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We are ...
... your competent partner for the original DYWIDAG FormTie System with diameters 12.5/15/20 and 26.5mm.
...manufacturer.
The majority of our products originates from our own production and is distributed worldwide via our central store in Haan. Thus, we can react to our customers wishes in a fast and flexible way at all times, always maintaining our high quality standard.
Table of Contents
01. Threadbars 02. Anchorages in Concrete 03. Nuts and Couplers 04. Water Stops 05. Cones for Lost Formties 06. Cones for Climbing Formwork 07. Special Accessories 08. Clamps for Reinforcement Bars or Smooth Bars 09. Tools 10. Application Examples 11. Safety Advice 04 05 08 12 14 15 17 18 19 20 22
03
Threadbars
DYWIDAG Threadbar, not weldable Article No. [mm] 15 F 0105 20 F 0105 26 WR 0100 15/17 20/23 26.5/30 St 900/1100 St 900/1100 St 950/1050 Steel Grade Max. Load [kN] 195 345 580 Working Load [kN] 90 160 300 Weight [kg/m] 1.44 2.56 4.50
Hot rolled, subject to independent supervision according to German bar approval Not weldable: Do not heat or weld the Threadbars, they may break. All Threadbars also available galvanized > Article No. /V (example 15 F 0105/V) DYWIDAG Threadbar, insensitive to weld spatter Article No. [mm] 15 FA 0105 20 FA 0105 15/17 20/23 St 900/1100 St 900/1100 Steel Grade Max. Load [kN] 190 345 Working Load [kN] 90 160 Weight [kg/m] 1.44 2.56
Welding is not recommended, but Threadbars are insensitive to weld spatter. All Threadbars also available galvanized > Article No. /V (example 15 FA 0105/V)
MUKUSOL Threadbar, weldable Article No. [mm] 12 FS 0000 15 FS 0000 15 VA 0000* 20 FS 0000 26 ES 0000 12.0/14 15/17 15/17 20/23 26.5/30 Max. Load [kN] 60 170 140 275 500 Working Load [kN] 30 80 70 140 240 Weight [kg/m] 1.00 1.50 1.50 2.60 4.56
Cold rolled, *stainless Steel, grade 316 (V4A) Weldable: for weldability and methods, please contact DSI All Threadbars also available galvanized > Article No. /V (example 15 FS 0000/V)
04
Anchorages in Concrete
Wobble Anchor Article No. 15 FS 2080 20 FS 2080 26 ES 2080 Bar [mm] 15 20 26.5 Length L [mm] 550 700 800 Weight [kg/pc] 0.82 1.82 3.64
Hook Anchor Article No. 15 FS 3047/250 15 FS 3047/450 20 FS 3047/600 26 ES 3047/800 Bar [mm] 15 15 20 26.5 Length L [mm] 250 450 600 800 Hook [mm] 100 100 150 200 Weight [kg/pc] 0.68 0.96 2.20 5.50
Loop Anchor Article No. 15 FS 3076 20 FS 3076 26 ES 3076 Bar [mm] 15 20 26.5 Length L [mm] 550 600 800 Width A [mm] 230 300 400 Weight [kg/pc] 1.96 4.00 9.20
Made of MUKUSOL Threadbars For anchoring brace frames at an angle of 45 On request: 15, 20mm made of DYWIDAG Threadbars
The working loads of all products on this page depend on concrete strength, installation depth, distances between anchors and other factors. Please ask DSI for details.
05
Anchorages in Concrete
Fix Anchor Article No. 15 F 3074 15 F 3174 20 F 3074 26 E 3074 15 F 3074/S Bar [mm] 15 15 20 26.5 15.0 Plate Size [mm] 100 x 70 80 x 55 90 120
1)
Height [mm] 60 60 80 70 60
Cast 1) Including Nail Plug and Closing Plug, Installation depth = 125mm 15 F 3074 and 15 F 3174 are installed using PE Foot 20 F 3074 and 26 E 3074 are installed using cones For details, please ask DSI. PE Foot Article No. 15 F 3174/K Bar [mm] 15 Nom. Installation Depth [mm] 85 Weight [kg/pc] 0.03
For the assembly of Fix Anchors 15 F 3074 and 15 F 3174 Delivery includes Nails and PE-Plug
The working loads of all products on this page depend on concrete strength, installation depth, distances between anchors and other factors. Please ask DSI for details.
