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SERVICE MANUAL MODEL: MAX220UB

DIGITAL MEDIA RECEIVER SERVICE MANUAL

MODEL: MAX220UB
CAUTION
BEFORE SERVICING THE UNIT, READ THE SAFETY PRECAUTIONS IN THIS MANUAL.

P/NO : AFN75741202

MARCH, 2012

CONTENTS
SECTION 1 SUMMARY
SERVICING PRECAUTIONS ............................................................................................................................. 1-2 ESD PRECAUTIONS .......................................................................................................................................... 1-3 SPECIFICATIONS ............................................................................................................................................. .1-4 LOCATION OF USERS CONTROLS ................................................................................................................. 1-5 HOW TO SETTING THE OPTION CODE .......................................................................................................... 1-6 FIRMWARE UPGRADE METHOD ..................................................................................................................... 1-7 HOW TO CONNECT AUDIO SET TO POWER SUPPLY .................................................................................. 1-8

SECTION 2

ELECTRICAL

ELECTRICAL TROUBLESHOOTING GUIDE.................................................................................................... 2-1 1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART .................................................................2-1 2. SOUND ERROR CORRECTION FLOW CHART ......................................................................................2-4 3. DISPLAY ERROR CORRECTION FLOW CHART ....................................................................................2-7 4. TUNER ERROR CORRECTION FLOW CHART.......................................................................................2-8 5. USB ERROR CORRECTION FLOW CHART............................................................................................2-9 6. AUX ERROR CORRECTION FLOW CHART..........................................................................................2-11 WAVEFORMS ................................................................................................................................................... 2-12 CIRCUIT VOLTAGE CHART ............................................................................................................................ 2-13 INTERNAL BLOCK DIAGRAM OF ICs ........................................................................................................... 2-14 1. IC601 (BD3702FV)...................................................................................................................................2-14 2. IC801 (LV5693P) .....................................................................................................................................2-15 3. IC804 (TB2931HQ) ..................................................................................................................................2-17 WIRING DIAGRAM ........................................................................................................................................... 2-19 BLOCK DIAGRAMS ......................................................................................................................................... 2-21 1. MAIN BLOCK DIAGRAM .........................................................................................................................2-21 2. FRONT BLOCK DIAGRAM ......................................................................................................................2-23 3. ELECTRICAL BLOCK DIAGRAM ............................................................................................................2-25 CIRCUIT DIAGRAMS ....................................................................................................................................... 2-27 1. MAIN_1 CIRCUIT DIAGRAM ...................................................................................................................2-27 2. MAIN_2 CIRCUIT DIAGRAM ...................................................................................................................2-29 3. FRONT CIRCUIT DIAGRAM ...................................................................................................................2-31 PRINTED CIRCUIT BOARD DIAGRAMS ........................................................................................................ 2-33 1. MAIN P.C.BOARD ...................................................................................................................................2-33 2. FRONT P.C.BOARD ................................................................................................................................2-35

SECTION 3 SECTION 4

EXPLODED VIEWS REPLACEMENT PARTS LIST

1. CABINET AND MAIN FRAME SECTION ..................................................................................................3-1

1-1

SECTION 1 SUMMARY
SERVICING PRECAUTIONS
1. Always disconnect the power source before: 1) Removing or reinstalling any component, circuit board, module or any other instrument assembly. 2) Disconnecting or reconnecting any instrument electrical plug or other electrical connection. 3) Connecting a test substitute in parallel with an electrolytic capacitor in the instrument. CAUTION: A wrong part substitution or incorrect polarity installation of electrolytic capacitors may result in an explosion hazard. 2. Do not defeat any plug/socket B+ voltage interlocks with which instruments covered by this service manual might be equipped. 3. Do not apply power to this instrument and or any of its electrical assemblies unless all solid-state device heat sinks are correctly installed. 4. Always connect a test instruments ground lead to the instrument chassis ground before connecting the test instrument positive lead. Always remove the test instrument ground lead last. 1) The service precautions are indicated or printed on the cabinet, chassis or components. When servicing, follow the printed or indicated service precautions and service materials. 2) The Components used in the unit have a specied conammability and dielectric strength. When replacing any components, use components which have the same ratings. Components marked in the circuit diagram are important for safety or for the characteristics of the unit. Always replace with the exact components. 3) An insulation tube or tape is sometimes used and some components are raised above the printed writing board for safety. The internal wiring is sometimes clamped to prevent contact with heating components. Install them as they were. 4) After servicing always check that the removed screws, components and wiring have been installed correctly and that the portion around the service part has not been damaged. Further check the insulation between the blades of attachment plug and accessible conductive parts.

