 0 - 45 mm 95%

*inlet piece up to 200 mm Stated capacities are only informative and depend on the properties and composition of the crushed material and way of feeding.

The rotor is designed with fixed bars facilitating rotation. At the crusher inlet there is a hydraulically controlled flap for unblocking of impaction material.

Pictures show examples of applications of crushers ODR in mobile and semi-mobile units which are fitted with a vibrating screen feeder VTP 1000x3000 for sorting of smaller portions before feeding to the crusher. The material is charged to the hopper by a wheel loader or conveyor belt.

Semi-mobile crushing unit with the crusher ODR 1051

Section of the crusher ODR

21

Vertical shaft impactors ODV

CRUSHING
Vertical shaft impactors ODV are used for production of aggregates yielding a high content of cubic grains and where a high yield of small fractions is required (0 4 mm). Crushers ODV are utilized in the last stages of crushing as cubic-grain machines, they precrush the prepared fractions and improve the shape index. By improving the shape index, the portion of defective grains is decreased from 45% to 15% or from 70% to 20% and possibly even higher according to material properties in combination with peripheral velocity of the rotor. The higher the rotor velocity is, the lower the amount of improper grains. Crushers ODV can be used for a wide spectrum of materials, hard and soft, abrasive and non-abrasive. The crusher parts are manufactured of highly wear resistant materials. Great emphasis is placed on the design so that the parts are interchangeable without using a lifting device. The design of the crusher also helps to extend the service life by limiting the contact of the material with the armoring in the crushing space.

The exceptional operating properties of vertical shaft impactors ODV are: High operating reliability Low cost for operating and maintenance Simple maintenance Vertical shaft impactor ODV 1186SM gravel crushing Description of the rotor The material is charged to the rotor and forced against the crushing space by centrifugal force. The crushing space is designed with the following type of walls: ODV-S stone-stone system ODV-M and ODV-SM stone-metal system ODV-S crushers are used in final stages of treatment lines where a very good shape index is required and the degree of comminution does not exceed 2. ODV-M and ODV-SM crushers are used where a very good shape index is required with a higher degree of comminution up to 5. Crushing efficiency is regulated by changing the peripheral velocity of the rotor when the driving belt is changed or by a frequency converter. Highly wear resistant materials of main crushing components Easy exchange of crushing elements

Grain size distribution of the product examples

0 10 20

Refus au tamis (%) oversize material (%)

30 40 50 60 70 80 90 100 1 10 100

Andsite 70m/s m/s (S) Andesite 70 Granite 54m/s m/s (M) Granite 54
Granite 70 Granite 70m/s m/s (M) Gravel 60 m/s 60 m/s (M) Alluvionnaire

Vertical shaft impactor ODV 1186S andesite crushing

Alluvionnaire Gravel 70 m/s 60 m/s (M) Maille du mesh tamissize carr (mm) square (mm)

Principle parameters of vertical shaft impactors ODV Type Peripheral Max. Total Entrance* velocity of capacity length the rotor mm ODV 1183S/SM ODV 1186S/SM ODV 1186M ODV 1187S/SM ODV 1187M Vertical shaft impactor ODV 1186M gravel crushing ODV 1188S/SM ODV 1188M 32 50 50 70 70 70 70 m/s 80 75 75 75 75 70 70 t/h 10-50 50-140 50-140 100-250 100-250 150-450 150-450 mm 2650 3600 3290 3800 3490 4710 3981 Total width mm 1404 2410 1950 2600 2140 3310 2372 Building height mm 1481 1750 1750 1860 1860 2400 2400 Power input kW 37-55 90-160 90-160 110-200 110-200 200-315 200-315

22

* undersize of square mesh size Stated capacities are only informative and depend on the properties and composition of the crushed material, way of feeding and peripheral velocity of the rotor.

Impact hammer crushers OKD

Impact hammer crushers OKD are of a progressive design that combines the advantages of impact crushers with those of hammer crushers. Crushers OKD are predominantly used for single-stage crushing of extracted limestone, dolomite, gypsum, limestone marl as well as other medium hard materials and materials that contain sticking clays and loams. As a rule, crushers OKD are used in the cement industry where ball mills are part of the grinding plant.

CRUSHING

The exceptional operating properties of impact hammer crushers OKD are: High operating reliability Low cost for operating and maintenance Long service life of main crushing elements High specific throughput Excellent degree of comminution Favorable specific electric power consumption The rotor of crushers OKD is fitted with staggered hammers that cover the entire working width of the crusher. This design together with the structural arrangement of the crushing chamber provides a high crushing ratio and has the capacity to process materials that could not be processed in the past. Favorable grain size distribution of the product Capability to crush even materials containing sticky components Insensitivity towards non-crushable matters

The grate is the second essential component of the crushing space and limits the use of the crusher with regard to the material stickiness. The grate is designed so that the functional plates act as a safety device when non-crushable matter is trapped into the crushing chamber. Catastrophic failures are minimized when the grate plate breaks. The plate pieces do not come into contact with the rotating hammers, instead, they fall freely into the discharging hopper positioned under the crusher.