06
Anchorages in Concrete
Plate Anchor Article No. 15 F 3058 15 F 3058/400 15 FS 3058 20 FS 3058 Installation with Cones Illustration 15 F 3058 Shuttering Sleeve Article No. 15 F 3116 Bar [mm] 15 Length [mm] 100 Weight [kg] 0.04 Bar [mm] 15 15 15 20 Plate Size [mm] 120 x 100 x 10 120 x 100 x 10 120 x 100 x 10 120 x 100 x 10 L1/L2 [mm] 160/100 400/340 160/140 480/400 Weight [kg/pc] 1.30 1.65 1.20 2.60
Expansion Shell Article No. 15 F 2128 15 F 2135 15 F 2184 20 F 2136 20 F 2137 26 E 2221 26 E 2137 Bar [mm] 15 15 15 20 20 26.5 26.5 Bore Hole [mm] 32 - 34 35 - 37 35 - 37 43 - 48 51 - 53 61 - 63 51 - 53 Weight [kg/pc] 0.20 0.30 0.39 0.40 0.68 1.14 0.60
Please ask for the Installation Instruction Weldable Neck Flange Article No. 15 F 3026 Bar [mm] 15 LxBxH [mm] 130 x 30 x 50 Weight [kg/pc] 0.37
Weldable, Application with Steel Structures, working load max. 90kN The application is shown on page 21.
The working loads of all products on this page depend on concrete strength, installation depth, distances between anchors and other factors. Please ask DSI for details.
07
Flanged Wing Nut - cast Article No. 12 F 2072 15 F 2072/70 15 F 2072/90 15 F 2072/100 15 F 2072/110 15 F 2072/130 20 F 2072/130
1)
Bar [mm] 12 15 15 15 15 15 20
Chord1) [mm] - 35 35 35 35 35 40
chord distance Cast, galvanized Flanged Wing Nut - forged Article No. 15 F 2068/65 20 F 2068/80 Bar [mm] 15 20 Plate [mm] 65 80 Height/Hex [mm] 50/27 60/36 Weight [kg/pc] 0.68 1.05
m 3 V
08
V m
Slope Plate Article No. 15 F 1026 15 F 1030 20 F 1030 Bar [mm] 15 15 20 Plate [mm] 120 x 120 120 130 Height/Hex Articulation [mm] 65/27 65/27 85/36 [] max 15 max 5 max 10 Weight [kg/pc] 1.10 1.00 1.52
Galvanized, for inclined Formwork 15 F 1026/15 F 1030: Cast 20 F 1030: Forged 15 F 1026 and 20 F 1030 for use with steel chords.
Unless noted, working loads of Nuts and Couplers are as follows: 12 F : 30kN; 15 F: 90kN; 20 F: 150kN; 26 E: 250kN
Combination Plate Article No. 15 F 1020 15 F 1021 15 F 1023 Bar [mm] 15 15 15 Plate [mm] 120 x 120 x 10 140 x 100 x 10 200 x 150 x 10 Hex [mm] 27 27 27 Weight [kg/pc] 1.42 1.42 2.70
Galvanized, Nut: forged, Plate: steel S235, max. articulation of nut: 5 15 F 1020: Working load 20kN if supported on timber. 15 F 1021: For use with steel chords. 15 F 1023: Working load 50kN if supported on timber.
