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SWAPL/BAF/QI 3/033C-H2H|C Cover 06rh September 201 3

Asian Colour Coated lspat Ltd.

Corp Off: ACCIL House, 26 P, Sector - 33, Gurgaon - 122 004, Haryana

Kind

Attn:

Mr. M. Sivaramakrishnan Director - Technical

1. Our offer SWAPLlel2tOBO dated 17th Mav 2012 2. Your revised specilications dated 11th Maich 20.13 3. Meeting with you on .l4th June 2013 at your Gurgaon office 4. Our revised offer SWAPL/BAF/Q13/033A_H2Hii dated 19,h June 2013 and commercial offer dated 25th June 2013 5. Meeting with you on 24'h June 2013 at your Khopoli plant 6. Additional commercial offer dated 30ih August 2013 7. Telecon you had with us on 05'n September 2013

Ref '.

Dear Sir,

Sub. :

H2HiC Bell type furnaces for annealing of cold rolled strip coils

With reference to the talk you had with us we are revising the technical and commercial offer based on the following.

1.

2.

3.

4.
5.

You have asked us to indicate the production figures for 1 mm thk reference coils You have mentioned that the majority of your requirement will be for approximately 1 mm thk sheets and there is as such no need for additional convectors for thinner gauges. Even if it is required it niay be fot only 1_ 2 bases However as requested by you we are giving prices for 21 convectors ( for all 7 bases) Extra price of 1 No of additional cooling hood given separately is now the part of the main commercial offer. Extra price for adding 1 Base and 1 inner cover and associated components to make it a 4-Heating hoods, 4 cooling hoods, g Bases installation is given in commercial offer. Utility requirement / Generating plant capacity and also the storage volume is updated based on availability of 1 7 Kgs / sq cm N2 pressure, eithlr 10 Kgs sq cm or 5 Kgs i sq cm pressure.

Revised technical and commercial offer is attached.

We trust the information provided above is clear in all respects. We are very keen to be associated with a fast growing company like yours and keenly waiting to meet you and discuss to take it

foruard.

would tn , ^JL

trJ1

Seco Warwick Allied Pvt. Ltd.

SWAPUBAF/Ql 3/033C-H2HiC Cover

Thanking you and assuring you our best attention and co-operation at all times, we remain. Yours truly,
For Seco Warwick

Allied pvt. Ltd.

Biju Davis General Manager (Bell Furnaces)

Encl

V>--'

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As stated.

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TECHNICAL OFFER HYDROGEN ATMOSPHERE ANNEALING INSTALLATION INDEX

Sl

No Chapter
Basic Design Data Reference Charge Process Data Thermal cycles & Annual production
Utility - Flow Rate, Storage Requirement

Page No

1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0

10.0
'11

02 04 04 05 06
08

Consumptions Advantages of H2 atmosphere annealing when compared with HNX atmosphere annealing Safeties Scope of Supply Make of Equipments References and Typical photographs of Hydrogen atmosphere Bell type furnace installations (H2 HiC) supplied by SWAPL Exclusions Prices Terms & Conditions

09
11

13

26

.0.

28
31

12.0
Y

13.0
14.0

35 38

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Kr']^

ied pvt. Ltd. SWAPL/BAF/Q13/033C-H2HiC Technicat

Seco Warwick

1.0

Basic Design Data

1

.1

Coil Specifications Coil OD

: : :

2000 mm (max) 900 mm (min) 508 mm / 610 mm 1350 mm (max) 500 mm (min)

Coil lD Coil width

weight : Thickness : .2 charqe soecifications Charge diameter : .. No of coils per stack No of convectors per base :
Coil unit Stack height including convectors Maximum charge weight excluding

(max) ,ra.U ..f.r 0.35 to 3 mn ce*to yV / v " "-/ , ''

30 MT
2OOO

iJ : .

mm

4 Nos of 1350 mm width

1 No bottom convector & 3 Nos intermediate convectors

5500 mm

convectors Useful Charge space : :

120 MT

2000 mm diameterx 5550 mm stack height

25VO

Material grade

DQ,25% DDQ,

15% EDDQ, 150/o tF , 10% MC Steel, '107o HSLA / Corten Steel

1.3

Main Features Base fan

motor impeller

: :

40 Hp, Extended shaft water cooled type

950 mm diameter, high convection type

Base fan

WVF drive for the base

fan motor
Clamping (lnner cover to

:
base):

Considered Hydraulic with special feature of mechanical locking of cylinders NG

Fuel for furnace

heating :

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F.'i

Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Q't 3/033C-H2HiC Technicat

LCV of fuel

Atl.oa CL
Burners

8500 kcals/Nm3
Vu.i
r

\-oo k".,
8 Nos. per heating Kromschroder

Make of Burners Recuperators for the combustion Air Temperature control

Considered PID control loop (PLC), Pulse firing at burner level. Ceramic fiber blankets & modules

Heating hood insulation

lnner Cover Cooling hood

Conugated type
Air and water cooling type

Crane Hook Clearance available from the base level Annual Operating Hours

16500 8400

mm

.4.

Material of Construction
Base fan lmpeller

lnconel 800
HK grade

lnner Diffuser
Outer Diffuser

Atsr 316
rs 2062 AISI 309, 6 mm thick
MS, 5 mm thick

lntermediate Convectors
lnner Cover Heating Hood casing Cooling Hood casing

AlSl 430, 5 mm thick

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Seco Warwick Allied PW. Ltd.

SWAPL/BAF/Ql 3/033C-H2HiC Technical

2.0

Reference Charge
Number of coils Coil internal diameter Coil external diameter Strip width Strip thickness Coil unit weight Stack Weight 4 508 mm 1975 mm 1250 mm

1mm

27.5Mr
110 MT

3.0

Process Data
Thermal cycle as specified here below are those commonly used to obtain required sieel grades. The detailed incoming material chemistry to obtain such grades shall be recommended by know-how supplier

lvlax Control gas temperature,

oC

oC

710
850
oC

710
850

Furnace temperature,

point at the end of heating,

650-700
oC

690

Discharge temperature (core),

160

160

cooling start temperature,

oC

350

350

-.*:-I""i^:e

Kt'^^

Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Q1 3/033C-H2HiC Technical

4,0

Thermal Cycles & Number of equipment

Cycle times and number of equipment are calculated for reference charge as mentioned under 2.0 and cycle definition under 3.0.

KJ /"

Seco Warwick Allied Pvt. Ltd.

SWAPL/BAF/Qi 3/033C-H2HiC Technical

5.0

Utility - Ftow Rate, Storage Requirement (suitable for 8 bases installation)

Note Though the arrive number of bases are 7 Nos, we have given the utility requirement for I Nos of bases as suggested by you'

5.t

Hydrogen
Hydrogen Oxygen Dew Point Pressure (Max) Flow rate Recommended generating capacity Recommended Storage Storage volume if the pressure of storing is 10 Kgs/ Sq cm Storage volume if the pressure of storing is 5 Kgs/ Sq cm
100o/o

3 PPM max. Better than Minus 70oC

10 kg/cm'?

120 Nm'/h (max) 40 Nm3/h (avg)

60 NM cube / Hr
120 Nm3

12CubM

24 Cub M

5.2

Nitrogen
Nitrogen Oxygen Dew Point Pressure maximum Pressure minimum Flow rate
100% 5 PPM max.