Impact hammer crusher OKD 1155 cement material crushing

Sketch of the impact hammer crusher OKD 1155 with the drive Principal parameters Type Entrance m3 OKD 1150 OKD 1151 OKD 1152 OKD 1153.1 OKD 1153.2 OKD 1154 OKD 1155 OKD 1156 OKD 1158 0.01 0.01 0.08 0.25 0.3 0.5 0.75 1 1.2 mm 300 300 600 900 900 1200 1500 1800 1800 Outlet grain size** mm 25 25 25 25 25 25 25 25 25 Length Width incl. Height Capacity incl. rotor rotor t/h 20 - 35 45 - 70 70 - 100 130-180 190-250 240 - 320 370 - 500 550 - 720 720 - 1100 mm 1330 1330 2000 3500 3700 5450 5850 6500 7200 mm 2330 * 2800 * 3650 * 4500 4700 6300 9000 9500 10100 mm 1500 1500 2300 2900 2900 3600 4500 5450 5400 Power input kW 30-35 100-130 200-250 250-315 320-500 500-800 1000-1250 1400-2000
mesh size [mm] oversize material [%]

Impact hammer crusher OKD 1155 tilted part of the housing with the grate Grain size distribution of the product

55-75

* direct drive (optional, the crusher can be supplied with a belt drive) ** 90% into 25 mm on the slot of the grate 40 mm. Stated capacities are only informative and depend on the properties and composition of the crushed material and way of feeding.

The field between the curves characterizes the crushing ability of machines that depends on the inlet size, the slot of the grate and kind of crushed material.

23

Hammer crushers for ne and medium crushing KMR

CRUSHING
PSP Engineering supplies hammer crushers for fine and medium crushing of soft and medium hard, non-sticking materials such as limestone, gypsum, slate, burned lime, bituminous coal and other materials of similar properties. Hammer crushers for a wide range of capacities can be found in the cement industry where ball mills are part of the grinding plants, in desulphurization lines and lines producing plaster mixtures.

The exceptional operating properties of hammer crushers are: High operating reliability Low cost for operating and maintenance High throughput Crushers for fine and medium crushing are designed with reverse operation of the rotor and hammers. The design of the inlet chamber, rotor with staggered hammers and smooth grate surface have a favorable influence on the crusher capacity. The design of the crusher housing (its tipping part) allows simple and quick access to important parts of the crusher for maintenance. Long service life of main crushing elements

Impact plates can be rearranged either in a closed path or in an open path. The machine can be supplied with a common base frame for the crusher and drive which shortens the installation time of the crusher. The frame can be supplied with a flexible seating to reduce the dynamic forces on the foundations.

Hammer crusher KMR 2145 crushing of limestone for desulphurization

3D model of the hammer crusher KMR 2142

3D model of the hammer crusher KMR 2142 with the drive on the common anchoring frame

Hammer crusher KMR 2145 Grain size distribution of the product

Sketch of the hammer crusher KMR 2145 with the drive Principle parameters Type Entrance* mm Slot of grate**** mm 4 - 14 6 - 25 6 - 30 6 - 40 6 - 40 10 - 40 10 - 40 12 - 40 Capacity t/h 15 - 25 30/65*** 50/110*** 80/175*** 100/200*** 120/250*** 200/400*** 320/600*** Length mm 1140 1420 1700 2160 2620 2780 3360 4000 Width mm 1225 1350 1640 1940 2300 2650 3340 4000 Height mm 900 1400 1750 2150 2500 2750 3450 4000 Power input kW 11 - 30 75 - 110 110 - 160 160 - 250 250 - 400 315 - 400 500 - 630 630 - 800

oversize material [%]

KMR 1112** KMR 2142 KMR 2143 KMR 2144 KMR 2145 KMR 2146 KMR 2147
mesh size[mm]

200 75 100 120 120 150 200 200

KMR 2148

The field between curves characterizes the crushing ability of machines that depends on the inlet size, the slot of the grate and kind of material crushed.

24

* Undersize of square mesh size ** The reverse version is not available. *** Output max. limestone/coal **** Outlet grain size of product more than 95 %, less than the slot of the grate Stated capacities are only informative and depend on the properties and composition of the crushed material and way of feeding.

Hammer crushers KDV with rollers

Hammer crushers KDV are used for crushing of sticking materials with a high content of clay. Crushers KDV are used for crushing of bituminous coal and lignite with moisture up to 50% and clay up to 25%, raw kaolin up to 25% of moisture, clay gypsum with moisture up to 18% as well as bauxite, brick and ceramic raw materials. Crushers KDV cover a wide spectrum of the capacities. They can be mounted on steel and semimobile structures. They can also be positioned together with the drive on the common frame and flexible seating. Crushers, types 1130, 1131, 1135, 1137 are designed as reversing with direct drive with coupling. Types 1132, 1133, 1134 are not reversing, with belt drive. They are mainly used in cement plant for the material preparation.