1-2

ESD PRECAUTIONS
Electrostatically Sensitive Devices (ESD)
Some semiconductor (solid state) devices can be damaged easily by static electricity. Such components commonly are called electrostatically sensitive devices (ESD). Examples of typical ESD devices are integrated circuits and some eld-effect transistors and semiconductor chip components. The following techniques should be used to help reduce the incidence of component damage caused by static electricity. 1. Immediately before handling any semiconductor component or semiconductor-equipped assembly, drain off any electrostatic charge on your body by touching a know earth ground. Alternatively, obtain and wear a commercially available discharging wrist strap device, which should be removed for potential shock reasons prior to applying power to the unit under test. 2. After removing an electrical assembly equipped with ESD devices, place the assembly on a conductive surface such as aluminum foil, to prevent electrostatic charge buildup or exposure of the assembly. 3. Use only a grounded-tip soldering iron to solder or unsolder ESD devices. 4. Use only an anti-static solder removal device. Some solder removal devices not classied as anti-static can generate electrical charges sufcient to damage ESD devices. 5. Do not use freon-propelled chemicals These can generate electrical charges sufcient to damage ESD devices. 6. Do not remove a replacement ESD device from its protective package until immediately before you are ready to install it. (Most replacement ESD devices are packaged with leads electrically shorted together by conductive foam, aluminum foil or comparable conductive materials). 7. Immediately before removing the protective material from the leads of a replacement ESD device, touch the protective material to the chassis or circuit assembly into which the device will by installed. CAUTION : BE SURE NO POWER IS APPLIED TO THE CHASSIS OR CIRCUIT, AND OBSERVE ALL OTHER SAFETY PRECAUTIONS. 8. Minimize bodily motions when handing unpackaged replacement ESD devices. (Otherwise harmless motion such as the brushing together of your clothes fabric or the lifting of your foot from a carpeted oor can generate static electricity sufcient to damage an ESD device).

CAUTION. GRAPHIC SYMBOLS

THE LIGHTNING FLASH WITH ARROWHEAD SYMBOL. WITHIN AN EQUILATERAL TRIANGLE, IS INTENDED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF UNINSULATED DANGEROUS VOLTAGE THAT MAY BE OF SUFFICIENT MAGNITUDE TO CONSTITUTE A RISK OF ELECTRIC SHOCK. THE EXCLAMATION POINT WITHIN AN EQUILATERAL TRIANGLE IS INTENED TO ALERT THE SERVICE PERSONNEL TO THE PRESENCE OF IMPORTANT SAFETY INFORMATION IN SERVICE LITERATURE.

1-3

SPECIFICATIONS
General Output Power Power Source Speaker impedance Ground System Dimensions (W x H x D) Net Weight TUNER FM Tunning Range S/N Ratio Distortion Usable Sensitivity AM (MW) Tunning Range S/N Ratio Distortion Usable Sensitivity AUX Frequency Response S/N Ratio Distortion Channel Separation (1 kHz) Max Input Level (1 kHz) USB Version Bus Power Supply (USB) Line OUT (Optional) Frequency Response Output Voltage Subwoofer (Optional) Frequency Response Output Voltage 53 W x 4 CH (Max.) DC 12 V 4 Negative 178 x 50 x 168 mm (without Control Panel) 0.97 kg 87.5 to 108.0 MHz 55 dB 0.7 % 12 dBV (520 to 1720) kHz or (522 to 1620) kHz 50 dB 1.0 % 28 dBV 20 Hz to 20 kHz 80 dB 0.1 % 45 dB 1.1 V USB 1.1 or USB 2.0 Full Speed DC 5 V 1.5 A 20 Hz to 20 kHz 2 V (Max.) 20 Hz to 120 Hz 2 V (Max.)

Design and specications are subject to change without notice.

