SENR3792_02_SIS.

pdf 3/21/2006 9:06:39 AM Page 1 (1, 1)

Machine Har

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40 15 1

14 20 19 22 24 21 16 30 26 42 7 28 17 5 27 8 18

2 29

32 25 9 5

A 12
41

37

38

13

C
7 36 6 3 4 1 35 6 2 43

11 3 10 33 34

23 31 39

15

C B
28

3 43 35 7 21 16 7 31

11 10 19 20 42 8 22 26 23 40 32 33 18 34

14 2 13 27 9 39 4 29

12 37 38 36 41

3 4

30

24 25 17

ne Harness Connector And Component Locations

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 1 (1, 3)

HARNESS CONNECTOR LOCATION CHART

Connector 37 Contacts Machine Location Harness And/Or Components C-8U1497 D-8U1488 J-8U1490 H-8U1513 C-8U1497 Horn/Turn High Beam Sw. CCC - 8U2626 Creeper/Stabilizer Rotor CCC - 8U2626 DDD- 8U1640 F-8U1489 H-8U1513 XXXX-8U2994 YYYY-8U2995 GGGG-5W9667 H-8U1513 LLL-8V9260 Travel Alarm Timer AAAA-5W4457 SSSS-5W4673 Schematic Location B-4 B-6 F-3 A-4 E-2 B-5 B-5 E-7 F-5 F-6

1 2 3
9 Contacts

4 4 1

214B, 214B F Electrical Sy

4CF1-UP 7WF1-UP 9MF1-UP

7 Contacts

2 5
6 Contacts

6
4 Contacts

For Use In Service Manual: S

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 1 (1, 4)

SENR3792-02 July 2003

4B FT & 224B Excavators l System

Manual: SENR3774
2003 Caterpillar All Rights Reserved

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 1 (1, 5)

Printed in U.S.A.

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 1 (2, 1)

Machine Har

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ne Harness Connector And Component Locations

Component Location
Component Alarm - Boom Overload Alarm - Brake Air Pressure Alarm - Flasher Alarm - Travel Alternator Battery (2) Breaker - Alternator Control - Supplemental Steer Flasher Fuse - Block A Fuse - Block B Fuse - Cab Block Gauge - Coolant Temperature Gauge - Fuel Level Horn/ Alarm Forward Meter - Service Motor - Blower Motor - Fan Motor - Forward Horn Air Pump Motor - Lower Wiper Motor - Refueling Pump Motor -Starter Motor - Supplemental Steer Motor - Upper Wiper Motor - Washer Radio Relay - Air Horn Relay - Gear Ratio Relay - Hammer/Drive Relay - Reverse Steer Relay - Start Relay - Start/Stop Relay - Supplemental Steer Motor Relay - Supplemental Steer Resister - Blower Speed Sender - Air Filter Sender - Coolant Temperature Sender - Fuel Solenoid - Boom Lock Solenoid - Creeper Solenoid - Engine Start/Stop Solenoid - Gear Ratio Solenoid - Hammer Solenoid - Hammer/Travel Solenoid - Hydraulic Solenoid - Hydraulic Oil Cooler Solenoid - Left Front Stabilizer Solenoid - Left Rear Stabilizer A = Components on instrument panel. B = Components inside instrument panel C = Components in operator compartment. Schematic Location B-3 C-7 C-3 C-10 E-9 A-8 D-9 A-10 C-3 C-5 C-7 E-7 D-4 D-4 E-2 E-4 F-6 D-7 A-7 D-3 F-9 D-9 A-9 E-3 C-7 F-7 B-3 B-3 F-4 C-3 E-9 C-3 A-9 B-3 F-6 C-9 E-9 F-9 A-2 A-5 E-10 E-9 A-2 A-2 B-9 B-9 A-3 A-6 Machine Location A C B 1 2 3 4 5 C A A B A A 6 A C C 7 C 8 9 10 C C C B B B B 4 C 11 12 C 13 14 15 16 17 18 19 20 21 22 23 24 25 Component Solenoid - Mode Select Solenoid - Right Front Stabilizer Solenoid - Right Rear Stabilizer Solenoid - Start Aid Switch - Air Horn/Forward Horn Switch - Beacon Switch - Blower Switch - Boom Lock Switch - Boom Overload Switch - Air Brake Switch - Coolant Temperature Switch - Creeper Rotor Switch - Creeper/Gear Switch - Creeper/Stabilizer Rotor Switch - Disconnect Switch - Engine Oil Pressure Switch - Fan Switch - Front/Rear Flood Lamps Switch - Gear Select Switch - Hammer Switch - Hammer/Travel Switch - Hazard Switch - Head Lamp Switch - Horn/Turn/High Beam Switch - Hydraulic Oil Switch - Hydraulic Oil Cooler Control Switch - Key Switch - Left Armrest Interlock Switch - Left Auxiliary Hydraulic Switch - Left Front Stabilizer Switch - Left rear Stabilizer Switch - Lower Windshield Disconnect Switch - Mode Select Switch - Parking Brake Switch - Primary Steer flow Switch - Refueling Switch - Reverse Steer Switch - Right Auxiliary Hydraulic Switch - Right Front Stabilizer Switch - Right Rear Stabilizer Switch - Start Aid Switch - Stop Lamp Switch - Travel Alarm Switch - Travel Alarm Shutdown Switch - Upper Windshield Disconnect Switches - Wiper Timer - Travel Alarm Schematic Location A-5 A-3 A-6 D-9 E-3 E-7 F-5 D-5 A-3 A-4 E-9 A-5 E-5 A-4 A-8 D-9 D-7 D-6 E-6 E-6 F-6 D-5 E-4 F-3 B-9 A-9 D-5 F-5 F-5 F-2 F-2 D-3 D-6 A-7 A-10 F-9 C-2 F-5 F-2 F-2 E-5 A-3 D-8 F-6 D-3 D-7 D-5 Machine Location 26 24 25 27 A C C A 25 28 29 30 A 30 31 32 C A A C A C A C 33 34 A 35 36 A A C 37 38 39 40 25 41 A A A 6 42 43 C C 43

