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V V

U U
T T
S
RENR2258-02
S
R
P
R
P
March 2005 GECM GECM
N N J2/P2 J1/P1
M 120
CB2 M TECJET FUEL
K L VALVE CONNECTOR L
BATT+ K K
J K RAPTOR FUEL
BATT- J J
H J VALVE CONNECTOR
G H H H
RETURN G G
J1-19 FUEL SIGNAL OUT
F G
J1-58 E F F F
CAN SHIELD E E
J1-42 D E

120
CAN DL - D
J1-34 C D D
CAN DL +
J1-50 B C C C
SWITCHED BATT+ B B
A B
A A A J16 FUEL VALVE
J16 P16
P24 J16 P16 P24
J15 PRELUBE
RETURN (GND)
J2-22
J2-12 2 AMP SIGNAL OUT
B B PRELUBE PUMP
P2 P1 J14 AIR START
A A CONNECTOR

J15 P15 J13 GSOV

RETURN (GND)
J2-20
2 AMP SIGNAL OUT
B B AIR START OR ELECTRIC START CONNECTOR J12 SAFETIES
J2-10 A A (OPTIONAL)
SERVICE TOOL J23
J14 P14
J11 DETONATION
GAUGE PANEL
RETURN (GND)
J2-21
2 AMP SIGNAL OUT
B B GAS SHUTOFF CONNECTOR J19 J10 EIS/HYDRAX
J2-11 A A VALVE CONNECTOR

J13 P13 DOOR GAUGE PANEL


E-STOP E-STOP
C ATMOSPHERIC PRESSURE
B SENSOR CONNECTOR
A

C COOLANT INLET CUSTOMER


B
PRESSURE SWITCH CONNECTOR ITSM GECM 2 CONNECTOR
A
J5 J8 J9
C COOLANT OUTLET

JUNCTION BOX DETAIL


G3520B Engine
B PRESSURE SENSOR CONNECTOR
A

C INLET MANIFOLD

Electrical System
B AIR PRESSURE SENSOR CONNECTOR
A

C AIR TEMP
B SENSOR CONNECTOR
A

J2-69 JACKET INLET PRESS SIGNAL IN


S 1 COOLANT TEMP
REFERENCE FOR THE G3520B NES ENGINE WIRING
BGW1-UP
RETURN (GND)
J1-31 R 2 SENSOR CONNECTOR
JACKET WATER OUTLET PRESS SIGNAL
J2-68 P

CTK1-UP
J1-05 RETURN (GND)
INTAKE MANI PRESS PWM IN
N PRE-LUBE
J1-10 M C OIL TEMP
J1-04 +8V SUPPLY
L B

CWD1-UP
AIR TEMP SIGNAL SENSOR CONNECTOR
J1-14 K A
COOLANT TEMP SIGNAL
J1-27 J
J1-17 OIL TEMP SIGNAL
H
STARTER
GZP1-UP
INTAKE AIR HUMIDITY SIGNAL C
J1-11
FILTERED OIL PRESSURE SIGNAL
G INTAKE AIR HUMIDITY FUEL VALVE
J1-24 F B SENSOR CONNECTOR
J1-26 UNFILTERED OIL PRESS SIGNAL
E A
J1-12 ATMOSPHERIC PRESSURE SIGNAL
D
J1-03 RETURN (GND)
C I. GAS SHUT OFF
C FILTERED OIL THERMOCOUPLE T. VALVE
+5V SUPPLY
J1-02 A B S.
PRESSURE SENSOR CONNECTOR C
A DET. SENSOR 'E' (CYL# 18 & 20)
J12 P12 B
CONNECTOR
M.
A
SERVICE
C UNFILTERED OIL TOOL
B C DET. SENSOR 'D' (CYL# 14 & 16)
A
PRESSURE SENSOR CONNECTOR
B
MASTER
CONNECTOR
A G.E.C.M. HYDRAX

C DET. SENSOR 'C' (CYL# 10 & 12)


L B
CONNECTOR
+8V
K A SLAVE
J2-56 J
SENSOR E IN
I E.C.M. CONTROL
J2-44 H C
SENSOR D IN DET. SENSOR 'B' (CYL# 6 & 8)
J2-39 +8V
G B SENSING
J2-57 F
A
CONNECTOR
J2-55 RETURN E
J2-38 SENSOR C IN D
DETONATION IGNITION
ENGINE SENSOR B IN
JUNCTION BOX
J2-37
SENSOR A IN
C
C
(RIGHT BANK) (LEFT BANK)
J2-36 B DET. SENSOR 'A' (CYL# 2 & 4)
RETURN B
J2-54 A CONNECTOR DETONATION
A
J11 P11 (LEFT BANK)