CRUSHING

The exceptional operating properties of hammer crushers KDV with rollers are: High operating reliability Low cost for operating and maintenance Simple maintenance High specific throughput High resistance against clogging of the crushing space Insensitivity towards non-crushable matters Long service life of main crushing elements

Hammer crusher with rollers KDV 1137

Section of the crusher KDV Principle dimensions Type KDV 1130 KDV 1131 KDV 1132 KDV 1133 KDV 1134 KDV 1135 KDV 1137 Principal parameters Output at the outlet 90% to: Type Entrance* m KDV 1130 KDV 1131 KDV 1132 KDV 1133 KDV 1134 KDV 1135 KDV 1137
3

A mm 2200 2640 3950 3950 3950 3280 3900

B mm 1100 1660 2430 2990 3360 1820 2880

C mm 850 1250 1855 1855 1855 1500 1900

D mm 870 1230 1970 2370 2730 1500 2480

E mm 1990 2530 4500 5000 5365 3070 4180

F mm 990 1490 3400 3400 3400 2000 2500 Hammer crusher with rollers KDV 1134

energetic lignite 20 mm 30 mm t/h 120 300 700 1900 40 mm t/h 150 380 250 350 450 900 2500

ceramic material 30 mm t/h 50 - 70 120 - 150

Power input kW 55 - 75 100 - 160 400* 500* 630* 400 1250

mm 300 500 1200 1300 1400 500 800

t/h 90 230 550 1300

0.01 - 0.03 0.03 - 0.05 0.5 0.6 0.75 0.06 0.1

* it depends on the crushed material properties Stated capacities are only informative and depend on the properties and composition of the crushed material and way of feeding.

25

Roller crushers types DVZ and DVR

CRUSHING
Roller crushers DVZ and DVR are predominantly used for crushing of slag from power plants or heating plant boilers. Crushers DVZ and DVR are installed directly behind the slag discharger beneath the boiler. The design of these crushers can be modified for wet or dry slag storage. Crushers DVZ and DVR operate in humid and dusty environment. DVZ crushers are teethed roller crushers for primary crushing of slag with material outlet size up to 30 mm. DVR crushers are equipped with smooth or grooved rollers for a final product of up to 5 mm.

The exceptional operating properties of roller crushers DVZ and DVR are: High operating reliability Low cost for operating and maintenance Simple attendance and maintenance Function description Depending on the outlet grain size of the final product, the raw material passes through the crusher where it is crushed by rotating rollers or rollers with teeth. Crushers DVZ and DVR including the drive are positioned on a traveling undercarriage. The main parts are accessible, which permits simple installation and dismantling. The crusher is electronically protected against overloading caused by the intrusion of noncrushable matters. The crusher can be equipped with a safety coupling and automatic lubrication system. Long service life of all main crushing elements High specific throughput

Roller crishing DVZ 50 slag crushing

Principal dimensions Grain size distribution of the product of DVZ, DVR

0,1 1
oversize material [%]

Type DVZ 18 DVZ 30 DVZ 50 DVR 10 DVR 18 Principal parameters Type

A mm 520 600 600 415 415

B mm 680 1000 1500 698 995

C mm 585 870 870 630 630

D mm 800 1290 1290 990 990

E mm 2490 2840 3335 2029 2330

5 10 20 30 40 50 60 70 80 90 95 0,1 0,5 5 1 10 mesh size [mm] 50 100

Entrance mm

Max. capacity t/h 18 30 50 10 18

Power input kW 11 30 30 2x7.5 2x7.5

DVZ 18 DVZ 30 DVZ 50 DVR 10 DVR 18

200x250x400 300x400x550 300x400x800 100x100x250 100x100x250

The field between the curves characterizes the crushing ability of machines depending on the inlet size, the slot of the grate and the kind of crushed material.

26

Stated capacities are only informative and depend on the properties and composition of the crushed material and way of feeding.

Resonant screens RT
Resonant screens RT are used for final screening of non-sticking grain materials to 3 4 fractions. There is a hopper with a full bottom on the upper box inlet. The hopper protects the upper separating area against wear by dropping material. Upper and lower area is easily accessible for inspection or exchange. RT separators are suitable for dry separation as well as for separation with spraying.

SCREENING

The exceptional operating properties of resonant screens RT are: High operating reliability Low cost for operating and maintenance High capacity Easy exchange of spare parts Simple attendance and maintenance Low building height

Basic characteristics of resonant screens RT The screen housings vibrate independently against each other. They are interconnected with sliding rubber springs and swinging arms that pivot on supports. The supporting structure is mounted on rubber springs which are connected to the base frame. Conventional steel screens, perforated plates or finger plates are used as decks. They can be operated in conjunction with special screens e.g. rubber decks. The exchange is simple because the decks are fixed on independent, extractable frames. Resonant screens work on the principle of two oscillating frames which are supported on springs. Two oscillating frames suitably fixed at their neutral points represent a balanced system with minimal dynamic impact on the foundation. The operating frequency of screens RT during start-up and run-out is sub-critical.

