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1/2 PN 553 300 (Oilwell/Wirth type) PN 553 440 (EMSCO type) PN 553 350 (National type) Technical Documentation Original Instructions
GENERAL INFORMATION
Warnings and Note
WARNING: A warning
inDiCaTES a DEFiniTE riSK OF EQUiPMEnT DaMagE Or DangEr TO PErSOnnEL. FaiLUrE TO OBSErVE anD FOLLOw PrOPEr PrOCEDUrES COULD rESULT in SEriOUS Or FaTaL inJUrY TO PErSOnnEL, SigniFiCanT PrOPErTY LOSS, Or SigniFiCanT EQUiPMEnT DaMagE.
Intellectual property
All rights retained. No part of this document may be reproduced in any form (print, photocopy, microfilm or any other procedure) or be processed using an electronic system without written approval of Blohm + Voss Repair GmbH. All information contained in this manual is based upon the latest product information available at any time of printing. Dependent on ongoing technical improvements (ISO 9001) Blohm + Voss Repair GmbH reserves the right to change the design and specifications without announcement. The values specified in this manual represent the nominal values of a unit produced in series. Slight deviations in the case of the individual devices are possible. NOTE: In the event of problems that cannot be solved with the aid of this manual, please contact one of the addresses listed below.
CE Marking
The tool complies with the Machinery Directive 98/37/EC and 2006/42/EC For machines containing any hydraulic or pneumatic powered parts, the Directive 94/9/EC Equipment and protective systems in potentially explosive atmospheres applies. The marking is as follows: CE Ex II 2G T5 (hydraulic tools) or CE Ex II 2G T6 (pneumatic tools).
NOTE: A note indicates that additional information is provided about the current topics. WARNING: THiS TECHniCaL
DOCUMEnTaTiOn COnTainS inSTrUCTiOnS On SaFETY, inSTaLLaTiOn, OPEraTiOn anD MainTEnanCE FOr THE BLOHM + VOSS REPair GMBH TOOL. IT MUST BE STUDiED BEFOrE wOrKing wiTH THE TOOL.
Limited Warranty
The warranty provided will be void if the tool is either: 1. Repaired or serviced by a service facility which was not authorised by Blohm + Voss Repair GmbH. 2. Replacement parts not manufactured by Blohm+Voss Repair GmbH are used. 3. Modifications were made to the tool which were not approved by Blohm+Voss Repair GmbH.
WARNING: OnE SHOULD aVOiD CrEaTing igniTiOn SOUrCES, LiKE HEaT, aS a rESULT OF THE
USE OF THE TOOL wiTH OTHEr TOOLS Or EQUiPMEnT.
WARNING: FaiLUrE TO
COnDUCT rOUTinE MainTEnanCE COULD rESULT in EQUiPMEnT DaMagE Or inJUrY TO PErSOnnEL.
OPEraTing THE TOOL iS rESPOnSiBLE FOr EVaLUaTing SaFE anD PrOPEr USE OF THE TOOL in a HaZarD anaLYSiS.
Warning sign PN 671642 Pay attention: Apply grease at least once a day.
Warning sign PN 671640-1 Pay attention: Do not place your hands between moving parts.
MAINTENANCE &INSPECTION
OPERATIONS
WARNING: IF anY SaFETY ELEMEnTS (LiKE SaFETY rOPES, SaFETY SHEETS, PLaTES Or waSHErS) wErE DiSaSSEMBLED DUE TO MainTEnanCE wOrK, DO NOT rE- USE THEM. ALwaYS
INSTALLATION
COMPanY iS OBLigaTED TO iSSUE wOrKing inSTrUCTiOnS FOr SaFE USE anD SUPErViSE OBSErVanCE OF THESE wOrKing inSTrUCTiOnS.
DESCRIPTION
DECLARATION OF INCORPORATION
We,
Blohm + Voss Repair GmbH Oil Tool Division Hermann-Blohm-Strasse 2 20457 Hamburg Phone:+49(0)40 3119-1139 Fax:+49(0)40 3119-3305
Master Bushing with Insert Bowl Type B+V MPCH as serial-no.: 79693
which is the subject of this declaration, is in accordance with the directive of the European Parliament and Machinery Directive 2006/42/EC; Annex II B for Incomplete Machines) will be marketed in the state delivered according to the order confirmation and with the contractually agreed scope of delivery in compliance with the following guidelines, harmonized standards and if applicable special, locally required regulations. Functional Description: The master bushing is constructed on a drilling rig in order to receive the Standard Rotary Slips according to API specification 7K and, if applicable, the Bit Breaker Adapter with pin drive dimensions according to API specification 7K and is installed in rotary tables according to API specification 7K. The following underlying health and safety protection requirements according to Annex I of Directive 2006/42/EC on machines were applied and complied with: -General Policies No. 1 -Nos. 1.1.2. - 1.1.7; Nos. 1.3.1.- 1.3.7; Nos. 1.3.9.; Nos. 1.5.2.; Nos. 1.5.4.; Nos. 1.5.7; Nos. 1.5.15; Nos. 1.6.- 1.6.2; Nos. 1.6.4; Nos. 1.7.- 1.7.4.3; The special technical documents as per Annex VII B were created by the RO division of Blohm + Voss Repair GmbH, HermannBlohm-Strae 2, 20457 Hamburg, Germany. Note: The aforementioned Master Bushing is an incomplete machine in terms of Directive 2006/42/EC, Art. 2 g) and is provided and designed for installation in a machine (Annex). The Master Bushing may only be put into operation if the user/operator/technician, who installs this Master Bushing into another incomplete machine or into a complete machine, declares that the complete machine meets the provisions of this directive and, if applicable, further applicable EC directives.
