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Yamazumi Process Modeling Tool

provided by www.AdaptiveBMS.com
Issue 2.01

Prepared By: Process Name: Time Unit Task Warm pressing machine Clean press tool Setup next pressings Align rivnuts Align studs Load plate Activate press Deactivate press Remove 2 pressed parts Clean up tool Buff covers top Buff cover bottom Pick next part Buff covers top Buff covers bottom Pick Next Buff covers top Buff covers bottom cover and Pick Next Replenish stock material Pick screws and position Secure 4 Screws Pick Casing Position Wheel and Secure Next Wheel and Secure Arrange Small Stack Apply First label Apply Second label Apply Final label Attach belt Mount Bracket Secure Bracket Inspect First shaft assy Inspect second shaft assy Pick gear and assemble Pick fitting and Secure Assemble Spacer Pick second fitting and Secure Inspect and cover Assemble shaft assy Assemble flipper unit Cover with protective wrap 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 Waste - Warm pressing machine NVA - Clean press tool NVA - Setup next pressings NVA - Align rivnuts NVA - Align studs VA - Load plate VA - Activate press NVA - Deactivate press NVA - Remove 2 pressed parts Waste - Clean up tool VA - Buff covers top VA - Buff cover bottom NVA - Pick next part VA - Buff covers top VA - Buff covers bottom NVA - Pick Next VA - Buff covers top VA - Buff covers bottom NVA - cover and Pick Next NVA - Replenish stock material NVA - Pick screws and position VA - Secure 4 Screws NVA - Pick Casing VA - Position Wheel and Secure VA - Next Wheel and Secure Waste - Arrange Small Stack VA - Apply First label VA - Apply Second label VA - Apply Final label VA - Attach belt VA - Mount Bracket VA - Secure Bracket Waste - Inspect First shaft assy Waste - Inspect second shaft assy NVA - Pick gear and assemble VA - Pick fitting and Secure VA - Assemble Spacer VA - Pick second fitting and Secure Waste - Inspect and cover VA - Assemble shaft assy VA - Assemble flipper unit VA - Cover with protective wrap <Select> - 51 <Select> - 52 <Select> - 53 <Select> - 54 <Select> - 55 <Select> - 56 <Select> - 57 <Select> - 58 <Select> - 59 <Select> - 60 <Select> - 61 <Select> - 62 <Select> - 63 <Select> - 64 <Select> - 65 <Select> - 66 <Select> - 67 <Select> - 68

Chris Coles Build Process secs Work Type Waste NVA NVA NVA NVA VA VA NVA NVA Waste VA VA NVA VA VA NVA VA VA NVA NVA NVA VA NVA VA VA Waste VA VA VA VA VA VA Waste Waste NVA VA VA VA Waste VA VA VA <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select> <Select>

Yamazumi Process Modeling Tool Department: Adaptive BMS Process Type: Product Process Step/Station Setup Parts 5.00 10.00 5.00 9.00 9.00 10.00 6.00 9.00 10.00 7.00 8.00 9.00 9.00 5.00 7.00 8.00 9.00 10.00 8.00 Produce Parts Buff Three Parts

Date: 3/1/2005 Measurement Method: Video Process Step/Station Mount Wheels Attach Bracket Gear Assembly Shaft Assembly <fill in> <fill in> <fill in> <fill in> <fill in> Process Step/Station <fill in> <fill in> <fill in> <fill in> <fill in> Process Step/Station <fill in> <fill in> <fill in> <fill in> <fill in> Process Step/Station <fill in> <fill in> <fill in> <fill in> <fill in> Process Step/Station <fill in> <fill in> <fill in>

10.00 5.00 7.00 7.00 9.00 6.00 10.00 7.00 6.00 7.00 5.00 5.00 10.00 7.00 9.00 10.00 7.00 10.00 6.00 5.00 7.00 5.00 6.00

70.00

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Yamazumi Chart

60.00

50.00

VA - Load plate

Cycle Time

40.00
NVA - cover and Pick Next

VA - Buff covers top

NVA - Align studs

30.00 NVA - Align rivnuts 20.00 NVA - Setup next pressings

Waste - Clean up tool

VA - Buff covers bottom

NVA - Remove 2 pressed parts

VA - Buff covers top

VA - Buff covers top

NVA - Pick next part

10.00

NVA - Clean press tool

NVA - Deactivate press

NVA - Pick Next

Waste - Warm pressing machine

VA - Activate press Produce Parts

VA - Buff cover bottom Buff Three Parts

VA - Buff covers bottom

0.00 Setup Parts Mount Wheels

Setup Parts
Total VA

Produce Parts
Total VA

Buff Three Parts

Total VA

Mount Wheels
Total VA

Total NVA

Total NVA

Total NVA

Total NVA

Total Waste

Total Waste

Total Waste

Total Waste

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VA - Apply First label VA - Cover with protective wrap Waste - Arrange Small Stack Waste - Inspect second shaft assy
VA - Next Wheel and Secure Waste - Inspect First shaft assy VA - Position Wheel and Secure VA - Secure Bracket

VA - Assemble flipper unit VA - Assemble shaft assy Waste - Inspect and cover VA - Pick second fitting and Secure

over and Pick Next

uff covers bottom

NVA - Pick Casing

VA - Mount Bracket VA - Assemble Spacer

VA - Secure 4 Screws VA - Attach belt

NVA - Pick screws and position VA - Apply Final label NVA - Replenish stock material NVA - Pick gear and assemble VA - Pick fitting and Secure

uff covers bottom

VA - Apply Second label Attach Bracket Gear Assembly Shaft Assembly <fill in>

unt Wheels
Total VA

Attach Bracket
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Gear Assembly
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Shaft Assembly
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