Pressed Waler Plate Article No. 15 F 2062 15 F 2066 15 F 2097 Bar [mm] 15 15 15 Plate [mm] 140 x 100 x 10 120 x 120 x 10 200 x 150 x 10 Hole [mm] 20 20 20 Weight [kg/pc] 1.15 1.10 2.30
Galvanized, steel grade S235 or similar, 15 F 2062: For use with steel chords. 15 F 2066: Working load 20kN if supported on timber. 15 F 2097: Working load 50kN if supported on timber. Flat Bearing Plate Article No. 15 F 2122 20 F 2122 26 E 2122 Bar [mm] 15 20 26.5 Dimensions* [mm] 120 x 120 x 15 120 x 120 x 20 150 x 120 x 30 Hole [mm] 20 25 32 Weight [kg/pc] 1.60 2.15 4.00
All Bearing Plates are also available galvanized > Article No. /V (example: 15 F 2122/V) * Further dimensions available on request
Unless noted, working loads of Nuts and Couplers are as follows: 12 F : 30kN; 15 F: 90kN; 20 F: 150kN; 26 E: 250kN
09
Wing Nut - Cast Article No. 12 F 2071 15 F 2071 20 F 2177 26 E 2177 cast, galvanized Bar [mm] 12 15 20 26.5 Height [mm] 50 55 60 65 Hex [mm] 24 27 36 46 Weight [kg/pc] 0.19 0.35 0.48 0.87
Bar [mm] 15
Height [mm] 50
Hex [mm] 27
Vm 2
B E
Hex Nut/Lock Nut Article No. Bar [mm] 15 F 2002/50 15 F 2002/70 15 VA 2002/50 20 F 2002/70 26 E 2002/601) 26 E 2002/80 15 F 2040/30 20 F 2040/30 26 E 2040/30
1) 2)
Length [mm] 50 70 50 70 60 80 30 30 30
Hex [mm]
1)
Weldable
Weight [kg/pc]
Hex Nuts designed to take the full bar load 15 15 15 20 26.5 26.5 15 20 26.5 30 30 30 36 46 46 30 36 46
Lock Nuts designed for securing, not for taking bar loads
Working load of 26 E 2002/60: 200kN VA-Stainless Steel All Hex Nuts are also available galvanized > Article No. /V (example: 15 F 2002/50/V)
Unless noted, working loads of Nuts and Couplers are as follows: 12 F : 30kN; 15 F: 90kN; 20 F: 150kN; 26 E: 250kN
10
Bar [mm] 15 15
Length [mm] 35 60
Hex [mm] 30 30
15 F 2028/60
1)
Lock Nut, not designed to take the full load of the Threadbar All Square Nuts also available galvanized > Article No. /V (example: 15 F 2028/35/V)
Hex [mm] 30 30 36 46 46
26 E 3005/150
1)
Working load of 15 F 2002/90: 80kN, 2) Working load of 26 E 3005/120: 200kN Screwing-in length is guaranteed by stop-pin. All Couplers are also available galvanized > Article No. /V (example: 15 F 3005/V) Round Couplers Article No. 15 F 3003 20 F 3003 26 E 3003 Bar [mm] 15 20 26.5 Length [mm] 105 130 150 Diameter [mm] 30 40 50 Weight [kg/pc] 0.40 0.85 1.50
Screwing-in length is guaranteed by stop-pin. All Couplers are also available galvanized > Article No. /V (example: 15 F 3003/V) Turnbuckle Splice Article No. 15 F 3013/14 20 F 3013/14 26 E 3013/14 Bar [mm] 15 20 26.5 Length [mm] 185 190 250 SW [mm] 41 46 60 Weight [kg/pc] 1.40 1.90 3.80
For screwing and tensioning with two xed bar ends. 15 F 3013/14: Tensile force 40kN if a torque of 0.5kNm is applied 20 F 3013/14: Tensile force 70kN if a torque of 0.75kNm is applied 26 E 3013/14: Tensile force 100kN if a torque of 1.0kNm is applied Unless noted, working loads of Nuts and Couplers are as follows: 12 F : 30kN; 15 F: 90kN; 20 F: 150kN; 26 E: 250kN
11
Water Stops
Water Stop Type N Article No. 15 FS 3043 20 FS 3043 26 ES 3043 Bar [mm] 15 20 26.5 Plate Size [mm] 120 x 120 x 2 120 x 120 x 2 120 x 120 x 2 Weight [kg/pc] 0.20 0.20 0.20
Only plate without Threadbar, which has to be ordered separately. Calculation of bar length: Bar length = wall thickness minus double concrete cover of cone Water Stop Type G Article No. 15 F 3093 15 F 3093/B 20 F 3093
1)
Bar [mm] 15 15 20
31
Cast For tubes with 26mm inner diameter 2) For tubes with 26mm outer diameter Water Stop Type S Article No. 15 F 3044 20 F 3044
1)
Bar [mm] 15 20
Water Stops prevent water from seeping alongside the Threadbar. Data Sheets, Installation Instructions and Test Results are available on request.