Table of contents
GENERAL INFORMATION
Warnings and Note Intended use of this manual Intellectual property Improper / Unsafe Use Manufacturer & Agents World wide 2 CE Marking Limited Warranty General safety issues
2
2 2 2 2 2 2 3
5. DRAWINGS
PN 553 300 / 553 440 / 553 350 B + V Master bushings PN 553 300 / 553 440 / 553 350 Parts List PN 553 400-L Lifting slings PN 553 400-L Parts List 28
26
26 27 28
4 8
8
2. INSTALLATION
Lifting and transport Installation into the Rotary Table. Installation of a split insert bowl Bit breaker plate Installation Checklist MPCH Master Bushing Installation of drilling equipment
12
12 12 12 12 13 13
3. OPERATION 16
Procedure Removing MPCH out of Rotary Table in case of emergency 16 16
18
18 18 18 19 19 19 19 19 20 20 21 22 22 23 23 24 24 24
DESCRIPTION
DESCRIPTION
1. DESCRIPTION
General
In this manual, 3 kind of Master Bshings are described: PN 553 300 Master Bushing 37.1/2" for Oilwell/Wirth PN 553 440 Master Bushing 37.1/2" for Emsco PN 553 350 Master Bushing 37.1/2" for National The MPCH Master Bushings can be installed in 37.1/2" RT and bigger RT, if necessary. If RT is larger than 37.1/2" an adapter needs to be used with MPCH. The 37.1/2" MPCH is a pin drive hinged Master Bushing. With Insert bowl No.3 and optional bowl No.1 and 2, the MPCH will handle 2.3/8" to 13.3/8" OD drillpipe, drill collar, tubing and casing. Insertbowls design capacity is 500 sh tons. Units will be delivered including: No. 3 insert bowl pn 556608 (8.5/8" - smaller) Bit breaker adapter plate pn 553455 Lifting sling pn 553400-L
DESCRIPTION
Weight
Item Complete Master Bushing incl. insert bowl. No. 3 Body only Weight (kg(lbs)) Appr. 1.905 (4.200) 1.452 (3.200)
Main dimensions
132 (5,20 inch) 445 (17,52 inch)
163,8 (6,45 inch) ( 949,4 37,38 inch)
(4 1 6 , 18 61 4 in ch )
31
(
( 10 39 14 ,92 )
DESCRIPTION
DESCRIPTION
10
INSTALLATION
11
INSTALLATION
2. INSTALLATION
Lifting and transport
WARNING: LiFT THE MPCH wiTH THE LiFTing SLing HOOKS Pn 553400-L OnLY. DO nOT USE anY OTHEr LiFTing SLing.
Lifting slings
INSTALLATION
12
o o o
Make sure the MPCH is sitting correctly in the rotary table Make sure the correct insert bowls are installed before use Make sure the insert bowls are fixed and locked.
13
INSTALLATION
INSTALLATION
14
OPERATIONS
15
OPERATIONS
3. OPERATION
Procedure
WARNING: DO nOT USE THE MPCH MaSTEr BUSHing UnLESS iT SiTS COrrECTLY inTO THE rOTarY TaBLE. 1. Before operation ensure Master Bushing is in proper condition. 2. Clean the bore and protrusions for the insert bowl. 3. Install the insert bowl with the correct size in the MPCH Master Bushing. 4. Now Insatll the correct slip assembly. Ensure that insert bowl and slip assembly are correct for the pipe size and type. 5. Ensure the slips are sitting correctly against the pipe. 6. The slips have been set, before you lower the pipe. 7. Check hook load before opening the elevator.
OPERATIONS
16
MAINTENANCE &INSPECTION
17
MAINTENANCE &INSPECTION
If cracks, excessive wear etc. is recognised, contact Blohm + Voss Repair GmbH or an authorised service company. Weldings of the castings should be done only by Blohm + Voss Repair GmbH or an authorised service company in according to Blohm + Voss welding procedure.