C IGNITION
DET. SENSOR 'E' (CYL# 17 & 19)
B
CONNECTOR
A (RIGHT BANK)
SAFETIES
C DET. SENSOR 'D' (CYL# 13 & 15)
B CONNECTOR
A

C DET. SENSOR 'C' (CYL# 9 & 11)


L B
K CONNECTOR
+8V A
J4-56 J
I
SENSOR E IN
J4-44 H
J4-39
SENSOR D IN
+8V
G
C
B
DET. SENSOR 'B' (CYL# 5 & 7) © 2005 Caterpillar Printed in U.S.A.
J4-57 F CONNECTOR
RETURN A
J4-55
J4-38
SENSOR C IN
E
D
All Rights Reserved
SENSOR B IN
J4-37 SENSOR A IN
C
C
J4-36 RETURN
B DET. SENSOR 'A' (CYL# 1 & 3)
B
J4-54 A CONNECTOR
A
J21 P21

d C
b B

SCALE NONE
SPD/TMG
a
Z
Y
X
W
A

SCALE NONE
J1-33 SPD TIMING SIGNAL IN
SPD TIMING RETURN V
J1-51 U
SPD TIMING +12V
J1-43 T
S OXYGEN
R WATT METER SENSOR
P
N C O2 BUFFER 2 1
O2 BUFFER PWM SIG IN
J2-67 O2 BUFFER RETURN
M B CONNECTOR
J2-23 L A
O2 BUFFER DIGITAL OUT
J2-13 HYDRAX SWITCH IN
K 3 4 5 6 7 8 9 10 11 12
J2-70 J
J2-53 HYDRAX SWITCH RETURN H
SWITCHED BATT+ C PRESSURE SWT.
G B CONNECTOR
J1-3 RETURN
F A FILTERED OIL PRESSURE SENSOR
VIEW J-J
J1-25 WATT METER OUTPUT
E 2 PLACES
J2-64 HYDRAX ACTUATOR -
D
J2-63 HYDRAX ACTUATOR +
C
J2-7 BYPASS VALVE - B B THROTTLE ACT. UNFILTERED OIL PRESSURE SENSOR
J2-6 BYPASS VALVE + A A CONNECTOR GENERATOR
J10 P10 OXYGEN
N OIL TEMPERATURE SENSOR BUFFER
z
y
x
L1
w
J-BOX DOOR E-STOP v E
u
L2
t
GSOV - AB
J2-21 s
r L3
GSOV + TURBO SURGE VALVE
J2-11 DROOP / ISOC
p
J1-13 PRELUBE DRIVER +
n CONNECTOR
J2-22 m

RENR2258-02
DETONATION DERATE - SPEED/TIMING SENSOR CL OF CRANKSHAFT
J1-47 IDLE / RATED
k
J1-28 E-STOP IN
j
J1-22 CAT DATA LINK -
h E
J1-09 g CL OF ENGINE
CAN DATA LINK - f
J1-34 DETONATION DERATE +
J1-46 e
STOP
J1-61 CAT DATA LINK +
d
J1-08 CAN DATA LINK +
c VIEW E-E
J1-50 b

GECM
J1-42
J1-62
J1-64
CAN DATA LINK SHIELD
START SWITCH IN
AUTO SWITCH IN
a
Z
Y
MANIFOLD AIR
PRESSURE SENSOR
MANIFOLD PRESSURE AND
OIL TEMP SENSORS SH2 B-6 REAR VIEW OF ENGINE
X
GENERATOR POWER
J1-25 W

30 Page, MDW
J2-28 RUN RELAY
V
J2-31 ACTIVE ALARM OUT
U
J1-23
J1-20
J2-29
NORMAL STOP CONTACT
TIMING SETTING 2
CRANK TERMINATE OUT
T
S
R
FRONT VIEW OF ENGINE
J1-37 OPT. SPD 4-20 MA IN - P
J1-31 DIGITAL RETURN
O
J1-21 DRIVEN EQUIPMENT
N
ENGINE FAILURE OUT
J2-30 ON/OFF GRID SWITCH IN M INLET AIR TEMP SENSOR
J1-66 OPT. SPD 4-20 MA IN +
L 130-8299
J1-36 K
DESIRED SPD RTN
J1-35 DESIRED SPD SIG
J
J1-16 I
J1-18 DESIRED SPD +5V H
G
F
VIEW C-C MANIFOLD AIR TEMP VIEW A-A
E
MANUAL PRE-LUBE SENSOR CONNECTOR
J1-56 DIGITAL RETURN
D REAR VIEW OF REGULATOR
J1-31 C RAPTOR FUEL
E-STOP OUT
B VALVE BREAKOUT
J1-70 SWITCHED BATT+ P9 CUSTOMER CONNECTOR
A