Better than minus 60oC 17 kglcm2

10 ko/cm' 1oo ilmtln (average)

(including compressed nitrogen Required as given under 5.3) 800 Nm"/h (maximum) 160 NM cube / Hr 800 Nm3

Recommended generating capacity Recommended Storage Storage volume if the pressure of storing is 17 Kgs/ Sq cm

47CubM

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Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technicat

Compressed Nitrogen [instead of compressed air] for actuation of automatic valves.

Flow rate Pressure Type Dew point at 1 Bar Oil content Dust Particles 5.4

Electricity supply system

415 Y

: : : : : :
!

included in 5.2as mentioned under 5.2 Dry, filtered & oittess minus 60oC 0.01 mg/m3 < 5 microns

10o/o

voltage,50 Hz

syo and 3 phase 4 wire balanced

supply. Connected load 5.5

a

: : : : :

320 kVA

Fuel [NG]
LCV Pressure maximum Temperature Flow Rate 8500 kcals/Nms
15 kg/cm2

Ambient 565 Nm3/h(maximum) 400 Nm'/h (average)

5.6

Recirculated cooling water

Cooling water after the water cooling will have to be collected in a hot water tank and need to be pumped back to the cooling tower for cooling. After cooling, the water will have to be pumped back to the Waiter supply line of the installation. The quality of water shall be soft and treatment at regular intervals is necessary. This system, sump, cooling tower, piping, etc. are excluded from our scope and need to be arranged by the purchaser. lf more detail is required by the purchaser, the same can be furnished. Pressure Delivery Temperature Temperature Rise
pH

Hardness Oxygen Flow rate

: : : : : : : : :

4-5 kg/cm'? oc Max 33 12oC 7.5-8 < 30 ppm CaCO3 and MgCO3 < '10 ppm 73 m'/h
:

Emergency cooling water requirement Pressure Flow rate

Note:

2 kgt ^cm2 28 m'/h

We have considered normally open type SOV for the water line to allow water to the baftery limit of the installation in case of power failure.
Pump will be provided to fill the over head tank from the sump tank.
-l<-'"/

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Seco Warwick Allied Pvt.

Ltd.

SWAPL/BAF/Ql 3/033C-H2HiC Technicat

6.0

Consumptions
For the product mix mentioned under 1.0, the consumption figures per ton of the material annealed will be as follows:

Total For Product Mix

.,on!)
_ u6u)an

NG, kcal / MT Hydrogen, Nm3 / MT [Hydrogen consumption will go up if the coolant carry over with the coil is more than 500 mg / m'?l. Nitrogen excluding the compressed Nr, Nm3 / MT

143000 f ISOOO

lqteoo$f ;,"'lV 1te"'$f ;,^'lll

2.5-3
2
2

Compressed N2, Nm3 / MT Recirculation of cooling water, m3/MT [PS: evaporation etc. will be about 1.5% of thls] Electricity, kwh / MT (Base fan + Combustion Air blower + Cooling Hood)

-2.2

5.0

11.7

12.5

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Seco Warwick Allied pvt. SWAPUBAF/Q1 3/033C-H2HiC Technicat

Ltd.

7.0.

Advantages of H2 atmosphere annealing when compared with HNX atmosphere annealing

The most of the modern plant use .100% Hydrogen atmosphere for annealing coupled with high convection to achieve best polsible annealing results, reduce annealing (production) cost and increase the productivitly. Some of the prominent advantages of Hydrogen atmosphere annealing are listed below:

High Productivity
The productivity of the equipment is depends on charge weight and annealing cycle time. Keeping the charge weight same, H2 itmosphere result in shorter annealing cycle time and hence higher productivity compared to Nitrogen atmosphere annealing. 95% N2,

ilgpgl'es_ 9f Hydrogen hetping the improved heat transfer (compared to 5o/o H2) and reducing cycle time are given below.
Sl No Properties

9s% N2

too% H2

5%H2
7

Dynamic Viscosity, x 1O-s Kglms

4.t
7.27

2 Density Kgs

M3

0.09 0.41

3 Thermal Conduuctivity

WmX

0.08

4 Convective heat transfer Coefficient, W /m,

80

762

High Convection
Hydrogen has very low density (0.09 kgs /m3) and better dynamic viscosity compared to Nitrogen density (1.21 kgs/m3) and viscosity. Considering the lower load for H2 atmosphere (for a fixed rpm), while using H2 atmosphere, the base fan speed can be increased for a given power of base motor resulting improved convection.

Uniformity of properties
lncreased convection (High convection) and befter conductivity of H2 result in uniform temperature within the charge material which in turn result in uniform properties of the material being annealed.

l(., "

Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technical

Much better brightness and cleanliness

The cleanliness of the material surface depends on decarburizing power (cleaning power) of inert gas used. The decarburizing power (cleaning power) of pure Hydrogen is approximately 100 times more than HNX at 5% H2 (at 700 Deg C), so much better brightness and cleanliness of the material surface and thus better marketability.

Less number of Equipments

Due to high productivity under H2 atmosphere the number of equipments required will be less for the same annual annealing capacity.

Less Space requirement As less number of equipments space requirement is also less which reduces the cost of foundation and labor cost.
a

Less work in progress

Quick processing of the coits due to reduced cycle time resulting less work in process.

Less Labor
Less labor cost due to increased automation and lesser number of equipments

Lower utility consumption

Reduced Cycle time results in reduced utility consumption. The base motor power consumption is also low with the extremely light Hydrogen

Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technicat

11

8.0.

Safeties
Hydrogen atmosphere annealing is absolutely safe thanks to specialized equipment and automatic control system interlocks through pLC.

will be incorporated using high level automation and sequences controlled by the PLC logic for the operation of the hydrogen atmosphere annealing Furnace installation. Some of the safeties considered for ihe installation are listed below.
Safetie_s

Tightness test Tightness of the annealing atmosphere will be checked at the start ofthe cycle and the purging of the atmosphere will start only when the tightness of the base is found okay.

.
1

purging Both initial and final purge will be done using Nitrogen. Safety is ensured by calculating the time for this purge and the minlmum flow rate. 02

Analysis
is checked for completion of N2 purge sequence.

02 percentage
Base Pressure

.oY-y'
(,|"1',*'

Base pressure will be monitored continuously during the cycle and the inlet to the annealing atmosphere switched over to Nitrogen in case the pressure drop below 90 mm WC.
Fail safe operation

All the valves selected for the installation will be fail safe in operation. Transmitters of reputed makes like Rosemount

Error test for the transmitters

Error test will be carried out at the sta( of the each cycle Speclal Hydraulic system with locking feature for enra safety

Warm leak test at the end of heating cycle

At the end of the heating sequence the warm leak test will be carried out and the cycle will be completed in Nitrogen if the warm leak test fails for 2 times. Operator entry is limited to selection of programs and the recipe will be downloaded to the PLC at the start of the cycle. Compressed Nitrogen is used for the iralve operation.

l(u't".

Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Ql 3/033C-H2HiC Technicat

tz

High levels of safety using the pLC interlock to avoid manual interventions.
2 different outlet lines are considered for the protective gas ouflet (one for N2 + H2 and other for N2 + Air)

Excellent sealing arrangement between inner cover flange & base flange by means of superior quality elastomer seal.

f\'

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Seco Warwick Allied Pvt. SWAPUBAF/Q1 3/033C-H2HiG Technicat

Ltd.

13

9.0

Scope of Suppty
ln general our scope of work basically includes the following Design, engineering, procurement lnspection & Supply of the equipment

9.1.

4 Nos of NG fired Heating Hoods each comprising the following:

o o o

Casing, traverse and flue ducts Refractory ceramic fiber insulation Combustion system comprising:

8 Nos. NG fired Kromschroder make burners with SS individual recuperators for preheated combustion air.

. I sets of ball valves for fuel and butterfly valve for air. . Limiting orifice valves, solenoid valves for the Air and Gas lines . 8 Nos. ratio regulators for maintaining desired air and gas ratio . Combustion air blower with motor . Transmitters to read the flow of gas and air o PULSE FIRING system comprising central pulse firing
controller, flame controller for each burner, ignition transformer and flame rod /ionization rod for each burner

o o . . . .

'l No of furnace thermocouple.

Furnace piping designed suitable for NG Electrical connectors and connector for the fuel Heating hood power panel for the motor starter Heating hood control panel to house pulse firing system components and housing remote l/O PLC modules and its connection to instruments mounted on heating hood.

All necessary wiring within the heating hood panel and the equipments mounted on the heating hood.

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Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Ql 3/033C-H2HiC Technicat Structure and lininq

t4

The heating hood consists of a gas tight cylindrical steel structure, with the necessary openings for mounting the burners. The steel plate casing is mainly lined internally with ceramic fiber blankets fitted to the casing by special stainless steel anchors and speed washers.
The roof casing is flat and reinforced with a steel structure on which is fixed a lifting traverse for handling the heating hood by means ofthe crane hook.

SWAPL make gas fired Heating Hood

Heatinq Eouipment The furnace heating is ensured by direct firing burners, arranged on two rows. The firing of the burners is tangential. This arrangement, combined with the velocaty of the combustion gases, increases the thermal transfer within the inner cover and the homogeneity of the vertical temperature profile.

The burners are controlled in PLUSE FIRING mode

The recuperator system is designed to preheat the combustion air up to a temperature of approx. 250 - 300.C. Exhaust system consist of flue damper, duct and blower. Chimney will be manufactured by ACCIL based on SWAPL drawings.

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Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technicat

ls

9.2

7 Nos. of Annealing bases, each comprising the fo owing:

. . . o . . o . o o . . o o

Base structure with machined waterjacket for the base seal.

1 set guide poles and supporting structure for the bases

1 No inner diffuser made from heat resisting grade steel

'l No outer diffuser made from.heat resisting grade steel

1 set diffuser support system of heat resistant steel. 1 No bottom convector in Heat resisting steel

3 Nos intermediate convectors per base made from lS 2062

(extra price for 21 Nos of conveclors suitable for annealing coils of lower strip thickness mm have indicated in the price schedule.)
1 lot insulating lining comprising ceramic fiber.

40 HP, extended shaft water cooled base fan motor assembly.

1 No. WVF drive for continuous variation of rpm of above base fan motor. 1 No. 950 mm diameter base fan impeller made from heat resisting grade steel. 1 No. Base seal made of special elastomer (solid seal)

8 Nos. Swing type hydraulic cylinders with specialized mechanical locking arrangement for clamping the inner cover to the base complete with the DC valves, Pressure switches etc.
Base Panel and electrical accessories Annealing Bases Function The work base supports the coils to be annealed and the base equipment. lt will have high strength and rigidity, good stress resistance, good thermal insulation and perfect tightness. Descriotion

9.2.1

The base is made of a heavy gauge plate gas tight resting on a chassis of structural steel work.

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Seco Warwick Allied Pvt. Ltd.

16

SWAPL/BAF/Ql 3/033C-H2HiC Technicat

SWAPL make Assembled Base

Critical welds are avoided, allowing gliding movements and therefore eliminating thermal stresses, hence increasing time between maintenance services. A cover plate is fitted over the lining.

9.2.2

Protective gas recirculation system Function

The recirculation of gas transfers heat from the inner cover to the load and homogenizes the heat flux into the load. The impeller is driven by a.extended shaft base fan motor assembly. Cooling water is required for cooling the bearing housing of these assemblies. The motor is equipped with VWF drive.
Gas from the impeller will be guided to the annular area between the charge outer diameter and inner cover by fabricated diffuser arrangement. The diffuser is covered by a bottom convector. Characteristics lmoeller Steel Grade Diameter Motor
:

: :
'.

lnconel 800 950 mm

Type Cooling water flow rate Drive

:
:

Extended Shaft 3.0 m3/Hr

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Seco Warwick Atlied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technicat

l7

9.2.3

Tightness and clamping equipment Function For safety, good gas tightness has to be ensured between inner cover and base. Descriotion

Tightness is secured between the work base and the inner cover by a solid seal and a hydraulic clamping system. The inner cover seal is of special design for high tightness. The seal is placed in a water-cooled jacket and is pressed against the bottom base plate (Flange) of the inner cover by means of hydraulic cylinder clamps.
8 Nos. of Cylinders are provided on each base to achieve good repartition of the pressure between inner cover and base seal.

-t

Quality Section
Water flow

: : :

Silicone Approx. 35 x 45 mm2

Cooling of the seal is by recirculated cooling water.

rate

3 m3/Hr per base

-( .,.

N^)".

Seco Warwick Allied Pvt. Ltd.

18

SWAPL/BAF/Ql 3/033C-H2HiC Technicat

9.3

7 Nos, of Corrugated lnner covers Shell and dish end made from 6 mm thick AlSl 309 / DIN 4828 grade material with machined Mild Steel flange at the bottom. Function

The inner cover covers the charge to be annealed under a prolective atmosphere and transfer heat flux from the furnace to the load.
Descriplion The inner cover is of corrugated type, which will provide more strength and larger heat transfer area.
It is composed of:

. . . . .

a roof fitted with a ring for crane handling

a cylindrical body,

a lower cylindrical base, a channel located in bottom part allowing to recover the cooling water. a machined & stress relieved bottom flange, which is rested on the base seal.

Characteristics Quality Type Thickness Shell thickness dished end bottom flange

: : : :

AlSl 309 / DIN 4828

Corrugated 6 mm [SS] 6 mm [SS] 45 mm [MS]

SWAPL make Corrugated lnner Cover being positioned on base

.2

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Seco Warwick Allied PW. Ltd. SWAPUBAF/Q1 3/033C-H2HiC Technicat

19

9.4

3 Nos of Air & Water cooling type Gooling Hoods each comprlsing the following: Casing made from 5 mm thick AlSl 430 material and overhead lifting traverse, guide eyes, bottom flange from mild steel. 2 Nos. of Cooling Fans with motors, 2 set motor starter Function The cooling hood cools the inner cover by blowing air at the beginning of the cooling phase (Air cooling) and then by water to bring the charge down to a temperature where inner cover can be removed. Description

The hood is positioned with the two guideposts.

Air flow is drawn perpendicularly to the cover. Two low-pressure centrifugal fans are located at the top of the hood.

