Fusheng Vietnam Industrial Co., Ltd.

Shell 1 Job No: demo Number: 1

Date Printed: 11/29/07

Vessel Number: 1 Mark Number: S1

Cylindrical Shell Design Information

Design Pressure: 0.5000 MPa Static Head: 0.0000 MPa Shell Material: SA-106 Gr B Shell Length: Corrosion Allowance: External Corrosion Allowance: Inside Diameter (new): Inside Diameter (corroded): Shell Surface Area: Shell Estimated Volume: 0.00 1.60 0.00 342.90 346.10 0.00 0.00 mm mm mm mm mm sq. m cu. m Design Temperature: 100 Joint Efficiency: 100 Factor B Chart: CS-2 Material Stress (hot): 117.90 Material Stress (cold): 117.90 Actual Circumferential Stress: 22.15 Actual Longitudinal Stress: 10.82 Specific Gravity: Weight of Fluid: Total Flooded Shell Weight: Shell Weight: C % MPa MPa MPa MPa

1.00 0.00 kg 0.00 kg 0.00 kg

Minimum Design Metal Temperature Data

Min. Temperature Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 0.5000 MPa -29 C -101 C

External Pressure Data

Design Pressure (Pa): 0.1034 Dimension L: 1000.00 Ext. Minimum t: 3.74 Minimum L/Do: 2.8121 Minimum Do/t: 212.9340 Minimum Factor A:0.0001664 Minimum Factor B: 16.63 MPa mm mm Design Temperature: 100 C

MPa

Ext. Nominal t: 6.35 mm Nominal L/Do: 2.8121 Nominal Do/t: 89.7980 Nominal Factor A:0.0006062 Nominal Factor B: 60.60 MPa

Design Thickness Calculations

Longitudinal Stress Calculations per Paragraph UG-27(c)(2)
t= PR 2SE + 0.4P = 0.5000 * 173.05 2 * 117.90 * 1.00 + 0.4 * 0.5000

= Greater Of (0.37 (Calculated), 1.59(Minimum Allowed)) + 1.60 (corrosion) + 0.00 (ext. corrosion)+ 0.46 (12 1/2% for pipe) = minimum of 3.65 mm

Circumferential Stress Calculations per UG-27(c)(1)

t= PR SE - 0.6P = 0.5000 * 173.05 117.90 * 1.00 - 0.6 * 0.5000

= Greater of (0.74 (Calculated), 1.59(Minimum Allowed)) + 1.60 (corrosion) + 0.00 (ext. corrosion)+ 0.46 (12 1/2% for pipe) = minimum of 3.65 mm

Maximum External Pressure Calculation per Paragraph UG-28

Pa (using nominal t) = 4B 3(Do / t) = 4 * 60.60 3 * ( 355.60 / 3.96 )
External loads do not control design.

= maximum external pressure of0.8998 MPa

Pipe Selected: Size = 14 in. , Schedule = 10, Diameter = 342.90 mm, Wall = 6.35 mm
Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc. Page 1 of 11 Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Head 1 Job No: demo Number: 1
Date Printed: 11/29/07

Vessel Number: 1 Mark Number: H1

Flat Head Design Information

Design Pressure: 0.5000 MPa Static Head: 0.0000 MPa Head Material: SA-516 Gr 70 Corrosion Allowance: External Corrosion Allowance: Head Location: Diameter (D): Inside Diameter (corroded) : UG-34 Head Configuration: Head Surface Area: Head Estimated Volume: Head Weight: 1.60 0.00 Bottom 310.00 313.20 g mm mm mm mm Design Temperature: Joint Efficiency: Material Stress (hot): Material Stress (cold): Actual Head Stress: 100 C 100 % 137.90 MPa 137.90 MPa 90.14 MPa

Head Factor C :

0.3300

0.08 sq. m 0.00 cu. m 8.87 kg

Specific Gravity: Weight of Fluid: Total Flooded Head Weight:

1.00 0.00 kg 8.87 kg

Minimum Design Metal Temperature Data

Min. Temperature Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 0.5000 MPa -29 C -40 C

External Pressure Data

Design Pressure (Pa): Ext. Minimum t: Minimum t - Ca - ext. Ca: 0.1034 MPa 6.53 mm 4.93 mm Design Temperature: Ext. Nominal t: Nominal t - Ca - ext. Ca: 100 C 15.00 mm 13.40 mm

Design Thickness Calculations

Design Thickness Calculations per UG-34(c)(2) t=d* CP SE = 313.20 * 0.3300 * 0.5000 137.90 * 1.00 = 10.84 + 1.60 (corrosion) + 0.00 (ext. corrosion) = minimum of 12.44 mm

Maximum External Pressure Calculation per Paragraph UG-34 Pa (using nominal t) = SEt dC = 137.90 * 1.00 * 13.40 313.20 * 0.3300
External loads do not control design.