J9
OXYGEN SENSOR
TURBO SURGE
96-5391
VALVE BREAKOUT
JACKET WATER OUTLET VIEW F-F
PRESSURE SENSOR 149-5150

HYDRAX OIL STRAP TO


PRESSURE THERMOCOUPLE
SWITCH BREAKOUT
VIEW B-B NOTE Z
B JACKET WATER
TEMPERATURE SENSOR
C

B A

C
A

J1-09 CAT DATA LINK - CAT DATA LINK -


N N A
J1-34 CAN DATA LINK - M CAN DATA LINK -
M
L H
J1-50 CAN DATA LINK + CAN DATA LINK +
K K A
J1-08 CAT DATA LINK + J CAT DATA LINK +
J F
I
H ITSM
G CONNECTOR
G
F
E F
J1-42 CAN SHIELD CAN SHIELD
D D OXYGEN SENSOR AND CRANKCASE PRESSURE SENSOR
C 190-6470 (REQUIRES 199-7151 HARNESS)
BATT- BATT- DETONATION SENSOR
B B 142-0215
BATT+ A BATT+
A
J5 P5 P18 JACKET WATER INLET
PRESSURE SWITCH
ASSEMBLY 110-1168

SPARE #1
s s
r SPARE SWITCH 1 r
p SPARE LAMP - p
n SPARE LAMP + n
m DVR2-RET m DETONATION SENSOR
DVR2-OUT k PRELUBE
k 142-0215
j DVR1-RET j
DVR1-OUT
h h
g SPARE #5 g
STOP
f f
STOP START e SPEED POT
J1-61 e
J1-62
J1-64
START
AUTO
d
c
AUTO
SPARE #3
SPARE #2
d
c
b
DETAIL G
DETONATION SENSOR
TYPICAL 10 LOCATIONS
LEFT SIDE VIEW OF ENGINE VIEW C-C
RIGHT SIDE VIEW OF ENGINE
b PRELUBE LIGHT -
a a
Z PRELUBE LIGHT + Z
UNUSED
Y Y
PRELUBE PB X
X DIGITAL RETURN W 1 2
W GSOV E-STOP -
V V
SPEED POT +5V SPEED POT + ESPB
J1-18 U SPEED POT SIG
U
J1-16 SPEED POT SIGNAL
T T
SPEED POT RETURN SPEED POT -
J1-35 S
CAN SHIELD
S
J1-42 CAN SHIELD R R
E-STOP OUT GSOV E-STOP +
P P
E-STOP OUT N
N E-STOP DIAGNOSTIC -
M M
E-STOP DIAGNOSTIC + L
L
J1-22 E-STOP IN E-STOP IN
K K
CAN DATA LINK - CAN -
J1-34 J J
J1-50 CAN DATA LINK + CAN +
H H
J2-31 ENGINE FAULT ENGINE FAULT G
G
ENGINE FAILURE OUT ENGINE FAILURE
J2-30 F F
J2-29 CRANK TERMINATE OUT ENGINE ON
E E
SWITCHED BATT + SWITCHED BATT +
J1-70 D D
J1-31 DIGITAL RETURN DIGITAL RETURN
C C
ACT ALARM
BATT - B
J1-69 B
J1-67
J1-65
J1-63 ENG FAILURE
BATT + UNSWITCHED BATT + A
J1-57 A
J1-55
J1-53 J19 P19
J1-52 GAUGE PANEL
J22 ENG. ON
CONNECTOR P22
J50

J1-40 TIMING CAL - 5


2
J1-41 TIMING CAL + 1 C 4
3
1
CAT DATA LINK - 2
J1-09 CAT DATA LINK +
E 10
J1-08 D
BASIC INTERFACE PANEL 9
8
BATT - 6
J1-69 B 7
J1-67 SERVICE TOOL CONNECTOR
J1-65
J1-63
MODE SWITCH
BATT +
J1-57 A
J1-55
J1-53 J23
J1-52
3520 ELECTRONIC IGNITION SYSTEM ENGINE JUNCTION BOX INTERNAL HARNESSING
A310-RD
IGNITION HARNESS TERMINATION WITH FIRING ORDER FOR CONTROLS. SAFETIES AND DATA LINKS A310-BK
STANDARD ROTATION 1 2 11 12 3 4 15 16 7 8 19 20 9 10 17 18 5 6 13 16

