Cable Trench Design

PROJECT:
SWITCHYARD GAIL PETROCHEMICAL COMPLEX-II, PATA
OWNER
M/S GAIL (INDIA) LTD. ENGINEERS INDIA LTD.

STERLING AND WILSON LIMITED
CONSULTANT
CONTRACTORS
M/s. Alif Engineers & Planners DRN.

ALIF ENGINEERS & PLANNERS MUMBAI PRPD CHKD APPD
NAME
A.K. S.A S.A
SIGN
DATE
20.12.12 20.12.12 20.12.12
TITLE :-
CABLE TRENCH - DESIGN CALCULATIONS
DOC NO: M2011EP008A-091
REV. NO. 0
DESIGN OF CABLE TRENCH TYPE -A-A A)

1 2 3 4 5 6 7 8 9
Input Data
Internal Width of the cable Trench Thikness of the wall Thikness of the Raft Depth of the cable trench below the FFL Grade of concrete Density of concrete = Grade of steel Density of the soil(DENS) Surcharge = = = = = = = = = f 1500 200 200 2325 20 25 Fe 500 18 2000 30 mm mm mm mm N/mm2 kn/m3 N/mm2 kN/m3 Kg/m2
10 Angle of internal friction (f)
B)
Design of wall
2125
1500 200 6.66 12.74 kN/m2 kN/m2 Pressure Diagram
Coeff of active earth pressure Height of Wall Maximum pressure at the Base Pressure per meter of run Maximum pressure due to surcharge/M Pressure per meter of run
Ka H Pa
ps
= (1-sin f)/(1+sin f) = 0.33 = 2125 mm = Ka x DENS x = 12.74 kN/m2 = 12.74 kN/m = 0.33 x 20 = = = 6.66 kN/m 0.50 x 6.66 x 12.74 x
6.66 kN/m2
Moment Due to Surcharge + due to soil pressure
2.125 x
2.125 3
Total Moment
= = = =
2.125 2 9.591 + 7.080 16.671 Kn-mtr 16.671 16.671 Kn-mtr
Sterling Wilson Ltd
Alif Engineers Planners
-Main Reinforcement( At Face of wall): Let thickness of Wall Effective Depth Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = 10
= = =
200 mm 200 1.5 x 1000 x 0.297983 0.297983 1 521.47 0.12 1 240 151 150
2
20 16.67 x 10^6 175.00 ^2
5.00 = =
175.00 mm 0.8165
Min area of steel
Spacing of steel required Provide Main reinforcement fo dia Provide Ast = - Distribution Reinforcement; secondary reinforcement 15% for MS and 12% for tor steel Corresponding reinforcement spacing = ast*100/Ast =
x 1000 x 175.00 x 100 mm 2 x 1000 x 200 x 100 mm^2 mm C/C mm C/C At face
523 mm
= = = = = = 8
0.12 x 1 x 240 mm 0.785 x 209 3 525 200

2
1000 X 100
2
200
8 ^2 x 240
1000
Minimum clear spacing=3xdeff Provide Sec reinforcement of dia Provide Ast =
@ 251 mm
mm x 175.00 mm mm C/C
C)
Design of the BaseSlab: Load calculation Wall load Second wall Self wt of slab Load due to cable SAND FILLING 1 Total Pmax Moment calculation at base slab 48.059 kn/mtr
= = = =
0.200 x 0.200 x 2.125 x
2.125 1.9
x x 2 x
1 1
x x 1 x
25 25 19
= = = =
10.625 Kn 10.625 Kn 9.5 Kn 60.563 Kn 91.313 Kn
P A
= 1.9
91.3125 x
= 1
48.06 KN/m^2
1.7
Sterling Wilson Ltd
Maximum Moment at the Mid =
= =
48.059 x
1.425^2 8 17.361 Kn-mtr 200 mm 200 1.5 x 1000 x 0.874
-Main Reinforcement( at center): Let thickness of Wall Effective Depth Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = 10
= = =
100
5.00 = =
95.00 mm 2.8855
17.36 x 10^6 95.00 ^2
Min area of steel
0.873504 1 829.8287 0.12 1 240 95 @ 150 2 523 mm
x 1000 x 95.00 x 100 mm 2 x 1000 x 200 x 100 mm^2 mm C/C mm C/C at Bottom of slab
= = = = = = = 8
0.12 x 1 x 240 mm 0.785 x 209 mm 3 x 285 mm
1000 X 100
2
200
8 ^2 x 240 95.00
1000
Minimum clear spacing=3xdeff Provide secondary reinforcement at spacing Provide Sec reinforcement of dia Provide Ast =
@ 251 mm
170 mm 200 mm C/C

