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ME2352 DESIGN OF TRANSMISSION SYSTEMS L T P C 3104 OBJECTIVE: h To gain knowledge on the principles and procedure for the design

of power Transmission components. To understand the standard procedure available for Design of Transmission sip terms To learn to use standard data and catalogues UNIT I DESIGN OF TRANSMISSION SYSTEMS FOR FLEXIBLE ELEMENTS 9 Selection of V belts and pulleys-selection of Flat belts and pulleys- ire ropes and pulleys ! Selection of Transmission chains and Sprockets. Design of pulleys and sprockets. UNIT II SPUR GEARS AND PARALLEL AXIS HELICAL GEARS 9 "ear Terminology-Speed ratios and number of teeth-Force analysis -Tooth stresses Dynamic effects - Fatigue strength - Factor of safety - "ear materials ! #odule and Face width-power rating calculations based on strength and wear considerations $arallel a%is &elical "ears ! $ressure angle in the normal and transverse plane'(uivalent number of teeth-forces and stresses. 'stimating the si)e of the helical gears. UNIT III BEVEL !ORM AND CROSS HELICAL GEARS 9 Straight bevel gear* Tooth terminology+ tooth forces and stresses+ e(uivalent number of teeth. 'stimating the dimensions of pair of straight bevel gears. orm "ear* #erits and demerits- terminology. Thermal capacity+ materials-forces and stresses+ efficiency+ estimating the si)e of the worm gear pair. ,ross helical* Terminology-heli% angles-'stimating the si)e of the pair of cross helical gears. UNIT IV DESIGN OF GEAR BOXES 9 "eometric progression - Standard step ratio - -ay diagram+ kinematics layout -Design of sliding mesh gear bo% -,onstant mesh gear bo%. ! Design of multi speed gear bo%. UNIT V DESIGN OF CAM CLUTCHES AND BRA"ES 9 ,am Design* Types-pressure angle and under cutting base circle determinationforces and surface stresses. Design of plate clutches !a%ial clutches-cone clutches-internal e%panding rim clutchesinternal and e%ternal shoe brakes. TUTORIALS: 15 TOTAL: #0 PERIODS NOTE: ./sage of $.S." Design Data 0ook is permitted in the /niversity e%amination1 TEXT BOO"S: 2. Shigley 3.' and #ischke ,. -.+ 4#echanical 'ngineering Design5+ Si%th 'dition+ Tata #c"raw-&ill + 6778. 6. Sundarara9amoorthy T. V+ Shanmugam .:+ ;#achine Design;+ <nuradha $ublications+ ,hennai+ 6778. REFERENCES: 2. #aitra ".#.+ $rasad =.V.+ 4&and book of #echanical Design5+ >> 'dition+ Tata

#c"raw-&ill+ 2?@A. 6. 0handari+ V.0.+ 4Design of #achine 'lements5+ Tata #c"raw-&ill $ublishing ,ompany =td.+ 2??B. 8. $rabhu. T.3.+ 4Design of Transmission 'lements5+ #ani Cffset+ ,hennai+ 6777+ B. &amrock 0.3.+ 3acobson 0.+ Schmid S.-.+ 4Fundamentals of #achine 'lements5+ #c"raw-&ill 0ook ,o.+ 2???. A. /gural <+,+ ;#echanical Design+ <n >ntegrated <pproach;+ #c"raw-&ill + 6778.

RAJALAKSHMI INSTITUTE OF TECHNOLOGY Kuthambakkam, Chennai- !"#!$

LESSON %LAN

Faculty Name Subject Name Year e!ree " #ra$ch

: : : :

Rajesh.R Design of transmision systems III #.E. % Mecha$&cal E$!&$eer&$!

Code Semester

: :

ME 2352 VI

'bject&(e: To gain knowledge on the principles and procedure for the design of power Transmission components. To understand the standard procedure available for Design of Transmission sip terms To learn to use standard data and catalogues TEXT BOO"S: 2. Shigley 3.' and #ischke ,. -.+ 4#echanical 'ngineering Design5+ Si%th 'dition+ Tata #c"raw-&ill + 6778. 6. Sundarara9amoorthy T. V+ Shanmugam .:+ ;#achine Design;+ <nuradha $ublications+ ,hennai+ 6778. REFERENCES: 2. #aitra ".#.+ $rasad =.V.+ 4&and book of #echanical Design5+ >> 'dition+ Tata #c"raw-&ill+ 2?@A. 6. 0handari+ V.0.+ 4Design of #achine 'lements5+ Tata #c"raw-&ill $ublishing ,ompany =td.+ 2??B. 8. $rabhu. T.3.+ 4Design of Transmission 'lements5+ #ani Cffset+ ,hennai+ 6777+ B. &amrock 0.3.+ 3acobson 0.+ Schmid S.-.+ 4Fundamentals of #achine 'lements5+ #c"raw-&ill 0ook ,o.+ 2???. A. /gural <+,+ ;#echanical Design+ <n >ntegrated <pproach;+ #c"raw-&ill + 6778.

S& N'&

(ate

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H'u)* taken

Unit

T'-i./*0

1''k

1''k N'& 1,2,3,4 1,2,3 1,2,3 1,2,3 1,3,4

UNIT I (ESIGN OF TRANSMISSION SYSTEM FOR FLE2I1LE ELEMENTS


) 2 3 + 5 , , . / )0 )) )2 )3 )+ I I I I I I II II II II II II II II II Selection of V belts and pulleys selection of Flat belts and pulleys ire ropes and pulleys ! Selection of Transmission chains and Sprockets Design of pulleys and Sprockets. Tutorials "ear TerminologySpeed ratios and number of teeth Force analysis -Tooth stresses Dynamic effects - Fatigue strength Factor of safety - "ear materials #odule and Face width $arallel a%is &elical "ears $ressure angle in the normal and transverse plane $ressure angle in the normal and transverse plane '(uivalent number of teeth-forces and stresses. 'stimating the si)e of the helical gears. 'stimating the si)e of the pair of cross helical gears. Tutorials R R R R R R R R R R 3 3 3 3 3 3 3 3 3 R R R R R

UNIT-II S%UR GEAR AN( %ARALLEL A2IS HELICAL GEARS

)5

).*)/

II

),

20*22

II

UNIT III 1E3EL,4ORM AN( HELICAL GEARS

), )). )/ 20 2) 22

25 2,*22. 2/ 30 3) 32

III III III III III III III

23 2+ 2+ 25 2, 2-

33*3+ 35*3+, +.*+/ 50 52*53

III III IV IV IV IV

Straight bevel gear* Tooth terminology tooth forces and stresses e(uivalent number of teeth. 'stimating the dimensions of pair of straight bevel gears orm "ear* #erits and demeritsterminology. Thermal capacity+ materials-forces and stresses efficiency+ estimating the si)e of the worm gear pair. ,ross helical* Terminology-heli% angles 'stimating the si)e of the pair of cross helical gears. Tutorials "eometric progression +Standard step ratio -ay diagram+ kinematics layout Design of sliding mesh gear bo% ,onstant mesh gear bo%.

R R R R R R R

1,2,4, 1,2,4,5 1,2,4, 1,2,4, 1,2,4,5 1,2,4, 1,2,4, 1,2,4,

R R 1 1 1 1 1,2,4 2,3,4 1,4 2,3

UNIT I3 (ESIGN OF GEAR 1O2ES

1 1e2t #oo3 4 R Re5ere$ce #oo3

1otal 6rs: -) 6.'. 4Mecha$&cal

S&!$ature o5 the Sta55 I$*Char!e

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