EBC MASTER A X C e P r S n K a GECM CONNECTOR J2 GECM CONNECTOR J1 ELECTRIC STARTERS


SMMS
PIN ORDER B Z D f R s T p L b
J2 J1
EBC SLAVE A X C e P r S n K a 1 10 20 30 40 50 60 70 1 10 20 30 40 50 60 70
P600B-RD STARTER 1
LUG 'S'
PIN v B Z D f R s T p L b
P2 P1

P2B0-RD
GECM PIN ORDER 1 1 3 3 14 14 16 16 24 24 26 26 32 32 34 34 48 48 50 50 P600A-RD STARTER 2

M170A-WH

M030A-WH

M300B-WH
M300A-WH

C205A-WH
M170A-RD

D200G-GN
M170A-BK

D200G-GY

P200M-RD
P401A-RD
P501A-BK
P402A-RD
P501C-BK

C256C-BK

P200N-RD
D100A-PK
D100A-PU

P503A-BK

P500C-BK

P200K-RD

P613A-BK
P615A-RD

P614A-RD
P300H-BK

P300K-BK

P600B-RD
D200G-YL

P200L-RD

P300L-BK
P300J-BK
A330B-WH

P696A-WH
P698A-WH
P697A-WH

M400-WH

M020-WH
M050-WH
M000-WH

M010-WH

M500-WH
A330B-BK

M060-WH
S010-WH
P502A-BK
P502B-BK
P402B-RD
P402C-RD

S110-WH

S101-WH

S100-WH
S030-WH

S850-WH
S000-WH
S910-WH
S190-WH

M500-BK
LUG 'S'

SP02-RD
SP02-BK
3990-WH

P400-RD

S850-BK
M040-WH

S381-WH
S383-WH
S385-WH
S387-WH

S389-WH

A201-WH

C130-WH
C295-WH
S510-WH
S130-WH
A432-RD

JO82-BK
A432-BK

JO42-BK
A310-RD

A320-RD

A310-BK

A320-BK

C295-BK

A201-BK
S510-RD

S510-BK
J121-RD
J122-BK

J061-RD
J062-BK
J141-RD
J142-BK
J101-RD
J102-BK
J181-RD
J182-BK
J021-RD
J022-BK

J201-RD
J202-BK
J081-RD
J161-RD
J162-BK
J041-RD
2 2 4 4 15 15 17 17 25 25 27 27 33 33 35 35 49 49 51 51
P100-RD STARTER
BATT +
CB
CYL CYL CYL CYL CYL CYL CYL CYL CYL CYL 30A
NO. 20 NO. 18 NO. 16 NO. 14 NO. 12 NO. 10 NO. 8 NO. 6 NO. 4 NO. 2

RAPTOR
G3520B MASTER ECM B FUEL VALVE
IGNITION WIRING 120 TECJET
BATT +
ENGINE BULKHEAD CAN DL + Fuel Valve

J022-BK
J021-RD
J042-BK
J041-RD
J062-BK
J061-RD
J122-BK
J121-RD

J102-BK
J101-RD

J082-BK
J081-RD
J142-BK
J141-RD
J182-BK
J181-RD

CAN DL -
J162-BK
J161-RD
J202-BK
J201-RD

CONNECTOR CAN DL SHIELD M400-WH


G SIGNAL KEYSWITCH
FUEL SIGNAL A
CAN +
M
B C
A P600A-RD CAN -
F
B P300X-BK K BATT + C
CAN SHIELD
P300A-BK L BATT - D
C E FUEL COMMAND
S
D D200-YL F FUEL COMMAND GND T
N CAN + BATT -
K H L
L P600B-RD BATT +
R FUEL/STOP J K
P S
R P16 P
S R

P600G-RD

M400-WH
D200-CU
D200-GN
D200-GN

D200-YL
T V CAN - 120
X P24
Z 1 P24 J24
a
b PRELUBE PUMP SOLENOID
e A
f B CONNECTOR
n TECJET JUNCTION BOX GAUGE PANEL P15
p
r FUEL VALVE DOOR E-STOP E-STOP
3
s J16 P16
P600G-RD
A A GSOV SOLENOID
D200B-YL
D200B-GN
B B CONNECTOR
C
D200B-GY
M400-WH
D P13
E
P503B-BK F RAPTOR PWM REF.