1-4

LOCATION OF USERS CONTROLS

FRONT PANEL

E F

N O

A SRC / OFF - When pressed, selects function sources. - When pressed and held, powers unit on or off. B Plays and pauses playback. MUTE Temporarily stops the sound. C PRESET/LIST/ENTER (Volume knob) - Adjusts volume level. - Confirms the settings. - Checks files or preset stations. D DISP - Press it, you can check the clock time. - Press and hold it, you can turn on/off the display window and the light of LED buttons. E BAND - Selects a band in Tuner mode. - Moves to a next USB drive. TA (Optional) - Searches stations that have TA / TP information, when it is pressed and held. F Remote Sensor (Optional) G Display window H USB port I Returns to the previous step.

/ Skip / Search / Seek / Tune K MENU Activates setting menu. FUNC In each mode, sets playback items. L - Moves to the previous or next preset station in TUNER - Moves 10 MP3 / WMA files backward or forward if there is no folder or one folder on an USB. - Moves to the previous or next folder if there are more than 2 folders on an USB. M EQ / 3D Improves sound quality. - When pressed, selects the EQ function. - When pressed and held, selects the 3D SOUND function. N Opens the front panel. O AUX If connected to other portable player, you can enjoy music from it on the unit.

1-5

HOW TO SETTING THE OPTION CODE

1. Option Table
Option Codes for Media Receiver products of 2012 will be dened as below * OPTION TABLE
INDEX AREA RDS OPTION CODE SUFFIX EDEULL* EDZALL* EESPLL* 1 EU SUPPORT 111 EHUNLL* EMARLL* ESWELL* ETUREL* EZAFLL* 2 EU SUPPORT 112 ERUSLL* EINDLL* EIRNJL* 3 EU PS_RT_ONLY 121 EISRRL* ENGALL* ESAUBL* YEGYIL* ECHLLL* ECOLLL* 4 S.America PS_RT_ONLY 221 EPANLL* PBRALL* YMEXCL*

The option code is comprised of 3 digits and each digit has a range 1~6. In the 2012, Media Receiver Product has totally four option codes from entire sufxes.

2. Operation
1. Entering Option Setting Function 1) Power off on the radio source. 2) Push and hold the SRC(PWR) Key for 5 seconds, then It goes to the version display mode. 3) Push BAND Key until the LCD displays OPTION(OPTN) XYZ. (The XYZ means the Option Code) 2. How to change the option code 1) The Input mode can be set by press the volume knob, the rst digit will be blinking until the new code is set. 2) The number what you want to input could be selected by spinning the volume knob clockwise or counterclockwise. And then, if you push the volume knob, the selected number will be changed and the focus is moving to the next. You can also input the new option code of 1~6 by using preset keys if they are on the front panel. 3) If the new option code is acceptable, SUCCESS XYZ will be displayed on the LCD, and then itll reset soon automatically. 4) If the new option code is not acceptable, CODE ERR will be displayed on the LCD. To retry to change the option code, push the volume knob again. 1-6

FIRMWARE UPGRADE METHOD

[ MAIN AND CD FIRMWARE UPGRADE ]
1. Conrmation of version information
Change the Source of audio set to tuner. (Default: tuner) Turn power off using power key. Press power key for 5 s. (After power on, continue pressing) After 5 s, beep sound rings two times. Then version information would show up at display. In order to check version of MAIN and CD system, Press band key.

2. Upgrade Program reading

Insert update USB in ACC on state and then is displayed in order. USB : [USB Check MN(CD) DNLD?]

3. Upgrade start
In order to start upgrade, Press Play/Pause Key until CHECKING Display on the LCD.

4. Upgrade progress display

Upgrade is in progress now. CD Download : [CHECKING ERASE WRITE I-VRF D-VRF] MN Download : [CHECKING WRITE DOWN OK]

5. Upgrade Completion
When Upgrade nished, the display shows up DOWN OK. After a while, the audio set is reset automatically. Caution! If power is off on the way of upgrading rmware, the set cant be recovered. Therefore pay lots of attention for power not to be off.

1-7

HOW TO CONNECT AUDIO SET TO POWER SUPPLY

It is sufcient only to supply power for upgrade. Shown from the right gure, connect yellow line (Battery) and red line (Ignition) to plus and minus terminal respectively. Jack is connected to the audio set via its shapes matched each other. We need power supply for operation of audio set (Voltage : 10~16 V Current : Over 20 A) Before connection between set and power supply, adjust voltage level to 16 V typically (It is okay up to 10 V.) Power Supply has a variety of shapes and capacity of voltage and current. At rst check these things.

