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An energy efcient machine saves money only if it runs reliably around the clock. And not just today, but day after day, year after year; with minimal service interventions and long overhaul intervals. For over a century, Atlas Copco has been building machines that stand the test of time. With the proven GA/GR-compressors, reliability has never been so timeless.
profitability is to minimize operational cost. Because energy consumption is the major factor in a compressors life cycle cost, the focus in the design of the Atlas Copco GA and GR compressors is on saving energy in every conceivable way. This focus is the basis for a total product development concept that encompasses every stage of R&D, manufacturing, installation and after sales service.
The LOWest OPeratINg cOst The thorough needs assessment The right core technology The best drive arrangement The fully optimized system Energy recovery
Real savings rely on facts. Atlas Copco consultants assess the air demand prole of your application and suggest the best compressor selection for the job.
Atlas Copco masters every compression principle and provides the most energy efcient technology for the required pressure and ow.
Fixed speed machines are ne when they can run at full load most of the time. But when air demand uctuates, the Variable Speed Drive can achieve substantial savings of up to 35 %.
A multi-compressor installation can be centrally controlled, to achieve a tight pressure band and the lowest overall energy cost.
Heat from the compression process can be recovered and put to good use in endothermic processes, heating of buildings etc.
Energy
energy
Atlas Copco is the world leader in compressed air technology, with over 100 years of experience in air compression systems.
Internal piping, integral air dryer, integrated Variable Speed Drive, 100 % matched components, consolidated controls the only way to ensure total reliability.
Compressor, dryer, drive, lters, control system they all carry the same mark of quality: the Atlas Copco logo.
An Atlas Copco GA-compressor is truly plug-and-play. Put the machine on a at oor, connect the power line and the compressed air outlet and push the start button.
An Atlas Copco Service Contract will assure you of the correct preventive maintenance, immediate response and genuine spare parts all over the globe.
Reliability
Included as standard
Air intake lter Air intake valve (not on VSD units) Aftercooler/Oilcooler (air or watercooled) Cooling fan for aircooled units Ventilation fan for watercooled units Water separators Oil lters Complete air/oil/water circuit IP 55, Class F drive motor Built-in electrical starters Flexible vibration dampers Air/oil separator Elektronikon control system Full load/no load regulation system (not on VSD units) Silencing canopy Single point inlet and outlet connections Structural steel skid no foundations needed
The GA/GR 200-500 and GR 110-200 range comprises a series of no-nonsense machines with a robust and reliable design, easy to service and environmentally friendly. They are the culmination of decades of continuous improvement, radical innovation and interaction with the customer. Within this range, the Total Energy Saving Concept takes solid form in the GA 315 VSD-FF compressor. It integrates a complete quality compressed air system in a compact package, featuring the ID dryer and the low energy Variable Speed Drive.
VSD: Variable Speed Drive / FF: Full Feature. See data pages for range details.
Most features are included as standard. Some applications may need or benet from additional options.