P200A-RD

P300B-BK

P300D-BK
P300C-BK
12 G
1 P300X-RD H
TIMING CAL I
P50 P200R-RD
2 J RAPTOR POWER S100-RD A
S100-BK
B UNFILTERED OIL
S100-WH
S100-CU C PRESSURE
8 PRELUBE
J15 P15 S101-RD A
P401A-RD S101-BK B FILTERED OIL
A320C-RD A320-RD S101-WH
A
P501A-BK C PRESSURE
A320-BK B A320-BK S101-CU
1 A330B-WH S100-WH
2 A330D-WH S910-RD A
A201-WH S101-WH S910-BK INTAKE AIR
AIR START S910-WH
B
A201-BK HUMIDITY
E-STOP A320-RD
S000-WH
S910-CU C
A320-BK A310-RD A310-RD S030-RD
1 P500A-BK
C295-BK A S000-RD
2 C256A-BK A310-BK B A310-BK S010-WH A
C295-WH S000-BK
1 M900A-WH P402A-RD S000-WH B OIL TEMP.
2 M900C-WH J14 P14 S110-WH S000-CU C
A310-RD GSOV P501C-BK
A310-BK S030-RD
S130-WH 1
S030-BK COOLANT TEMP.
A330-WH
2
A330A-WH A
A330A-BK B A330-BK
A330E-WH 39 S010-RD
A330B-BK J13 P13 A
S010-BK
D100F-PK S010-WH
B INLET AIR TEMP.
40 C
D100F-PU 27 S010-CU
M170C-BK SAFETIES
P200S-RD 51 S110-RD A
A P401A-RD P401A-RD S110-BK INLET MANIFOLD AIR
B P300V-BK A B
B S110-WH PRESSURE
C M170C-WH P501A-BK P501A-BK C
D D100F-PK M170C-RD C S110-CU
S190-WH D S190-WH
SERVICE TOOL E D100F-PU 28 S100-WH S100-WH S130-RD
F 49 E A
J23 S101-WH F S101-WH S130-BK
B COOLANT OUT PRESS.
TERMINATING HARNESS G S130-WH S910-WH S910-WH S130-WH
H P500A-BK 50 38 G S130-CU C
*USED IN PLACE OF GAUGE S000-WH H S000-WH
J 33 P500B-BK S030-WH S030-RD
PANEL INTERCONNECT* K J
32 C130-WH S010-WH K S010-WH
P402A-RD P402A-RD P500F-BK A
31 L B COOLANT INLET PRESS.
S110-WH M S110-WH C130-WH
P502A-BK P501C-BK C SWITCH
P19 S380-WH N P501C-BK
S130-WH P S130-WH
S382-WH S190-RD A
P22 P500F-BK R P500F-BK
S190-BK
ATMOSPHERIC
P200J-RD S384-WH C130-WH C130-WH B
A UNSWITCHED B+ P270-RD A S S190-WH PRESSURE
BATT - P370-BK P502B-BK C
B B P402C-RD
T S190-CU
C DIGITAL RETURN P510-BK P500B-BK U
C P600A-RD S386-WH
D SWITCHED BATT + P670-RD D V
E ENGINE ON P696-WH/GN P696B-WH S381-WH W
P698-WH/RD
E P698B-WH
F ENGINE FAILURE F X
G ENGINE FAULT P697-WH/OR P697B-WH P402B-RD Y
G
H H CAN + D200-YL
H D200J-YL Z
120 J 120 J CAN - D200-GN D200J-GN a
K E-STOP IN C256-WH J C256A-BK
K K b
L L UNUSED M900B-WH M900B-WH d
L
M M UNUSED M900C-WH M M900C-WH
J12
N N E - STOP OUT C256-BK C256B-BK P12 S381-RD
N A
P P GSOV E-STOP + A330-WH/GN P A330D-WH 21 DETONATION S381-BK
R CAN SHIELD D200-CU D200J-GY D200J-YL D200E-YL S381-WH B CYL No. 2 and 4
R D200J-GN D200E-GY 17 D200B-GY P502A-BK C
S SPEED POT - M170A-BK S M170C-BK 23 A P502A-BK S381-CU
GAUGE M170-WH M170C-WH D200J-GY S380-WH
PANEL T SPEED POT SIG T 20 34 B S381-WH
U SPEED POT + M170-RD U M170C-RD S382-WH S383-WH
(OPTIONAL) A330E-WH 37
C
V V GSOV E-STOP - A330-OR V P614B-RD 35 S384-WH D S385-WH
W DIGITAL RETURN C220-BK P615B-RD D200B-GN P502B-BK P502B-BK S383-RD
C205-RD
W C205B-WH
E A
X PRELUBE PB X P402C-RD P402C-RD S383-BK
36 F B CYL No. 6 and 8
Y UNUSED Y S386-WH G S387-WH S383-WH
Z PRELUBE LIGHT + SC04-OR S381-WH S389-WH S383-CU
C
Z 22 D200E-GN 16 H
a PRELUBE LIGHT - C105-WH a A320B_WH I
b SPARE #2 SC02-WH/RD b C256B-BK P402B-RD P402B-RD
SC03-WH/OR J
c SPARE #3 c P696C-WH
K S385-RD
d AUTO P614-BK P614B-RD P698C-WH A
d L S385-BK
B CYL No. 10 and 12
e START P615-BK e P615B-RD P697C-WH S385-WH
P613-BK P613B-BK M C
f STOP f S510-RD N S385-CU
g SPARE #5 SP05-RD g S510-BK A432-RD
h DVR1-OUT P48A-RD
h S510-WH A
B BYPASS VALVE
P58A-BK J11 P11 A432-BK
j DVR1-RET j M040-WH S387-RD
k DVR2-OUT P48B-WH S387-BK A
k M900A-WH
B CYL No. 14 and 16
m DVR2-RET P58B-LTGN m M900B-WH A432-RD S387-WH
A A201-WH
n SPARE LAMP + P490-RD n A432-BK A S387-CU C
B THROTTLE ACT.
B A201-BK
p SPARE LAMP - P590-BK p 15 D200B-YL A201-WH
r SPARE SWITCH 1 C220-RD C
r A201-BK D
s SPARE #1 SC01-WH/GN s S990-WH A S389-RD
P613B-BK E S990-CLR A
P503C-BK S990-BK
WATT INPUT S389-BK
F B S389-WH B CYL No. 18 and 20
P19 J19 G
S389-CU C
C295-BK H
*USED ONLY WITH GAUGE PANEL OR C295-WH C295-WH HYDRAX
J
C295-BK
A
BASIC INTERFACE PANELx GAUGE PANEL S510-RD K B PRESSURE
S510-BK L
GAUGE PANEL INTERCONNECT HARNESS CONNECTOR S510-WH C SWITCH.
M
N S510-RD
P S510-BK
A
R S510-WH B O2 BUFFER
54 S C
13 P400-RD T
S510-CU
S850A-BK U
P300F-BK