1-8

SECTION 2 ELECTRICAL
ELECTRICAL TROUBLESHOOTING GUIDE
1. SYSTEM CONTROL ERROR CORRECTION FLOW CHART
Something wrong with the System control?

1A
No power?

1B

1C

1D

1E

YES
Checked the Fuse?

NO

F301 Inside of JK801

YES
Checked the Back up VDD and GND?

NO

JK801(1, 2, 3, 4)

YES
Checked the Regulator Back up VDD?

NO

IC801(15, 14)

YES
Checked the Main Micom B+ Detect?

NO

IC401(4, 21)

YES
Checked the Main Micom VDD?

NO

IC401(14, 40, 55, 89)

YES
Checked the Main Micom GND?

NO

IC401(11, 39, 56, 88)

YES
Checked the Main Micom reset?

NO

IC401(8), IC402

YES
Checked the Main Micom X-tal?

NO

X401, X402

YES
Checked the ACC in?

NO

Q802, R459, IC401(3)

YES
Checked the Front Panel Key input?

NO

IC401(15, 16), CN402(7, 8)

YES
OK

2-1

1A

[OPTIONAL]

Not available to Remocon?

YES
Checked the Remocon Sense VDD?

NO

RC902, R961

YES
Checked the Remocon Sense line?

NO

R962, IC401(7), CN402(11)

YES
OK

1B

Not available to Volume control?

YES
Checked the Encoder volume?

NO

EV901, IC401(6, 68), CN402(14, 15)

YES
Checked the Volume IC control?

NO

IC401(31, 32), IC601(25, 26)

YES
OK

1C

Not available to Key control?

YES
Checked the Tact switch?

NO

SW901 ~ SW907, SW909 ~ SW912

YES
Checked the Key line?

NO

IC401(15, 16), CN402(7, 8)

YES
OK

2-2

1D

Not available to ANT(Motor Type) control?

YES
Checked the ANT control?

NO

D808, IC801(6, 11), IC401(94)

YES
OK

1E

[OPTIONAL]

Not available to Remote(External AMP) control?

YES
Checked the Remote control?

NO

JK801(9), IC401(84), Q811, Q812, Q813

YES
OK

2-3

2. SOUND ERROR CORRECTION FLOW CHART

Something wrong with the Sound?

2A
No sounds of All Functions?

2B

2C

YES
Checked the E-VR VDD?

NO

IC601(24)

YES
Checked the E-VR GND?

NO

IC601(27)

YES
Checked the E-VR control?

NO

IC601(25, 26), IC401(31, 32)

YES
Checked the E-VR Mute control?

NO

IC601(15), IC401(98)

YES
Checked the E-VR Signal in/out?

NO

IC601(1, 2, 3, 4, 5, 6, 7, 9, 18, 19, 20, 21, 22, 23)

YES
Checked the Power IC VDD?

NO

IC804(6, 20)

YES
Checked the Power IC GND?

NO

IC804(1, 2, 8, 13, 18, 24)

YES
Checked the Power IC control?

NO

IC804(4, 22), IC401(85, 87)

YES
Checked the Power IC Signal in/out?

NO

IC804(3, 5, 7, 9, 11, 12, 14, 15, 17, 19, 21, 23)

YES
Checked the Main connector?

NO

JK801(11, 12, 13, 14, 15, 16, 17, 18)

YES
OK

2-4

2A

Hearing the Pop Noise?

YES
Checked the Mute contorl?

NO

IC401(87, 96, 98), IC601(15), IC804(22), Q601, Q602, Q603, Q604, Q607

YES
OK

2B

[OPTIONAL]

No Sound External AMP?

YES
Checked the Line Out signal?

NO

IC601(18, 19, 20, 21, 22, 23)

YES
Checked the Line Out AMP Mute control?

NO

Q601, Q602, Q603, Q604, Q607

YES
Checked the Line Out AMP signal in/out?

NO

JK601

YES
OK

2C

No output Beep sound?

YES
Checked the Beep control?

