Typical circuit diagrams

15.2 Control by pushbutton

SIRIUS 3RW30 / 3RW40
168 Manual, 01/2010, 535 1995-02 DS01
15.2 Control by pushbutton
15.2.1 Control of the 3RW30 by pushbutton
Figure
WARNING
15-2 Wiring of the 3RW30 control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(2) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
(1)(2)
(1)
L
-S4
T3
L3
T2
L2
T1
L1
-Q1
-Q11
3RW30
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
N
1
A2
A1
-Q11
14
13
-S1
-F1
(3)
ON
Motor
stop
Motor
start
S
t
a
r
t
(3) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal. An automatic restart is initiated and the 3RW restarted if a start command
is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
Typical circuit diagrams
15.2 Control by pushbutton
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 169
15.2.2 Control of the 3RW40 by pushbutton
Figure 15-3 Wiring of the 3RW40 2 to 3RW40 4 control circuit and the 3RW40 2 to 3RW40 7 main
circuit
Figure 15-4 Wiring of the 3RW40 5 to 3RW40 7 control circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(2) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
N
L
(1)
-S4
98
1
A2
A1
-Q11
24
23
14
13
96
95
-Q11
-S2
-S1
-F1
(1)(2)
T3
L3
T2
L2
T1
L1
-Q1
3RW40
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
Motor
stop
S
t
a
r
t
>1.5 s
Motor
start
O
N
F
A
l
L
U
R
E
O
V
E
R
L
O
A
D

/
B
Y
P
A
S
S
E
D
RESET
L
(1)
N
-S4
98
3 2
E2
E1 1
A2
A1
-Q11
24
23
14
13
96
95
-Q11
-S2 -S1
-F1
Motor
stop
S
t
a
r
t
Motor
start
O
N
0.2 to 4 s
3
R
U
1
9
0
0
-
2
A

(
r
e
m
o
t
e

R
E
S
E
T
)
F
A
l
L
U
R
E
O
V
E
R
L
O
A
D

/
RESET
B
Y
P
A
S
S
E
D
Typical circuit diagrams
15.3 Control by switch
SIRIUS 3RW30 / 3RW40
170 Manual, 01/2010, 535 1995-02 DS01
15.3 Control by switch
15.3.1 Control of the 3RW30 by switch
Figure
WARNING
15-5 Wiring of the control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
S
t
a
r
t
O
N
(2)
(1)(3) (1)
-H1
T3
L3
T2
L2
T1
L1
-Q1
-Q11
3RW30
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
N
L
1
A2
A1
-Q11
14
13
-S1
-F1
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal. An automatic restart is initiated and the 3RW restarted if a start command
is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
Typical circuit diagrams
15.3 Control by switch
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 171
15.3.2 Control of the 3RW40 by switch
Figure 15-6 Wiring of the 3RW40 2 to 3RW40 4 control circuit and the 3RW40 2 to 3RW40 7 main
circuit
Figure 15-7 Wiring of the 3RW40 5 to 3RW40 7 control circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(1)(3)
T3
L3
T2
L2
T1
L1
-Q1
3RW40
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
F
a
u
l
t
S
t
a
r
t
>1.5 s
RESET
O
V
E
R
L
O
A
D

/
F
A
l
L
U
R
E
B
Y
P
A
S
S
E
D
O
N

/

R
U
N
N
(1)
L
(2)
-H2 -H3
98
1
A2
A1
-Q11
-H1
24
23
14
13
96
95
-Q11
-S2
-S1
-F1
N
(2)
(1)
L
-H2 -H3
98
3 2
E2
E1 1
A2
A1
-Q11
-H1
24
23
14
13
96
95
-Q11
-S2
-S1
-F1
O
V
E
R
L
O
A
D