2
Sterling Wilson Ltd
DESIGN OF CABLE TRENCH TYPE -B-B A)

1 2 3 4 5 6 7 8 9
Input Data
Internal Width of the cable Trench Thikness of the wall Thikness of the Raft Depth of the cable trench below the FFL Grade of concrete Density of concrete = Grade of steel Density of the soil(DENS) Surcharge = = = = = = = = = f = 800 150 200 1275 20 25 Fe 500 18 2000 30 150 mm mm mm mm N/mm2 kn/m3 N/mm2 kN/m3 Kg/m2 kg/mtr
10 Angle of internal friction (f) 11 Live load due to the cable
B)
Design of wall
1075
Sterling Wilson Ltd
Ka H Pa
ps
6.66 kN/m2
1.075 x
1.075 3
Total Moment
= = = =
1.075 2 1.242 + 3.582 4.823 Kn-mtr 4.823 4.823 Kn-mtr
-Main Reinforcement( At face of wall): Let thickness of Wall Effective Depth Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = 8
= = =
150 mm 150 1.5 x 1000 x 0.164722 0.164722 1 205.90 0.12 1 180 244 200
20 4.82 x 10^6 125.00 ^2
5.00 = =
125.00 mm 0.463
Min area of steel
x 1000 x 125.00 x 100 mm 2 x 1000 x 150 x 100 mm^2 mm C/C mm C/C At Each Face
2 251 mm
= = = = = = 8
0.12 x 1 x 2 180 mm 0.785 x 279 3 375 200
1000 X 100
150
8 ^2 x 180
1000
@ 2 251 mm
C)
Design of the BaseSlab: Load calculation Wall load Second wall Self wt of slab
= = =
0.150 x 0.200 x
1.075 1.1
x x
1 1
x x
25 25
= = =
4.0313 Kn 4.0313 Kn 5.5 Kn
Total
13.563 Kn
Sterling Wilson Ltd
Pmax Moment calculation at base slab 12.330 kn/mtr
P A
= 1.1
13.5625 x
= 1
12.33 KN/m^2
0.95 Maximum Moment at the Mid = = = -Main Reinforcement( At face): Let thickness of Wall Effective Depth Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = 8 = = = 12.330 x 0.7^2 8 1.391 Kn-mtr 200 mm 200 1.5 x 1000 x 0.054
100
5.00 = =
95.00 mm 0.2312
1.39 x 10^6 95.00 ^2
Min area of steel
0.053972 1 51.27363 0.12 1 240 209 @ 200 2 251 mm
x 1000 x 95.00 x 100 mm 2 x 1000 x 200 x 100 mm^2 mm C/C mm C/C at center of wall
= = = = = = = 8
0.12 x 1 x 2 240 mm 0.785 x 209 mm 3 x 285 mm 170 mm @ 200 mm C/C 2 251 mm
1000 X 100
200
8 ^2 x 240 95.00
1000
Sterling Wilson Ltd
10
Design of Cable trench Cover Slab For Type B-B

In put data 1 Width of the slab(Ly) 2 Length of the slab(Lx) C/c of support 3 Thikness of the slab 4 Live load 5 Density of concrete = 6 Grade of concrete 7 Grade of steel 8 Clear cover Load calculation Dead Load Live load Total ultimate Load Ultimate Moment (Mu) = = = = Mu b x d^2 = 1000 x 1.57 56 1.5 = = = = = = = = = 300 940 840 75 1000 25 20 Fe 500 15 mm mm mm mm kg/mm2 kn/m3 N/mm2 N/mm2 mm
= =
0.075
25 = =
1.875 Kn/m2 10 Kn/m2 11.875 Kn/m2
x
WxL^2 8 17.8125 x
11.875
17.8125 Kn/m^2
1.57
0.84 x 8 Kn-m =
0.84
0.50
x 0.14189 0.14189 1 79.5 0.12 1 90 558 150
56
Corresponding reinforcement % = pt = Area of steel=Ast req=ptxBd/100 = Min area of steel = = Spacing of steel required = Provide Main reinf. dia 8 2 Provide Ast = 334.933 mm
x x mm
2
1000 x 100 1000 x 100
56.00
x x mm 2 mm C/C mm C/C
75
( 3 Y 8)
- Distribution Reinforcement; secondary reinforcement = 15% for MS and 12% for tor steel = = Spacing of steel required = Minimum clear spacing=3xdeff = = 280 mm Provide Dist reinforcement fo dia 8 @ 2 Provide Ast = 251.2 mm Check for the Deflection : Fs = = 0.58 x 0.58 x Fy X 415 X
0.12 x 1 x 2 120 mm 419 mm C/C 5 x 56.00 200 mm C/C
1000 x 100
100
Area of cross section of steel required Area of cross section of steel Provided 79.5 334.9
= 57.10 N/mm2 pt provided = 0.5981 Modification Factor = 2 L = 0.840 = 15 d 0.056
<
40 Safe
Sterling Wilson Ltd
11
Sterling Wilson Ltd.
12
DESIGN OF CABLE TRENCH TYPE C-C A)

