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Ingress Protection

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Ingress Protection
What is the IP Code ? The IP Code refers to the different levels of protection the enclosure provides and gives a means of classifying the degrees of protection from dust, water and impact afforded by electrical equipment and enclosures. For your IP Rating Converter click here .

The code is separated into two characteristic numerals, the first numeral indicates the protection of hazardous parts and protection of equipment against ingress of foreign solid objects. The second numeral indicates protection of equipment against harmful ingress of liquids. Why does a Product need to be IP Tested ? The IP Standard is designed to test a products suitability for a specific environment. Many call up IP testing as a basic requirement for environmental testing against external influences such as water ingress, dust ingress and protection against contact with live parts. What IP Tests can Baseefa conduct ? Baseefa can carry out any IP testing as detailed in the table at the foot of the page. What Documentation will I Receive ? Certificate of Test Product submitted for test identified by serial number. Certificate of Test states that product with serial number xxxx has an ingress protection rating of IPXX. A fixed price quotation and timescale is available by completing the attached application form and returning it to david.brearley@baseefa.com Design Certificate Product submitted for test along with drawings which fully define the design in all aspects relating to how ingress protection is provided. Design certificate issued stating that all products made in accordance with the drawings listed on the certificate are suitable for an IPXX rating. A price quotation and timescale is available on receipt of drawings, by completing the application form and returning it to david.brearley@baseefa.com

Materials / Products Tested

Types of Test / Properties Measured / Range of Measurement

Standard Specifications / Equipment / Techniques Used

Enclosures for Electrical Equipment

IP1X Protected against solid objects greater than 50 mm diameter

BS EN 60529:1992, Amds 1 and 2

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Ingress Protection

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IP2X Protected against solid objects greater than 12 mm diameter IP3X Protected against solid objects greater than 2.5mm diameter IP4X Protected against solid objects greater than 1.0 mm diameter IP5X Dust Protected, Excluding : Objects greater than 2000 x 1000 x 1000 mm, Max weight: 140 kg IP6X Dust Tight, Excluding : Objects greater than 2000 x 1000 x 1000 mm, Max weight 140 kg IPX3 Protected against spraying water IPX4 Protected against splashing water IPX5 Protected against water jets IPX6 Protected against heavy seas IPX7 Protected against the effects of temporary immersion, Excluding: Objects greater than 1500 x 650 x 850 mm IPX8 Protected against long term immersion. Test parameters, depth and duration, decided by the manufacturer. Contact us to discuss requirements.

IEC 60529:2001, Amd 1

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IP Code - Wikipedia, the free encyclopedia

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IP Code
From Wikipedia, the free encyclopedia

The IP Code, Ingress Protection Rating,[1] [2] sometimes also interpreted as International Protection Rating,[3] classifies and rates the degree of protection provided against the intrusion of solid objects (including body parts like hands and fingers), dust, accidental contact, and water in mechanical casings and with electrical enclosures.[4][5] The standard aims to provide users more detailed information than vague marketing terms such as waterproof. However, no edition of the standard is openly published for unlicensed readers. The digits (characteristic numerals) indicate conformity with the conditions summarized in the tables below. Where there is no protection rating with regard to one of the criteria, the digit is replaced with the letter X. For example, an electrical socket rated IP22 is protected against insertion of fingers and will not be damaged or become unsafe during a specified test in which it is exposed to vertically or nearly vertically dripping water. IP22 or 2X are typical minimum requirements for the design of electrical accessories for indoor use.

Contents
1 Code breakdown 1.1 Solid particle protection 1.2 Liquid ingress protection 1.3 Additional letters 1.4 Mechanical impact resistance 2 IPX Coding 3 IP69K 4 NEMA rating 5 See also 6 References 7 External links

Code breakdown
IP indication IP Mandatory Solid particle protection Single numeral: 0-6 Mandatory Liquid ingress protection Single numeral: 0-8 Mandatory Mechanical impact resistance Single numeral: 0-9 No longer used Other protections Single letter Optional

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Solid particle protection


The first digit indicates the level of protection that the enclosure provides against access to hazardous parts (e.g., electrical conductors, moving parts) and the ingress of solid foreign objects. Level 0 1 2 3 4 5 6 Object size protected against >50 mm >12.5 mm >2.5 mm >1 mm Dust protected Dust tight Effective against No protection against contact and ingress of objects Any large surface of the body, such as the back of a hand, but no protection against deliberate contact with a body part Fingers or similar objects Tools, thick wires, etc. Most wires, screws, etc. Ingress of dust is not entirely prevented, but it must not enter in sufficient quantity to interfere with the satisfactory operation of the equipment; complete protection against contact No ingress of dust; complete protection against contact