GA 315 VSD
GA 200-315
GR 110-200
GR 110-200
Excellence by design
Standard G-compressor packages and Full Feature (FF) units all vital components and standard options integrated, for a complete all-in-one installation 4 Complete, ready-to-use compressor package 4 Easy, low cost installation no foundations 4 True performance according to ISO 1217, Annex C, ed. 3 4 Cost-effective and reliable Elektronikon monitoring and control system 4 Single-stage, twin-element and two-stage HPversions 4 Proven reliability 4 Straightforward and minimal maintenance 4 Operator and service-friendly 4 Silenced package environment friendly 4 Optional energy recovery system 4 Water and aircooled versions 4 A wide range of pressure and capacity variants 4 Backed by a global sales and service organization
4
Full Feature: integrated ID refrigerant dryer Integrated DD pre-lter (only with integrated dryer) Energy recovery Modulation control OSD oil separator (for pack/FF units) (3) Oil containing frame Electronic water drain (EWD) Heavy duty air intake lter HAT version (50C ambient temperature) Phase sequence relay PT 1000 thermal protection for main motor Anti condensation heater for main motor HD oil - 8000 h oil (instead of RIF oil) NPT connections ANSI anged connections Anchor pads Performance test certicate Witnessed performance test certicate Material test certicate for pressure vessel approvals Sea-worthy packaging Rain protection IT/NT system Tube cooler SPM monitoring
(1) na na (4) na na na na na na na
GA 315-500
GA 315 VSD
GA 200-250
(5) Not available for 13 bar versions and FF units (6) Applies only to GA 90-160
GA 315-500
Available options
na na na na na na na na
3 1 4
Simple and efcient regulation system reliable, efcient load/no load or optional modulating control 4 few moving parts minimal maintenance 4 largely dimensioned minimal pressure drop
4
Practical cooler cleaning hinged fans, fan motors and cowls for easy cooler cleaning 4 twin fans for optimal cooling 4 axial cooling fans driven by separate TEFC electric motors (IP55 protection)
4
Protective air ltration highly efcient dry paper cartridge 4 compressor protection from foreign particles ( 99.9 % for 3 micron SAE ne ) 4 extends system lifetime
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1 2 3 4 5 6
Twin cooling fans Air outlet lter Advanced Elektronikon control and monitoring system Air inlet lters Twin element Oil lters
Superior element bearings high stability under varying process conditions 4 adapt well to changing loads 4 extended element lifetime rotors revolve at low speeds minimizing wear on bearings low operating temperatures and reduced bearing load
4
Full Feature variant for dry air with integrated ID dryer by-pass system as standard 4 R404A refrigerant meets environmental regulations 4 quality end product and system protection
4
Advanced Elektronikon control and monitoring system overall system performance status with pro-active service indications, alarms for malfunctions and safety shutdowns 4 multi-language selectable display 4 all monitoring and control functions via one interface 4 wide communication possibilities 4 integration possible in many process control systems (eld bus system)
4
Quality air with low oil content three step air-oil separation (centrifuge, gravity, lter) 4 oil content: less than 3 ppm by weight 4 hinged cover for easy separator element change
4
Moisture separator as standard a cyclonic moisture separator, with automatic and manual drain, mounted as standard, after the cooler block
Twin element design larger volume of air delivered, using less power, compared to equivalent compressor sizes 4 Atlas Copco guaranteed production, quality control and service
4
GR 110-200 FF two-stage high pressure series ... in 13 bar and 20 bar versions
For high pressure applications requiring a reliable air supply of 13 and 20 bar, the Atlas Copco GR 110-200 FF oil-injected screw compressors are the right choice. Not only do these workhorses offer every feature and benet the GA series is renowned for, but the twostage design also guarantees the most efcient operation at higher pressure.
3
The GR range selection 4 GR 110 and GR 200 available in 20 bar version 4 GR 110, GR 132, GR 160 and GR 200 available in 13 bar version 4 GR FF Full Feature versions with integrated ID dryer
1 2 3
Full Feature (FF)version with integrated ID dryer Two-stage compression elements Advanced condition monitoring
Twin element on single drive & gear casing efciencies far superior to designs using one large element or 2-stages 4 extended lifetime due to reduced loads on bearings, rotors and gears 4 highly efcient motor IP55 protection, class F insulation
4
Energy recovery 4 the optional energy recovery system can recover up to 94% of the compressors shaft power as hot water 4 the main module of the recovery system is integrated in the compressor 4 recovered hot water can be used as preheated boiler feed water, space heating, showering or other industrial applications
Two-stage compression elements increased efciency and reliability 4 extended element lifetime due to reduced load on bearings, rotors and gears
4
GR Full Feature: compact all-in-one package optional dry quality air variant, with integrated ID dryer and lters 4 by-pass system included as standard 4 R404A refrigerant, meets environmental regulations 4 quality end product and system protection 4 standard equipped with moisture separator 4 a complete scope with many options
4
incoming air wet air dry air air/oil mixture condensate oil
The GR design criteria designed to the same stringent criteria as the proven GA 90-315 series 4 built for high pressure applications 4 very complete pack unit - options available 4 air or water cooled version
4
The GA 315 VSD houses the famous VSD variable drive system that brings an unprecedented level of energy savings. In addition, the GA 315 VSDFF incorporates a VSD regulated ID refrigeration dryer to further reduce the energy consumption.