1 2 3 4 5 6 7 8 9
Input Data
Internal Width of the cable Trench Thikness of the wall Thikness of the Raft Depth of the cable trench below the FFL Grade of concrete Density of concrete = Grade of steel Density of the soil(DENS) Surcharge = = = = = = = = = f = 800 150 150 975 20 25 Fe 500 18 2000 30 150 mm mm mm mm N/mm2 kn/m3 N/mm2 kN/m3 Kg/m2 kg/mtr
10 Angle of internal friction (f) 11 Live load due to the cable
B)
Design of wall
825
Ka H Pa
ps
6.66 kN/m2
0.825 x
0.825 3
Total Moment
= = = =
0.825 2 0.561 + 2.749 3.310 Kn-mtr 3.310 3.310 Kn-mtr
12
13
-Main Reinforcement( at center of wall): Let thickness of Wall Effective Depth Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = 8
= = =
150 mm 150 1.5 x 1000 x 0.375403 0.375403 1 262.78 0.12 1 180 299 150
2
75 3.31 x 10^6 70.00 ^2
5.00 = =
70.00 mm 1.0132
Min area of steel
x 1000 x 70.00 x 100 mm 2 x 1000 x 150 x 100 mm^2 mm C/C mm C/C at center
335 mm
= = = = = = 8
0.12 x 1 x 180 mm 0.785 x 279 3 210 250

2
1000 X 100
2
150
8 ^2 x 180
1000
@ 201 mm
C)
Design of the BaseSlab: Load calculation Wall load Second wall Self wt of slab Load due to cable SAND FILLING 1 Total Pmax
= = = =
0.150 x 0.150 x 0.825 x
0.825 1.1
x x 1 x
1 1
x x 1 x
25 25 17
= = = =
3.0938 3.0938 4.125 11.22 21.533
P A
= 1.1
21.5325 x
= 1
19.58 KN/m^2
13
14
Moment calculation at base slab 19.575 kn/mtr
0.95 Maximum Moment at the Mid = = = -Main Reinforcement( at center): Let thickness of Wall Effective Depth Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = 8 = = = 19.575 x 0.7^2 8 2.208 Kn-mtr 150 mm 150 1.5 x 1000 x 0.244
75
5.00 = =
70.00 mm 0.676
2.21 x 10^6 70.00 ^2
Min area of steel
0.244153 1 170.9068 0.12 1 180 436 @ 150 2 335 mm
x 1000 x 70.00 x 100 mm 2 x 1000 x 150 x 100 mm^2 mm C/C mm C/C at center of wall
= = = = = = = 8
0.12 x 1 x 180 mm 0.785 x 279 mm 3 x 210 mm
1000 X 100
2
150
8 ^2 x 180 70.00
1000
@ 201 mm
170 mm 250 mm C/C

2
14
15
15
16
Kn Kn Kn Kn Kn
16
17
17
Design of Cable trench Cover Slab For Type C-C