/
F
A
l
L
U
R
E
F
a
u
l
t
S
t
a
r
t
B
Y
P
A
S
S
E
D
O
N

/

R
U
N
0.2 to 4 s
3
R
U
1
9
0
0
-
2
A

(
r
e
m
o
t
e

R
E
S
E
T
)
RESET
WARNING
Typical circuit diagrams
15.4 Control in automatic mode
SIRIUS 3RW30 / 3RW40
172 Manual, 01/2010, 535 1995-02 DS01
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
15.4 Control in automatic mode
15.4.1 Control of the 3RW30 in automatic mode
Figure 15-8 Wiring of the 3RW30 control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
S
t
a
r
t
ON / OFF
ON
(1)(3) (1)
-H1
T3
L3
T2
L2
T1
L1
-Q1
-Q11
3RW30
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
1
A2
A1
-Q11
14
13
-S1
-F1
L
N
(2)
WARNING
Typical circuit diagrams
15.4 Control in automatic mode
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 173
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
15.4.2 Control of the 3RW40 in automatic mode
Figure 15-9 Wiring of the 3RW40 2 to 3RW40 4 control circuit and the 3RW40 2 to 3RW40 7 main
circuit
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal. An automatic restart is initiated and the 3RW restarted if a start command
is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
B
Y
P
A
S
S
E
D
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
RESET
>1.5 s
ON / OFF
S
t
a
r
t
F
a
u
l
t
O
N

/

R
U
N
-F1
L
-Q11
95
96
13
14
23
24
-H1
-Q11
A1
A2
1
98
-H3 -H2
(2)(4)
(1)
N
(1)(3)
T3
L3
T2
L2
T1
L1
-Q1
3RW40
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
-S1
Typical circuit diagrams
15.4 Control in automatic mode
SIRIUS 3RW30 / 3RW40
174 Manual, 01/2010, 535 1995-02 DS01
Figure
WARNING
15-10 Wiring of the 3RW40 5 to 3RW40 7 control circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
F
a
u
l
t
S
t
a
r
t
O
N

/

R
U
N
0.2 to 4 s
RESET
3
R
U
1
9
0
0
-
2
A

(
r
e
m
o
t
e

R
E
S
E
T
)
ON /
OFF
O
V
E
R
L
O
A
D

/
F
A
l
L
U
R
E
B
Y
P
A
S
S
E
D
N
(1)
(2)(4)
-H2 -H3
98
3 2
E2
E1 1
A2
A1
-Q11
-H1
24
23
14
13
96
95
-Q11
-S2
-S1
-F1
L
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
Note
(4) Idle time until restart.
Owing to the intrinsic protection (3RW), an idle time of at least five minutes must be allowed
prior to restarting if the device is switched on and off by means of the control voltage under
field conditions.
> 5 min
U
s
ON
OFF
t
Typical circuit diagrams
15.5 Control by PLC
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 175
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
15.5 Control by PLC
15.5.1 Control of the 3RW30 with 24 V DC by PLC
Figure
WARNING
15-11 Wiring of the 3RW30 control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
24 V DC
lnput
PLC
Output
PLC
O
N
S
t
a
r
t
O
V
E
R
L
O
A
D
(2)
(1)(3) (1)
L
M
96
95
98 14
13
-Q11
T3
L3
T2
L2
T1
L1
-Q1
-Q1
3RW30
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
1
A2
A1
-Q11
-F1
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal. An automatic restart is initiated and the 3RW restarted if a start command
is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
Typical circuit diagrams
15.5 Control by PLC
SIRIUS 3RW30 / 3RW40
176 Manual, 01/2010, 535 1995-02 DS01
15.5.2 Control of the 3RW40 by PLC
Figure 15-12 Wiring of the 3RW40 2 to 3RW40 4 control circuit (with 24 V control voltage) and the
3RW40 2 to 3RW40 7 main circuit
Figure 15-13 Wiring of the 3RW40 5 to 3RW40 7 control circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
B
Y
P
A
S
S
E
D
O
N

/

R
U
N >1.5 s
RESET
PLC
lnput
S
t
a
r
t
Coupling relay control for
RESET >1.5 sec
+24 V DC
+24 V DC
PLC
Output
N
(2) M
(1)
L
-K1
98
1
A2
A1
-Q11
24
23
14
13
96
95
-Q11
-K1
-F1
(1)(3)
-Q21
T3
L3
T2
L2
T1
L1
-Q1
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
+24 V DC
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
S
t
a
r
t
O
N