= maximum external pressure of0.7649 MPa

Nominal Head Thickness Selected = 15.00 mm

Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc.

Page 2 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Threaded Coupling - 1" Job No: demo Number: 1 ID Number: 1
Date Printed: 11/29/07

Vessel Number: 1 Mark Number: N1

Nozzle Design Information

Design Pressure: 0.5000 MPa Static Head: 0.0000 MPa Nozzle Material: SA-105 External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 150.00 0.00 1.60 0.00 33.78 36.98 9.80 5.80 73.96 mm mm mm mm mm mm mm mm mm Design Temperature: 100 C Nozzle Efficiency (E): 100 % Joint Efficiency (E 1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (S 137.90 MPa n): Allowable Stress at Ambient Temperature: 137.90 MPa Correction Factor (F): 1.00 Passes through a Category A Joint: No Nozzle Wall Thickness(new): 5.52 mm Nozzle Wall Thickness(corroded): 3.92 mm Upper Weld Leg Size(Weld 41): 3.92 mm Internal Weld Leg Size(Weld 43): 0.00 mm Outside Groove Weld Depth: 6.35 mm

Minimum Design Metal Temperature

Min. Temp. Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 0.5000 MPa -29 C -101 C

Host Component: Shell 1 - Shell 1

Material: SA-106 Gr B Material Stress(Sv): 117.90 MPa Shell wall thickness(new): Shell wall thickness - 12 % for pipe (corroded): 6.35 mm 3.96 mm

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 3.92 mm Nozzle Wall Thickness(tn): 5.52 mm Outside Groove Weld Depth: 6.35 mm

Minimum Nozzle Wall Thickness = tn = 5.52 mm Minimum Nozzle Wall Thickness of 5.52 mmis greater than UG-45(a) value of 1.67 mm Minimum Nozzle Wall Thickness of 5.52 mmis greater than UG-45(b) value of 3.19 mm

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Page 3 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Threaded Coupling - 1" Job No: demo Number: 1 ID Number: 1
Date Printed: 11/29/07

Vessel Number: 1 Mark Number: N1

Required Shell Thickness per Paragraph UG-37(a)

tr = PR SE - 0.6P = 0.5000 * 173.05 117.90 * 1 - 0.6 * 0.5000 = 0.74 mm

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P 3 * Do * Pa 4B = 0.5000 * 18.49 137.90 * 1 - 0.6 * 0.5000 Required Nozzle Thickness for External Pressure per Paragraph UG-37(a) trn = = 3 * 44.82 * 0.1034 4 * 15.63 = 0.23 mm = 0.07 mm

Strength Reduction Factors

fr1 = Sn Sv = 137.90 117.90 = 1.0000 fr2 = Sn Sv = 137.90 117.90 = 1.0000 fr3 = Sn Sv = 137.90 117.90 = 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P PR SE - 0.6P PR SE - 0.6P + Ca + ext. Ca = 0.5000 * 18.49 137.90 * 1.00 - 0.6 * 0.5000 0.5000 * 173.05 117.90 * 1 - 0.6 * 0.5000 0.1034 * 173.05 117.90 * 1 - 0.6 * 0.1034 + 1.60 + 0.00 = 1.67 mm

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= + Ca + ext. Ca = + 1.60 + 0.00 = 3.19 mm

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2) t= + Ca + ext. Ca = + 1.60 + 0.00 = 3.19 mm

Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3) t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(3) or UG-45(b)(4)

= 3.19 mm = 4.82 mm = 3.19 mm

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Page 4 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Threaded Coupling - 1" Job No: demo Number: 2 ID Number: 2
Date Printed: 11/29/07