In put data 1 Width of the slab(Ly) 2 Length of the slab(Lx) C/c of support 3 Thikness of the slab 4 Live load 5 Density of concrete = 6 Grade of concrete 7 Grade of steel 8 Clear cover Load calculation Dead Load Live load Total ultimate Load Ultimate Moment (Mu) = = = = Mu b x d^2 = 1000 x 1.61 56 1.5 = = = = = = = = = 300 950 850 75 1000 25 20 Fe 500 15 mm mm mm mm kg/mm2 kn/m3 N/mm2 N/mm2 mm
= =
0.075
25 = =
1.875 Kn/m2 10 Kn/m2 11.875 Kn/m2
x
WxL^2 8 17.8125 x
11.875
17.8125 Kn/m^2
1.61
0.85 x 8 Kn-m =
0.85
0.51
x 0.14537 0.14537 1 81.4 0.12 1 90 872 200
56
Corresponding reinforcement % = pt = Area of steel=Ast req=ptxBd/100 = Min area of steel = = Spacing of steel required = Provide Main reinforcement 8 @ 2 Provide Ast = 251.2 mm - Distribution Reinforcement; secondary reinforcement = 15% for MS and 12% for tor steel = = Spacing of steel required = Minimum clear spacing=3xdeff = = 280 mm Provide Dist reinforcement fo dia 8 @ 2 Provide Ast = 200.96 mm Check for the Deflection : Fs = = = pt provided Modification Factor L = d 0.58 x 0.58 x Fy
x x mm
2
1000 x 100 1000 x 100
56.00
x x mm 2 mm C/C mm C/C
75
(3 Y 8)
0.12 x 1 x 2 120 mm 419 mm C/C 5 x 56.00 250 mm C/C
1000 x 100
100
X 415 X
Area of cross section of steel required Area of cross section of steel Provided 81.4 251.2
= =
78.00 N/mm2 0.44857 1.8 0.850 = 15 0.056
<
36 Safe
18

1 2 3 4 5 6 7 8 9
Input Data
B)
Design of wall
2125
Ka H Pa
ps
6.66 kN/m2
2.125 x
2.125 3
Total Moment
= = = =
2.125 2 9.591 + 7.080 16.671 Kn-mtr 16.671 16.671 Kn-mtr
-Main Reinforcement( At Face of wall): Let thickness of Wall Effective Depth
= =
200 mm 200 -
20 -
5.00 =
175.00 mm
Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = 10
1.5 x 1000 x 0.297983 0.297983 1 521.47 0.12 1 240 151 150

2
16.67 x 10^6 175.00 ^2
0.8165
Min area of steel
523 mm
= = = = = = 8
0.12 x 1 x 240 mm 0.785 x 209 3 525 200

2
1000 X 100
2
200
8 ^2 x 240
1000
@ 251 mm
C)
= = = =
0.200 x 0.200 x 2.125 x
2.125 1.9
x x 2 x
1 1
x x 1 x
25 25 19
= = = =
10.625 Kn 10.625 Kn 9.5 Kn 60.563 Kn 91.313 Kn
P A
= 1.9
91.3125 x
= 1
48.06 KN/m^2
1.7 Maximum Moment at the Mid = = = -Main Reinforcement( at center): Let thickness of Wall Effective Depth Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = = 48.059 x 1.425^2 8 17.361 Kn-mtr 200 mm 200 1.5 x 1000 x 0.874 0.873504 1 829.8287 0.12 1 x x mm x x
100
5.00 = =
95.00 mm 2.8855
17.36 x 10^6 95.00 ^2
1000 x 100
2
95.00
Min area of steel
1000 x 100
200
= = 10
240 mm^2 95 mm C/C @ 150 mm C/C 2 523 mm 0.12 x 1 x 240 mm 0.785 x 209 mm 3 x 285 mm 170 mm 200 mm C/C
2
at Bottom of slab
= = = = = = = 8
1000 X 100
2
200
8 ^2 x 240 95.00
1000
@ 251 mm

1 2 3 4 5 6 7 8 9
Input Data
B)
Design of wall
2125
Ka H Pa
ps
6.66 kN/m2
2.125 x
2.125 3
Total Moment
= = = =
2.125 2 9.591 + 7.080 16.671 Kn-mtr 16.671 16.671 Kn-mtr
-Main Reinforcement( At Face of wall): Let thickness of Wall Effective Depth
= =
200 mm 200 -
20 -
5.00 =
175.00 mm
Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = 10
1.5 x 1000 x 0.297983 0.297983 1 521.47 0.12 1 240 151 150

2
16.67 x 10^6 175.00 ^2
0.8165
Min area of steel
523 mm
= = = = = = 8
0.12 x 1 x 240 mm 0.785 x 209 3 525 200

