Energy Use and Production Pattern Analysis Tool

Read the step-by-step procedure in the sections 5.2 and 5.3 of the "Industrial Energy Audit Guidebook" carefully before using this spreadsheet. Color coding of the spreadsheet: Yellow cells: Input cell; value to be entered by the user White cells: Calculated value from the current sheet Gray cells: Self-calculating value from another sheet Blue cells: Default value or units, to be revised by the user if required or more precise or updated data are available Read the comments/instructions in the comments box given for some cells in next sheets for further information. For any question contact: Ali hasanbeigi AHasanbeigi@lbl.gov China Energy Group, Energy Analysis Department Environmental Energy Technologies Division Lawrence Berkeley National Laboratory Last update: October, 2010

n Analysis Tool

5.3 of the "Industrial Energy t.

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ven for some cells in next

Specific Energy Consumption (SEC) / Energy Intensity - Daily basis

Fuel 1 NCV (MJ/Unit) Period Day 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Total Average Production Ton/day Electricty use kWh/day Fuel 1 Unit/day Fuel 2 Unit/day Fuel 3 Unit/day Fuel 4 Unit/day Fuel 2 Fuel 3 Fuel 4

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Production and Electricity Use Pattern

1.2 1
Ton/day 0.8

1.2 1
kWh/day 0.8

0.6
0.4

0.6
0.4

0.2
0

0.2
0

0 Days of a month

Total Fuel MJ/day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SEC-electricity kWh/ton #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

SEC-Fuel MJ/ton #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0

kWh/ton

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0

1 2 3 4 5 6 7 8

Production and Fuel Use Pattern

Production Electricty use

1.2
1

MJ/ton

Ton/day

0.8 0.6
0.4

0.2 0

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0

0 Days of a month

Daily Specific Electricity Consumption

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Days of a month

Daily Specific Fuel Consumption

9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

Days of a month

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0

Production
Total Fuel

MJ/day

Specific Energy Consumption (SEC) / Energy Intensity - Monthly basis

Fuel 1 NCV (MJ/Unit) Period Month 1 2 3 4 5 6 7 8 9 10 11 12 Total Average Production Ton/month Electricty use kWh/month Fuel 1 Unit/month Fuel 2 Unit/month Fuel 3 Unit/month Fuel 4 Unit/month Fuel 2 Fuel 3 Fuel 4

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Monthly Specific Electricity Consumption 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 1 2 3 4 5 6 7 8 9 10 11 Months of a year

kWh/ton

ty - Monthly basis

Total Fuel MJ/month 0 0 0 0 0 0 0 0 0 0 0 0 0 0

SEC-electricity kWh/ton #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

SEC-Fuel MJ/ton #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0! #DIV/0!

Monthly Specific Fuel Consumption

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0

MJ/ton

11

12

Months of a year

10

11

12

Scatter Diagram and Regression Analysis - Daily basis

Period Production Day 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Ton/day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Actual Electricty use kWh/day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Actual Total Fuel Use MJ/day 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 Correlation of determination (R2) Correlation Coefficient (R)

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0

kWh

0.1

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0 0 0.1

MJ

Electricty use #DIV/0! #DIV/0!

Total Fuel Use #DIV/0! #DIV/0!

Scatter diagram for production and electricity use data pattern

0.2

0.3

0.4

0.5
ton/day

0.6

0.7

0.8

0.9

Scatter diagram for production and fuel use data pattern

0.2

0.3

0.4

0.5 ton/day

0.6

0.7

0.8

0.9

Scatter Diagram and Regression Analysis - Monthly basis

Period Production Month 1 2 3 4 5 6 7 8 9 10 11 12 Ton/month 0 0 0 0 0 0 0 0 0 0 0 0 Actual Electricty use kWh/month 0 0 0 0 0 0 0 0 0 0 0 0 Actual Total Fuel Use MJ/month 0 0 0 0 0 0 0 0 0 0 0 0 Correlation of determination (R2) Correlation Coefficient (R)

Scatter diagram for production a 1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0
0 0.1 0.2

kWh

1 0.9 0.8 0.7 0.6 0.5 0.4 0.3 0.2 0.1 0

0 0.1 0.2

MJ

Electricty use #DIV/0! #DIV/0!

Total Fuel Use #DIV/0! #DIV/0!

Scatter diagram for production and electricity use data pattern

0.2

0.3

0.4

0.5

0.6

0.7

0.8

0.9

ton/month

Scatter diagram for production and fuel use data pattern

0.2

0.3

0.4

0.5 ton/month

0.6

0.7

0.8

0.9