12
Water Stops
PE Reduction Piece Article No. 15 F 3093/K Bar [mm] 15 Length [mm] 33 Diameter [mm] 26/22 Weight [kg/pc] 0.01
For the connection of type 15 F 3093 and 15 F 3044 Water Stops to tubes with 22mm internal diameter.
Water Stop Plus Bentonite Layer Article No. 15 FS 3043/A 20 FS 3043/A 26 ES 3043/A Bar [mm] 15 20 26.5 Plate Size [mm] 120 x 120 x 2 120 x 120 x 2 120 x 120 x 2 Weight [kg/pc] 0.04 0.04 0.04
Bentonite coating which swells when in contact with water and seals up the concrete actively and permanently. On stock for Water Stop Type N On request for Water Stop Type G, Water Stop Type S
13
Hex [mm] 30 30 36 41
C1) [mm] 50 50 65 75
C = Concrete Cover, all cones galvanized For de-installation, please use the hexagon wrench .. F 7044, see page 19 PE-Sleeve for Steel Cone Article No. For Cone 15 F 3034 15 F 3034/B 20 F 3034 26 E 3034 L [mm] 15 F 3034/K 20 F 3034/K 26 E 3034/K 80 110 125 1/2 [mm] 31/41 34/44 41/54 Weight [kg/pc] 0.01 0.01 0.02
To ensure easy unscrewing of Steel Cones, the PE-Sleeve is put on the cone before assembly. Steel-Plastic Cone Article No. 15 F 3037 20 F 3037 26 E 3037
1)
Hex [mm] 27 32 46
C1) [mm] 50 65 65
C = Concrete Cover Consists of galvanized steel coupler with plastic cover For de-installation, please use the hexagon wrench .. F 7044, see page 19 Concrete Plug Article No. 15 F 3037/S 20 F 3037/S For Cone 15 F 3037 20 F 3037 1/2 [mm] 52/68 59/69 Height [mm] 30 40 Weight [kg/pc] 0.15 0.27
Unless noted, Working Loads of Cones for Lost Formties are as follows: 15 F: 90kN; 20 F: 150kN; 26 E: 250kN
14
o [mm] 18 20 24
C1) [mm] 50 65 75
C = Concrete Cover, all Cones galvanized Positioning Cones are put in place before concreting. For de-installation, please use square wrench .. F 7045. Nail Plate Article No. 15 F 3073/N 15 F 3073/PE 20 F 3073/N 20 F 3073/PE 26 E 3073/N Material Steel PE Steel PE Steel Thread [mm] M 24 M 24 M 27 M 27 M 33 [mm] 60 48 65 58 75 L [mm] 40 25 25 25 25 Hex [mm] 12 14 12 14 12 Weight [kg/pc] 0.13 0.01 0.20 0.02 0.30
Galvanized, for xing Positioning Cones to the formwork. For de-installation, please use square wrench .. 15 F 7043. PE Sleeve Article No. 15 F 3073/K 20 F 3073/K 26 E 3073/K For Cone 15 F 3073 20 F 3073 26 E 3073 L [mm] 97 110 125 1/2 [mm] 31/43 34/44 41/54 Weight [kg/pc] 0.01 0.01 0.02
To ensure easy unscrewing of Positioning Cones, the PE-Sleeve is put on the cone before assembly.