NO

IC401(30), IC601(14)

YES
OK

2-5

CAUTION - Tip for repair

Before exchange power amp IC(TB2931) for no audio problem, you have to check below list.
C2 C5 C3 RL RL RL Out3 () 19 RL

1. Check VCC (pin 20, 6) & GND 2. Check input pin 11, 12, 14, 15

+B

10 Ripple C1 11 IN1

1 TAB

6 VCC2

20 VCC1 9 8 7 Out1 (+) PW-GND1 Out1 ()

3. Check Standby, pin 4 : Follow the below list. 4. Check Mute function, pin 22 : Follow the below list. Stand-by ON OFF Power OFF ON Sound OFF ON Voltage 0 to 1.0 2.2 to VCC
C1

C1 12

IN2 5 2

Out2 (+) PW-GND2 Out2 ()

13 Pre-GND 3

15

IN3 17 18

Out3 (+) PW-GND3

5. Check Ripple pin 10. : Normally it is high (about 10 V) Mute ON OFF Sound OFF ON Voltage

C6 16 AC-GND

C1

0 to 1.0 2.2 to VCC

5V Play Mute

14

IN4 21 24

Out4 (+) PW-GND4 Out4 ()

4 Stby R1 C4 23 22 Mute Offset/short 25

6. Re-soldering all the pin of IC. : Prevent crack of solder line. * Keep changed IC, We request that you send it to HQ.

Picture 1) Power IC desc.

2-6

3. DISPLAY ERROR CORRECTION FLOW CHART

Something wrong with the Display?

No Display or Some Display is broken?

YES
Checked the LCD Driver Vdd?

NO

IC901(56)

YES
Checked the LCD Driver Ground?

NO

IC901(60)

YES
Checked the LCD Driver RESET?

NO

IC901(57), IC401(29)

YES
Checked the LCD Driver OSC?

NO

IC901(61)

YES
Checked the LCD Driver data interface?

NO

IC401(23, 24, 25, 29), CN402(9, 10, 16, 18), IC901(57, 62, 63, 64)

YES
Checked the LCD to LCD Driver line?

NO

IC901(1~55), LCD, Check the short

YES
OK

2-7

4. TUNER ERROR CORRECTION FLOW CHART

Something wrong with the Tuner system?

Not available to Tuner?

YES
Checked the Tuner VDD?

NO

IC101(6, 22)

YES
Checked the Tuner VDD control?

NO

IC801(4, 5), IC401(95), D817

YES
Checked the Tuner GND?

NO

IC101(5, 10, 17, 23)

YES
Checked the E-VR Mute control?

NO

IC601(15), IC401(98)

YES
Checked the I2C data?

NO

IC101(18, 19), IC401(1, 2)

YES
Checked the Audio signal?

NO

IC101(8, 9)

YES
OK

2-8

5. USB ERROR CORRECTION FLOW CHART

Something wrong with the USB?

5A

5B

Only "NO USB" or "USB CHECK" Display?

YES
Checked the USB VDD?

NO

IC805, IC401(52)

YES
Checked the USB interface IC GND?

NO

IC501(4, 5, 7, 9, 12, 44, 49, 51, 74, 77, 81, 102, 104, 116, 117)

YES
Checked the USB interface IC reset?

NO

IC401(42), R425

YES
Checked the USB interface IC X-tal?

NO

X502

YES
Checked the D+/D- Port?

NO

IC501(52, 53)

YES
Checked the USB indication Port?

NO

IC501(52, 53)

YES
OK

2-9

5A

"FILE CHECK" Display?

YES
Checked the CD DSP GND?

NO

IC501(4, 5, 7, 9, 12, 44, 49, 51, 74, 77, 81, 102, 104, 116, 117)

YES
Checked the USB interface IC reset?

NO

IC401(42), R425

YES
Checked the DSP X-tal?

NO

X502

YES
Checked the DSP control?

NO

IC401(26, 27, 28, 60)

YES
OK

5B

USB no sound?

YES
Checked the CD DSP signal out?

NO

IC501(52, 53)

YES
OK

2-10

6. AUX ERROR CORRECTION FLOW CHART

Something wrong with the AUX?

AUX no sound?

YES
Checked the AUX Signal input?

NO

JK903, IC601(7, 9), CN971(19, 20, 21), CN402(4, 5, 6)

YES
Checked the E-VR & Power AMP?

NO

See the Sound Error correction Process.