Because a VSD compressor precisely follows the varying air demand that is typical in most production facilities, it dramatically reduces the energy bill and provides many additional benets. The result is a fast payback of the investment and huge yearly savings long after that. Because energy constitutes the biggest portion of the life cycle cost of a compressor, these savings
Low load operation of a VSD compressor does not result in energy losses.
4 4
Load/no load transition losses are eliminated. The precise pressure control of the VSD compressor allows for a tighter and often lower discharge working pressure, resulting in reduced energy consumption.
have a signicant impact on the operational costs Most efcient element performance longer active rotor length allows larger air volume to be compressed 4 higher built-in pressure ratio for higher efciency
4
investment
1 2
Advanced Elektronikon control and monitoring system Highly efcient compression element
maintenance energy
Indirect savings
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GA 315 VSD-FF air/oil ow (loaded condition)
ID drYer Dry air out CoMpressor Air in
Call upon the expertise of Atlas Copco specialists and have an assessment carried out in your factory. A detailed report will show your current operation and the achievable savings when adding a VSD solution to your compressed air system. ID Integrated VSD dryer* generates additional savings of up to 25 % compared to a xed speed refrigerant dryer 4 designed for high ambient humidity conditions
4
The lowered net pressure obtained by the VSD compressor provides additional yearly savings: other base-load compressors will consume up to 5 % less energy leak losses - always present in compressed air systems are signicantly reduced: e.g. leakage at 6 bar(e) would be 13 % less than at 7 bar many compressed air applications consume less air at a reduced pressure, similar to leak reduction.
4
In addition to the direct savings, these indirect benets can add up to another 10 % energy savings in the complete compressed air installation.
refrigerant liquid refrigerant gas/liquid refrigerant gas refrigerant compressed gas incoming air wet air dry air air/oil mixture condensate oil
* on GA 315 VSD-FF
The constant net pressure provides stability for all processes making use of compressed air. 4 Current peaks during start-up are eliminated VSD compressors can be started and stopped without limitation frequent start-stops no longer lead to current peak penalties the electrical installation can often be rated for a lower current, meaning savings in investment.
4
Atlas Copcos Aftersales Service operation is unrivaled in the compressed air industry.
additional options and more rened control and air treatment systems. Tailored to the need, Atlas Copco has developed compatible equipment, further enhancing system reliability and quality.
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High quality service is delivered locally: Atlas Copcos Aftersales is present in 150 countries around the world. Our service plans perfectly meet the requirements of your business and ensure a constant productivity at peak level. Consultancy services and on-site measurements help optimizing the complete air net, minimizing leak losses and maximizing energy savings. A sophisticated logistics concept brings genuine parts to your doorstep in record times, across the globe. After all, only genuine Atlas Copco parts, produced on the same assembly lines as your compressor, can guarantee a long lifetime and uninterrupted operation.
10
20
Seconds
DD/DDp/PD/PDp/QD Filters For proper removal of oil vapour and particles, select the appropriate lter from the Atlas Copco lter range. Nominal airow: 9 - 7200 l/s DD prelter: removing bulk oil 4 DDp dust prelter: removing particles 4 PD high efciency lter: removing bulk oil 4 PDp high efciency dust lter: removing particles 4 QD lter: activated carbon
4 4
The Elektronikon system controls both the compressor and the integrated converter; this ensures maximum machine safety and allows easy networking of the compressor. All Atlas Copco VSD compressors are EMC tested and certied. External sources do not inuence the compressor operation, nor does the compressor disturb other equipment via emissions or via the power supply line. Mechanical enhancements are made to ensure that gears and bearings receive proper lubrication at all speeds and that all components operate well below critical vibrations.
* For further information on the lters, please consult the Atlas Copco lter leaet.
