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Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Content
Lubricants for engineering resins - demands and effects Clariant lubricant portfolio Methods for internal and external lubrication measurement Results in styrenics and engineering resins - Lubricants for PS and PS -Copolymers - Lubricants for PC - Lubricants for PET / PBT - Lubricants for POM - Lubricants for TPU - Lubricants for PMMA - Lubricants and nucleating agents for PA - Lubricants for thermosets - Specialities
Trademark registered by Clariant in numerous countries * Trademark licensed to Clariant in numerous countries
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
~ 82 ~ 100 ~ 80 ~ 72
~ 17 ~ 12 ~ 25 ~ 10
Licolub WE 4 Licolub WM 31
Licolub WE 40
n
~ 74
~ 17
~ 142
~7
~ C18
= CO-function (polar)
= Amide group
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Licomont NaV 101 Licomont CaV 102 Licowax PE 520 Licowax PED 191 Licolub H 12 Licocene PE MA 4221
Na+ [ Ca2+ [
] ]
<5 ~10 0 ~ 17 ~ 17 ~ 18
Na
= metal soap
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Method for Internal Lubrication Spiral Length Test - Injection Molding of Sprials
11
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
PS and PS-Copolymers (incl. ABS, SAN etc.) Effects, Products and Dosage
[%]*)
Flow improvement: Licowax E, Licolub WE 4 Licowax C / Licolub FA 1 pwd. veg. based Licowax C / Licolub FA 1 pwd. veg. based Licowax E, Licowax OP Licowax PE 520, Licolub WE 4 Licowax E, Licowax OP Licocene PE 4201 Ceridust 3620 Licowax C / Licolub FA 1 pwd. veg. based 0,3 - 1,0
Release:
0,3 - 1,0
0,1 - 0,5
12
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
500 Release force [N] 400 300 200 100 0 Without Licowax OP Licowax C Licowax E Licolub WE 40 Licolub WE 4
13
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
61
60
59
14
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
100
20
15
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
25
20
80
15
60
10
40
20
16
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
110
105
Processing: cold mixture, 4 min. at 600 rpm Berstorff ZE 25 x 40D, 8 kg/h, 300 rpm 200-185-170-160-175-190-200 C
17
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
100
90 Licowax E
Formulation: 30% Pigment Green 7 x% wax 63-67% Polystyrene N 2000 Processing: cold mixture, 4 min. at 600 rpm Berstorff ZE 25 x 40D, 8 kg/h, 300 rpm 200-185-170-160-175-190-200 C
Licowax C
Colorimetric test: Minolta CM-3600d full shade, 1% MB 510 nm, transmission
18
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
1800
1600
1400
1200 Without
Lubricant dosage: 0,5 %
Licowax OP
Licowax E
Licolub WE 4
Licowax C
19
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
48
47
46
45
21
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Dispersion:
0,1 - 1,0
Release:
0,1 - 1,0
22
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Waxes in PC
Release Effect
7000 6000 Release force [N] 5000 4000 3000 2000 1000
23
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Waxes in PC
Flow Improvement / Melt Flow Rate (1,2 kg, 300 C)
14 12 MFR [g/10 min] 10 8 6 4 2 0 Without
Lubricant dosage: 0,3 %
VN 110543-557
PETS
Licowax E
Licowax OP
Licolub WE 4
Polyesterwax
24
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Waxes in PC
Transparency
90 85 Transparency [%] 80 75 70 65 60
25
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Waxes in PC
Release Effect and Transparency (1 mm Plates)
3300 3000 2700 Release Force [N] 2400 2100 1800 1500 1200 900 without lubricant + 0,3 % PETS
(Pentaerythritol tetrastearate)
100
50
25
.
26
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
No wax
(colour yield = 100 %)
Formulation: Extrusion: Sample preparation: Microscopy:
3 % Licowax E
(colour yield =117 %)
17 % Pigment Green 7, 3 % montan wax, 80 % Polycarbonate (Blendex HPP 806, GE Plastics) Co-rotating twinscrew extruder 25 mm, L/D= 40, screw speed 300 rpm, barrel 260 240 C, throughput 7 kg/h Ultrafine sections of granules, thickness 60-80 nm; Cutter type Ultracut E (manufacturer Reichert+Jung, Germany) Transmission electron microscopy (TEM), Microscope type ZEISS EM 10B
27
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
- No safety problems at high processing temperatures (up to 300 C) like burning of the lubricant
29
Public, Waxes for Engineering Plastics BU Additives, Technical Marketing Waxes, 08.05.2013
Dispersion: Release:
0,1 - 1,0
0,1 - 1,0
0,1 - 0,3