Resonant screen RT 2087/2 greywacke screening

Principal parameters Type Deck width and length mm 1000x4700 - 8700* 1300x4700 - 8700* 1600x4700 - 8700* 2000x4700 - 8700* 2400x7900 No. of decks pcs Entrance mm Max. Sorting boundaries capacity mm t/h 120 160 250 350 440 Power input kW 5.5 - 11 5.5 - 11 11 - 22 11 - 22 30

Resonant screen RT 2087/2 in the manufacturing plant

RT 1047 - 1087 RT 1347 - 1387 RT 1647 - 1687 RT 2047 - 2087 RT 2459 a 2479

250

2 - 100

* Lengths in intervals by 1000 mm Crusher inclination 0 Oscillation amplitude 6 12 mm Oscillation frequency 10 16 Hz Stated capacities are only informative and depend on the properties and composition of the material and mesh size. Resonant screen RT 1357/2 andesite screening

27

Vibrating screens EDT-N and EDT-2N

SCREENING
Vibrating screens EDT-N and EDT-2N are used for final screening of non-sticking grained materials into 2 or 4 fractions. Separators can be equipped with a block of direct-current braking of electric motors to reduce oscillation during run down after a separator cut-off. The direct-current breaking permits accelerated transitioning through the critical area thereby eliminates unfavorable resonant effects during start-up and run-out. The screens are supplied independently or as semimobile units.

The exceptional operating properties of vibrating screens EDT-N and EDT-2N are: High operating reliability Low cost for operating and maintenance High capacity Easy exchange of spare parts Simple attendance and maintenance Low building height Horizontal arrangement of EDT-2N

Basic characteristics of screens EDT-N with non-directed and EDT-2N with directed elliptic vibrations: Screens EDT-N and EDT-2N replace the existing screens SVT and VVT. Screens EDT-N and EDT-2N incorporate the advantages of circular and straight vibrating movements. They are used for final screening of non-sticking grained materials dry or sprayed. Screens EDT-N and EDT-2N minimize operating cost as elements and spare parts are unified. Horizontally arranged, it reduces space requirements. Adjustable angle of projection and shape of elliptic vibrations. Screen housings are screwed to the inlet to protect the inlet of the upper deck against wear from the discharged hopper. Variable deck arrangement of 1, 2 or 3 decks. Decks are mounted by means of tension bars in the housing and consist of several parts (linear module is 1 m). Special metal or non-metal decks can be used in place of common steel screens and perforated plates. Inspection holes and manholes in the lateral walls of the housing serve for positioning of spraying grates for wet screening, monitoring the decks and easy access for replacement of worn screens. These holes can be blinded. Screens are seated on flexible supports for adjustment of the screen inclination according to capacity requirements of the screened material. The screens are equipped with vibration limiters for start-up and run-out. Upon request we also supply electric braking. Screens of a width of 500 1000 mm: The vibrating movement is powered by an electrical vibrating motor seated on flexible couplings. 1200 1400 mm wide screens are powered by unbalanced block exciters seated on flexible couplings positioned in the center of gravity of the screen. The final vibrating movement is approximately elliptical.

Vibrating screen EDT-2N 1030/2 limestone screening

Vibrating screen EDT-N 2050/3 spilite screening

Vibrating screen EDN-2N 2050/2 felspar screening

Vibrating screen EDN-N 2050/3 gravel screening

Vibrating screen EDN-2N 2050/2 andesite screening

28

Semimobile unit with the vibrating screen EDT-2N Electrical motor, vibrating motor Walkway platform

SCREENING

Oversize material chute Undersize material chute

Screen EDT-2N

Electrical switchboard with the controller

Supporting frame Skids Vibrating screen EDT-2N 2050/2 feldspar screening

Principal parameters Type Width x length of the deck mm 500x1000 800x2000 1000x2000 1000x3000 1200x3000 1200x4000 1600x3000 1600x4000 1800x4000 2000x4000 2000x5000 No. of decks pcs 2 13 2 2 2 12 13 2 2 13 2 Entrance mm 100 2 63 150 Max. Screening boundaries capacity mm t/h 15 40 50 75 90 120 120 180 180 200 250 Power input kw 1.1 1.5 2.5 2 4.5 4.5 5.5 7.5 4 7.5 7.5 7.5 5.5 11 11

EDT-N 0510 EDT-N 0820 EDT-N 1020 EDT-N 1030 EDT-N 1230 EDT-N 1240 EDT-N 1630 EDT-N 1640 EDT-N 1840 EDT-N 2040 EDT-N 2050

200

2 150

Vibrating screen EDT-N 1640/3 granite screening

Screen inclination 10 - 20 Oscillation amplitude 3 5 mm Oscillation frequency 12 16 Hz Stated capacities are only informative and depend on the properties and composition of the material and mesh size. Principal parameters Width x length of the deck mm 1000x3000 1200x4000 1600x4000 2000x5000 2100x6000 No. of decks pcs Max. Screening boundaries capacity mm 2 80 2 150 t/h 75 120 180 250 315 Power input kw 2x4.5 2x7.5 2x7.5 2x11 2x15 Vibrating screen EDT-2N 2160/2

Type

Entrance mm 150 200

EDT-2N 1030 EDT-2N 1240 EDT-2N 1640 EDT-2N 2050 EDT-2N 2160

Screen inclination 0 - 10 Oscillation amplitude 3 5 mm Oscillation frequency 12 16 Hz Stated capacities are only informative and depend on the properties and composition of the material and mesh size.