YES
OK

2-11

WAVEFORMS
1) MICOM(IC401) DISPLAY(CN402)
IC401:[PIN25] IC401:[PIN23] IC401:[PIN24] IC401:[PIN29]

2) MICOM(IC401) TUNER IC(IC101)

IC401:[PIN2] IC401:[PIN1]

3) MICOM(IC401) VOLUME IC(IC601)

IC401:[PIN32] IC401:[PIN31]

2-12

CIRCUIT VOLTAGE CHART

IC101 PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 PIN NAME AMRFIN AMRFDEC FMIN2 FMIN1 GNDRF VCC2 AMRFAGC LOUT ROUT GNDAUD AMIFAGC2 MPXIN MPXOUT RSST XTAL2 XTAL1 GNDD SCL SDA VREF VREGSUP VCC1 GND VCODEC PLL PLLREF TEST AMSELIN1 AMSELIN2 AMIFAGC1 AMSELOUT1 AMSELOUT2 Voltage AM Mode 2.884 4.175 8.3 0 3.8 3.8 0 3.6 3.6 0.67 5.9 5.9 4.9 4.9 3.9 6.9 8.3 5.6 2.2 0.018 0.018 1.3 8.3 8.3 FM Mode 3.1 3.1 8.3 0.2 3.8 3.8 0 3.6 3.6 0.6 5.9 5.9 4.9 4.9 3.9 6.9 8.3 5.6 2.2 PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 A1 A2 B1 B2 C1 C2 DP1 DN DP2 EP1 EN1 EN2 EP2 MIN MUTE LRST LOUT OUTS2 OUTS1 OUTR2 OUTR1 OUTF2 OUTF1 VCC SCL SDA GND FIL IC601 PIN NAME Voltage 4.183 4.185 4.184 4.184 4.18 4.18 4.13 4.13 4.13 4.13 4.13 4.13 4.13 4.2 5 0 0 4.22 4.22 4.22 4.2 4.2 4.2 8.43 5 5 0 4.2 PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 IC804 PIN NAME TAB PW-GND2 OUT2(-) STBY OUT2(+) VCC2 OUT1(-) PW-GND1 OUT1(+) RIPPLE IN1 IN2 PRE-GND IN4 IN3 AC-GND OUT3 PW-GND3 OUT3(-) VCC1 OUT4(+) MUTE OUT4(-) PW-GND4 OFFSET/SHORT Voltage 0 0 6.88 4.997 6.88 14.38 6.89 0 6.87 6.77 6.81 6.8 0 6.81 6.82 6.87 6.9 0 6.92 14.39 14.38 4.12 6.92 0 0 PIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 IC801 PIN NAME ILL GND CD 8 V CTL1 AUDIO 8.4 V CTL2 DSP 3.3 V CTL3 USB F/B USB CTL 1300 mA EXT USB SENS VDD 5.7 V VCC BACK UP Voltage 8.42 0 8.1 4.661 8.43 2.98 3.3 0 0 14.37 14.38 4.11 5.65 14.12 14.38

2-13

INTERNAL BLOCK DIAGRAM OF ICs

1. IC601 (BD3702FV)
1-1. BLOCK DIAGRAM

1-2. PIN DESCRIPTION

Terminal Terminal No. Name 1 2 3 4 5 6 7 8 9 10 11 12 13 14 A1 A2 B1 B2 C1 C2 DP1 DN DP2 EP1 EN1 EN2 EP2 MIN Description A input terminal of 1ch A input terminal of 2ch B input terminal of 1ch B input terminal of 2ch C input terminal of 1ch C input terminal of 2ch D positive input terminal of 1ch D negative input terminal D positive input terminal of 2ch E positive input terminal of 1ch E negative input terminal of 1ch E negative input terminal of 2ch E positive input terminal of 2ch Mixing input terminal Terminal Terminal No. Name 15 16 17 18 19 20 21 22 23 24 25 26 27 28 MUTE LRST LOUT OUTS2 OUTS1 OUTR2 OUTR1 OUTF2 OUTF1 VCC SCL SDA GND FIL Description External compulsory mute terminal Level meter reset terminal Output terminal for Level meter Subwoofer output terminal of 2ch Subwoofer output terminal of 1ch Rear output terminal of 2ch Rear output terminal of 1ch Front output terminal of 2ch Front output terminal of 1ch Power supply terminal I2C Communication clock terminal I2C Communication data terminal GND terminal VCC/2 terminal