Different systems can be used for anchoring Climbing Formwork (Shear Loads) . Upon request, we also develop and manufacture special solutions and products with individual design.
15
Climbing Cone Article No. 15 F 3038 20 F 3038 26 E 3038 1/2 [mm] 30/43 33/46 40/54 L [mm] 155 185 210 Hex [mm] 55 55 55 X [mm] 35 35 35 Shear Load1) [kN] 30 40 50 Weight [kg/pc] 1.28 1.50 2.50
Galvanized, 1) at a concrete strength of min. 10N/mm. Cone for shear load, Positioning Cone has to be removed.
Thread M 24 M 27 M 33
L [mm]
1) 1) 1)
Hex [mm] 36 41 50
Weight [kg/pc]
1) 1) 1)
Length according to customer requirements, standard lengths: M 24 = 60 / 80mm, M 27 = 60 / 80mm, M 33 = 100mm. Hex Screw is screwed into Positioning Cone, which remains in the concrete and absorbs the shear load (alternative solution to Climbing Cones).
Vario-Cone Article No. 1/2 [mm] 15 F 3080 20 F 3080 26 E 3080 36/60 43/71 60/91 L [mm] 105 125 135 Concrete Cover C [mm] 55 65 70 Wrench Size SW [mm] 32 36 50 [kg/pc] 0.65 1.10 2.10 Weight
Multifunctional, coated cone with excellent friction resistance and form stability that can be used as anchorage, positioning and climbing cone. Can be easily removed even at high concrete temperatures and high concrete strengths. Serial wrench sockets or corresponding DSI wrenches can be used for de-installation.
16
Special Accessories
Shebolt (Anchor Head) Article No. 15 F 3045/28 20 F 3045 26 ES 3045 Bar [mm] 15 20 26.5 1/2/SW [mm] 28/32/24 33/46/36 40/54/46 L1/L2 [mm] 200/750 200/650 210/650 Weight [kg/pc] 1.75 2.50 4.70
V-Fix Article No. 15 F 5120 20 F 5120 26 E 5120 Bar [mm] 15 20 26.5 L [mm] 300 300 300 PE Adaptor [mm] 22 28 36 45 45 45 Inclination Weight [kg/pc] 0.42 0.44 0.38
Ensures the accurate keeping of a 45 angle for the anchoring of walls worked fair on one side.
17
For diameter 4 to 10mm round bars. Coated. Spanner for Spring Clamps Article No. 000 5113 Tool for tensioning Spring Clamps. Weight [kg/pc] 3.60
18
Tools
Universal Wrench Article No. 15 F 7043 Universal tool with the following features: Square 18mm, for Positioning Cone 15 F 3073 Hex size 12mm, for all Nail Plates 3073/N Square 13mm, for all Climbing Cones 3038 Wrench for DYWIDAG Threadbars 15mm Square Wrench Article No. 15 F 7045 15 F 7045/18 20 F 7045/20 26 E 7045/24 o [mm] 13 18 20 24 Description for all Climbing Cones for Positioning Cone 15 F 3073 for Positioning Cone 20 F 3073 for Positioning Cone 26 E 3073 Weight [kg/pc] 1.84 1.84 0.85 1.10 Weight [kg/pc] 1.56
Hexagon Wrench Article No. 12 F 7044/24 15 F 7044/27 15 F 7044/30 20 F 7044/32 20 F 7044/36 26 E 7044/41 26 E 7044/46 Hex size [mm] 24 27 30 32 36 41 46 12 F 2071, 12 F 2072 15 F 3037 Steel Plastic Cone 15 F 3034 Steel Cone 20 F 3037 Steel Plastic Cone 20 F 3034 Steel Cone 26 E 3034 Steel Cone 26 E 2002 Hex Nut Fits (examples) Weight [kg/pc] 0.94 1.16 1.58 1.90 2.36 3.00 3.58
Tool for the installation of Hex Nuts and Cones. Wrench for Threadbar Article No. 15 F 5121 Tool for all diameter 15mm Threadbars. Wrench for DYWIDAG Threadbars Article No. 15 F 5122 26 E 5122 For DYWIDAG Threadbars 15 and 20mm For DYWIDAG Threadbars 20 and 26.5mm Weight [kg/pc] 2.00 2.00 Weight [kg/pc] 0.25
Tool for all dia. 15, 20 and 26.5mm DYWIDAG Threadbars. Proper use of Formties and Accessories is essential to prevent accidents and failures. Additional Tools are available on request.