Liquid ingress protection


The second digit indicates the level of protection that the enclosure provides against harmful ingress of water.[6]

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Level Protected against 0 Not protected

Testing for

Details Test duration: 10 minutes

Dripping water

Dripping water (vertically falling Water equivalent to 1 mm rainfall per drops) shall have no harmful effect. minute Test duration: 10 minutes Vertically dripping water shall have no harmful effect when the Water equivalent to 3 mm rainfall per enclosure is tilted at an angle up to minute 15 from its normal position. Test duration: 5 minutes Water falling as a spray at any angle Water volume: 0.7 litres per minute up to 60 from the vertical shall have no harmful effect. Pressure: 80100 kPa Test duration: 5 minutes

Dripping water when tilted up to 15

Spraying water

Splashing water

Water splashing against the enclosure from any direction shall have no harmful effect.

Water volume: 10 litres per minute Pressure: 80100 kPa

Water jets

Test duration: at least 3 minutes Water projected by a nozzle (6.3 mm) against enclosure from Water volume: 12.5 litres per minute any direction shall have no harmful Pressure: 30 kPa at distance of 3 m effects. Water projected in powerful jets (12.5 mm nozzle) against the enclosure from any direction shall have no harmful effects. Test duration: at least 3 minutes Water volume: 100 litres per minute Pressure: 100 kPa at distance of 3 m

Powerful water jets

Immersion up to 1m

Test duration: 30 minutes Ingress of water in harmful quantity shall not be possible when the Immersion at depth of at least 1 m enclosure is immersed in water measured at bottom of device, and at under defined conditions of pressure and time (up to 1 m of submersion). least 15 cm measured at top of device

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Immersion beyond 1 m

The equipment is suitable for continuous immersion in water under conditions which shall be Test duration: continuous immersion specified by the manufacturer. in water Normally, this will mean that the equipment is hermetically sealed. Depth specified by manufacturer However, with certain types of equipment, it can mean that water can enter but only in such a manner that it produces no harmful effects.

Additional letters
The standard defines additional letters that can be appended to classify only the level of protection against access to hazardous parts by persons: Level Protected against access to hazardous parts with A B C D Back of hand Finger Tool Wire

Further letters can be appended to provide additional information related to the protection of the device: Letter H M S W Meaning High voltage device Device moving during water test Device standing still during water test Weather conditions

Mechanical impact resistance


An additional number has sometimes been used to specify the resistance of equipment to mechanical impact. This mechanical impact is identified by the energy needed to qualify a specified resistance level, which is measured in joules (J). This has now been superseded by the separate IK number specified in EN 62262. Although dropped from the 3rd edition of IEC 60529 onwards, and not present in the EN version, older enclosure specifications will sometimes be seen with an optional third IP digit denoting impact resistance. Newer products are likely to be given an IK rating instead. However there is not an exact correspondence of values between the old and new standards.

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Dropped IP level Impact energy Equivalent drop mass and height 0 1 2 3 5 7 9 0.225 J 0.375 J 0.5 J 2J 6J 20 J 150 g dropped from 15 cm 250 g dropped from 15 cm 250 g dropped from 20 cm 500 g dropped from 40 cm 1.5 kg dropped from 40 cm 5.0 kg dropped from 40 cm Equivalent impact No test Drop of 200 g object from 7.5 cm height Drop of 200 g object from 10 cm height Drop of 200 g object from 17.5 cm height Drop of 200 g object from 25 cm height Drop of 200 g object from 35 cm height Drop of 500 g object from 20 cm height Drop of 500 g object from 40 cm height Drop of 1.7 kg object from 29.5 cm height Drop of 5 kg object from 20 cm height Drop of 5 kg object from 40 cm height

IK Impact energy number (joules) 00 01 02 03 04 05 06 07 08 09 10 Unprotected 0.15 0.2 0.35 0.5 0.7 1 2 5 10 20

IPX Coding
The letter X is used in any place in the code where specifying a digit is meant to be avoided. There may be various reasons for choosing this coding variant, such as marketing considerations. Thus, e.g. an IPX7 rating for a consumer device specifies that the device has water protection up to limited immersion, but gives deliberately no information as to whether the device has any protection against mechanical ingress or dust. Among other common IP ratings using the letter X are IPX4. IP2X is frequently used on electrical items to specify the item must prevent finger access to live terminals i.e plug sockets are IP2X.

IP69K
German standard DIN 40050-9 extends the IEC 60529 rating system described above with an IP69K rating for high-pressure, high-temperature wash-down applications.[7] Such enclosures must not only be dust tight (IP6X), but also able to withstand high-pressure and steam cleaning.