29

Vibrating screens KDT

SCREENING
Vibrating screens KDT are used for screening of non-sticking grained materials in wet and dry technology. They are excellent for final screening of materials with unfavorable shape values with a tendency to clog. In some cases the KDT screens are preferred for their lower weight and smaller dimensions over larger heavy resonant screens RT. They achieve higher outputs and allow sorting to more fractions. Vibrating screens KDT are used for screening of inlet grains to 3 5 fractions. The screening unit on skids can be placed on a concrete base, panels or stiffened bed with an appropriate loading capacity. The unit does not have to be anchored. The screening units are equipped with a control system and optional block of direct-current braking. The direct-current braking permits significant acceleration during transitioning through the critical area eliminating unfavorable resonant effects during start-up and run-out. The deck, bottom discharging hopper, chutes, platforms and stairs are dismantled and transported separately.

The exceptional operating properties of vibrating screens KDT are: High operating reliability High capacity Low cost for operating Basic characteristics of screens KDT: Screening deck arrangements are supplied in 2, 2.5, 3, 3.5 and 4 decks. The 2.5deck or 3.5-deck screens are excellent for screening to 4 5 fractions. The total weight and height is lower than with the 3deck or 4-deck screen. This arrangement requires less built-up space and the charging height is lower as well as the screen price. Decks are fixed by means of tension bars in the housing and consist of several parts for easy assembly (linear module is 1m). The deck tensioning is transversal. Special metal or non-metal decks can be used in place of the common steel screens ad perforated plates. Screen housings are screwed, the hopper is screwed on the inlet to protect the inlet of the upper deck against wear and to distribute material on the entire width of the deck. Negligible maintenance Easy exchange of wear parts Simple attendance Inspection holes and manholes in the lateral walls of the housing are used for positioning of the spraying grates for wet screening, monitoring the decks and easy access for replacement of worn screens. Optional, plastic blinds attached with specially made springs are supplied to cover the holes. Screens are seated on pivoting flexible supports allowing the change of the screen inclination according to the capacity requirements of the material processed. The screens are equipped with vibration limiters for start-up and run-out. Upon request we supply also electrical braking. Screens of 1300 2400 mm wide are powered by unbalanced block exciters seated on flexible couplings positioned in the center of gravity of the screen. The final vibrating movement is approximately circular.

Vibrating screen KDT 1650/3 gravel sand screening

Vibrating screen KDT 2050/3 gravel sand screening

Principal parameters Type Width x length of the deck mm 1300x4000 1600x4000 1600x5000 2000x5000 2000x6000 2400x6000 2400x7000 No. of decks pcs Entrance mm Max. Screening boundaries capacity mm t/h 180 225 280 350 420 505 580 Power input kw 7.5 11 11 15 11 15 15 18.5 15 18.5 18 22 22 30

Vibrating screen KDT 1650/3 deck with PU screens

KDT 1340 KDT 1640 KDT 1650 KDT 2050 KDT 2060 KDT 2460 KDT 2470

24 200 23 2 150

Screen inclination 15 20 Oscillation amplitude 3 5 mm Oscillation frequency 12 16 Hz Stated capacities are only informative and depend on the properties and composition of the material and mesh size.

30

Semimobile unit with the vibrating screen KDT

SCREENING

Screen KDT Electrical motor Undersize material chute Supporting frame

Movable chute Walkway platform Oversize material chutes Electrical switchboard with the controller

Vibrating screen KDT 2050/2 granite screening

Vibrating screen KDT 1650/3 gravel sand screening

Vibrating screen KDT 1650/3 gravel sand screening

Vibrating screen KDT 1650/4 when manufactured

Vibrating screen KDT 2050/2 andesite screening

Vibrating screen KDT 2050/2 granite screening

31

Coarse screens HT
SCREENING
Coarse screens HT are used for secondary screening of coarse material primarily crushed to 2 or 3 fractions. Coarse screens are anchored on the supporting structure or they are supplied with a supporting frame on skids. The screening unit on skids can be placed on a concrete base, panels or stiffened bed of an appropriate loading capacity. The unit does not have to be anchored.