(./

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/
SWAPL make Cooling hood

K"' :t.

Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Q1 3/033C-H2HiC Technicat

20

9.5

Electrical & Control Equipment

1 No of Motor Control Center for all 7 Bases with Base pLC CpUs

and l/Os of MCC

1 No PLC CPU for each base and 1 No common pLC CpU

Base Panel (for each base will comprise the remote l/O station) for the base. Heating hood panel will house the pulse firing components and also the remote l/O station for the Heating hood Common CPU will be arranged in Main PLC panel.
1 No PC panel to house the PCs and KVM switches will be provided outside.

9.5.1

ElectricalEquipment
Our equipment includes mainly low voltage AC motors, motor control center as well as WVF cubicles. Motor Control Center with VWF Drives for 7 nos. bases Motor control center cubicles will be located in the main Electrical room. Motor control center feeders will be of fixed type and will house the equipment indicated hereunder:

r' / / r'
9.5.2

lncoming unit Direct on line starter for Hydraulio pump feeders (flxed type) circuit breakers for other equipment Frequency convertor crucible (VWF) for the base fan MCCB protection and lnput / Output chokes will be provided for the drives.

Control Equipment

PC based PLC panel

forTnos.ofbases

Functions performed:

/ / / r' r' /

Temperature measurement Temperature Control Hydrogen Gas Flow rate Protective gas. pressure Control Safety Sequential

features Control

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Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technicat Seouences lnner cover clamping Tightness test N2 purge Heating and soaking Natural cooling Air Cooling Water cooling N2 Purge lnner cover unclamping

21

9.5.3

Supervisioneouipment
Main analog values and status of each base would be displayed on PC screens.

The main PC station will also show the various alarm history, log book provision for events for a particular annealing cycle, keeping track of the malfunction and reporting for thelime inlervals requested for the corrective action, Operating hours of the equipment for the maintenance / calibration requirement. The deployment of the equipment will be displayed both in the tabular / bar chart manner to get the actual time of the end of that heating / cooling sequence to preplan the activity.
Logglng of the various process activities are possible and can be compiled for the temperature profiles, utility consumption plots for the hydrogen Gas and N2. Anneal plot with the Zoom feature and the annealing protocol for each charge will be available.

Anneal plot will comprise the detailed curves for the following.
Actual circulating gas temperature Temperature Set point profile Actual Furnace temperature Furnace temperature set point N2 Flow Hydrogen Gas flow Base Pressure Motor Speed in rpm / Frequency of the

VWF drive

Anneal report will comprise the following

Equipment No. Date

Anneal No. Material data including the coil No., grade, thickness, width, weight. Anneal program with the tracks Process data with the heating time, Cooling time and total time/J ,'l

s,/

kv

nr

Seco Warwick AIIied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technicat

Hydrogen Gas and N2 consumption data

22

The details of the already executed cycle will be available from the Archive option using anneal No. Performance of each charge is noted and the reports will also be made equipment-wise, month-wise, date-wise, year-wise for comparison. Separate production charts also will be made available for showing the daily account of coils loaded, unloaded and under annea'ling. Archiving is made possible and most of the data which are in the database can be stored and retrieved. Data for the last 12 months will be stored in the system and can be retrieved

Anneal Program and preparation of cycles

When the operator decides to load the base with the coils from the pool of coils available for annealing, he will to enter the program number to be followed for the particular annealing cycle. Annealing programs are stored in the database will be made available to the PLC at the start of annealing cycle.

The set point data entered by the supervisor, the temperature and the atmosphere tracks will be worked with the coil data to get the actual cooling and heating limes for the charge. The model will also decide the initial and final purging times with the definite flow rate.
lnterlock for Maximum charge weight, Minimum charge weight, Maximum coil OD, Minimum and Maximum thickness, Maximum width of the coils etc will be provided for the coils selection for a cycle. The supervisor will decide the program for an anneating cycle depending on the quality requirements of the linished product and the type of raw material using the various set points as well as the temperature and the atmosphere tracks (of 9 segments each). Uniformity of the properties is quite assured in this method as the operators are not involved in selting the set points and the entire control is with the supervisor. Manual interventions will be possible from the process data output mask by pressing the Enter key. This will be possible only if the supervisor is logged on. The idea is to avoid the pperator changing the cyclbs, which would affect the ,^rrl[roperties of the material.

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Seco Warwick Allied PW. Ltd. SWAPUBAF/Q1 3/033C-H2HiC Technicat

23

9.5.4

Svstem Confiouration The system foreseen will have the following components 1 No Main PLC 1 Base PLC for each base (CPU arranged on MCC Panel and base panel to house the Remote l/O station) 1 No remote l/O station for the heating hood l/Os 'l No. SCADA PC 1 No. Engineering PC
PLCS, PCs, will be connected on Profinet and base fan will be on Profibug network.

WVF drlves for

Main PLC will supervise all utility supplies such as Nitrogen, Hydrogen, Cooling Water, Fuel, Hydraulic controls and vent line purging valves.

Typical Process screen

9.6
1 No. base valve stand per base

l< ^/

n/

Base valve stand

Crr-..o Au^i);^, llool,-- ? 'lr"1c

Seco Warwick Allied Pvt. Ltd. swAPL/BAF/Ql 3/033C-H2HiC Technical
24

9.7
9.8 9.9.

1 set of valves & instruments for the main 1 No. common hydraulic power

utilities

"y''. X V,t

pack
for the performance

Commissioning

spares Test Test

9.10. 20 Nos of Flexible thermocouples

...o*o{) ,/' t"."'5;i

ir:*rP^", optionaritems 97A^t^ battery piping within the material $";( \r.' 9.11. lnterconnecting material - Pipes and limit (1 M abovL the nearby column) , cables, cabling material within ,r!,16q oV' f,t{./ the battery limit ( MCC incomer) - Price offered separately 9.12. Erection and commissioning of the installation by our skilled labor. \9'
.

Price offered separately

/\,/.,7

Note - Local conveyance of our engineers during Erection and commissioning at site will be provided by ACCIL

1{\ tl

./,uY"

9.13

2 years normal operation spares. List given below and price offered

separately

Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Qi 3/033C-H2HiC Technicat

25

9.14.
9.15.

Embedded steel for the civil foundation, gratings, chequered plates, etc. for the annealing installation - Price offered separately Convector / lnner cover lifting tong UPS for the PLC / PC load separately

Price offered separately

9.'t6

10 KVA for 30 minutes -

Price offered

9.17. 9.18.

Mass Flow meters for N2,H2 and fuel Gas at the battery limit. offered separately

price

Emergency water supply SOV, Water return pump with standby & sump pump and interconnecting material within the battery limit including level switch - Price offered separately Flue exhaust system consisting of flue exhausts dampers, duct work within the battery limit and flue exhaust blower - - price offered separately Chimney will be manufactured by ACCIL based on SWAPL drawings.

9.19

9.20
Note

Set of Convectors (21 Nos ) suitable for annealing coils of lower strip thickness - Price offered separately.

Price for extra 1 No Base and lnner cover is mentioned separately in the Price schedule

a.
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Seco Warwick Allied Pvt. Ltd.