Machine locations are repeated for components located close together.

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 1 (2, 3)

Electric

Pressure Symbol

Normally open

Normally open specific decrea

Normally close

Normally close with a specific d

The circle indic from it.

No circle indica

This indicates t

This indicates t by being fasten

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 1 (2, 4)

All Rights Reserved

Harness And Wire Electric

A 1 AA 1 2 Typical representa Deutsch connecto plug contains all s and the receptacl all pins.

Electrical Schematic Symbols And Definitions

Plug 2

Receptacle

re l

Temperature Symbol

Level Symbol

Flow Symbol

Pin or Socket Number Single Wire Connector C A

325-PK-14

Wire, Cable, o Assembly Iden

A 1

mally open switch that will close with an increase of a specific condition (temp-press-etc.).
Pin Socket

mally open switch that is closed due to an applied condition, and will open again with a cific decrease in that condition.
2

mally closed switch that will open with an increase of a specific condition.

mally closed switch that is open due to an applied condition, and will close again a specific decrease in that condition.

Electrical Schematic Sym

FUSE - A component in an electrical ci through it.

circle indicates that the component has screw terminals and a wire can be disconnected it.

REED SWITCH - A switch whose conta contacts of a normally open reed switc

circle indicates that the wire cannot be disconnected from the component.
T

SENDER - A component that is used w measures the temperature or pressure gauge of the temperature or pressure.

indicates that the component has a wire connected to it that is connected to ground.

RELAY (Magnetic Switch) - A relay is a It has a coil that makes an electromagn can open or close the switch part of the CIRCUIT BREAKER (C/B) - A compon much current flows through it. This doe become part of the circuit again. SOLENOID - A solenoid is an electrica that makes an electromagnet when cur close a valve or move a piece of metal MAGNETIC LATCH SOLENOID - A ma activated by electricity and held latch by that make electromagnet when current the latch coil circuit open at the time the

indicates that the component does not have a wire connected to ground. It is grounded eing fastened to the machine.

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 1 (2, 5)

Electrical Schematic Symbols

1 2 al representation of a ch connector. The ontains all sockets he receptacle contains s. 1 2 Typical representation of a Sure-Seal connector. The plug and receptacle contain both pins and sockets.

A 1

AA
325-PK-14

9X-1123

Wire Color

200-BK-14

Circuit Number Identification

Wire Gauge

matic Symbols And Definitions

electrical circuit that will open the circuit if too much current flows

whose contacts are controlled by a magnet. A magnet closes the n reed switch; it opens the contacts of a normally closed reed switch.

at is used with a temperature or pressure gauge. The sender or pressure. Its resistance changes to give an indication to the r pressure.

- A relay is an electrical component that is activated by electricity. electromagnet when current flows through it. The electromagnet ch part of the relay. - A component in an electrical circuit that will open the circuit if too it. This does not destroy the circuit breaker and it can be reset to gain. an electrical component that is activated by electricity. It has a coil et when current flows through it. The electromagnet can open or ce of metal that can do work. NOID - A magnetic latch solenoid is an electrical component that is held latch by a permanent magnet. It has two coils (latch and unlatch) hen current flows through them. It also has an internal switch that places the time the coil latches.

20 Page

re, Cable, or Harness sembly Identification

Component Part Number

SENR3792-02

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 2 (1, 1)

10

L20

RD/YL

ENGINE START/STOP SOLENOID 9X5524

1 2 H BU/YL-14 L20 STOP LAMP 5W2036 TURN LAMP 5W2036 TAIL LAMP 5W2037 54 TO ENGINE L

58

RD(1) BK(4) GN(2) GN(1) WH(5) RD(2) BU/YL-14

H HHH REAR FLOOD LAMP 8U1503 RD/YL BR

GGG

BR-10 GN-8

BK(5) BR

BR(6) BR

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 2 (1, 2)