S850A-WH S850-RD A
V
S850-BK SPD/TMG
W
S850-WH B
X C
Y S850-CU
Z
a
b
d
9 P10
J10
RENR2258-02

2
P600E-RD

EIS/HYDRAX, 02,
and SPEED/TIMING
30Page, B + W, MDW

7
44

CB1 16A

CB2 6A

M170B-WH

M030B-WH

M900B-WH

M900A-WH
A320D-WH
C205C-WH

A330C-WH
P698C-WH

P696C-WH

P697C-WH
M170B-RD

M170B-BK

D200A-GN

D200A-GY
C256B-BK

C256C-BK

A330C-BK

P300A-BK
P500D-BK

P614C-RD
P615C-RD

D100B-PK
P613C-BK

D100B-PU
P500E-BK

D200A-YL
M060-WH
M500-WH
M020-WH

M000-WH

M050-WH
M010-WH

M040-WH

SP02-BK
SP02-RD

P100-RD
M500-BK
P600-RD
D200H-GN
D100E-PK

D100E-PU
P300W-BK

D200H-GY
P600H-RD

D200H-YL
ITSM J9
J5
A B C D E F GH J K LMN P ITSM INTERCONNECT A B C D E F G H J K L M N A B C D E F GH I J K L MN O P R S T U VW X Y Z c d e g h j km n p r s t u vw x y f b a
GECM 2 CUSTOMER
P5
CONNECTOR P9

P300W-BK
CONNECTOR

P600H-RD

D200-GN
D200-CU

D100-PU

D100-PK
D200-YL
D200-CU
CAN DL SHIELD
CUSTOMER CONNECTIONS
D200-YL
CAN DL+

S850C-WH
D200D-GN
D200D-GY
P200D-RD

S850C-BK
C256E-BK
D100C-PU
D100C-PK
P300E-BK

P300S-BK

D600F-RD
P200E-RD
D200D-YL
D200-GN
TERM. DESCRIPTION
CAN DL - NO.
D100B-PK
CAT DL+ A SWITCHED BATTERY +
D100B-PU B E-STOP OUT
CAT DL- C DIGITAL RETURN
C256B-BK
G3520B SLAVE ECM IGNITION WIRING D MANUAL PRE-LUBE
GECM 2 CONNECTOR GECM 2 CONNECTOR C256C-BK N. C. E-STOP E UNUSED
F UNUSED
J4 J3 CYL #1 A330C-WH G UNUSED
GSOV + PARALLELED WITH
CYL NO. 17