26

SWAPUBAF/Ql 3/033C-H2HiC Technical

10.0

Make of

Equipments
Item Description

1 s*1tA'V tl.\t4/a< b,
Make of Equipments

A Lctt'

n ' '(
Make

2/2 way Solenoid valves 3/2 Solenoid valve with the valve manifold Pilot operated Pneumatic Ballvalve & Bulterfly valve

Kromschroder, Germany Rotex, lndia

Virqo, lndia
Rotex, lndia

GP and DP lransmitlers

Emerson Process

(Rosemount205l series)
Pressure regulators (< 4 Kgs

i sq cm inlet

Kromschroder, Germany

Pressure regulators (> 4 Kgs / sq cm inlet ) Pressure relief valves

Nirmal, lndia Komschroder, Germany

Nirmal, lndia

Pressure Switches High pressure Switches Pressure Gauges

Kromschroder, Germany

lndfoss, lndia
Kromschroder, Germany

Tecsis, Germany Wika, Germany

Slam shut valve

Kromschroder, Germany Kromschroder, Germany Kromschroder, Germany Kromschroder, Germany Siemens

Quantameter
Ratio regulator Limiting orifice Motors

/ /

Bharat Bijlee, lndia

ABB
Base Fan lvlotor Thermocouples Burners Ceramic Fiber Flame controller lgnition Transfomer

SWAPL, lndia Tempsens, lndia

Kromschroder, Germany Unifrax, lndia Kromschroder, Germany Kromschroder, Germany

Kjt
*

Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Q1 3/033C-H2HiG Technicat

Make of Equipments Item Descriplion Hydraulic Cylinders Hydraulics DC vah/es Hydraulics pressure switches Flow Control Valves Filters (< 6 Kgs / sq cm inlet ) Filters (> 6 Kgs / sq cm inlet Blowers Proximity Switch PLC Hardware
)

27

Make SWAPL, lndia

Rexroth IFM
Der.nbla

Kromschroder, Germany

Nirmal/ Filter concept, lndia

Laxmi Air controls, lndia IFM Siemens 315 series/ Allen Bradley Siemens 430 Series / Danfoss Siemens
HP / Dell

VWF Drive for base motor

',

Switchgears PC

02 Lambda probe 02 transmitter

Bosch Siemens

-2

KJ

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Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Ql 3/033C-H2HiC Technicat

28

11.0

References and Typical photographs of Hydrogen atmosphere Bell type furnace installations (H2HiG) supplied by SWAPL

11.1. References

\.

. . o . . . . . . . . . . . . . o . . . . . o . . . o

Thyssenkrupp Electrical Steel Bd. Ltd, Nasik (lndia) - 8 Bases Tube Products of lndia, Chennai, (lndia) - '12 Bases Hero Cycles Limited, Ludhiana, (lndia)- 16 Bases Bhushan Steel & Power Limited, Kolkata, (lndia) - 22 Bases

Bhushan Steel Limited, Sahibabad, (lndia) - 12 Bases (6 Bases under execution) Bhushan Steel Limited, Khopoli, (lndia) - 6 Bases Six October for Metal industries (SOMICO), (Egypt) - 5 Bases Ruchi Alloys & Strips Limited, lndore, (lndia) - 16 Bases (6 Bases under execution) PT Essar Dhananjaya, (lndonesia) - 4 bases Kandil lndustries, (Egypt) - 4 Nos KYCR, (Bangladesh) - 4 Bases Essar Steel Limited, Hazira, (lndia) - 36 Bases Lyka Udyog, Kolkata, (lndia)- 2 Bases Karnataka Strips Pvt, Limited, Bellary, (lndia) - 4 Bases Fajr-e- Sepahan Galvanising Co, Middle East Asia (Through

CMIFPE)-11Bases
Corpacero, Colombia (Through CMIFPE) - 7 Bases JSL Stainless, Hisar, (lndia) - 12 Bases Essar Steel Pune Facility, Pune, (lndia) (Formerly Shree Precoated steel Limited)-6 Bases Uttam Galva Steel Ltd, Khopoli, (lndia) - 10 bases (4 bases under execution) Uttam Strips Pvt Ltd, Bhiwadi, (lndia)- 16 Bases (8 Bases under execution) Dharampal Premchand, Agartala, (lndia) -2 Bases Surya Roshni Limited, Bahadurgargh, (lndia) - 2 bases Theis Precision Steel Pvt Ltd, Navsari, (lndia) =4 Bases JSL Stainless, Jajpur, (lndia) - 4 bases National Steel & Agro lndustries Ltd., lndore, (lndia) - 4 bases Loha lspaat Limited, Taloja, (lndia) - 2 bases (under execution) Roofings Rolling Mills Ltd., (Uganda) - 2 bases (under execution)

233 Annealing Bases so far....

1../*

Seco Warwick Allied Pvt. Ltd. SWAPUBAF/QI 3/033C-H2HiC Technicat

29

11.2. Photographs ofthe

H2HiC installations

11.2.1 Essar Steel Pune facility, lndia (10 Nos. Bases)

.,

11.2.2. Uttam Galva Steel Ltd. Khopoli, lndia (10 Nos Bases,4 Nos. are under execution)

Seco Warwick Allied Pvt. Ltd.

30

SWAPL/BAF/Ql 3/033C-H2HiC Technicat

11.2.3 Corpacero, Colombia (7 Nos. Bases)

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..

Seco Warwick Allied pvt. SWAPL/BAF/Ql 3/033C-H2HiC Technicat

Ltd.

3l

12.0. Exclusions 12.1.

General exclusions The supply does not include: Civil engineering All civil engineering (material & services) for the foundations and the buildings together with associated design engineering. However we will provide foundation layout drawing, load data, etc. required for the civil engineering.

schedule) v

Embedded steels with anchors ( offered separately in the price

ft,rt*,/-ar

'

MS Base insert support ring plate in the foundation columns and base guides (offered separately in the price schedule) Embedded conduits (ACCIL scope) Protection and covering for trenches, troughs and pits ( offered tt separately in the price schedule) tv, otuA

nav\evtdt

tt)*

Gratings, supports, base supports, for flooring the annealing installa'tion ( offerea separately in ihe price sc-hedule; fv reejHandling equipment Coil handling equipments Handling equipment for lifting the lnner cover and convectors (offered separately in the price schedule) To4toctuol,cl

("'r'

All handling equipment within the main building such as overhead traveling crane, mobile crane, fork lift truck, bogies, trailers, etc.

Machines

. . .

All machines to handle the coils and their supporting structure

Electricity

All motors and gear motors except those not included in the scope of supply. The low tension distribution network with the bus bars, transformers, circuit breakers, main panel for energy measurement

General distribution network.

The emergency network as well as the supply feeding it and

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Seco Warwick Allied Pvt. Ltd.

SWAPL/BAF/Ql 3/033C-H2HiC Technical

,1

automatic switchgear.

. .

Electric power metering system ( Multifunction energy meter at the MCC incomer is considered)

The supply of power for the maintenance and handling equipment included as part of the shop.

lnterconnecting material The cables and cabling, the intercommunications and the associated design work within & outside the battery limits.