Operating range
non-integrated solution Atlas Copco integrated solution speed windows minimum Flow maximum
OSD - oil/water separator Oily waste water drainage problems with oil-injected compressors can be efciently overcome. Either integrated or free-standing, Atlas Copco has the appropriate system solution, meeting with legal directives.
maximum
The machine is tested for the complete speed range to eliminate all
speed windows that can jeopardize the energy savings and the stable net pressure.
Technical data
4
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Weight Pack Full Feature
lb kg lb
Compressor type
Installed motor
Compressor type
Installed motor
Weight
Full Feature kg lb
Full Feature
bar(e) psig
kW
hp
kW
hp
GA 200-500 Twin GA 200 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 13 7.5 8.5 10 13 109 123 145 189 109 123 145 189 109 123 145 109 123 145 189 109 123 145 189 109 123 145 189 109 123 145 189 7.25 8.25 9.75 12.75 7.25 8.25 9.75 12.75 105 120 141 185 105 120 141 185 603 568 513 436 730 697 631 530 928 864 784 1050 969 890 731 1175 1109 1011 844 1298 1240 1144 960 1410 1347 1257 1068 36.1 34.0 30.7 26.1 43.7 41.7 37.8 31.7 55.8 51.9 47.1 63.1 58.2 53.5 43.9 70.6 66.6 60.8 50.7 78.0 74.5 68.8 57.7 84.7 80.9 75.5 64.2 1278 1204 1087 924 1548 1477 1338 1124 1966 1831 1661 2225 2053 1886 1549 2490 2350 2142 1788 2750 2628 2424 2034 2988 2854 2664 2263 200 200 200 200 250 250 250 250 315 315 315 355 355 355 355 400 400 400 400 450 450 450 450 500 500 500 500 270 270 270 270 335 335 335 335 420 420 420 475 475 475 475 535 535 535 535 600 600 600 600 670 670 670 670 75 75 75 75 75 75 75 75 72 72 72 73 73 73 73 74 74 74 74 75 75 75 75 76 76 76 76 4727 4727 4727 4727 5017 5017 5017 5017 7510 7510 7510 7760 7760 7760 7760 8360 8360 8360 8360 8360 8360 8360 8360 7960 7960 7960 7960 10421 10421 10421 10421 11060 11060 11060 11060 16559 16559 16559 17110 17110 17110 17110 18433 18433 18433 18433 18433 18433 18433 18433 17551 17551 17551 17551 5127 5127 5127 5127 5417 5417 5417 5417 11303 11303 11303 11303 11942 11942 11942 11942 -
GA 200-315 Twin GA 200-100 GA 200-125 GA 200-150 GA 250-100 GA 250-125 GA 250-150 GA 250-200 GA 315-100 GA 315-125 GA 315-150 GA 315-200 GA 355-100 GA 355-125 GA 355-150 GA 355-200 GA 400-100 GA 400-125 GA 400-150 GA 400-200 GA 450-100 GA 450-125 GA 450-150 GA 450-200 GA 500-100 GA 500-125 GA 500-150 GA 500-200 7.4 9.1 10.8 7.4 9.1 10.8 13.8 7.4 9.1 10.8 13.8 7.4 9.1 10.8 13.8 7.4 9.1 10.8 13.8 7.4 9.1 10.8 13.8 7.4 9.1 10.8 13.8 107 132 157 107 132 157 200 107 132 157 200 107 132 157 200 107 132 157 200 107 132 157 200 107 132 157 200 7.15 8.85 10.55 7.15 8.85 10.55 13.55 7.15 8.85 10.55 13.55 104 128 153 104 128 153 196 104 128 153 196 586 532 483 683 620 569 477 777 707 660 555 1032 940 831 692 1128 1042 935 784 1334 1222 1126 943 1518 1404 1296 1114 35.1 32.0 29.0 41.0 37.1 34.1 28.6 46.5 42.3 39.5 33.2 62.1 56.5 49.9 41.6 67.9 62.6 56.2 47.1 80.4 73.4 67.7 56.7 91.2 84.4 77.9 66.9 1242 1128 1024 1448 1314 1206 1011 1647 1499 1399 1177 2191 1992 1761 1466 2394 2208 1981 1661 2835 2589 2386 1998 3217 2975 2746 2361 185 185 185 225 225 225 225 260 260 260 260 335 335 335 335 