FUEL REFUELING SW 5W2655 31B 53A 31 53 BU-12 RD RD 2.5A ANTENNA ANTENNA SPEAKER SPEAKER GROUND RADIO 5W8933 + BATTERY

RD

JJJJ DOME LAMP 5W975 TO CAB

L20

RD/YL BR/BK BR/WH

L16 ZZ

BR

YY

BU-12

U Z MOTOR BR

FUEL REFUELING PUMP 5W8633 FFFF TO FRAME

FUEL SENDER 5W9930

L45 L39 B A GEAR RATIO SOLENOID 8U0318 BK/GN(6) BK/WH(7) L13 L40 BU BR(15) WH BK GY RD-10 BK-10 BK/GN/RD(1) GN/BR(1) GN/WH BU GY

BR

GGG 1 2 4 5 3 6 BR(15) WH BK YL RD-10 BR-10 GGGG

H BR/BK COOLANT TEMP SENDER 8U1516 WW TO FRAME BR BR

T ALTERNATOR 9W3043 CC TO ENGINE BK-8

BU(2) ALT D + BK-4

T BR(6) BR COOLANT TEMP SW 8U1103

CAB/HEATER GROUND RD

CAB FUSE BLOCK 5W9752 DOME LAMP

BR

JJJJ QQQQ

6 5 4

8A 8A 8A 8A 8A 8A RDRDRDRDRD-

BU(2) YL

L12 RD

CIGAR LIGHTER LOWER WIPER FAN QQQQ

3 2 1

1 2 H BR TO ENGINE START AID SOLENOID 8U1093 BR(6) GN(4) 1 2 BK-4 START RELAY 9F3099 H BK-4

L24

L12

CIGAR LIGHTER 5W9628

GN(2)-14 GN-14

MMMM

BEACON BK/YL BEACON SW 5W9347

BR-14

GN(2)-14

BK/PU

WWW

BR-12

RRRR

BK/PU BR

NE

H BU-18 RD-18 BK-18 ENGINE OIL SW 6T1546 3 2 1 YL BR

60A ALTERNATOR BREAKER 9S0173

BK-4 RD(1)-10 GN-14

BK(1) BK(5) BK BK/WH

BK-4

RD-10

BK-4 BK-4 RD(1)-10

OPERATOR STATION

FAN SW 5W9748 TO CAB KKKK

EE TO ENGINE

RD

RD-10 BU-12

TO FRAME GN-8

H BK-0

HHHH

BR-10

EE

TRAVEL ALARM SW 9D7032

BR

MOTOR

BR UPPER WIPER SW 5W9744 5 L9

MTR BAT

MOTOR

5)

BK

00

STARTER 8C4774

FAN 5W9754

L24

L20 L16 L13 L12 L39

BR

LOWER WIPER SW 5W9746

BK-4

JJJJ

BR

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 2 (1, 3)

6
LLL BK(5) BK/WH BK(1) BK BK D JJJJ DOME LAMP AS. 5W9753 TO CAB BULB 5W2041 BU/BK BK/WH RD BK BK/RD

5
1 3 2 5 6 4 LLL BK BK BK BK BK 1 7 3 4 ALARM PRESS.SW +BATTERY GROUND TRAVEL ALARM TIMER 9P1813 LEFT AUX HYD SW 5W2701 GN/BR(1) HAMMER/DRIVE RELAY 5W5863 13 10 5 1 14 9 L L L G G

BK(6) LLL BR TO CAB BR BU RD BK SSSS AAAA RESISTOR 5W4672 MMM BU-14 RD-14 BK-14 L M H B GN/WH BLOWER SW 5W5857 BR

8 SHUTDN SW

K 3

LL 1 7 GN/BU(4) RD(15) G BK

BK/RD

HAMMER/TRAVEL SWITCH 5W9350

H 1 H 5

BK

2 NC 4 NO 6 8 H

GN/BR

LEFT ARMREST INTERLOCK SW 5W9346

BR

NN RIGHT AUX HYD SW 5W2701

BR GN/B RD(9 RD(1 RD(1 HAMMER INDICAT TTT LL

GN(2)-14 GN-14

RD(18) RD(16)

GN/BU(5)

MOTOR BR

BLOWER 5W4669

L45 L39 L40 GGGG BR(15) WH BK YL RD-10 BR-10 GG JJJJ BR(15) GY/BK(15) GY/BK(11) L42 L41 L43 L21 3 1 BK/WH(7) BK/GN(6) BK/GN(8) BK/WH(9) YL 5 6 GN/WH GN/BR(1) L42 L43 L41 L21 L25 CREEPER/GEAR SW 8U3560 7 1 8 2 9 10 PU PU RD VVVV H GN/BR H BK/GN/RD DDDD A

BK/GN/RD(1)

BK/GN/RD

TRAVEL ALARM SHUTDOWN SW 3D9718

L21 TRAVEL INDICATOR G

7 GEAR SELECT SW 5W9350 L21

BK/WH(7) BK/GN(6)