The pipes, pipe fittings, piping of all utilities as also the pipes and fittings for the hydraulic system within & outside the battery limit.
(Price for interconnecting material within the battery limit is offered separately) The earthing circuits including lighting conducting rod outside the battery limit earthing pits, etc. The complete intercommunication system. Hardware / software modification of the customer computer The general and safety lightning for the shop, for the building and for th! aircraft warning together with power supply. Utilities Receiving stations for NG gas including necessary accessories like presJure regulating valves, safety and manual valves, flow meters etc.

The metering of fluids and gases at the main utility - Prices offered separately lor H2, N2 and fuel measurement. All generating source of air, demineralized water, hydrogen' Nitrogen, Fuel etc.
The general distribution network for the fluids, gases, and other services, The feeding, treatment, cooling, emergency diesel pumps and return pumping of water. Piping to any storage and storage itself.

,. (_vt,l

tf1

Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technical Miscellaneous Post annealing cooling stations Two years normal operating spares Any sump pump Any fan suction duct work to the outside ofthe building and any air filtration. Noise insulation Any fire protection / fire fighting system Heating / air conditioning and ventilation of buildings, control rooms, working positions and associated rooms.

33

offered Optionally

The rooms (hydraulic, electrical, control, etc.) associated with the shop.
The first and subsequent filling of oils and greases. The consumable material and utilities. Transport and insurance to site

. -

Tools, machines necessary for the maintenance.

ln general, all equipment and services not mentioned and detailed in the specification.

It may please be noted that it is very necessary to have the EOT crane duly instalted and commissioned before the erection of the annealing installation is taken up, since an EOT crane is a must for handling the large equipment involved.

12'2

Particular

exclusions
same. trolle,

Nitrogen/ Hydrogen Generating stations, storage tanks, and pressure control system etc. for the Coil grabs and transfer

(o pumps '--''":l;'1'"i* a(^2 ' ,rr "o '

p

n*\- no ira

of the utilities and Cabling, cabling material) outside the battery

limit.

({ , , *'7 Lifting tong for the lnner Cover and Convectors. Offered Optionalli lnterconnecting material (pipes, piping & interconnecting materials A J :r battery . --1 lowt*w

t::,

lnterconnecting material (pipes, piping & interconnecting materials of the utilities and Cabling, cabling material) within the limit. (Ootional extra orice indicated in the orice schedule)

r
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Seco Wanvick Allied pvt. Ltd. swApL/BAF/el 3roaic-iziii rech nicat

pnce 1"I!? schedule)
yL^S^

34

PC/pLC toad. tootionar erra oric

Seco Warwick Altied Pvt. SWAPL/BAF/Ql 3/033C-H2HiC Technicat

Ltd.

35

13.0

Prices
't

3.'t.

Equipment price
Our price for the equipment mentioned in the scope of supply 9.1 to 9.1 0 chiefly comprising

13.2

7 Nos Annealing bases 7 Nos. corrugated lnner protective covers 4 Nos Heating hoods with Kromschroder burners and pulse firing system 3 Nos Air & Water cooling type cooling hood etc.

will be Rs - - /- (Rupees -

Lakhs onty)

Optional extra prices

13.2.1.

Optional extra price for interconnecting material within the battery limit as explained in 9.11 of scope of supply
Our optional extra price for supply of interconnecting material (pipes, piping material and cables and cabling material) with the battery limit for 7 Nos bases will be Rs-- /-(Rupees-, only)

13.2.2

Optional extra price for Erection & Commissioning of supplied equipment as explained in 9.12 of scope of supply
Our optional extra price for Erection & Commissioning of the supplied equipment by our skllled tabor will be Rs - -/- (Rupees- - only)
Note:

You will provide local conveyance for our engineers durlng erection and commissioning.

13.2.3

Optional extra price for supply of spares for 2 years normal operation as explained in 9.13 of scope of supply
Our optional extra price for supply of 2 years normal operation wlll be Rs - - /- (Rupees - - only)

l.|'

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Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Qi 3/033C-H2HiC Technicat

13.2.4

36

Optional extra price for supply of Embedded steel for the civil foundation, gratings, chequered plates, etc. for the annealing installation as explained in 9.14 of scope of supply
Our optional extra price for supply of Embedded steel for the civil foundation, gratings, chequered plates, etc. for the annealing installation will be Rs - - /- (Rupees - only)

13.2.5

Optional extra price for supply of lnner cover / convector lifting tong as explained in 9.15 of scope of supply
Our optional extra price for supply of lnner cover / convector lifting tong will be Rs - - /- (Rupees - - only)

'13.2.6

Optional extra price for supply UPS as explained in 9.16 of scope of supply

-(Rupees--only)
13.2.7

Our optional extra price for supply of UPS will be Rs -

-i

Optional extra price for supply of Mass flow type flow measurement for H2, N2 and Fuel Gas at the battery limit as explained in 9.17 of scope of supply
Our optional extra price for supply of flow measurement for H2, N2 and fuel gas at the battery limit will be Rs - -

/-(Rupees--only)
13.2.8

Optional extra price for Diesel pump, Return water Pump (with standby), Sump pump intertonnecting miteriat *ittrtn tt battery limit as ...1f " explained in 9.18 of scope of ,*.",",t"^Jr",y

and supply

,t ')tu'

J
,

--only) 13.2.9

optional e)dra price for Diesel pump, Return water Pump (with standby), Sump pump and interconnecting material within the battery iimit witt Ue Rs - - /- (Rupeei

("I.':)r:O'

U/

,rn d_/ r'( } -V' { -. , ,, Q'n" _/

Optional extra price for Flue exhaust system consisting of flue exhausts dampers, duct work within the battery limit and flue exhaust blower as explained in 9.19 of scope of supply
Our optional extra price for flue exhaust system consisting of flue exhausts dampers, duct work within the battery limit and flue exhaust blower will be Rs - - /. (Rupees - - only)

/,,

rtJ.{

Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Ql 3/033C-H2HiC Technicat

37

13.2.10

Optional extra price for I set of convectors (21 Nos) suitable for annealing coils of lower strip thickness as explained in 9.20 of scope of supply
Our optional extra price for 1 set of convectors (3 Nos) suitable for annealing coils of lower strip thickness will be Rs - - /- (Rupees - - only)

13.2.11

Optional extra price for supplying 1 No of Cooling Hood as explained in 9.4 of scope of supply
Our optional extra frice for supplying 1 No cooling hood will be Rs - - /- (Rupees - - only)

13.2.12

Optional extra price for supplying 1 No additional base, lnner cover and associated components
Our optional extra price for supplying 1 No additional base, lnner cover and associated components will be

Rs--/-(Rupees--only)

14.0

Terms & Conditions

Seco Warwick Allied Pvt. Ltd'

J6

SWAPL/BAF/Ql 3/033C-H2HiC Technical

Price Basis

TheDricesouotedaboveareEx-WorksShahapurbasis.Freight'insurance' irii"-., t"-"s and local levies etc will be to your account'

i-"iJ"

Excise DutY
excise gate pass for which Extra as applicable at the time of dispatch against you can avail MODVAT.