Vessel Number: 1 Mark Number: N2

Nozzle Design Information

Design Pressure: 0.5000 MPa Static Head: 0.0000 MPa Nozzle Material: SA-105 External Projection: Internal Projection: Inside Corrosion Allowance: External Corrosion Allowance: Nozzle ID (new): Nozzle ID (corroded): Outer "h" Limit: Internal "h" Limit: OD, Limit of Reinforcement: 150.00 0.00 1.60 0.00 33.78 36.98 9.80 5.80 73.96 mm mm mm mm mm mm mm mm mm Design Temperature: 100 C Nozzle Efficiency (E): 100 % Joint Efficiency (E 1): 1.00 Factor B Chart: CS-2 Allowable Stress at Design Temperature (S 137.90 MPa n): Allowable Stress at Ambient Temperature: 137.90 MPa Correction Factor (F): 1.00 Passes through a Category A Joint: No Nozzle Wall Thickness(new): 5.52 mm Nozzle Wall Thickness(corroded): 3.92 mm Upper Weld Leg Size(Weld 41): 3.92 mm Internal Weld Leg Size(Weld 43): 0.00 mm Outside Groove Weld Depth: 6.35 mm

Minimum Design Metal Temperature

Min. Temp. Curve: B UCS-66(b) reduction: Yes UCS-68(c) reduction: No Pressure at MDMT: Minimum Design Metal Temperature: Computed Minimum Temperature: 0.5000 MPa -29 C -101 C

Host Component: Shell 1 - Shell 1

Material: SA-106 Gr B Material Stress(Sv): 117.90 MPa Shell wall thickness(new): Shell wall thickness - 12 % for pipe (corroded): 6.35 mm 3.96 mm

Nozzle Detail Information

Upper Weld Leg Size(Weld 41): 3.92 mm Nozzle Wall Thickness(tn): 5.52 mm Outside Groove Weld Depth: 6.35 mm

Minimum Nozzle Wall Thickness = tn = 5.52 mm Minimum Nozzle Wall Thickness of 5.52 mmis greater than UG-45(a) value of 1.67 mm Minimum Nozzle Wall Thickness of 5.52 mmis greater than UG-45(b) value of 3.19 mm

Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc.

Page 5 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Threaded Coupling - 1" Job No: demo Number: 2 ID Number: 2
Date Printed: 11/29/07

Vessel Number: 1 Mark Number: N2

Required Shell Thickness per Paragraph UG-37(a)

tr = PR SE - 0.6P = 0.5000 * 173.05 117.90 * 1 - 0.6 * 0.5000 = 0.74 mm

Nozzle Required Thickness Calculations

Required Nozzle Thickness for Internal Pressure per Paragraph UG-37(a) trn = PRn SE - 0.6P 3 * Do * Pa 4B = 0.5000 * 18.49 137.90 * 1 - 0.6 * 0.5000 Required Nozzle Thickness for External Pressure per Paragraph UG-37(a) trn = = 3 * 44.82 * 0.1034 4 * 15.63 = 0.23 mm = 0.07 mm

Strength Reduction Factors

fr1 = Sn Sv = 137.90 117.90 = 1.0000 fr2 = Sn Sv = 137.90 117.90 = 1.0000 fr3 = Sn Sv = 137.90 117.90 = 1.0000

UG-45 Thickness Calculations

Nozzle Thickness for Pressure Loading (plus corrosion) per Paragraph UG-45(a) t= PRn SE - 0.6P PR SE - 0.6P PR SE - 0.6P + Ca + ext. Ca = 0.5000 * 18.49 137.90 * 1.00 - 0.6 * 0.5000 0.5000 * 173.05 117.90 * 1 - 0.6 * 0.5000 0.1034 * 173.05 117.90 * 1 - 0.6 * 0.1034 + 1.60 + 0.00 = 1.67 mm

Nozzle Thickness for Internal Pressure (plus corrosion) per Paragraph UG-45(b)(1) t= + Ca + ext. Ca = + 1.60 + 0.00 = 3.19 mm

Nozzle Thickness for External Pressure (plus corrosion) per Paragraph UG-45(b)(2) t= + Ca + ext. Ca = + 1.60 + 0.00 = 3.19 mm

Minimum Thickness for Internal and External Pressure per Paragraph UG-45(b)(3) t = Greater of the thicknesses determined by UG-45(b)(1) or UG-45(b)(2) Minimum Thickness of Standard Wall Pipe (plus corrosion) per Paragraph UG-45(b)(4) t = minimum thickness of standard wall pipe + Ca + ext. Ca Nozzle Minimum Thickness per Paragraph UG-45(b) t = Smallest of UG-45(b)(3) or UG-45(b)(4)

= 3.19 mm = 4.82 mm = 3.19 mm

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Page 6 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Job No: demo
Date Printed: 11/29/07

Vessel Number: 1

ANSI Flange Design Information

Host Description Type Size (in.) Material ANSI Material MAP Class Group (MPa) 150 1.1 1.7678

Shell 1

ANSI Flange 1

Weld Neck

14 SA-105

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Page 7 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Job No: demo
Date Printed: 11/29/07

Vessel Number: 1

Advanced Pressure Vessel version: 8.1.0 Computer Engineering, Inc.