2-14

2. IC801 (LV5693P)
2-1. BLOCK DIAGRAM

VCC EXT out Over Voltage Protection

AMP_HS-SW(VCC-1 V) 500 mA

Start up Vref +

ILM output (8.4 V) 500 mA

+ CTRL1 OUTPUT CTRL2 Control CTRL3 + Ilim

AUDIO output (8.4 V) 500 mA VCC Recommendation FET:2SJ650 USB output (5 V) 1000 mA

Thermal Shut Down

CD output (8 V) 1300 mA VCC1 VCC

GND

VDD output (5.7 V) 300 mA

DSP output (3.3) 300 mA

2-15

2-2. PIN DESCRIPTION

Pin No. 1 2 3 ILM GND CD Pin name ILM output pin ON when CTRL2 = M1, H 8.4 V/ 0.5 A GND pin CD output pin ON when CTRL1 = H 8.0 V/ 1.3 A 4 CTRL1 CTRL1 input pin Three value input AUDIO output pin 5 AUDIO ON when CTRL1 = M, H 8.4 V/ 0.5 A 6 CTRL2 CTRL2 input pin Four-value input DSP output pin 7 DSP ON when CTRL1 = M, H 3.3 V/ 0.3 A 8 9 10 CTRL3 FB USBGT CTRL3 input pin Two-value input USB-FB pin 1.26 V Pch-FET gate connect pin 12.0 V EXT output pin ON 11 EXT when CTRL2 = M2, H VCC-0.5 V/ 500 mA USB current detection resistance connection pin 14.3 V VDD output pin 5.7 V/ 0.3 A VDD power supply pin Power supply pin Description

12 13 14 15

RSNS VDD VCC1 VCC

2-16

3. IC804 (TB2931HQ)
3-1. BLOCK DIAGRAM

C2

10 Ripple C1 11 IN1

1 TAB

6 VCC2

20 VCC1 9 8 7 Out1 (+) PW-GND1 Out1 ()

C5

C1 12

IN2 5 2

Out2 (+) PW-GND2 Out2 ()

13 Pre-GND 3

C1 15

IN3 17 18

Out3 (+) PW-GND3

C6 16 AC-GND 19

Out3 ()

C1 14

IN4 21 24

Out4 (+) PW-GND4 Out4 ()

5V Play Mute 4 Stby R1 C4

23 22 Mute Offset/short 25

2-17

C3 RL RL RL RL

+B

2-18

WIRING DIAGRAM

External AMP (Optional)

B+, ACC, Speaker out, Power Antenna, Remote (Optional)

ANT
SK101

LINEOUT 4 CH
JK601

POWER HARNESS
JK801

Wired Remocon (Optional)

3PIN CONNECTOR
CN404

17PIN CONNECTOR
CN502

11PIN CONNECTOR
CN501

CN402

MAIN BOARD

24PIN CONNECTOR

1LINE LCD

24PIN CONNECTOR
CN971

AUX Jack
JK903

FRONT BOARD

USB Connector
CN902

2-19

2-20

BLOCK DIAGRAMS

1. MAIN BLOCK DIAGRAM

OPTIONAL

POWER 16PIN
FL/FR/RL/RR

MULTI-Reg SANYO LV5693P

LINE-OUT

WIRED RMC JACK

ANT (ATS-L03) FM/AM

RF SIGNAL

4 CH Audio Power IC
( TB2931HQ ) OUT_F/OUT_R OUT_F/OUT_S TUNER_L/R

TUNER NXP (TEF6624)

I2C

DSP L/R

VOL IC
(BD37C007FV) I2C CTL GP/ AD

L/R PWM

I2C

CP CHIP
Motor Driver IC

I2C

SPI SDRAM

CPU TAMUL S5L8035

SPI

I2S SPI USB

I2S

PCM 1808 ADC

AUX L/R

I2C

MICOM SANYO
SPI

LC87F5WC8A(ROM:128 Kbyte)

D+/D-

MP4462 TJ4230

LED TR. White LED TR.