(CREEPER WITH STABILIZER ONLY) SUPPLEMENTAL STEERING INDICATOR RD PU

L32

UUUU

6 5 4 3 2 1 MMM

8A 8A 8A 8A 8A 8A RD-12 RD-12 RD-12 RD-12 RD-12 BK 1 YL 9 RD(18)

RD(16) GN/BU(5) RD(9) RD(17)

ON ROAD DRIVE GEAR 1 P IND YL

RD(7) ON ROAD DRIVE GEAR 2 IND

BR T BR GN(3) GN(4) 30 R START AID SW 3T3453 H A GN PU BR 58 15 BK RD-10 19 17 L9 Z 50A KEY SW 8U0810 BK/WH WH BK RD BR/GN BK/GN GN RD-10 GN-14 RD(1)-10 6 8 2 3 5 1 BK-12 GN(4) GN(3) RD(2) BU RD(3) B L7 BR/BK BR/WH L39 L9 L28 L33 L34 L7 L46 YL(2) L33

BR BR TTTT 5 RD(17) HAMMER SW 8U2654

S M 5

7 1 10 BR GY

10

5 BK/YL BEACON SW 5W9347

BEACON

HH 5 RD(13) GY 3 FAN SW 5W9748 1 5 BR 10 RD BK YL 9 L41 FRONT/REAR FLOOD LAMP SW 8U4245 2 6 BK(3) 3 BK/PU(12) BK/WH(12) BK/GN(12) (CREEPER ONLY)

O AB KKKK

BK/WH(8) BOOM LOCK SW 5W9347 GY BR HAZARD SW 5W9351 10 9

BR

RD(18)

RD GY

10

RD(7) RD(12)

JJJJ YL WH GY/BK(13) GY(11) BK(11)

BR

10

1 X MODE SELECTION SW 5W9347 9

5 10

BK(3) WH(3) BK/WH(8) PU

OWER IPER SW W9746

JJJJ

GY

BR

1 7 9

L43

BR

BR

E GY BR

BU/YL

10 7

LAMP 5W203 M FUE LEV GAG 5W9

BR

L29 BR RD

10

YL

PPER IPER SW W9744

5 9

4 2 7 L9

HHHH

L39 L28 L33 L34

L39 L9

L46

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 2 (1, 4)

AMMER/DRIVE ELAY W5863 13 10 5 1 14 9 LL RD(16) LL LL RD(9) RD(17) G GN/BU(6) G GN/BU(5)

HORN/TURN HIGH BEAM SW 5W8893 REVERSE STEERING LAMP 5W9323 31 H 56A 54 71A 56B 56 L R BR/GN YL WH/BK BK/WH BK/GN BK/WH/GN WH BR BU/YL 1 8 6 5 4 3 7 2 9 BR(1) GN/BU(3) BR/WH BK(2) WH(2) BR/GN(10) GN/WH(3) BR(4) BU/YL(2) L3

RD

10

LEFT FRONT STABILIZER SW 5W9347

5 9

BK(5)

BR

RD

10

RIGHT FRONT STABILIZER SW 5W9347

5 9

GY

BK(6)

U BR BR RD 10 LEFT REAR STABILIZER SW 5W9347 1 5 9 GY BK(7) TO FRAM 56A 56B 58 BK(1) GN/WH(1) GN/BU(1) GY(1) GY GY U PO LA 5W BR 1 RD(6) 10 9 RIGHT REAR STABILIZER SW 5W9347 5 BK(8)

BR GN/BU(5) RD(9) RD(16) RD(17) R HAMMER INDICATOR TTTT RD(17) LL RD(17) GN/BU(6)

L42 L41 L25 BBBB GY HEAD LAMP SW 5W5867 BR/WH

L43

GN/YL GY(4)

L5

DDD 1 7 6 5 4 3 2 8 9

MENTAL NG TOR

CCCC 2 BK

6 3

AIR HORN/ FORWARD HORN SW 5W9376 BR SS L3 BR BR(3) L3 TT

RD(6) BR GY(4) BK(8) BK(7) BK(6) BK(5)

CCC

SS BR(2) YL(1)

10 SERVICE METER 5W9365 + U BU(2) XXXX

BR

BR H BOOM OVERLOAD WARNING MOTOR BR(15) GY/BK(15) GY/BK(11) GY/BK(13) GY(11) BK(11) TURN SIGNAL INDICATOR FF BU BU

BR(3) BR(2) YL(1)

T BR

BR

BR

LAMP 5W2037 V

UPPER WIPER MOTOR 8U4138

L1 53 53E 53A

HHHH DIODE 5W9329 HIGH BEAM IND Y BR ALTERNATOR INDICATOR S U BU(2) UPPER WINDSHIELD DISCONNECT SW 5W9751

YL(2)

IGN

LAMP T 5W2038

TO CAB

HHHH

GN/WH GY

SEND GND COOLANT TEMP 5W9373

BR

BR

ENGINE OIL PRESS. INDICATOR

AIR FILTER INDICATOR LAMP 5W2037 S YL(3)