2
1000 X 100
2
200
8 ^2 x 240
1000
@ 251 mm
C)
= = = =
0.200 x 0.200 x 2.125 x
2.125 1.9
x x 2 x
1 1
x x 1 x
25 25 19
= = = =
10.625 Kn 10.625 Kn 9.5 Kn 60.563 Kn 91.313 Kn
P A
= 1.9
91.3125 x
= 1
48.06 KN/m^2
1.7 Maximum Moment at the Mid = = = -Main Reinforcement( at center): Let thickness of Wall Effective Depth Mu/bd^2 Corresponding reinforcement % = pt Area of steel=Ast=ptxBd/100 = = = = = = = 48.059 x 1.425^2 8 17.361 Kn-mtr 200 mm 200 1.5 x 1000 x 0.874 0.873504 1 829.8287 0.12 1 x x mm x x
100
5.00 = =
95.00 mm 2.8855
17.36 x 10^6 95.00 ^2
1000 x 100
2
95.00
Min area of steel
1000 x 100
200
= = 10
240 mm^2 95 mm C/C @ 150 mm C/C 2 523 mm 0.12 x 1 x 240 mm 0.785 x 209 mm 3 x 285 mm 170 mm 200 mm C/C
2
at Bottom of slab
= = = = = = = 8
1000 X 100
2
200
8 ^2 x 240 95.00
1000
@ 251 mm

Cable Trench Design

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PROJECT:

SWITCHYARD GAIL PETROCHEMICAL COMPLEX-II, PATA

M/S GAIL (INDIA) LTD. ENGINEERS INDIA LTD.

M/s. Alif Engineers & Planners DRN.

CABLE TRENCH - DESIGN CALCULATIONS

DOC NO: M2011EP008A-091

DESIGN OF CABLE TRENCH TYPE -A-A A)

10 Angle of internal friction (f)

1500 200 6.66 12.74 kN/m2 kN/m2 Pressure Diagram

Moment Due to Surcharge + due to soil pressure

2.125 2 9.591 + 7.080 16.671 Kn-mtr 16.671 16.671 Kn-mtr

Sterling Wilson Ltd

Alif Engineers Planners

20 16.67 x 10^6 175.00 ^2

Min area of steel

0.12 x 1 x 240 mm 0.785 x 209 3 525 200

Minimum clear spacing=3xdeff Provide Sec reinforcement of dia Provide Ast =

0.200 x 0.200 x 2.125 x

10.625 Kn 10.625 Kn 9.5 Kn 60.563 Kn 91.313 Kn

Sterling Wilson Ltd

Alif Engineers Planners

Maximum Moment at the Mid =

1.425^2 8 17.361 Kn-mtr 200 mm 200 1.5 x 1000 x 0.874

17.36 x 10^6 95.00 ^2

Min area of steel

0.873504 1 829.8287 0.12 1 240 95 @ 150 2 523 mm

0.12 x 1 x 240 mm 0.785 x 209 mm 3 x 285 mm

170 mm 200 mm C/C

Sterling Wilson Ltd

Alif Engineers Planners

DESIGN OF CABLE TRENCH TYPE -B-B A)

10 Angle of internal friction (f) 11 Live load due to the cable

800 200 6.66 6.45 kN/m2 kN/m2 Pressure Diagram

Sterling Wilson Ltd

Alif Engineers Planners

Moment Due to Surcharge + due to soil pressure

1.075 2 1.242 + 3.582 4.823 Kn-mtr 4.823 4.823 Kn-mtr

20 4.82 x 10^6 125.00 ^2

Min area of steel

0.12 x 1 x 2 180 mm 0.785 x 279 3 375 200

Minimum clear spacing=3xdeff Provide Sec reinforcement of dia Provide Ast =

4.0313 Kn 4.0313 Kn 5.5 Kn

Sterling Wilson Ltd

Alif Engineers Planners

Pmax Moment calculation at base slab 12.330 kn/mtr

1.39 x 10^6 95.00 ^2

Min area of steel

0.053972 1 51.27363 0.12 1 240 209 @ 200 2 251 mm

0.12 x 1 x 2 240 mm 0.785 x 209 mm 3 x 285 mm 170 mm @ 200 mm C/C 2 251 mm

Sterling Wilson Ltd

Alif Engineers Planners

Design of Cable trench Cover Slab For Type B-B

1.875 Kn/m2 10 Kn/m2 11.875 Kn/m2

x 0.14189 0.14189 1 79.5 0.12 1 90 558 150

1000 x 100 1000 x 100

0.12 x 1 x 2 120 mm 419 mm C/C 5 x 56.00 200 mm C/C

= 57.10 N/mm2 pt provided = 0.5981 Modification Factor = 2 L = 0.840 = 15 d 0.056

Sterling Wilson Ltd

Alif Engineers Planners

Sterling Wilson Ltd.

Alif Engineers Planners

DESIGN OF CABLE TRENCH TYPE C-C A)

10 Angle of internal friction (f) 11 Live load due to the cable