Page 8 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Job No: demo
Date Printed: 11/29/07

Vessel Number: 1

Component
Shell 1 Threaded Coupling - 1" Threaded Coupling - 1" Head 1

MDMT Report by Components Design MDMT is -29 C Material Curve Pressure

SA-106 Gr B SA-105 SA-105 SA-516 Gr 70 B B B B 0.5000 MPa 0.5000 MPa 0.5000 MPa 0.5000 MPa

MDMT
-101 C -101 C -101 C -40 C

Component with highest MDMT: Head 1. Computed MDMT = -40 C The required design MDMT of -29 C has been met or exceeded.
ANSI Flanges Are Not Included in MDMT Calculations.

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Page 9 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Job No: demo
Date Printed: 11/29/07

Vessel Number: 1

MAWP Report by Components Vessel MAWP New & Cold UG-98(a)

3.7480 MPa 1.9650 MPa 3.7537 MPa 3.7537 MPa 0.9784 MPa
Inc = Incomplete

Component
Shell 1 ANSI Flange Class: 150 Gr:1.1 Threaded Coupling - 1" Threaded Coupling - 1" Head 1

Design Static Pressure Head

0.5000 MPa 0.0000 MPa 0.0000 MPa 0.5000 MPa 0.0000 MPa 0.5000 MPa 0.0000 MPa 0.5000 MPa 0.0000 MPa
NC = Not Calculated

Component MAWP Hot & Corroded UG-98(b)

2.6614 MPa 1.7678 MPa 2.6647 MPa 2.6647 MPa 0.7649 MPa

Vessel MAWP Hot & Corroded UG-98(a)

2.6614 MPa 1.7678 MPa 2.6647 MPa 2.6647 MPa 0.7649 MPa

Summary
Component with the lowest vessel MAWP(New & Cold) :Head 1 The lowest vessel MAWP(New & Cold) : Component with the lowest vessel MAWP(Hot & Corroded) : Head 1 The lowest vessel MAWP(Hot & Corroded) : Pressures are exclusive of any external loads. 0.9784 MPa

0.7649 MPa

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Page 10 of 11

Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Job No: demo
Date Printed: 11/29/07

Vessel Number: 1

Summary Information
Shell Head Nozzle ANSI Flange Totals Dry Weight 0.00 kg 8.87 kg 1.24 kg 49.90 kg _________________ 60.00 kg Volume 0.00 cu. m 0.00 cu. m 0.00 cu. m _________________ 0.00 cu. m Area 0.00 sq. m 0.08 sq. m 0.04 sq. m _________________ 0.12 sq. m Flooded Weight 0.00 kg 8.87 kg 1.24 kg 49.90 kg _________________ 60.00 kg

Shell Head Nozzle Totals

Shell Head Nozzle Totals

Hydrostatic Test Information (UG-99)

Gauge at Top Component with controlling ratio is : Shell 1 Component with controlling pressure is : Shell 1 Calculated Test Pressure =P * 1.3 * Cold Stress Hot Stress = 0.5000 * 1.3 * 117.90 117.90 = 0.6500 MPa

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Section VIII Division 1, 2001 Edition, 2002 Addenda

Fusheng Vietnam Industrial Co., Ltd.

Bien Hoa Industrial Zone 2 Bien Hoa Dong Nai Province Vietnam
Date Printed: 11/29/07

Vessel designed with Advanced Pressure Vessel, Version: 8.1.0 Vessel is ASME Code Stamped

Job No: demo Vessel Number: 1

NAMEPLATE INFORMATION
MAWP: MDMT: Serial Number(s): National Board Number(s): Year Built: Radiography: Postweld Heat Treated: Construction Types : 0.5000 MPa at 100 C and 0.1034 MPa external pressure at 100C -29 C at 0.5000 MPa 11-2007 __________________________________ 2007 RT 1 NONE W

Signatures
_______________________________________________________________ Date: ____/____/____

Table of Contents

Shell 1 Head 1 Threaded Coupling - 1" Threaded Coupling - 1" ANSI Flanges Tower Analysis MDMT Summary MAWP Summary Summary Information

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