/

R
U
N 0.2 to 4 s
B
Y
P
A
S
S
E
D
RESET
3
R
U
1
9
0
0
-
2
A

(
r
e
m
o
t
e

R
E
S
E
T
)
PLC
lnput
PLC
Output
N
(2)
(1)
M
98
E2
E1
A2
A1
-Q11
24
23
14
13
96
95
-Q11
-S2
-F1
L
3 2
1
WARNING
Typical circuit diagrams
15.6 Control with an optional main / line contactor
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 177
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
15.6 Control with an optional main / line contactor
15.6.1 Control of the 3RW30 with a main contactor
Figure 15-14 Wiring of the 3RW30 control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
S
t
a
r
t
(2)
(1)(3)
(1)
A2
A1
-Q21
T3
L3
T2
L2
T1
L1
-Q1
-Q11
3RW30
-Q11
-Q21
M
U1
-M1
l>> l>> l>>
L
A2
A1
-Q11
ON
14
13
-S1
-F1
N
W1 V1
1
WARNING
Typical circuit diagrams
15.6 Control with an optional main / line contactor
SIRIUS 3RW30 / 3RW40
178 Manual, 01/2010, 535 1995-02 DS01
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
15.6.2 Control of the 3RW40 with a main contactor
Figure 15-15 Wiring of the 3RW40 2 to 3RW40 4 control circuit and the 3RW40 2 to 3RW40 7 main
circuit
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal. An automatic restart is initiated and the 3RW restarted if a start command
is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
F
a
u
l
t
S
t
a
r
t
B
Y
P
A
S
S
E
D
R
U
N
>1.5 s
RESET
(1)
L
N
(1)(3)
(2)
-Q21
-Q21 -H3
98
1
A2
A1
-Q11 -H1
24
23
14
13
96
95
-Q11
-S2
-S1
-F1
T3
L3
T2
L2
T1
L1
-Q1
3RW40
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
Typical circuit diagrams
15.6 Control with an optional main / line contactor
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 179
Figure
WARNING
15-16 Wiring of the 3RW40 5 to 3RW40 7 control circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
F
a
u
l
t
S
t
a
r
t
B
Y
P
A
S
S
E
D
R
U
N
0.2 to 4 s
RESET
3
R
U
1
9
0
0
-
2
A

(
r
e
m
o
t
e

R
E
S
E
T
)
-Q21
N
(2)
(1)
-H3
98
3 2
E2
E1
L
1
A2
A1
-Q11 -H1
24
23
14
13
96
95
-Q11
-S2
-S1
-F1
Note
If a soft stop is required, the function of output 13/14 must be reparameterized to "RUN"
(refer to Commissioning the 3RW40 [Page 98]).
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
Typical circuit diagrams
15.7 Reversing circuit
SIRIUS 3RW30 / 3RW40
180 Manual, 01/2010, 535 1995-02 DS01
15.7 Reversing circuit
15.7.1 3RW30 reversing circuit
Figure
WARNING
15-17 Wiring of the 3RW30 control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
S
t
a
r
t
M
o
t
o
r

C
W

M
o
t
o
r

C
C
W

Motor
CW
Motor
CCW
Motor
CCW
Motor
CW
Motor
stop
O
N
(1)
L
-K1
A2
A1
-K1 -S2 -S1
-Q22 -Q21
U
-Q21
-Q22
-S2
A2
A1
U
-Q22
-Q21
-S1
A2
A1
(2)
-Q11
-Q22
(1)(3)
-Q21
T3
L3
T2
L2
T1
L1
-Q1
3RW30
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
1
A2
A1
-Q11
14
13
-K1
-F1
N
-F1
-S4 -S4
U
-S4
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal. An automatic restart is initiated and the 3RW restarted if a start command
is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
Typical circuit diagrams
15.7 Reversing circuit
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 181
15.7.2 3RW40 reversing circuit
Figure 15-18 Wiring of the 3RW40 2 to 3RW40 5 control circuit and the 3RW40 2 to 3RW40 7 main circuit
1
M
o
t
o
r

