Professional Documents
Culture Documents
2: Cryogenic Storage
Systems
Dr. G. Bartlok
25th – 29th September 2006
Ingolstadt
Session 1.2: Introductory K. Hall
Lectures
3.1 Cryogenic Storage Systems
CV – Dr. G. Bartlok
Address:
MAGNA STEYR
Engineering
Liebenauer Hauptstraße 317
8041 Graz, Austria
Email: guido.bartlok@magnasteyr.com
Guido Bartlok, born 1970 in Frankfurt (Oder) in Germany, received his diploma
in mechanical engineering at the Technical University Dresden. The Ph.D. work
was done at the cryogenic institute of the TU Dresden. He joined the MAGNA
STEYR Fahrzeugtechnik AG & Co KG in 2003. Mr. Bartlok is jointly responsibly
for development of automotive liquid hydrogen storage systems and research
activities (e.g. Project Management of the Subproject Cryogenic Storage within
the EU 6th Framework Program IP “StorHy”).
Session 3.2 Cryogenic Storage Systems G. Bartlok 2
3.1 Cryogenic Storage Systems
Table of Content
Abstract:
The SP Cryogenic Storage develops free-form lightweight tanks manufactured
from composite materials as well as adequate production technologies. The
cryogenic system will mainly consist of an outer jacket and an inner tank.
A vacuum in between and applied multi layer insulation assures the
cryogenic temperature in the inner tank. This extended lecture presents a
selection of main topics and results reflecting the Subproject activities focused
on cryogenic storage.
Tests
Inner Tank
Outer Jacket
Outer
& Inner Tank
Jacket
P1 ≤ Pat < P
Dry reinforcement Finished
part
Resin injection
Preform Evt. Vacuum
Vacuum foil
Mold closure
Resin injection
Vacuum
-5 -6
Outgassing High Vacuum: 10 – 10 mBar
Aluminium Sheet
Metallic Coating
Session 3.2 Cryogenic Storage Systems G. Bartlok 9
Proof of Feasibility
Flexible pipe
Basic tests
• Excessive pressure tests
• Vacuum tests
• Temperature cycling tests
(- 196 °C up to + 85 °C)
• Imperfection tests
Evaluation
• Visual Inspection: Blisters, etc
• Cross-Cut (before and after thermal shocks)
• Flatwise Tensile Tests (Adhesion)
Evaluation
• Micrographs (before and after
• Permeation thermal shocks)
Session 3.2 Cryogenic Storage Systems G. Bartlok 13
Material & Technology Development
Coating
CFRP Vessel (200 dm³) Layers
CFRP 50 µm
with Galvanic Coating
Assembly Sequence of
Inner Tank
Assembly Jig
Bolt Cone
Sensor calibration:
• Strain-gauges
• Temperature sensors
Dome
Session 3.2 Cryogenic Storage Systems G. Bartlok 17
Proof of Feasibility
• Design Pre-Selection
Process: LCM
Fibres: T700 (M46 local reinforcement)
• Material & Process Pre-selection: Matrix: EP
Liner form: Sheet
Liner material: Aluminium
• Material Validation:
Coupon & Component Test Plan
- more than 20 plates
- 342 samples
Large test series at different temperatures: 25°C, 80°C and 120°C
Inner Tank
e.g. CFRP
Outer Jacket
e.g. GFRP, CFRP
Metallic
Liner
e.g. Aluminum,
Steel
Thermal
Insulation
Dr. G. Bartlok
25th – 29th September 2006
Ingolstadt
Session 1.2: Introductory K. Hall
Lectures