Date: Revision:

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METHOD STATEMENTS

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AL FATEH UNI ERSIT! "RO#E$T %FU"& $AM"US ' A TRI"OLI( LI)!A MATH. * STAT. FA$ULT! + $39,2009 -ENERAL * $HEMI$AL STORA-ES +$.0,2009 METHOD STATEMENTS H A$ UNDER-ROUND "I"INSUMMAR!:
The work covered by this Method Statement consists of providing all tools, labour, equipment, accessories, scaffolding and materials and performing all operations in connection with the pipe joining method and inspection of Hvac underground piping installation as detailed.

$ONTENTS:
. !ntroduction ". Materials and Tools ". #Materials "."#Tools $. %uality &ontrol '. (pplication '. # )elding process '."# *oint Set installation method +. &ooling system e,ternal lines testing

1. INTRODU$TION
This method statement is written to appropriate (l -ateh .niversity /roject 0-./1 &onstruction Specifications for Mathematics and Statistics -aculty and 2eneral and &hemical Storage 3uildings. This method statement includes all technical specifications of Hvac underground piping works in accordance with the requirements of (l -ateh .niversity /roject 0-./1 standards.

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2. MATERIALS AND TOOLS

2.1 Mate/ia0s:

-or the scope of this procedure, material is pre#insulated underground steel pipes as defined specs. The pipe material approved by 4ngineer shall be used. # 5imka underground preinsulated pipe shall be used cooling system e,ternal lines.. "# *oints on pipes and fittings shall be welded. -abricated fittings shall be used. 2.2 Too0s: -iller material 0/oliol and isocyonate1 )elding machine Metal 3rush -lame gun

3. 1UALIT! $ONTROL
&ontractor6s %uality &ontrol 4ngineer shall check the conditions of materials and components of each delivery, in particular to ensure that7 # # # # # # # Materials and components are clean, undamaged and dry. /lants and tools are in a clean and serviceable condition at least every week. Suitability of background provided for the roof isolation to be applied prior to first application. &orrect storage of materials at least every week is being checked regularly. (ll packaged materials shall be delivered in factory#sealed, unopened, and unbroken bags, packages, containers or bundles. 3ulk materials shall be delivered in clean transport vessels, free of contaminates. (ll application shall be done in accordance with manufacturer6s requirements.

.. A""LI$ATION
..1 2e03in4 5/o6ess The pipe ends shall be beveled properly and cleaned foreign particulars . The pipes that will be joining together shall be welded according to previously submitted method of statement for welding. ..2 #oint Set insta00ation 7et8o3 Ste5 1:

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Suitable *oint set shall be provided for each diameter of pre#insulated pipes.That sets were delivered site for each required diameter . Ste5 2: 8equired equipment shall be provided. These are flame gun0torch1,tools for surface abrasion, googles and etc.

Ste5 3: 4,posed steel and protective sleeve shall be cleaned and pre heated.

Ste5 .: /rotective sleeve shall be fi,ed over casing pipe. The hole thet on the sleeve shall be located upward.

Ste5 9: )rap the shrink sleeve around the casing pipe, ensuring the appropriate overlap.

Ste5 :: The sleeve shall be fi,ed with band.

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Ste5 7: .sing the appropriate flame gun, begin at the centre of the sleeve and heat around the pipe.

Ste5 ;: T8e 5o0<=/et8ane >oa7 s8a00 ?e =se3 to ins=0ate t8e 5i5e. T@o 3i>>e/ent 68e7i6a0 s8a00 ?e s=550ie3 in 0iA=i3 >o/7 in Ba/s. T8e a7o=nts a/e 4iven in t8e ?e0o@ ta?0e a66o/3in4 to 5i5e 3ia7ete/.

pipe diameter <5 + <5"> <5"+ <5$" <5'> <5+> <5=+ <5@> <5 >> <5 "+ <5 +> <5">> <5"+> <5$>> <5$+> <5'>>

#OINT SETS /9:;9:0whi !S9&;(5(T408 te1 ed1 =' >" ?$ '? ? '= ' @" > A= $> ">@ =" "+? ">" $"$ $ '?@ $++ +=@ ' > =+= =$+ > = >'' =A> A$ @AA '?A "$?+ @A= $>>"

9. $OOLIN- S!STEM ECTERNAL LINES TESTIN&ooling system operation pressure is $ bar. Subject piping system to a hydrostatic
test pressure, which at every point in the system is not less than .+ times the design Page 4 of 5

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pressure. The cooling system e,ternal line shall be tested '.+#+ bars as per

specification for duration of " hours. (ny leakage shall be eliminated.

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