C
C
W
-S2
M
o
t
o
r

C
W
Motor
CW
Motor
CW
Motor
CCW
Motor
CCW
Motor
Stop
RESET
>1.5 s
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
O
N

/

R
U
N
B
Y
P
A
S
S
E
D
S
t
a
r
t
F
a
u
l
t
-F1
-K1
-Q11
A1
A2
-Q11
98 96 13
14
23
24
-H1
95
A1
A2
-S1
-Q21
-Q22
U
A1
A2
-S2
-Q22
-Q21
U
-Q21 -Q22
-S1 -S2 -K1
A1
A2
U
-K1
-S4
(2)
(1)
L
N
l>> l>> l>>
-M1
U1 V1 W1
M
-Q11
3RW40
-Q1
T1 T2 T3
-Q21 -Q22
(1)(3)
L1 L2 L3
-S4 -S4
Typical circuit diagrams
15.7 Reversing circuit
SIRIUS 3RW30 / 3RW40
182 Manual, 01/2010, 535 1995-02 DS01
Figure
WARNING
NOTICE
15-19 Wiring of the 3RW40 5 to 3RW40 7 control circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
3
R
U
1
9
0
0
-
2
A

(
r
e
m
o
t
e

R
E
S
E
T
)
Motor
stop
Motor
CW
Motor
CW
Motor
CCW
Motor
CCW
M
o
t
o
r

C
W
M
o
t
o
r

C
C
W
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
O
N

/

R
U
N
B
Y
P
A
S
S
E
D 0.2 to 4 s
RESET
F
a
u
l
t
S
t
a
r
t
-F1
-K1
-Q11
98 96 13
14
23
24
-H1
-Q11
A1
A2
1 E1
E2
2 3
95
A1
A2
-S1
-Q21
-Q22
U
A1
A2
-S2
-Q22
-Q21
U
-Q21 -Q22
-S1 -S2 -K1
A1
A2
U
-K1
-S4
(2)
(1)
L
N
-S2
-S4 -S4
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
No soft stop possible. Set the ramp-down time to 0 s with the potentiometer.
Typical circuit diagrams
15.8 Control of a magnetic parking brake
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 183
15.8 Control of a magnetic parking brake
15.8.1 3RW30 motor with magnetic parking brake
Figure
WARNING
15-20 Wiring of the 3RW30 control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
B
r
a
k
e
OVERLOAD
O
V
E
R
L
O
A
DO
N
S
t
a
r
t
N
(1)(3)
(1)
L
(2)
95
98 96
-H1
T3
L3
T2
L2
T1
L1
-Q1
-Q11
3RW30
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
1
A2
A1
-Q11
14
13
-S1
-F1
-Q11
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal. An automatic restart is initiated and the 3RW restarted if a start command
is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
Typical circuit diagrams
15.8 Control of a magnetic parking brake
SIRIUS 3RW30 / 3RW40
184 Manual, 01/2010, 535 1995-02 DS01
15.8.2 3RW40 2 to 3RW40 4, control of a motor with a magnetic parking brake
Figure
WARNING
NOTICE
15-21 Wiring of the 3RW40 2 to 3RW40 4 control / main circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
-S2
B
r
a
k
e
B
Y
P
A
S
S
E
D
O
N
O
V
E
R
L
O
A
D
S
t
a
r
t
Fault
RESET
>1.5 s
-F1
-S1
23
14
-Q11
A1
A2
1
-H1
96 98
95
(2)
(1)
L
-Q11
24
13
N
(1)(3)
T3
L3
T2
L2
T1
L1
-Q1
3RW40
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
No soft stop possible. Set the ramp-down time to 0 s with the potentiometer.
Typical circuit diagrams
15.8 Control of a magnetic parking brake
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 185
15.8.3 3RW40 5 to 3RW40 7, control of a motor with a magnetic parking brake
Figure
WARNING
NOTICE
15-22 Wiring of the 3RW40 5 to 3RW40 7 control / main circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
Fault
S
t
a
r
t
3
R
U
1
9
0
0
-
2
A
(
r
e
m
o
t
e