R/G/B (3PORT) White ( (1PORT) SPI

CD DECK

16 Mbit SDRAM 4 Mbit Serial Flash ETRON MXIC (W25X40BVSSIG) ( EM636165TS-7G )

USB 5 V

FRT KEY1 VOL VOL RMC DET UP DN

DI

CL

CE

RST

24PIN DETATCHABLE/ 30PIN FFC CNT(FLIP DOWN)

FRONT
3-co l lor LED 3- color LED Driver IC Tact SW Encoder

Detachable 24PIN/ Flip-Down 30PIN CONNECTOR LCD BLU WHITE LED REMOCON

USB SOCKET AUX JACK

LCD

2-21

2-22

2. FRONT BLOCK DIAGRAM

OPTIONAL

Encoder

VOL UP/DOWN

LED DRIVER IC (AAT3129)

3-color LED

Tact SW

ADC KEY1/KEY2

KEY LED(GREEN)

RMC

KEY LED(RED)
LCD BLU

REMOCON LCD BLU WHITE LED

LCD

AUX JACK

AUX R/L

COM

LED_GREEN

LED_D DATA

LCD_WH HITE

LED_RED

USB SOCKET

D+/D-

LCD_RST

LCD_CLK

LCD_DO

LCD_CE

LCD Driver IC (MC5502)

LCD_RST LK LCD_CL

Detachable 24PIN/ Flip-Down 30PIN CONNECTOR

2-23

2-24

LCD_DO

LCD_CE

SEG

3. ELECTRICAL BLOCK DIAGRAM

OPTIONAL
ACTIVE_LOW LOW/HIGH OVP

ACC DET BATT DET GND

VOLUME IC ( BD3702FV )
ACTIVE_HIGH

ILLUMI BA00CC0WFP REMOTE_ON

POWER 16PIN

TUNER NXP (TEF6624T) 4 CH Audio Power IC

( TB2931HQ ) VDD 5 V B+(14.4 V) 280uH Inductor

BATT_12 V

MICOM SANYO
(LC87F5WC8A)
4 Mbit Serial Flash (W25X40BVSSIG) Audio 8.4 V VDD 3.3 V
CTRL1/2/3

VDD_5.7 V 300 mA CTRL1 AUDIO_8.4 V 500 mA DSP_3.3 V 300 mA

16 Mbit SDRAM
(EM636165TS-7G)

Motor Driver

CD 8 V

CD 8 V CD_8 1300 mA

CPU TAMUL
(S5L8035U)

LM1117S 1.2 V CP CHIP

CTRL2

White LED TR. 3 color LED TR. TJ4230 MP4462

FRONT_5 V

ILL 8.4 V

ILL_8.4 V 500 mA CTRL3

USB 5.0 V

USB 5.0 V

FRONT V _55V

SANYO MULTIREG . (LV5963P)

24PIN/30PIN DETACHABLE Connector (Front Panel)

2-25

2-26

CIRCUIT DIAGRAMS

1. MAIN_1 CIRCUIT DIAGRAM

12

11

10

MAIN EAX64686601_7_1.3-SD(#1) 2012. 02. 07

A B C D E F G H I J K L M N O P Q R S T

2-27

2-28

2. MAIN_2 CIRCUIT DIAGRAM

12

11

10

MAIN EAX64686601_7_1.3-SD(#2) 2012. 02. 07

A B C D E F G H I J K L M N O P Q R S T

2-29

2-30

3. FRONT CIRCUIT DIAGRAM

12

11

10

FRONT EAX64686001_7_1.4-SD 2012. 02. 07

A B C D E F G H I J K L M N O P Q R S T

2-31

2-32

PRINTED CIRCUIT BOARD DIAGRAMS

1. MAIN P.C.BOARD
(TOP VIEW) (BOTTOM VIEW)

2-33

2-34

2. FRONT P.C.BOARD
(TOP VIEW)

(BOTTOM VIEW)

2-35

2-36

2-37

2-38

SECTION 3 EXPLODED VIEWS

1. CABINET AND MAIN FRAME SECTION

Accessory
453 270 298 A45

Loc.No.

801

Loc.No.

818

LCD901

Loc.No.
FRONT 290

835

Loc.No.

850

A50

279 280 282 281 A43 MAIN 284

A46

276 283

285 451

A42 297 451 451 253 251 255 456 256 254

451 250 293

292

3-1

3-2

3-3

3-4