Taxes
Extra as aPPlicable

Octroi and other levies

your end' Will be payable extra at actual, if applicable at

Payment Terms
30% advance along with the order' with taxes and duties in full 65% against readiness on pro-rata basis and commissioning' but not 5% retention amount payable against erection and aij J"v" oi ioi''pr"tion- of erection But if erection will be amount retention i" held up for no fault of ours tnis paiJ to us wiiliin 6 months of date of dispatch'

;i;;ih;;

ffi;i;ffi"s
Delivery

from the date of receipt 1o-12 months including erection & commissioning order atong with advance, ""0

tirli,iirp"i.nt""i"i""

of progressive lt$A cdlY

il

paYments.

clause will be applicable' This is given in good faith and force majeure

Force Majeure clause delivery' erection or ln all cases where a time schedule for dispatch' shall be extended bv a delivery for time ,l"rriiri"ti- rir. oeen .pe"in"o, inl caused bv i;ii"p"tJ' erection or complelion is IJ"'['iJir"'pliiSiii / clearTg"-.f-t^o-' the purchaser instructions or lacr of instrucrioni / approvals *t'atsoever beyond our and or bv industrial disputes, strik;s;; oilny "au"e controt' rr durins the execution or O"f"yed' lost or damaged' we' shall not the contract, some or all tn't"i-iJt -omptetion "t" of th-e contract We shall be accept any liability for delay o1 n'on

iltv

#l# ;ffi;;;; .fi;ii;";;;;'uiJ

ii i,[ilil.;;;, .iili"tiro"t
;;1il;;ffiiliitio

undernoliabilityifweo.o,'',0*nt'"ctors/suppliefs.arepreventedfrom tv t""tont of war [whether declared or ;*i;;;;i;;i ot tn" ourig"iiont ;;iililhi;., icts ottoreign e;emi' hostilities' riots' civil commotions'

outs' mutinv' insu rrections' rebellion' fire' floods' Govt o.rders or restrictions' revolution, accidents, ",'tnq'"f"t' materiats due to import or other statutory obtain

.r

ct''/

t ri.

Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Q1 3/033C-H2HiC Technical

39

restrictions, lack ofwagon or shipping spdce, damage to planl, machinery or equipment or any other cause beyond our / our sub contractors / suppliers reasonable control.

Delays by purchaser and idle time

Should we incur additional costs because of inability of the purchaser to accept delivery of materials orto permit normal or unrestricted installation of the equipment covered by this offer. Such additional costs shall be to the account of the purchaser. Forced idle time due to delays caused by the purchaser's inability to provide facility Timely payments from you as agreed upon are very essential to meet committed delivery dates. For any delay in due payments, corresponding extension will be given by you to the delivery period agreed upon.

Warranty

The satisfactory performance of the furnace is warranted under our supply. All materials will be under warranty for 12 months from the date of commissioning or 15 months from the date of supply which ever is earlier. Durlng the warranty period, all defective materials workmanship / designs will be replaced / rectified by us free of cost to you. The rectification may involve repair or replacement of defective parts or assembly. lt may become necessary for the purchaser to send the defective component to us for repair. Unless very necessary, we will not be deputing our personnel to carry out the replacement / modificalion at site which have to be carried out by the purchaser as per our instructions / drawings and with the repaired / replaced materials / equipment sent by us. Our warranty however excludes normal wear and tear of the parts / materials and excludes any damage due to misuse or reasons beyond our control like accident, natural calamities, etc. Warranty will not be applicable if equipment is tampered, repaired or altered, quality of product or process of manufacture changed without our consent in writing.

Warranty period for bought out components will be applicable from the date of supply / readiness of respective components from our suppliers end.

Photography and Video

You will allow us to take the photographs and video of the equipment supplied and equipment in operation.

Validity
30 days and thereafter on our confirmation after revalidation.

lnsurance

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Seco Warwick Allied Pvt. Ltd. SWAPL/BAF/Q{ 3/033C-H2HiC Technicat

Our price excludes insurance. lnsurance may please be arranged by you to cover risks during transit, storage, erection and commissioningi
For Seco Warwick

Allied Pvt. Ltd.

^ ,,,' {
/
Biju Davis General Manager (Bell furnaces)

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+01 22 6730 1400

22 G730

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SWAPL/BAF/Ql 3/033C-H2HiC Commerciat September 2013

Asian Colour Coated lspat Ltd.

Corp Off: ACCIL House, 26 P, Sector - 33, Gurgaon - 122 004, Haryana

Kind

Attn:

Mr. Vikas Aggrawal

MD

cEo

Mr. Rajesh Jain

Ref :
Dear Sir,

Our technicat offer SWAPUBAF/Q13/033C-H2HiC dated 05th September 2013

Sub. :

H2HIC Bell type furnaces forannealing of cold rolled strip coils

This has reference to our above mentioned technical offer and the discussions had with your Technical Director Mr. M. Sivaramakrishnan at your Khopoli plant on 24th June 2013 and
O6th

September 2013.

We have discussed technical specifications, scope of supply and accordingly we have submitted our revised final technical offer. A copy oftne revised final'iechnical specification is attached for your ready reference. We were asked to send the commercial offer directly to you for your kind consideration. please find here below Prices for the scope discussed.
1.0

Prices
1.1

Equipment Price
Our price for the equipment mentioned in the scope of supply 9.1 to 9.10 of technical offer chiefly comprising

7 Nos Annealing bases 7 Nos. corrugated lnner Protective covers 4 Nos Heating hoods with Kromschroder burners and pulse firing system 3 Nos Air & Water cooling type cooling hood etc.

will be Rs 9,95,00,000/- (Rupees Nine Crores Ninety Five Lakhs only)

Kt)

apei'

046 ln Europo, USA

.

& Chhr
.

r cro4! | Pld !. ttr*!. r2r, 65a^r. , 5rc{z ,|r *!L eE wE, MU^l3a ra3li Rd5. l[U<A s.rrlAruR olsr..]m .2i 611 , plor .1o-l{n, po o {o r?, r .tE sr^rE. rhN! -.oo s. t$or^ ,L: +!1 :2 aae firr. *r :: roo.
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Seco Warwick Allied Pvt. Ltd. SWAPUBAF/Q1 3/033C-H2HiC Gommerciat

1.2
I

Optional extra prices

1.2.1.

Optional extra price for interconnecting material within the battery limit as explained in g.1 1 oi scope of supply Our optional extra price for supply of interconnecting material (pipes, piping material and cables and cabling material) with the battery limit for 7 Nos bases will be Rs 33,25,000/- (Rupees Thirty Three Lakhs Twenty Five Thousands only)

1.2.2

O-ptional elitra price for Erection & Commissioning of supplied equipment as explained in 9.12 of

scope of supply

Olr optional extra price for Erection & Commissioning

of the supplied equipmenl by our skilled labor will be Rs 24,50,000/- (Rupees Twenty Four Lakhs Fifty Thousands only)
Note: You will provide local conveyance for our engineers

during erection and commissioning. 1.2.3 Optional extra prlce for supply of spares for 2 years normal operalion as explalned in 9.13 of scope of supply Our optional extra price for supply of 2 years normal operation will be Rs 37,00,000^ (Rupees Thirty Seven Lakhs only) 1.2.4 Optional extra price for supply of _Embedded steel for the civil foundation, gratings, chequered plates, etc. for the annealing installation as explained in g. j4 of scope of supply Our optional extra price for supply of Embedded steel for the civil foundation, gratings, chequered plates, etc. for the annealing installation will be Rs 27,16,000/(Rupees Twenty Seven Lakhs Sixteen Thousands only) Note Steel considered above is only for the 7 Nos of bases
1

.2.5

Optional extra price for supply of lnner cover / convector lifting tong as explained in 9.15 of scope of supply Our optional extra price for supply of lnner cover / convector lifting tong wi be Rs 7,20,000/- (Rupees Seven Lakhs Twenty Thousands only)

\7

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K{'l

I?
Seco Warwick Allied Pvt. Ltd.