R
E
S
E
T
)
B
r
a
k
e
B
Y
P
A
S
S
E
D
O
N
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
0.2 to 4 s
RESET
-F1
-S2
-S1
23
14
-H1
96 98
95
(2)
(1)
L
-Q11
24
13
-Q11
A1
A2
1 E1
E2
2 3
N
(1)(3)
T3
L3
T2
L2
T1
L1
-Q1
3RW40
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
No soft stop possible. Set the ramp-down time to 0 s with the potentiometer.
Typical circuit diagrams
15.9 Emergency stop
SIRIUS 3RW30 / 3RW40
186 Manual, 01/2010, 535 1995-02 DS01
15.9 Emergency stop
15.9.1 3RW30 emergency stop and 3TK2823 safety relay
Figure 15-23 Wiring of the emergency stop control circuit and the 3TK28 safety relay
Figure 15-24 Wiring of the 3RW30 control and main circuits
On
Emergency
stop
(3TK reset)
L+ (24VDC)
Y21 Y22 A2 14 24 Y34
Y33 23 13 Y12 Y11 A1
3
T
K
2
8
2
3
-
1
C
B
3
0
-Q22
-Q21
-S3
-S4
M
-Q22 -Q21
(2)
3RW30
Start /
Motor
Overload
Emergency stop
S
t
a
r
t
O
N
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
Stop
-Q22
-Q21
(1)(3)
N
(1)
L
(2)
-H2
-Q22 -Q21
-Q22
-Q21
96
95
98 14
13
-Q11 -Q1
-H1
T3
L3
T2
L2
T1
L1
-Q1
3RW30
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
1
A2
A1
-Q11
-S1
-F1
WARNING
Typical circuit diagrams
15.9 Emergency stop
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 187
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
15.9.2 3RW40 2 to 3RW40 4 emergency stop and 3TK2823 safety relay
Figure 15-25 Wiring of the emergency stop control circuit and the 3TK28 safety relay
(2) Automatic restart. Can result in death, serious injury, or property damage.
- If the 3TK28 is reset
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal.
An automatic restart is initiated and the 3RW restarted if a start command is present at the
input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
Emergency
stop
L+ (24VDC)
On
(3TK RESET)
-Q21 -Q22
M
-S4
-S3
-Q21
-Q22
3
T
K
2
8
2
3
-
1
C
B
3
0
A1 Y11 Y12 13 23 Y33
Y34 24 14 A2 Y22 Y21
(2)
Typical circuit diagrams
15.9 Emergency stop
SIRIUS 3RW30 / 3RW40
188 Manual, 01/2010, 535 1995-02 DS01
Figure
WARNING
NOTICE
15-26 Wiring of the 3RW40 2 to 3RW40 4 control circuit and the 3RW40 2 to 3RW40 7 main
circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
Emergency stop
S
t
a
r
t
Fault
No control voltage
3RW40
-S2
-S1
Start /
stop
3RW30
RESET
>1.5 s
O
N

/

R
U
N
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
B
Y
P
A
S
S
E
D
-F1
-Q11
A1
A2
1
l>> l>> l>>
-M1
U1 V1 W1
M
-Q11
3RW40
-Q1
L1
T1
L2
T2
L3
T3
-H1
-Q21
-Q22
-Q21 -Q22
-H2
(2)
(1)
L
N
(1)(3)
-Q21
-Q22
-Q11
95
96
13
14
23
24 98
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command (3TK or 3RW) if a start command is still present. This particularly applies if
the motor protection has tripped. For safety reasons, you are advised to integrate the group
fault output (terminals 95 and 96) in the controller.
If the soft stop function is set (ramp-down time potentiometer set to >0 s) and the emergency
stop circuit is tripped, a "Missing load voltage, phase failure / missing load" fault may be
indicated on the soft starter. In this case, the soft starter must be reset according to the
selected RESET MODE.
Typical circuit diagrams
15.9 Emergency stop
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 189
15.9.3 3RW40 5 to 3RW40 7 emergency stop and 3TK2823 safety relay
Figure 15-27 Wiring of the emergency stop control circuit and the 3TK28 safety relay
Figure 15-28 Wiring of the 3RW40 5 to 3RW40 7 control circuit and the 3RW40 2 to 3RW40 7 main circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
On
Emergency
stop
(3TK
RESET)
L+ (24VDC)
Y21 Y22 A2 14 24 Y34
Y33 23 13 Y12 Y11 A1
3
T
K
2
8
2
3
-
1
C
B
3
0
-Q22
-Q21
-S3
-S4
M
-Q22 -Q21
(2)
-S1
Start /
Stop
3RW44
S
t
a
r
t
Fault
3RW44
Emergen-
cy stop
-S2
3
R
U
1
9
0
0
-
2
A
(
r
e
m
o
t
e