CYL NO. 13

CYL NO. 11

H DESIRED SPEED POT +5V


CYL NO. 19

CYL NO. 15

14
15
48
49
24
25
32
33

50
51
16
17
34
35
26
27
56
44
39
57
55
38
37
36
54
CYL NO. 5

CYL NO. 3

22
51
67

69

33
70
42
34
50
55
57
29
60
63
65
52
53
CYL NO. 7

CYL NO. 1

1
2

3
4

CYL #3
CYL NO. 9

A330C-BK OPTIONAL HARNES I ANALOG IN


CYL #5 GSOV -
J DESIRED SPEED POT RETURN
S850C-WH

D200D-GN
D200D-GY
P502B-BK

C256E-BK

P300C-BK
D100C-PK
P300D-BK
P402B-RD

P200C-RD

P300A-BK

P200A-RD
P200B-RD

CYL #7
P502A-BK

D100C-PU

P300B-BK
D200D-YL

P200F-RD
P402A-RD

P600F-RD

K OPTIONAL DESIRED SPEED +


S384-WH

S380-WH
S388-WH
S386-WH

S382-WH

M100-RD
S850-BK

RD
J171-RD
J172-BK

J192-BK
J011-RD

J132-BK

J152-BK
J012-BK

J091-RD
J092-BK

J151-RD

J191-RD
J031-RD
J032-BK

J111-RD

J131-RD
J051-RD
J052-BK
J071-RD
J072-BK

J112-BK

YL
CYL #9 S990C-WH GENERATOR POWER L ON/OFF GRID

RD
M ENGINE FAILURE

YL
CYL #11 (OPTIONAL)