The exceptional operating properties of coarse screens HT are: High operating reliability Low cost for operating and maintenance High capacity Basic characteristics of coarse screens HT: Coarse screen HT decks are fixed on independent removable screening frames. The upper deck is made of perforated plates to extend the service life. The lower deck is constructed with a perforated plate or steel, rubber, PU screens according to the mesh size and capacity parameters determination. Coarse screens HT are designed as twodeck screens but they can operate as a single-deck screen. The coarse screen HT housing is a rugged structure with lateral walls stiffened with armors to increase the service life of the housing and a dust proof cover is available. Coarse screens HT have approximately circular vibration movement that is set in motion by the eccentric shaft positioned in the center of gravity of the screen housing. Coarse screens HT are positioned on pivoting flexible supports or suspended on spring-mounted suspension. The supports or suspensions permit inclination change according to the capacity requirements. Coarse screens HT are designed to be extremely well balanced. They are renowned for their minimal dynamic loads on foundations and they do not require extensive supporting structures. They can be positioned even on higher floors of the building. Easy exchange of spare parts Simple attendance and maintenance

Coarse screen HT 2045/2 when manufactured with rubber and PU screens

Semimobile screen with coarse screen HT

Movable chute Walkway platform Coarse screen HT 1540/2 andesite screening Supporting frame Oversize material chute

Dust-proof cover Electrical motor Coarse screen HT

Undersize material chute Skids

Principal technical parameters Type Width x length of the deck mm 1200x4000 1500x4000 2000x4500 No. of decks pcs 2 Entrance mm 400 600 Max. Screening boundaries capacity mm 10 - 200 t/h 300 400 800 Power input kW 11 15 22

HT 1240 HT 1540 HT 2045 Coarse screen HT 2045/2 spilite screening

Screen inclination 15 - 20 Oscillation amplitude 6 mm Oscillation frequency 10 14.5 Hz Stated capacities are only informative and depend on the properties and composition of the material and mesh size.

32

Coarse scalper screens OHT

OHT screens are used for primary screening of extracted material and for separating clay from the material prior to primary crushing. By screening the fine fraction from the material prior to primary crushing, the operation of the primary crusher is relieved. The screens purpose actually assists in improving the crusher operation and the capacity of the entire line is increased.

SCREENING

The exceptional operating properties of coarse scalper screens OHT are: High operating reliability Low cost for operating and maintenance High capacity Easy exchange of spare parts Simple attendance and maintenance

Basic characteristics of coarse scalper screens OHT The screen housing is designed for high loads from large pieces of extracted materials. The upper deck is of a rugged construction with a stiffened perforated plate or a grate with cascades. The lower deck is a mesh, grate or finger one used for clay separation or screening of the fraction with a clay content or weathered fraction of 0 15 mm or 0 25 mm (according to moisture). The screen is actuated by unbalanced block exciters positioned in the center of gravity of the machine. The final vibrating movement is approximately circular. The screen is seated on pivoting flexible supports allowing the adjustment of the screen inclination according to the process requirements. The screens are equipped with rubber vibration limiters for start-up and run-out.

Coarse scalper screen OHT 1430 syenite screening

Coarse scalper screen OHT 1430

Principal parameters Type Width x length of the deck mm 1000x2500 1200x3000 1350x3000 1700x4000 No. of decks pcs 2 Max. size of inlet grain m3 0.1 0.4 0.4 1.3 Entrance mm 630 800 800 1300
Screening boundaries

Capacity

Power input kW 7.5 7.5 11 18.5

mm 10 - 300

OHT 1025 OHT 1230 OHT 1430 OHT 1740

t/h 320 410 500 700

Screen inclination 20 Oscillation amplitude 5 mm Oscillation frequency 13 Hz Stated capacities are only informative and depend on the properties and composition of the material and mesh size.

33

Vibrating screening feeders VTP and feeders VP

FEEDING
Vibrating screening feeders VTP and feeders VP are used for rock feeding to crushers while they partially screen small fraction from the material during feeding. Feeders VTP and VP can be fitted with a frequency converter allowing a continuous regulation of capacity. The feeders are well suited for mobile and semi-mobile units. The semi-mobile feeder is anchored on the lower part of the segmented frame. The frame is fitted with skids for easy transport on-site and location with no set up requirements.

The exceptional operating properties of vibrating screening feeders VTP are: High operating reliability Low cost for operating and maintenance High capacity Easy exchange of spare parts Simple attendance and maintenance

Basic characteristics of vibrating screening feeders VTP The housing is fitted with armors that protect the lateral walls against wear and abrasion. The feeder bottom is constructed of wear resistant material. Grate plates are of a rigid design for tough operating conditions. Flexible supports permit a variable angle of inclination of the bottom or grate area. Feeders are driven by two vibrating selfsynchronized motors positioned under the feeder bottom or on the sides of the feeder housing. Vibrating feeders VP without sorting function will arise from the VTP feeder where the grate area is replaced with full bottom. When the semi-mobile unit with the vibrating feeder VTP is transported on roads, the frame is dismantled. The upper section with the hopper and feeder are transported on one truck while the lower section of the frame as well as chutes and walkways with railings are transported on another truck.

