Compressor discharge coolers

First Stage Input Flow quantity Flow quantity Inlet temperature,Th1 Outlet temperature,Th2 Fouling factor for tube side Fouling factor for air side Viscosity of Gas Density of Gas Ambient air temperature, Tc1 Elevation at sea level Tube outside diameter Tube Inside diameter Fan diamter Tube rows Tube passes Tube length Tube pitch type Tube pitch Tube bundle width Overall heat transfer co-efficient(Fig 10-10, GPSA) Heat load

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21

3.448 16686 211.6 136 0.0005 0.002 0.011994

0.975629
122 20 1 0.87 10 8 4 30 Triangular type 2.3622 2 3.5634 692774

MMSCFD Lb/hr O F O F hr ft2 OF/Btu hr ft2 OF/Btu Cp lb/ft3 O F ft inch inch ft

ft

ft Btu/hr ft2 OF Btu/hr

Calculations 1 Temperature rise(Approximate), Tc2 Outlet of air temperature 2 Calculated LMTD Th1-Tc2 Th2-Tc1 LMTD 3 Corrected mean temperature difference Temperature Ratio( R) Temperature Ratio( P) Correction Factor(Assumed) CLMTD

71.92 193.92

O O

F F

O 139.7 F O 14 F O 54.6 F

1.051179891 0.80 0.90 49.17298019

4 Face area(Fa) External area of fintube(APSF), from fig. 10-11(GPSA) 5 outside extended surface area of tube 6 No of tube APF factor(from table 10-11 GPSA) 6 Mass velocity tube side(Gt) Internal area of tube(From Table9.25, GPSA) For 1inch tube OD and 16 BWG tube

107.2 2 60 ft 2 6432 ft

5.58 38.42293907

0.5945 inch

Mass Velocity 5 Calculated Modified Reynodls no 6 Tube side pressure drop

#REF! #REF!

rs

10.344

Compressor discharge coolers

First Stage Input Flow quantity Flow quantity Inlet temperature,Th1 Outlet temperature,Th2 Fouling factor for tube side Fouling factor for air side Viscosity of Gas Density of Gas Ambient air temperature, Tc1 Elevation at sea level Tube outside diameter Tube Inside diameter Fan diamter Tube rows Tube passes Tube length Tube pitch type Tube pitch Tube bundle width Overall heat transfer co-efficient(Fig 10-10, GPSA) Heat load Thermal Conducitivity

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22

3.448 16686 211.6 136 0.0005 0.002 0.011994

0.975629
122 20 1 0.87 10 8 4 30 Triangular type 2.3622 2 3.5634 692774 0.01655

MMSCFD Lb/hr O F O F hr ft2 OF/Btu hr ft2 OF/Btu Cp lb/ft3 O F ft inch inch ft

ft

ft Btu/hr ft2 OF Btu/hr Btu/(hr.sqft.OF)

Calculations 1 Temperature rise(Approximate), Tc2 Outlet of air temperature 2 Calculated LMTD Th1-Tc2 Th2-Tc1 LMTD 3 Corrected mean temperature difference Temperature Ratio( R) Temperature Ratio( P) Correction Factor(Assumed) CLMTD 4 outside extended surface area of tube 5 Face area(Fa) External area of fintube(APSF), from fig. 10-11(GPSA) 6 Width 7 No of tube APF factor(from table 10-11 GPSA) 8 Mass velocity tube side(Gt)

71.92 193.92

O O

F F

O 139.7 F O 14 F O 54.6 F

1.051179891 0.80 0.90 49.17298019 3953.670519

107.2 2 36.88125485 ft 1.229375162 23.61810346 5.58 23.61810346

Internal area of tube(From Table9.25, GPSA) For 1inch tube OD and 16 BWG tube Mass Velocity 9 Calculated Modified Reynodls no 10 Tube side pressure drop Friction factor,F(Fig 10-12-GPSA) Pressure correction factor,Y(Fig-10-14-GPSA) Viscosity Correction factor,(Fig 10-15-GPSA) Coorection Facto,B,PSi Pressure drop,p 11 Tubeside film co-efficient J Factor

0.5945 inch
2 190.1408111 lb/ft .s

13792.10486

0.0007

#DIV/0!

Power calculation For Compressor discharge Air Cooler 1 2 3 4 5 6 7 8 9 10 Input 1st stage Cooler air flow rate 2nd stage cooler air flow rate 3rd stage cooler air flow rate Total Air Flow rate No of fan Density of air Density of Water acceleration due to gravity Density ratio Efficiency of fan 23161.6 80629.6 119308.8 223100 2 0.1 62.3 32.19 0.9 70% ACFM ACFM ACFM ACFM lb/ft3 lb/ft3 ft/s2

Calculation 1 Total Air Flow rate per fan 2 Appoximate fan total pressure drop Air static pressure drop

111550 ACFM 0.043333333 psi 1.199466667 Inchs of H20 272301.3495 1.230556555 Inchs of H20 31 bhp 92% 33.53523831 hp

Total Pressure drop 3 Fan Break Horse Power 4 Speed Reducer efficiency 5 Power Required