RD
N DRIVEN EQUIPMENT
YL
CYL #13 CBA
RD

P100-RD O DIGITAL RETURN


BATT +
YL

CYL #15 CBA


RD

24V SUPPLY P OPTIONAL DESIRED SPEED -


YL

CBA P300A-BK
BATT - R CRANK TERMINATE
RD

RD
YL

YL
CYL #17
J052-BK
J051-RD

CBA
S TIMING SETTING 2
J032-BK
J031-RD
J152-BK
J151-RD

J132-BK
J131-RD

J092-BK
J091-RD

J072-BK
J071-RD

J012-BK
J011-RD
J192-BK
J191-RD

J172-BK
J171-RD

J112-BK
J111-RD

S0801-YL SP02-RD
RD

RD r DETONATION DERATE +
YL

YL
CBA
SP02-BK T NORMAL STOP (NO COOLDOWN)
RD

S0801-RD DETONATION DERATE -


RD

f U ACTIVE ALARM
YL

CYL #19 CBA


YL
RD

S0803-YL ITSM V RUN RELAY


YL

CBA J M060-WH DROOP / ISOC INPUT


RD

S0803-RD W UNUSED
YL

CBA E A320D-WH PRELUBE DRIVER + OUTPUT


RD

S0805-YL X UNUSED
RD

YL

AC
YL

RD

A Y AUTO
RD

YL

S0805-RD
v
YL

B Z START
C S0807-YL
CBA q
D S0807-RD
K CBA e TIMING
S380-RD S0809-YL M050-WH
L A H SETTING 2
RD

S380-BK S0809-RD
YL

P S380-WH B CYL No. 1 and 3 B TERM. DESCRIPTION


R S380-CU C S0811-YL NO.
S A u
S0811-RD 7 START
T B j a CAN DATA LINK SHIELD
X C S0813-YL P600D-RD 8 STOP 6 b CAN DATA LINK +
D AF
Z S382-RD S0813-RD 9 AUTO REMOTE c CAT. DATA LINK +
a E
S382-BK
A z
b F B CYL No. 5 and 7 S0815-YL 10 RESET INITIATE d STOP
S382-WH Y
e G
S382-CU
C S0815-RD 2
e DETONATION DERATE +
H O P615C-RD START START
f f CAN DATA LINK -
I S0817-YL P613C-BK STOP 3 STOP 1
n J
AD g CAT. DATA LINK -
p S384-RD S0817-RD P614C-RD AUTO 4 AUTO h E-STOP IN
K A w P18
r S384-BK S0819-YL J18 5 j IDLE/RATED
s
L
S384-WH B CYL No. 9 and 11 T RESET
M C S0819-RD P600H-RD k DETONATION DERATE -
N S384-CU K BATT + A P300W-BK DRIVEN BATT +
S0831-YL BATT - B EQUIPMENT
MODE SWITCH l UNUSED
RD
A
YL N D200-CU m PRELUBE DRIVER +
RIGHT TURBO IN YL
B
RD S0831-RD CAN SHIELD D M000-WH
J21 P21 S386-RD S n DROOP / ISOC
S386-BK A C
S0830-YL
S386-WH B CYL No. 13 and 15 RD
A
YL m p G.S.O.V. +
C RIGHT TURBO OUT YL B
RD S0830-RD NORMAL
r UNUSED
S386-CU C b CONTACT CLOSURE STOP
RD RD
S0840-RD
C D100-PK M010-WH REQUIRED TO RUN
s G.S.O.V.-
B
LEFT TURBO OUT YL
A YL S0840-YL CAT DATA + J t JUNCTION BOX E-STOP CONTACT 1
S388-RD F CAN + K D200-YL
S388-BK A C
S0841-RD u BATTERY +
S388-WH B CYL No. 17 and 19 RD
B
RD g D200-GN CONTACT CLOSURE v UNUSED
C LEFT TURBO IN YL
A YL S0841-YL CAN - M D100-PU
S388-CU X REQUIRED TO RUN IDLE / RATED w JUNCTION BOX E-STOP CONTACT 2
C
S0820-RD
CAT DATA - N
s M030-WH x BATTERY -
S0820-YL
AB 4-20mA in
y UNUSED
S0818-RD M500-WH
c + OPTIONAL
J20 S0818-YL M500-BK _ CONTACT CLOSURE ON/OFF
n DESIRED SPEED SELECTS RATED SPEED
4-20mA in GRID
P N ML K J HG F E DC B A S0816-RD
A M020-WH
P20 S0816-YL
G
MASTER/SLAVE S0814-RD
h M170-RD CONTACT CLOSURE
INTERCONNECT S0814-YL +5
t SELECTS SECONDARY
M170-WH PRIMARY
S0812-RD (PARRALLELED) GAINS
AA DESIRED SPEED
S0812-YL M170-BK
RD

AG GND
YL

S0810-RD
P
RD

S0810-YL P500D-BK OR P500E-BK


YL

Z
P200D-RD
D100C-PK
D100C-PU
P300E-BK
C256E-BK

P200E-RD
P300S-BK
P600F-RD

BAC S0808-RD
S850-WH

D200-GN
D200-GY

y
S850-BK

D200-YL

RD

M900B-WH
YL

BAC S0808-YL JUNCTION BOX E-STOP CONTACT 1


AE
RD

S0806-RD M900A-WH
YL

JUNCTION BOX E-STOP CONTACT 2


RD

M
YL

RD

S0806-YL
YL

V THIS SCHEMATIC IS FOR THE G3520B


RD

BAC ENERGIZED FROM BEGINING


RD

S0804-RD
YL

YL

B AC
a CUSTOMER OF CRANKING UNTIL THE
S0804-YL
RD

k RUN RELAY OUTPUT EQUIPMENT BEGINING OF SHUTDOWN


M040-WH (159-7153 EC01)
YL
RD

B AC
S0802-RD
YL

W
RD

BAC
YL
RD

S0802-YL
YL

R J40 ENERGIZED FROM COMPLETION


RD

B AC
RD

YL

CYL #20 CUSTOMER OF CRANKING UNTIL COMPLETION


YL

RD

RD

B AC
YL

EQUIPMENT OF SHUTDOWN WHERE DENOTED, DASHED WIRES


YL

P696C-WH CRANK TERMINATE OUTPUT


RD

BAC
YL

CYL #18 ITSM THERMOCOUPLE CONNECTOR INDICATE CUSTOMER SUPPLIED CIRCUITS.


RD

BAC
YL

P40
CYL #16 CUSTOMER
RD
YL

EQUIPMENT
RD

CYL #14 P698C-WH ENGINE FAILURE OUTPUT


YL

CYL #12
CYL #10
CUSTOMER
CYL #8
P697C-WH ACTIVE ALARM OUTPUT EQUIPMENT
CYL #6
CYL #4
BATT.+
CYL #2