Grease quality
In order to achieve efficient greasing even at different environmental temperatures, we recommend the following grease types should be used (obtainable from Blohm + Voss Repair GmbH): Low-Viscosity grease Type AVIATICON Grease XRF NLGI 0 Alternatively; use EP gear lubricating grease for greasing non-oil tight gear trains NESSOS SF0 NLGI 0 DIN 51 826 GPOF-25 DIN 51 502 GPOF-25 For higher ambient temperature up to 30 Celsius / 86 Fahrenheit we recommend to use NLGI 2. MAINTENANCE &INSPECTION
Manual lubrication
Lubricate the frame on both sides and the hinge pins as follows: Each time before installing into the rotary table Lubricate the bowl on both sides as follows: Each time before installing the bowl into the MPCH. Lubricate the hinge pins as follows: Each time after disassembly
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Category I This category involves observing the equipment during operation for indications of inadequate performance. Category II This is Category I inspection plus further inspection for corrosion, deformation, loose or missing components, deterioration, proper lubrication, visible external cracks, and adjustment. Category II may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Category III This is Category II inspection plus further inspection, which should include NDT of critical areas and may involve some disassembly to access specific components and to identify wear that exceeds the allowable tolerances. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paint-stripping, steam-cleaning, grit-blasting). Category IV This is Category III inspection plus further inspection for which the equipment is disassembled to the extent necessary to conduct NDT of all primary-load-carrying components. Equipment shall be: disassembled in a suitableequipped facility to the extent necessary to permit full inspection of all primary-loadcarrying components and other components that are critical to the equipment. inspected for excessive wear, cracks, flaws and deformation.
Procedure: Corrections shall be made in accordance with the manufacturers recommendations. Prior to inspection, all foreign material such as dirt, paint, grease, oil, scale, etc. shall be removed from the concerned parts by a suitable method (e.g. paintstripping, steam-cleaning, gritblasting)
Category III or Category IV should be made before (if anticipated) and after critical jobs (e.g., running heavy casing / drill strings, jarring, pulling on stuck pipes and/or operating at extreme low temperatures) <-20 C (<-4 F).
Inspection
A thorough inspection should be carried out periodically (every 3 months) or as special circumstances may require. Before starting an inspection, remove all foreign materials (dirt, paint, grease Oil, scale, etc.) from surface by a suitable method. After a field inspection, it is advisable to record the extent of testing and testing results. Conduct the periodic or critical load inspection in the field by the crew with the supervisor. If cracks, excessive wear etc. is recognized, contact Blohm + Voss Repair GmbH or an authorized service company.
Frequency
Periodic inspection
The recommended schedule for inspection of all kind of Master Bushings is as follows: Daily: Inspection category I Weekly: Inspection category II Every 6 months: Inspection category III Every 5 years: Inspection category IV The recommended frequencies apply for equipment in use during the specified period. The inspection frequencies are only recommendations. The schedule of inspection heavily depends on the following factors: environment load cycles regulatory requirements operating time testing repairs re manufacture
Non-periodic inspection
A complete, on-job, shut-down inspection equivalent to the periodical
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MAINTENANCE &INSPECTION
Dismantling Inspection
Generally, when the equipment returns to base, warehouse, etc. Carry out the Tool inspection, immediately. Furthermore, control it prior to its being sent on the next job. The Tool should be dismantled and inspected in a suitably equipped facility for excessive wear, cracks, flaws or deformations. Corrections should be made in accordance with recommendations which can be obtained from Blohm + Voss Repair GmbH. Weldings at the castings should be done only by Blohm + Voss Repair GmbH or an authorized service company in according to Blohm + Voss welding procedure. When need is shown in a field inspection, dismantle the Tool and arrange an inspection in a suitably equipped facility.
MAINTENANCE &INSPECTION 20
TYPE OF EQUIPMENT
SERIAL NUMBER
PART NUMBER
SUPERVISOR
DATE OF INSPECTION
INSPECTION CATEGORY
PLACE OF INSPECTION
21
MAINTENANCE &INSPECTION
CHECK FOR LOOSE ITEMS, ESPECIALLY FOR (but not limited to): DESCRIPTION 1 Hinge pins, bolts and retainers. 2 Screws, bolts, washers & retainers. 3 Lifting slings. 4 Check presence and condition of warning plates and labels. Remarks
CHECKED OK OK OK OK
SIGNATURE
CHECK FOR CRACKS, ELONGATION, DAMAGE AND CORROSION, ESPECIALLY FOR (but not limited to): DESCRIPTION CHECKED SIGNATURE 1 Frame. OK 2 Hinge pins, bolts, lifting slings and bushings. OK Remarks
CHECK FOR WEAR, ESPECIALLY FOR (but not limited to): DESCRIPTION 1 Frame (see wear data criteria) 2 Bowl (see wear data criteria) Remarks
CHECKED SIGNATURE OK OK
MAINTENANCE &INSPECTION
22
23
MAINTENANCE &INSPECTION
General
1. Clean and remove abrasive material from inside the MPCH. Use a angle grinder to remove any rough surfaces or any grooves. 2. Inspect all edges of the blocks and check if the blocks fit in the MPCH. 3. The MPCH should be well cleaned and painted before it is stored. 4. Inspection of the hinge pins and bushing is regulary required.
Critical Areas
Critical areas are hatched. MAINTENANCE &INSPECTION
24
DRAWINGS
25
DRAWINGS
5. DRAWINGS
13
8 2
Insert Bowl No.1-PN 556610 Insert Bowl No.2-PN 556609 Insert Bowl No.3-PN 556608
11
15
5 4
12
14
27
DRAWINGS
DRAWINGS
28