L41 H

YL LAMP 5W2038 GY BR M IGN PARKING BRAKE INDICATOR GY

L22

MOTOR G BK/PU(12) BK/WH(12) BK/GN(12) YL BK/GN BR PU

LOWER WIPER MOTOR 5W9741

BU RD(3)

BR/WH

L25

BR/BK BR/WH

BU BR(5) WH(4) YL BU(2) YL(3)

L33 L34 L7 L46

BR(15)

JJJJ

LLLL BR-14 TO CAB BR

BR BR BR

BR

RD(6) BR GY(4) BK(8) BK(7) BK(6) BK(5)

LOWER WINDSHIELD DISCONNECT SW 5W9751

GY(1)

BR BR

BR

FUEL LEVEL GAGE 5W9367

M SEND GND

JJJJ BRAKE AIR PRESS. INDICATOR HYDRAULIC OIL TEMP INDICATOR

BR(15)

53 31B 53A 31

OPERATOR STATION

GY

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 2 (1, 5)

UU BR

LEFT TURN LAMP AS. 5W2652

TO FRAME 56A 56B 58 GY UU BR

HEAD LAMP AS. 5W5878

POSITION LAMP 5W2033

ABBREV RD WH OR YL PK BK GY PU BR GN BU SYMBOL

COLOR RED WHITE ORANGE YELLOW PINK BLACK GRAY PURPLE BROWN GREEN BLUE DESCRIPTION

BLADE, SPADE, RING, OR SCREW TERMINAL CIRCUIT CONNECTED SS BR(2) YL(1) FORWARD HORN/ ALARM 5W2658 CIRCUIT NOT CONNECTED ELECTRICAL CONNECTION TO MACHINE STRUCTURE INTERNAL ELECTRICAL CONNECTION TO SURFACE OF COMPONENT CONNECTOR ATCH WIRE, CABLE, COMPONENT CIRCUIT GROUPING DESIGNATION PART NO. CHG HARNESS AS. A B C D F H J M T Z QQ ZZ BBB CCC DDD EEE FFF LLL MMM RRR SSS AAAA DDDD GGGG HHHH JJJJ SSSS XXXX YYYY 8U0334 5W8883 8U1497 8U1488 8U1489 8U1513 8U1490 8U1494 8U1495 8U1491 8U1502 5W9321 8U1643 8U2626 8U1640 8U1641 8U1635 8V9260 3V9023 8U2635 5P5624 5W4457 8U0335 5W9667 5W9669 8U0646 5W4673 8U2994 8U2995 01 00 01 00 01 04 00 00 00 00 01 00 01 00 01 01 01 03 02 00 00 00 01 00 00 00 00 01 01 A-7,D-5,E-5 B-4,D-5 A-5 A-5 A-6 A-5 A-5 A-6,C-7,C-3 A-6 B-5,C-7,D-5 C-2 F-7 A-4 A-4 E-2 A-3,A-6 A-6 F-6 F-5 C-2 D-1 F-6 E-5,F-5 E-7 D-3,D-7 D-3,D-7,E-7 F-6 B-5 A-9 LOC

L# IDENT OO EE TO FRAME

AUX FLOOD LAMP GP. 8U1503 SSS WH-14 BK-14

MARKER LAMP AS. 5W2651

WH-14 BK-14 TO LAMP BRACKET

WH-14

WIRE AS.

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 2 (2, 1)

BR GGG

BK(5) BR TRAVEL ALARM 3T1815

TAIL LAMP 5W2037 TURN LAMP 5W2036

58 GN(1)

WH(5)

SENR3792-02

STOP LAMP 5W2036 LAMP GP 5W2649

54 RD(2)

20 Page

PRIMARY STEERING FLOW SW 8U2982

STER SW MOT RELAY LAMP ALTERNATOR BATTERY GROUND SUPPLEMENTAL STEERING CONTROL 9G9162 BK

TO MOUNTING STUD

RD/YL BR PU RD(19) BR/WH

YYYY 1 RD(19) 2 GN/BU 3 PU 7 BR 5 RD/YL 6 4

10

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 2 (2, 2)

EE 9D7032

5) L L18

L9

BRAKE AIR PRESS. ACTION ALARM 5W2663

BK/YL

BK WH BR(15) BU

BK RD-10

CCCC RD -10

8A 12 8A 11 8A 10 9 8 7 6 5 4 3 8A 8A 8A 8A 8A 8A 8A X M

BR

RD -10 RR RD -10 RD -10 RD -10 RD -10 RD -10 RD -10

STOP PAR HAZ BOOM TRA TEM FORWA HEA ENG C AIR KKK FUEL IND BOO LEFT ETH RIGHT

BK(5) BK(1)

TO CAB

MOTOR + WASHER 8U2598

BR UUU TO FRAME

GN(4) YL(3) AIR FILTER SENDER 5W9934 ENGINE COMPARTMENT LAMP 8U2621 H

GY BR

PPP

GY

NO NC GY(6)