R
E
S
E
T
)
0.2 to 4 s
3RW RESET
O
N

/

R
U
N
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
B
Y
P
A
S
S
E
D
-F1
l>> l>> l>>
-M1
U1 V1 W1
M
-Q11
3RW40
-Q1
L1
T1
L2
T2
L3
T3
-H1
-Q21
-Q22
-Q21 -Q22
-H2
(2)
(1)
L
N
(1)(3)
-Q21
-Q22
-Q11
95
96
13
14
23
24 98
-Q11
A1
A2
1 E1
E2
2 3
WARNING
NOTICE
Typical circuit diagrams
15.9 Emergency stop
SIRIUS 3RW30 / 3RW40
190 Manual, 01/2010, 535 1995-02 DS01
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command (3TK or 3RW) if a start command is still present. This particularly applies if
the motor protection has tripped. For safety reasons, you are advised to integrate the group
fault output (terminals 95 and 96) in the controller.
If the soft stop function is set (ramp-down time potentiometer set to >0 s) and the emergency
stop circuit is tripped, a "Missing load voltage, phase failure / missing load" fault may be
indicated on the soft starter. In this case, the soft starter must be reset according to the
selected RESET MODE.
Typical circuit diagrams
15.10 3RW and contactor for emergency starting
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 191
15.10 3RW and contactor for emergency starting
15.10.1 3RW30 and contactor for emergency starting
Figure
WARNING
15-29 Wiring of the 3RW30 control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
(Direct starting)
Start / stop
Direct starter
contactor
S
t
a
r
t
O
N
Selector switch
Soft start
(1)
L
N
-Q21
(1)
U
98
96
95
-Q21
A2
A1
-H1
T3
L3
T2
L2
T1
L1
-Q1
-Q11
3RW30
-Q11
M
W1 V1 U1
-M1
l>> l>> l>>
1
A2
A1
-Q11
14
13
-S1
-F1
-F1
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to
Troubleshooting chapter) are automatically reset when the system returns to normal. An
automatic restart is initiated and the 3RW restarted if a start command is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
Typical circuit diagrams
15.10 3RW and contactor for emergency starting
SIRIUS 3RW30 / 3RW40
192 Manual, 01/2010, 535 1995-02 DS01
15.10.2 3RW40 and contactor for emergency starting
Figure 15-30 Wiring of the 3RW40 2 to 3RW40 4 control circuit and the 3RW40 2 to 3RW40 7 main circuit
Figure 15-31 Wiring of the 3RW40 5 to 3RW40 7 control circuit
S
t
a
r
t
Fault Direct starter
contactor
Selector switch
Soft start
(Direct starting)
Start / stop
B
Y
P
A
S
S
E
D
O
N

/

R
U
N
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
1.5 s
RESET
-S1
-Q11
95
96
13
14
23
24
-H1
-Q11
A1
A2
1
98
-H3 -H2
-F1
A1
A2
-Q21
95
96 98
U
(1)
L
N
l>> l>> l>>
-M1
U1 V1 W1
M
-Q11
3RW40
-Q1
L1
T1
L2
T2
L3
T3
(1)
-Q21
-S2
S
t
a
r
t
Fault
Direct starting
Selector switch
Soft start
(Direct starting)
Start / stop
Direct starter
contactor
B
Y
P
A
S
S
E
D
O
N