372 372 372 372 447 447 447 447 522 522 522 522 250 250 250 300 300 300 300 350 350 350 350 450 450 450 450 500 500 500 500 600 600 600 600 700 700 700 700 76 76 76 76 76 76 76 76 76 76 76 73 73 73 73 74 74 74 74 75 75 75 75 76 76 76 76 4957 4957 4957 5057 5057 5057 5057 5257 5257 5257 5257 7760/7860 7760/7860 7760/7860 7760/7860 8360/7960 8360/7960 8360/7960 8360/7960 8360/8620 8360/8620 8360/8620 8360/8620 7960 7960 7960 7960 10928 10928 10928 11149 11149 11149 11149 11590 11590 11590 11590 17110/17331 17110/17331 17110/17331 17110/17331 18433/17551 18433/17551 18433/17551 18433/17551 18433/19007 18433/19007 18433/19007 18433/19007 17551 17551 17551 17551 5357 5357 5357 5457 5457 5457 5457 5657 5657 5657 5657 11810 11810 11810 12030 12030 12030 12030 12470 12470 12470 12470 -
GA 250
GA 315
GA 355
GA 400
GA 450
GA 500
GA 500W gures are for medium voltage IP 23 motor. GA 355W - GA 400W - GA 450W: two different motor types used for IEC/CSA-UL at 60Hz low voltage
(1) (2)
Unit performance measured according to ISO 1217, Ed.3, Annex C-1996 Reference conditions: - absolute inlet pressure 1 bar (14.5 psi) - intake air temperature 20 C (68 F) FAD is measured at the following working pressures: - 7.5 bar variants at 7 bar - 100 psi variants at 100 psi - 8.5 bar variants at 8 bar - 125 psi variants at 125 psi - 10 bar variants at 9.5 bar - 150 psi variants at 150 psi - 13 bar variants at 12.5 bar - 200 psi variants at 193 psi - 20 bar variants at 19 bar - 290 psi variants at 276 psi Noise level: measured according to Pneurop / Cagi PN8NTC2.2 test code; tolerance 3 dB(A) Integrated dryer: pressure dewpoint of integrated refrigerant dryer at reference conditions: 3 to 4 C Integrated lter: particle removal down to 1 micron and maximum remaining oil aerosol of 0.1 mg/m3
Compressor type
mm
Dimensions A
inch mm
B
inch mm
C
inch
* W = Watercooled A = Aircooled
(1) (2)
Unit performance measured according to ISO 1217, Ed.3, Annex C-1996 Reference conditions: - absolute inlet pressure 1 bar (14.5 psi) - intake air temperature 20 C (68 F) FAD is measured at the following working pressures: - 7.5 bar variants at 7 bar - 100 psi variants at 100 psi - 8.5 bar variants at 8 bar - 125 psi variants at 125 psi - 10 bar variants at 9.5 bar - 150 psi variants at 150 psi - 13 bar variants at 12.5 bar - 200 psi variants at 193 psi - 20 bar variants at 19 bar - 290 psi variants at 276 psi Noise level: measured according to Pneurop / Cagi PN8NTC2.2 test code; tolerance 3 dB(A) Integrated dryer: pressure dewpoint of integrated refrigerant dryer at reference conditions: 3 to 4 C Integrated lter: particle removal down to 1 micron and maximum remaining oil aerosol of 0.1 mg/m3
Compressor type
mm
Dimensions A
inch mm
B
inch mm
C
inch
* W = Watercooled A = Aircooled
needs and objectives. It means having the flexibility to adapt to the diverse demands of the people we cater for.
ISO 14001
Atlas Copcos Environmental Management System forms an integral part of each business process.
Never use compressed air as breathing air without prior purification in accordance with local legislation and standards.
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