HYD STA FLOOD

QQQ A

ENGINE COMPARTMENT LAMP SW 5W9346

ANTENNA 5W9391

RD -10 RD -10 RD RD RD -10

B OPTIONAL HYDRAULIC SOLENOID 8U0359

SUP SUP SUP 4-P AIR P 8A 2 REV HAM LL 8A GEAR 1 W GEA FUSE BLOCK 5W9305

BR GN/BR BK/GN/RD BR

OPERATOR STATION

L39

L39 WW TO FRAME HYDRAULIC OIL COOLER SOLENOID 8U0190 L24

BK BK 2A

YYY DIODE 5W9329 YYY NNN H FUSE 8U1435

GY(5)

BU-12

HYDRAULIC OIL SW 5W8554 HYDRAULIC OIL COOLER CONTROL SW 5W2687

L24

BK/YL

GY(5) GY(6) BR(5) BU(2) YL

BEACON 5W2686

RD(4)-14

BR-14

FORWARD HORN AIR PUMP 5W9400

BR

MOTOR PARKING BRAKE SW 8U2160

L20 L16 L13 L12

JJJ TO FRAME

50A MOTOR T

50

BR

BU

L17

30A

BK-4

AAAAA

ZZZZ BK-4

L15

SUPPL STER MOTOR RELAY 8U2984

L18

RD-10

BK-0

EE

SUPPL STER MOTOR 8U2981

BBBBB

ZZZZ

H BK-0

BK DD BK-0 DISCONNECT SW 8U1505

GN(4) YL(3)

BB AA POS NEG

POS NEG 12V BATTERY 9G2647

12V BATTERY 9G2647

BK-0

PP

GN(4) GN(3)

SENR3792_02_SIS.pdf 3/21/2006 9:06:39 AM Page 2 (2, 3)

L9 L28 L33 L34 L7 L46 RD(7) RD(2) RD(3) BU GN(4) GN(3) YL(2) GY BK BK-12 BR/WH RD(11) BU BK-12 25A 12 8A 11 WH BK/WH 9 8 BK(1) BK(2) YL(2) BU/YL YL(1) GN/WH 7 6 GN/BU 5 4 BR/WH WH(2) BK(2) GN/WH(3) GN/BU(3) GY 3 2 RD/YL BU(2) BU RD(1) RD(2) L36 GY BBBB L38 GY L32 L31 8A 10 8A 8A 8A 8A 8A 8A 8A 8A REFUELING PUMP START/STOP SOLENOID HAZARD SW RIGHT REAR TURN LAMP RIGHT FRONT TURN LAMP LEFT REAR TURN LAMP LEFT FRONT TURN LAMP RIGHT STOP LAMP LEFT STOP LAMP Y HIGH BEAM INDICATOR RIGHT HIGH BEAM LEFT HIGH BEAM RIGHT LOW BEAM LEFT LOW BEAM E SWITCH ILLUMINATION 4-POINT STABLIZER CAB SWITCH ILLUMINATION E RIGHT TAIL LAMP LEFT TAIL LAMP RIGHT POSITION LAMP LEFT POSITION LAMP BU-12 BU/YL-14 BK WH(5) WH(1) BK(4) BK(1) RD(2) RD(1) GN/WH GN/WH(2) GN/WH(1) GN/BU(2) GN/BU(1) GY GY(4) GY GN(1) GN(2) GY(2) GY(1) L28 L33 L34 10 YL 9 L33

L46

RD(12)

8A 12 8A 11 8A 10 9 8 7 6 5 4 3 8A 8A 8A 8A 8A 8A 8A X M

STOP LAMP PARKING BRAKE HAZARD SWITCH BOOM OVERLOAD TRAVEL ALARM TEMP GAGE FORWARD HORN HEATER ENG COMPARTMENT LAMP AIR HORN KKK FUEL GAGE INDICATOR LAMPS BOOM LOCK VALVE LEFT OPTIONAL HYD ETHER START AID RIGHT OPTIONAL HYD

RD(1) BK(2) RD YL BK(1) RD(2) YL(1) GN/WH-14 RD(11) GY(6) RD-14 RD(3) BU RD(13) GN/BR(1) GN(3) BK/GN/RD(1) GN(3) GY(6)

YL RD-14 RD(6) RD(9)

KK

L33

L32 L8 L29 L34

HYD OIL COOLER START/STOP RELAY FLOOD LAMPS

GY(5) RD(11) RD(12) RD RD/YL RD RD(6) BU(2) RD(4) RD(18) RD(9) RD(7) BK(2) L34

SUPPL STER INDICATOR SUPPL STER CNTL SUPPL STER RELAY 4-POINT STABLIZER AIR PRESS. DROP 8A 2 REVERSE STEERING HAMMER/TRAVEL SWITCH LL 8A GEAR RATIO RELAY 1 W GEAR SELECTOR FUSE BLOCK B 5W9305

L28

L34

8A 1

BK(1) L33

FUSE BLOCK A 5W9304 GY YL(3) GY

L30 BU-12 WH(3) L38 L36

L31 L30

RD(4)-14 YL(1)