VTP 2973 mobile version, recycling

Semi-mobile unit with the vibrating screening feeder VTP

Hopper Feeder VTP Electrical switchboard with the controller VTP 2972 semi-mobile version Supporting frame

Chute Walkway platform Undersize material chute

Skids

Principle technical parameters Type Width x length of the deck mm VTP 2971 VTP 2972 VTP 2973 VTP 2974 VTP 2973 mobile version VTP 2974 500 x 3000 700 x 3000 1000 x 4000 1100 x 4000 1200 x 4000 Length of grate area mm 750 750 1700 1700 1000 Entrance mm 350 x 250 500 x 300 600 x 400 700 x 450 800 x 500 Max. volume Capacity of inlet grain m3 0.1 0.15 0.2 0.22 0.25 t/h 100 150 200 230 320
Power input of vibrating motors

kW 5.4 (2x2.7) 5.4 (2x2.7) 9 (2x4.5) 9 (2x4.5) 13 (2x6.5)

34

The capacity of the feeder VTP can be increased by increasing the material layer or inclination of the feeder. However, the capacity increase comes at the expense of a reduced screening function of the vibration feeder.

Vibrating grate-plate feeders PVR

Vibrating grate-plate feeders are used for the continuous feeding of lumpy, grained and bulk materials from the hopper to the working machine or onto subsequent transporting equipment or crushing device. The feeders are suitable for raw material treatment.

FEEDING

The exceptional operating properties of vibrating grate-plate feeders PVR are: High operating reliability Low cost for operating and maintenance High capacity Easy exchange of spare parts Simple attendance and maintenance

Basic characteristics of vibrating grate-plate feeders The grate area of the feeder permits partial screening of undersize grains. A frequency converter regulates the capacity by adjusting the electrical motor rotations. Easy exchange of the grate plates for adjustment of the slot width. Feeder PVR 1200x6000

Principal parameters Type Feeder width mm PVR 1200x6000 PVR1400x6000 PVR1550x6000 1200 1400 1550 Feeder length mm 6000 6000 6000 Grate area length mm 2x1000 2x1000 2x1000 Entrance mm 1000x800x800 1100x900x900 1250x1000x1000 Capacity El. motor t/h 400 500 600 kW 2x18.5 2x18.5 2x22

Feeder PVR 1550x6000

The capacity is determined for a material bulk density of 1.6 t/m3 and an inclination of the feeder bottom of 5.

Feeder PVR 1550x6000

Feeder PVR 1550 x 6000 in the test room in the manufacturing plant

35

Trough feeders ZP
FEEDING
Trough feeders are used for feeding lumpy and grained materials. They are used in material treatment plants for feeding from primary hoppers to coarse screens or crushers. They are the bottom of inlet hoppers.

The exceptional operating properties of trough feeders ZP are: High operating reliability Low cost for operating and maintenance High capacity Easy exchange of spare parts Simple attendance and maintenance

Basic characteristics of trough feeders The amount supplied can be regulated in steps by changing the lift or it can be continuously regulated by a frequency converter. The trough feeders are designed for heavy operation and can operate all year round in humid and dusty conditions. The trough bottom is lined with exchangeable armoring made of highly wear-resistant material. The feeders can be supplied in a shortened version with the drive fitted with the classic gearbox and crank gear (version A) or a hydraulic drive positioned under the trough feeder (version B).

Trough feeder ZP 1000x5000

Trough feeder - version A

Trough feeder - version B Feeding of quarry stone by the trough feeder ZP 1000x5000

Principal parameters Type Feeder width mm ZP 650 ZP 800 ZP 1000 ZP 1250 ZP 1600 ZP 2000 Trough feeder ZP 1000x5000 650 800 1000 1250 1600 2000 Feeder length mm 2500-4000 3000-4500 3500-5000 4000-5500 4500-6000 5000-6500 Entrance mm 500 650 800 1000 1300 1600 Capacity t/h 130 200 400 585 775 1050 El. motor kw 5-7 7-10 14-16 20-29 31-37 37-50

The capacity is determined for a material bulk density of 1.6 t/m3 and an inclination of the feeder bottom of 5.

36

Apron feeders CPLP, CPLD, CPLDT

Apron feeders are used for continuous feeding or volume dosing of lump or grain materials the temperature of which is up to 200 C. Feeders CPLP are designed for material of a smaller grain size already crushed. Feeders CPLD and CPLDT are used especially for feeding coarse-grain and lump fractions in process lines of material treatment plants and primary crushing plants.

FEEDING

The exceptional operating properties of apron feeders are: High operating reliability Low cost for operating and maintenance High capacity Easy exchange of spare parts Simple attendance and maintenance

Basic characteristics of apron feeders Feeders CPLP can be installed horizontally for material discharged from a closed bin or they can be installed with an inclination of up to 18 in case the material is fed from an opened hopper. Feeders CPLD and CPLDT are generally installed under an opened hopper with the inclination up to 20 . The suspended collecting conveyor belt can discharge the undersize portion of fine fractions. Adjustment of the capacity is controlled by a frequency converter, variable speed gearbox or asynchronous motor with pole switching.