/

R
U
N
O
V
E
R
L
O
A
D

/

F
A
l
L
U
R
E
-S2
0.2 to 4 s
RESET
-S1
-Q11
95
96
13
14
23
24
-H1
-Q11
A1
A2
1 E1
E2
2 3
98
-H3 -H2
-F1
A1
A2
-Q21
95
96 98
U
N
(1)
L
WARNING
Typical circuit diagrams
15.10 3RW and contactor for emergency starting
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 193
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
Typical circuit diagrams
15.11 Dahlander / multispeed motor
SIRIUS 3RW30 / 3RW40
194 Manual, 01/2010, 535 1995-02 DS01
15.11 Dahlander / multispeed motor
15.11.1 3RW30 and Dahlander motor starting
Figure
WARNING
15-32 Wiring of the 3RW30 control and main circuits
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
A
u
x
i
l
i
a
r
y

c
o
n
t
a
c
t
o
r

f
o
r

s
w
i
t
c
h
o
v
e
r

d
e
l
a
y

(
r
e
s
p
o
n
s
e

d
e
l
a
y

5
0
0

m
s
)
S
t
a
r

c
o
n
t
a
c
t
o
r
,

h
i
g
h

s
p
e
e
d
M
a
i
n

c
o
n
t
a
c
t
o
r
,

h
i
g
h

s
p
e
e
d
M
a
i
n

c
o
n
t
a
c
t
o
r
,

l
o
w

s
p
e
e
d

F
a
u
l
t
S
t
a
r
t
Low speed
Start
High
speed
Start
For motor overload
protection,
set rated current
for low speed
For motor overload
protection,
set rated current
for high speed
O
N
Motor stop
(e.g. 3RB)
(1)(3)
(2) (2)
(1)
L
T3
L3
T2
L2
T1
L1
-Q1
-Q11
-F2 -Q11
-Q21 -Q31
M
W2 V2 U2
W1 V1 U1
-M1
-Q32
l>> l>> l>>
A2
A1
A2
A1
A2
A1
A2
A1
N
1
A2
A1
-Q11
-H1
-Q32
-Q21
-Q31
-Q32
-K1 -Q21
96
95
98
-Q31
-Q32
-K1
-S1
-Q21
-S2
-S4
14
13 96
95
98
-Q1
-Q21 -Q31
-F1
-F2
3RW30
(2) Automatic restart. Can result in death, serious injury, or property damage.
Faults caused by incorrect control voltage, a missing load, or a phase failure (refer to chapter
3RW30: LEDs and troubleshooting [Page 44]) are automatically reset when the system
returns to normal. An automatic restart is initiated and the 3RW restarted if a start command
is present at the input.
If you do not want the motor to start automatically, you must integrate suitable additional
components, e.g. phase failure or load monitoring devices, into the control and main circuits.
Typical circuit diagrams
15.11 Dahlander / multispeed motor
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 195
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
15.11.2 3RW40 2 to 3RW40 4 and Dahlander motor starting
Figure 15-33 Wiring of the 3RW40 2 to 3RW40 4 control circuit and the 3RW40 2 to 3RW40 7 main circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
High
speed
Low speed
A
u
x
i
l
i
a
r
y

c
o
n
t
a
c
t
o
r

f
o
r

s
w
i
t
c
h
o
v
e
r

d
e
l
a
y

(
r
e
s
p
o
n
s
e

d
e
l
a
y

5
0
0

m
s
)
S
t
a
r

c
o
n
t
a
c
t
o
r
,

h
i
g
h

s
p
e
e
d
M
a
i
n

c
o
n
t
a
c
t
o
r
,

h
i
g
h

s
p
e
e
d
M
a
i
n

c
o
n
t
a
c
t
o
r
,

l
o
w

s
p
e
e
d

For motor overload
protection,
set rated current
for low speed
For motor overload
protection,
set rated current
for high speed
(e.g. 3RB)
Motor
stop
Start
B
Y
P
A
S
S
E
D
O
N