SWAPL/BAF/Ql 3/033C-H2HiC Commercial

1.2.6 Optional extra price for supply UPS as explained in 9.16 of scope of supply Our optional extra price for supply of UPS will be Rs 2,40,0001 (Rupees Two Lakhs Forty Thousands only) 1.2.7 Optional extra price for supply of Mass flow type flow measurement for H2, N2 and Fuel Gas at the battery limit as explained in 9.17 of scope of supply Our optional extra price for supply of flow measurement for H2, N2 and fuel gas at the battery limit will be Rs 8,77,0001 (Rupees Eight Lakhs Seventy Seven Thousands only) 1.2.8 Optional extra price for pumps, Return water Pump (with standby), Sump pump and interconnecting material within the battery limit as explained in 9.18 of scope of supply Optional extra price for Diesel pump, Return water Pump (with standby), Sump pump and interconnecting material within the battery limit will be Rs 7,35,000^ (Rupees Seven Lakhs Thirty Five Thousands only) 1.2.9 Optional extra price for Flue exhaust system consisting of flue exhausts dampers, duct work within the battery limit and flue exhaust blower as explained in 9.19 of scope of supply
Our optional extra price for flue exhaust system

a-

consisting of flue exhausts dampers, duct work within the battery limit and flue exhaust blower will be Rs 8,40,000/- (Rupees Eight Lakhs Forty Thousands only)
1.2.',to

Optional extra price for 1 set of convectors (21Nos) suitable for annealing coils of lower strip thickness as explained in 9.20 of scope of supply Our optional extra price for 1 set of convectors (21 Nos) suitable for annealing coils of lower strip thickness will be Rs 26,60,000/- (Rupees Twenty Six Lakhs Eighty Sixty Thousands only)

.2.11

Optional extra price for supplying 1 No of Cooling Hood as explained in 9.4 of scope of supply Our optional extra price for supplying 1 No cooling hood will be Rs 9,42,000^ (Rupees Nine Lakhs Forty Two Thousands only)

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FfSeco Warwick Allied Pvt. Ltd SWAPL/BAF/Ql 3/033C-H2HiC Commerciat

1.2.12.

Optional extra price for supplying 1 No additional base, lnner cover and associated components Our optional extra price for supplying 1 No additional base, lnner cover and associated components will be Rs 99,00,000 (Rupees Ninety Nine Lakhs onty) The above price is in addition to the above One sel of interconnecting materials @Rs 4,75,0001 Erection and commissioning @Rs 3,50,0001 3 Nos convectors for thinner gauges @Rs 3,80,000/1 Set of embedded steel @ Rs 3,88,000^

2.0

Terms & Conditions Price Basis

The prices quoted above are Ex- Works Shahapur basis. Freight, insurance, Excise duties, taxes and local levies etc. will be to your account.

Excise Duty
Extra as applicable at the time of dispatch against excise gate pass for which you can avail MODVAT.

Taxes
Extra as applicable

Octroi and other levies

Will be payable extra at actual, if applicable at your end. Payment Terms
30% advance along with the order. 65% against readiness on pro-rata basis with taxes and duties in full. 5% retention amount payable against erection and commissioning, but not later than 30 days of completion of erection. But if erection and commissioning is held up for no fault of ours lhis retention amount will be paid to us within 6 months of date of dispatch.

Delivery
10-12 months including erection & commissioning from the date of receipt of order along with advance, timely dispatch clearance and progressive payments. This is given in good faith and force majeure clause will be applicable.

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Seco Warwick Allied Pvt. SWAPUBAF/Q1 3/033C-H2HiC Commerciat

Ltd.

Force Majeure clause

ln all cases where a time schedule for dispatch, delivery, erection or completion has been specified, the time for delivery shall be extended by a reasonable period of delay in dispatch, erection or completion is caused by instructions or lack of instructions / approvals / clearance from the purchaier or by industrial disputes, strikes or by any cause whatsoever beyond our and our sub contractors suppliers reasonable control. lf during the execution of the contract, some or all materials are delayed, lost or damaged, we shall not accept any liability for delay or non completion of the contract. We shall be under no liability if we or our sub contractors / suppliers are prevented from carrying out any of the obligations by reasons of war [whether declared or notl, invasion, acts of foreign enemy, hostilities, riots, civil commotions, labor disturbances, strikes, lock outs, mutiny, insurrections, rebellion, revolution, accidents, earthquakes, fire, floods, Govt. orders or restrictions, delay or inability to obtain materials due to imporl or other statutory restrictions, lack ofwagon or shipping space, damage to plant, machinery or equipment or any other cause beyond oul / our sub contractors / supplieis reasonable control.

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Delays by purchaser and idle time

Should we incur additional costs because of inability of the purchaser to accept delivery of materials or lo permit normal or unrestricted installation of the equipment covered by this offer. Such additional costs shall be to the account ofthe purchaser. Forced idle time due to delays caused by the purchaser's inability to provide facility Timely payments from you as agreed upon are very essential to meet committed delivery dates. For any delay in due paymenls, corresponding extension will be given by you to the delivery period agreed upon.

Warranty
The satisfactory performance of the furnabe is warranted under our supply. All materials will be under warranty for 12 months from the date of commissioning or 15 months from the date of supply which ever is earlier. During the warranty period, all defective materials workmanship / designs will be replaced / rectified by us free of cost to you. The rectification may involve repair or replacement of defective parts or assembly. lt may become necessary for the purchaser to send the defective component to us for repair. Unless very necessary, we will not be deputing our personnel to carry out lhe replacement / modification at site which have to be carried out by the purchaser as per our instructions / drawings and with the repaired / replaced materials / equipment sent by us. Our warranty however excludes normal wear and tear of the parts / materials and excludes any damage due to misuse or reasons beyond our control like accident, natural calamities, etc. Warranty will not be applicable if equipment is tampered, repaired or altered, quality of product or process of manufacture changed without our consent in writing.

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FSeco Warwick Allied pvt. Ltd. SWAPL/BAF/el 3/033C_H2HiC Commerciat Warranty period for bought out components will be applicable from the date of supply / readiness of respective components from our suppliers enJ.

photography and Video

wi allow us to take the photographs and video ofthe equipment supplied and equipment in operation.
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Vatidity
30 days and thereafter on our confirmalion after revalidation.

Insurance
Our price excludes insurance. lnsurance may please be arranged by you to cover risks during hansit, storage, erection and commissioningl We trust that the information provided above is clear in all respect.

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we are very keen to be associated with

a fast growing company rike yours and are keenly waiting to meet you and discuss the offerd and to take it forwjrd.

Thanking you and assuring you our best attention and co-operation at a[ times, we
remain.

Yours truly,
For Seco Warwick

Allied pvt. Ltd.

Biju Davis General Manager (Bell Furnaces)

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