L36

L37 L44 B

L34

L33 L32 T M L N

L31

L30

L29

6 3 2 7 1 5 4

20 4 21 23 19 22 27 15 12 1 30 32 18 36 37 35 29 31 2 10 9 14 13 8

17 16 6 5 25 33 34 26 3 28 11 24

GN/BR(1) GN/WH YL(3) YL(2) L17 GY(5) GY(6) GN(3) BK(1) RD(15) GN/BU(4) RD/YL BR/BK BR/WH BK/GN(6) BK/WH(7) GN(1) GN(2) RD(2) RD(1) BK(4) WH(5) BU/YL-14 RD(14) RD(4) WH(3) BK(3) WH(3) PU BK/WH(8)

PU BR RD/YL BR/WH RD(19)

BR/WH WH(2) BK(2) GN/WH(3) GN/BU(3) BU/YL(2) BR/GN(10) BR(4) BR(1) BR(2) BR(3) YL(1) L3 L1

H BK(2) WH(4) BR(5) BU(2) YL

H RD(4)-14 BU-12 RD-10 GN-14(2) RD(1)-10 BU/YL

YYYY

C MODE SELECTION SOLENOID 8U4023

GN(3)

PARKING BRAKE SW 8U2160

BU GY

A BK(2) A WH(4) L12

BU/YL BR

L13 L16 L20

L2

BU-12 RD-10 L15 L10 BK/WH(8) GN/BU(4) RD(15) YL(2) FFF BK(7) WH(8) PU BR

L10 L18 WWWW WH-14 BK-14 CREEPER ROTOR SW GP 5W5879 CREEPER SOLENOID (NOTE A) 8U1650 WH YL/GN

GN(3) YL(3) LEFT REAR STABILIZER SOLENOID 8U1634

TO FRAME

TO MOUNTING BRACKET WH(8) FFF BK(7) WH(6) BBB BK(5) PU TERMINAL BOX 5W3624

PU RIGHT REAR STABILIZER SOLENOID 8U1634 FFF BR BR EEE TO UNDERCARRIAGE FRAME

GY(1) GN/BU(1) GN/WH(1) BK(1) L5 WH

26 27 28 29 30 31 12 15 16 13 14 25 11 18 17 20 1 19 32 4 3 2 5

3 7 5 2 1 4 6

L8

L28

XXXX

GY GY(1) GN/BU(1) GN/WH(1) BK(1)

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L33 L34 L7 L46 BR(15) JJJJ LLLL BR-14 TO CAB BR BR PU BR BK(8) BK(7) BK(6) BK(5) RD(6) GY(4) H QQ 3 BK 1 WH 2 R G B B B B

BR BR M BR BR XXX TO INSTRUMENT PANEL Z 86 VV 85 30 FLASHER 5W2662 49A OUT (LAMP) C2 49 + BATTERY C BR

BK/GN BR/GN GN

2 14

GN

31

) ) ) ) ) ) H H(2) H(1) U(2) U(1) ) GY(4) RD(6) ) ) ) ) RD RD(14) BU/YL-14 RD 86 87 87A SUPPLEMENTAL STEER RELAY 5W2661 BR/WH 85 30 RD GN/WH GY L46 L37 RD(6) RD-14 RD(9) YL

REVERSE STEER RELAY 5W2661 BK/GN BU/YL(2) BR/GN(10) FLASHER ALARM 5W9371

GROUND

87 87A

NN

XXX

BK WH(3) BR(4)

2 3

FF

RD

RD BK BR

BR-14

RRR

OPERATOR STATION

87 87A BU/YL-14

30 KK

START/STOP RELAY 5W2661

YL YL L25

ZZZ 13 10 5 1 14 9

BOOM OVERLOAD ALARM 5W2663 GEAR RATIO RELAY 5W5863

GY GY(1) GN/BU(1) GN/WH(1) BK(1)

GY(2) GN/BU(2) GN/WH(2) WH(1)

L47 GN(2) GN(1) RD(1) RD(2) BK(4) WH(5) BU-12

L31 BU-12 L38 L37

N BK/WH(7) W RD(9) P BK/WH(9) Q BK/GN(8) L BK/GN(6) BR XXX

RD BR/WH

L30 L47 RD(3)-14 85 KKK D RD-14 30/51 RD(4)-14 87 F AIR HORN RELAY 5W5883

BK(3) WH(3) RD(14) RD(4) L2 56A 56B 58 UU BR L2 L5 L6 H WH(3) BR JJ GN/WH(2) GN/BU(2) GY(2) WH(1) HAMMER/TRA SOLENOID 8U1328 BR UU HAMM SOLE 8U26

86 RD(11) HH

85

VV

RD-14 RD(4)-14 L44 BR(1) BR(2) BR(3) YL

1 19 32 4 3 2 5 33 8 7 6 9 10 34 35 36 37 23 24 21 22

BR(4) BRAKE AIR SW 5W9972 RD(2)

OPERATOR STATION
BR-12 TTT H BR

BR(3) YL(1)

GY(1) GN/BU(1) GN/WH(1) BK(1)

GY(2) GN/BU(2) GN/WH(2) WH(1)