Assembly of the apron feeder CPLDT 1600x12000

Principle parameters Type Feeder width mm CPLP 500 CPLP 650 CPLP 800 CPLP 1000 CPLP 1200 500 650 800 1000 1200 2400 - 8000 Feeder length mm Max. layer of material conveyed mm 100 150 200 250 300 Capacity t/h 10 - 60 20 - 120 30 - 200 50 - 320 75 - 480 1.5 - 15 Apron feeder CPLDT 1600x10000 Power input kW

Type

Feeder width mm

Feeder length mm

Max. layer of material conveyed mm 400 600 800 800 1200 1500

Capacity t/h 30 - 150 55 - 265 90 - 410 160 - 740 160 - 740 225 - 1050
3

Power input

kW

CPLD 800 CPLD 1000 CPLD 1200 CPLD 1600 CPLDT 1600 CPLDT 2000

800 1000 1200 1600 1600 2000 2500 - 12000

5.5 - 42

Apron feeder CPLD 1000x4000

The capacity of the feeder is determined for a material bulk density of 1.6 t/m .

37

Project solutions
STATIONARY SYSTEM DESIGNS FOR CRUSHING AND SCREENING
PSP Engineering has been designing systems for crushing and screening with great emphasis on cost effectiveness, high throughput, and reliability in attaining the required operating and capacity parameters. More than fifty years of experience coupled with proprietary know-how has led to the development of rugged machines supplied all over the world that provide our customers with the competitive advantage. Our services include:

Designing and supply of the mechanical portion Designing and supply of the electrical portion and of the control system

Delivery of the machines and equipment Transport Assembly of the mechanical and electrical part

Commissioning Guarantee tests After-sale service

SEMI-MOBILE AND MOBILE CRUSHING AND SCREENING SYSTEMS

Semi-mobile and mobile crushing and screening systems permit a flexible adaptation of the equipment to fit the site layout of the quarry and easy set up and dismantling for relocation and transport. The design of semimobile and mobile units follows the principle of easy access to key parts of the machine. Set up is simple and does not require any civil work. RECYCLING UNITS Recycling units are equipped with impact or jaw crushers. The hydraulic self-lifting device makes loading and unloading easy. SEMI-MOBILE SCREENS Semi-mobile screening plants are equipped with vibrating screens positioned on the base frame to allow for quick set up and dismantling on-site. Semi-mobile screening plants are transported disassembled. CONTAINER UNITS PSP Engineering has designed container units housing jaw, impact, or cone crushers to fit on modified trucks for transport. Each container unit is fitted with a self-lifting hydraulic device for easy loading and unloading.

MOBILE SYSTEMS FOR CRUSHING AND SCREENING

WHEEL-MOUNTED MOBILE UNITS Wheel-mounted crushing units are equipped with impact, jaw or cone crushers driven by diesel sets.

TRACK-MOUNTED MOBILE UNITS Track-mounted crushing units are equipped with impact or jaw crushers driven by diesel sets.

38

This form is used for the specification of essential customers data for the quotation of PSP Engineering to be elaborated. Please, copy this form, fill in the required data and send to the address stated below. Thank you.

Crushing and Screening Questionnaire

DATA ABOUT THE CUSTOMER 1 2 3 4 Customer: Street: Name and surname: Tel. : Facility address: BASIC DATA (ESSENTIAL) 5 6 7 8 Material kind Bulk density Inlet dimensions Net volume of max. pieces t/m3 AxBxC m3 Fax : City: Position: E-mail: Postcode: Country:

Grain size distribution of inlet material (possibly grain size distribution curve) [mm] 9 Fraction % 10 Compression strength 11 Work index Wi 12 L.A. test 13 Abrasion according to Bond MPa kWh/t % % Sum %

Grain size distribution of outlet material (possibly grain size distribution curve) [mm] 14 Fraction % 15 Required capacity [t/h] or [m3/h] ADDITIONAL DATA 16 Rough chemical composition of the material 17 Specific weight 18 Moisture of the material 19 Temperature of the material 20 Does material tend to stick? 21 Content of sticky admixtures Experience with crushed/screened material, 22 type of crusher/screen used 23 Crusher will be supplied 24 Voltage and frequency of electrical network 25 Climatic conditions 26 Daily operating hours (hours) Yearly operating hours (days) OTHER DATA % t/m3 % C YES NO Sum %

with drive V, Hz

without drive

Date:

Signature:

Contact: PSP Engineering a. s., Kojetnsk 71, . p. 358, 750 53 Perov, tel. : +420 581 232 251, fax : +420 581 204 955

www.pspengineering.cz

PSP Engineering a.s. is a leading supplier of specialized products and entire processing plants for the building material and mineral processing industries. PSP Engineering has been involved in the design and construction of cement plants, lime works, quarry and crushing plants, as well as gravel and sand pits for more than 50 years.

PSP Engineering a.s. Kojetinsk 71, .p. 358 750 53 Perov, Czech Republic Tel. + 420 581 232 251, + 420 581 233 414 Fax : + 420 581 204 955 e-mail: info@pspeng.cz www.pspengineering.cz

Crushing and screening technology/Raw material crushing, screening, and recycling systems EN 03/08 Data in this brochure serve for the preliminary designing only. The producer reserves the right to modify products and/or their parameters without previous notification. 2008 PSP Engineering a.s.