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The test specifies a spray nozzle that is fed with 80C water at 810 MPa (80100 bar) and a flow rate of 1416 L/min. The nozzle is held 1015 cm from the tested device at angles of 0, 30, 60 and 90 for 30s each. The test device sits on a turntable that rotates once every 12s (5rpm). The IP69K test specification was initially developed for road vehicles, especially those that need regular intensive cleaning (dump trucks, cement mixers, etc.), but also finds use in other areas (e.g., food industry, car wash centres).

NEMA rating
IP Code IP20 IP54 IP66 IP67 IP68 Min. NEMA Enclosure rating to satisfy IP Code 1 3 4, 4X 6 6P

The United States National Electrical Manufacturers Association (NEMA) also publishes protection ratings for enclosures similar to the IP rating system published by the International Electrotechnical Commission (IEC). However, it also dictates other product features not addressed by IP codes, such as corrosion resistance, gasket aging, and construction practices. Thus, while it is possible to map IP Codes to NEMA ratings that satisfy or exceed the IP Code criteria, it is not possible to map NEMA ratings to IP codes, as the IP Code does not mandate the additional requirements. The table above indicates the minimum NEMA rating that satisfies a given IP code, but can only be used in that way, not to map IP to NEMA.[8] North American enclosure rating systems are defined in NEMA 250, UL 50, UL 508, and CSA C22.2 N. 94.

See also
EN 62262 IK code on resistance to mechanical impacts MIL-STD-810 National Electrical Manufacturers Association U.S. Military connector specifications for military equivalents Water Resistant mark on wrist watches and eye bands

References
1. ^ Understanding the IP (Ingress Protection) Ratings (http://www.maximintegrated.com/appnotes/index.mvp/id/4126) 2. ^ Interpreting the acronym officially in the standard text (http://www.iso.org/iso/iso_catalogue/catalogue_tc/catalogue_detail.htm?csnumber=39578) 3. ^ IEC 60529 (ed2.1), clause 4.1.

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4. ^ IEC 60529: Degrees of protection provided by enclosures (IP Code). International Electrotechnical Commission, Geneva. 5. ^ IP Ratings vs. NEMA Ratings (http://www.bisonprofab.com/ip-ratings-explained.htm) 6. ^ Ingress Protection: The System of Tests and Meaning of Codes (http://www.cemag.com/archive/06/ARG/bisenius.htm) , http://www.ce-mag.com/archive/06/ARG/bisenius.htm. 7. ^ DIN 40050-9: Straenfahrzeuge; IP-Schutzarten; Schutz gegen Fremdkrper, Wasser und Berhren; Elektrische Ausrstung [Road vehicles; degrees of protection (IP-code); protection against foreign objects, water and impact; electrical equipment], May 1993. An English translation of the German original is available from DIN. 8. ^ "FAQ Enclosures" (http://www.nema.org/stds/aboutstds/upload/FAQ-Enclosures.doc) . NEMA. http://www.nema.org/stds/aboutstds/upload/FAQ-Enclosures.doc. Retrieved 2010-03-03.

External links
IEC Home Page (http://www.iec.ch) IEC Web Store (buy IEC standards online) (http://webstore.iec.ch) Australian IP ratings (http://www.accesscomms.com.au/reference/ip.htm) NEMA vs IP Rating (http://www.lcdenclosure.co.uk/ip-rating.html) IP Rating information (http://www.lcdtvenclosure.com/ip-rating-standards.html) IP Rating Illustrated Chart (http://www.2mcctv.com/blog/2011_10_11-ip-rating-chart/) IP Ratings Explained (http://www.bisonprofab.com/ip-ratings-explained.htm) (PDF) Rugged Electronic Devices and Measurement of Ruggedness: A guide to deciphering ruggedness claims in cell phones, Smart Phones, PDAs &c (http://www.airowireless.com/docs/Ruggedized.pdf) , Airo Wireless, http://www.airowireless.com/docs/Ruggedized.pdf. A demonstration of an IP test being carried out (http://www.youtube.com/watch? v=be_VKMPmN0c) , YouTube, http://www.youtube.com/watch?v=be_VKMPmN0c.

Retrieved from "http://en.wikipedia.org/w/index.php?title=IP_Code&oldid=544015117" Categories: Certification marks Electrical engineering IEC 60529 Electrical enclosures This page was last modified on 14 March 2013 at 05:00. Text is available under the Creative Commons Attribution-ShareAlike License; additional terms may apply. See Terms of Use for details. Wikipedia is a registered trademark of the Wikimedia Foundation, Inc., a non-profit organization.

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