RD(1) RD(2) BU(2) BU

RD(1)

STOP LAMP SW 8U2158

GG

3 2 1 BOOM OVERLOAD SW 8U2592 L3 L1 WH(3) L10 YL(2) BK/WH(8) GN/BU(4) RD(15) BR BOOM LOCK SOLENOID 8U1067 BR BR

TO SWITCH BRACKET

L1 L5 WH(3) 1 7 6 5 4 3 2 1 2 3 4 5 6 7 CREEPER/STABILIZER ROTOR SW GP 8U1642 YL/GN PU BK(5) BK(6) BK(7) BK(8) 1 PU 2 BK(5) 3 BK(6) 4 BK(7) 5 BK(8) 6 7 BR 8 9 CCC

L6 L10

BBB BK(5) WH(6) BR

LEFT FRONT STABLIZER SOLENOID 8U1634

EEE TO UNDERCARRIAGE FRAME

BBB BR

RIGHT FRONT STABLIZER SOLENOID 8U1634

JJ MM BR TO FRAME

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WH 14 BK-14 TO LAMP BRACKET WH-14 XXXX YYYY 8U2994 8U2995 01 01 B-5 A-9

WIRE AS. E G K L N P Q R S U V W X Y CC FF GG HH JJ KK LL MM NN RR SS TT UU VV WW YY GGG HHH JJJ KKK NNN PPP QQQ TTT UUU WWW XXX YYY ZZZ BBBB CCCC EEEE FFFF KKKK LLLL MMMM QQQQ RRRR TTTT UUUU VVVV WWWW ZZZZ AAAAA BBBBB 8U1493 8U1336 5W8900 5W8881 5W8880 5W8901 5W8902 5W8903 8U0813 5W8887 8U1492 5W8876 5W8877 5W8905 1H6936 5W8878 8U2594 8U1019 5W8948 8U1018 8U1335 8U1334 5W8947 8U1518 5W8944 5W8945 5W8950 5W8946 5W8951 5W9267 5W8909 5W8908 5W8917 5W8916 5W9266 8U2624 8U2623 8U2593 8U1979 8U1517 5W8875 5W9318 5W8899 5W8904 5W8906 8U0877 8U0878 5W9670 5W9676 5W9675 5W9674 5W9671 8U2655 8U3561 5W8900 8U1652 8U2996 8U2997 8U3001 CABLE AS. 00 00 00 00 00 00 00 00 00 00 00 00 00 00 07 00 01 00 00 00 00 00 00 01 01 00 01 01 01 02 01 02 00 00 00 00 00 01 01 01 00 01 00 00 00 02 02 00 00 00 00 00 00 00 00 00 00 00 00 B-5,B-6 D-6,F-4 D-6 B-6,E-6 B-3,E-6 E-6 E-6 D-5 D-3 B-6,D-3 B-6,D-4 B-7,E-6 D-6 C-5,D-4 E-9 C-3 A-3 B-3 A-2 B-3,C-4 B-7,D-6,E-4 A-2 F-4 C-7 E-2 E-2 B-2,F-2 A-2,F-2 B-9,C-3.E-9 F-7 C-10 D-10 A-7 B-3,C-7 B-7 B-9 B-9 A-2 C-9 D-9 C-3 B-7 B-3 B-5,E-4 C-7,E-4 F-9 F-9 D-7 D-2 D-7 E-7 E-7 E-4,E-6 E-5 E-5 A-5 A-9 A-9 A-9

QQ 3 BK(3)-14 1 WH(3)-14 2 FLOOD LAMP GP. 8U1503

MARKER LAMP AS. 5W2651

2 3

1 4 BU-14

REVERSE STEERING SW 5W9348

BR-14

RRR

RRR

H BK(3) WH(3) RD(14) RD(4)

L2

56A 56B 58 UU BR

HEAD LAMP AS. 5W5878 POSITION LAMP 5W2033

BR

UU ( ) GN/BU(2) GY(2) WH(1)

RIGHT TURN LAMP AS. 5W2652

AA BB DD EE PP

8U1498 8U1499 8U1500 5W9302 8U1501

01 01 01 01 01

A-8 A-8 A-8 D-9,E2 A-8

BR GN/BU(4) BR RD(15)

HAMMER/TRAVEL SOLENOID 8U1328

THIS SCHEMATIC IS FOR THE 214B, 214BFT AND 224B WHEEL TYPE EXCAVATOR (7X1378 CHG 01) COMPONENTS ARE SHOWN INSTALLED ON A FULLY OPERABLE MACHINE WITH THE KEY AND ENGINE OFF, AND LEFT ARMREST CONSOLE UP

H J

HAMMER SOLENOID 8U2651

UNLESS OTHERWISE SPECIFIED: ALL WIRE IS 16 GAGE ALL BACKLIGHTING LAMPS ARE 5W2035 INDICATOR LAMPS ARE 5W9352 NOTE A: WITH CREEPER/STABLIZER GP REPLACE WH-14 AND BK-14 CREEPER SOLENOID WIRES WITH BR AND PU WIRES