/

R
U
N >1.5 s
RESET
Start
S
t
a
r
t
F
a
u
l
t
-S1
-S2
-S2
-S4
-F1
-Q31 -Q21
-Q11
98
95
96 13
14
23
24
-Q21 -K1
-Q32
-Q31
98
95
96
-Q21 -K1
-Q32
-Q31
-Q21
-Q32
-H1
-Q11
A1
A2
1 A1
A2
A1
A2
A1
A2
A1
A2
-F2
(1)
L
(2) (2)
N
l>> l>> l>>
-Q32
-F2
-M1
U1 V1 W1
U2 V2 W2
M
-Q31 -Q21
-Q11
3RW40
-Q1
L1
T1
L2
T2
L3
T3
(1)(3)
WARNING
NOTICE
Typical circuit diagrams
15.11 Dahlander / multispeed motor
SIRIUS 3RW30 / 3RW40
196 Manual, 01/2010, 535 1995-02 DS01
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For the optional thermistor motor protection evaluation, refer to Typical circuit for the optional
thermistor motor protection evaluation [Page 167].
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
No soft stop possible. Set the ramp-down time to 0 s with the potentiometer.
Typical circuit diagrams
15.11 Dahlander / multispeed motor
SIRIUS 3RW30 / 3RW40
Manual, 01/2010, 535 1995-02 DS01 197
15.11.3 3RW40 5 to 3RW40 7 and Dahlander motor starting
Figure 15-34 Wiring of the 3RW40 5 to 3RW40 7 control circuit
-S1
-S2
-S4
-S2
Low speed
High
speed
A
u
x
i
l
i
a
r
y

c
o
n
t
a
c
t
o
r

f
o
r

s
w
i
t
c
h
o
v
e
r

d
e
l
a
y

(
r
e
s
p
o
n
s
e

d
e
l
a
y

5
0
0

m
s
)
S
t
a
r

c
o
n
t
a
c
t
o
r
,

h
i
g
h

s
p
e
e
d
M
a
i
n

c
o
n
t
a
c
t
o
r
,

h
i
g
h

s
p
e
e
d
M
a
i
n

c
o
n
t
a
c
t
o
r
,

l
o
w

s
p
e
e
d

3
R
U
1
9
0
0
-
2
A
(
r
e
m
o
t
e

R
E
S
E
T
)
Motor stop
S
t
a
r
t
F
a
u
l
t
Start
Start
O
N

/

R
U
N
B
Y
P
A
S
S
E
D
0.2 to 4 s
RESET
-F1
-Q31 -Q21
-Q11
98
95
96 13
14
23
24
-Q21 -K1
-Q32
-Q31
98
95
96
-Q21 -K1
-Q32
-Q31
-Q21
-Q32
-H1
-Q11
A1
A2
1 A1
A2
A1
A2
A1
A2
A1
A2
-F2
E1
E2
2 3
(1)
L
(2) (2)
N
Typical circuit diagrams
15.11 Dahlander / multispeed motor
SIRIUS 3RW30 / 3RW40
198 Manual, 01/2010, 535 1995-02 DS01
Figure
WARNING
NOTICE
15-35 Wiring of the 3RW40 5 to 3RW40 7 main circuit
(1) For the permissible values for the main and control voltage (dependent on the MLFB),
refer to chapter Technical data [Page 121] .
(3) Alternatively, the motor feeder can be assembled as a fuseless or fused version with type
of coordination 1 or 2. For the assignment of fuses and switching devices, refer to chapter
Technical data [Page 121]
For motor overload
protection,
set rated current
for low speed
For motor overload
protection,
set rated current
for high speed
(1)(3)
l>> l>> l>>
-Q32
-F2
(z.B. 3RB)
-M1
U1 V1 W1
U2 V2 W2
M
-Q31 -Q21
-Q11
3RW40
-Q1
L1
T1
L2
T2
L3
T3
(2) Automatic restart.
Can result in death, serious injury, or property damage.
The start command (e.g. issued by the PLC or switch S1) must be reset prior to issuing a
RESET command because the motor attempts to restart again automatically following this
RESET command if a start command is still present. This particularly applies if the motor
protection has tripped. For safety reasons, you are advised to integrate the group fault output
(terminals 95 and 96) in the controller.
No soft stop possible. Set the ramp-down time to 0 s with the potentiometer.