19
Application Examples
We are the specialist for the DYWIDAG Formtie System. We manufacture, assemble and supply anchor bars and the complete range of accessories for bar diameters 12.5, 15, 20 and 26.5mm. All products are designed according to international standards and building codes. Our own in-house testing laboratory and a permanent external monitoring guarantee the continuous high quality of our products. Bearing Plate Pressed Waler Plate Wing Nut
MUKU SOL
Wing Nut
1
MUKU SOL
MUKUSOL
Combination Plate
MUKUSOL
Hex Nut
Recoverable Anchor 5 6 8 Loop Anchor * Length of Lost Anchor = Wall Thickness - 2 x Concrete Cover C Shebolt
Lost Anchor 7 8
Angle Compensation
20
Application Examples
LOSU KUM
Expansion Shell
LOSU
KUM
Steel Structure
Plate Anchor
Fix Anchor
Plastic Foot
Wobble Anchor
Climbing Cone
21
Safety Advice
All products are intented for use by qualied and experienced workmen. It is the users responsibility to continually inspect working hardware for wear and to discard worn parts. Improper use of the DYWIDAG Form Tie System can expose workers to extreme danger that may result in severe injury or death.
22
Austria DYWIDAG-SYSTEMS INTERNATIONAL GMBH Alfred-Wagner-Strasse 1 4061 Pasching/Linz, Austria Phone +43-7229-61 04 90 Fax +43-7229-61 04 980 E-mail: alwag@dywidag-systems.com www.alwag.com Belgium and Luxembourg DYWIDAG-SYSTEMS INTERNATIONAL N.V. Industrieweg 25 3190 Boortmeerbeek, Belgium Phone +32-16-60 77 60 Fax +32-16-60 77 66 E-mail: info@dywidag.be France DSI-Arton SAS 12-14, rue des Cressonnires Z.I. Nord 95500 Gonesse, France Phone +33-1-34 45 90 45 Fax +33-1-39 85 36 25 E-mail: arteon@arteon.fr www.arteon.fr Germany DYWIDAG-SYSTEMS INTERNATIONAL GMBH Schallbruch 53-55 42781 Haan, Germany Phone +49-21-29 93 22-0 Fax +49-21-29 93 22-10 E-mail: dsihaan@dywidag-systems.com www.dywidag-formties.com Italy DYWIT S.P.A. Via Grandi, 68 20017 Mazzo di Rho (Milano), Italy Phone +39-02-93 46 87 1 Fax +39-02-93 46 87 301 E-mail: info@dywit.it www.dywit.it
Netherlands DYWIDAG-SYSTEMS INTERNATIONAL B.V. Veilingweg 2 5301 KM Zaltbommel, Netherlands Phone +31-418-57 89 22 Fax +31-418-51 30 12 E-mail: email@dsi-nl.nl www.dsi-nl.nl Spain DYWIDAG SISTEMAS CONSTRUCTIVOS, S.A. Avenida de la Industria, 4 Pol. Ind. La Cantuena 28947 Fuenlabrada (MADRID), Spain Phone +34-91-642 20 72 Fax +34-91-642 27 10 E-mail: dywidag @dywidag-sistemas.com www.dywidag-sistemas.com Poland DYWIDAG-SYSTEMS INTERNATIONAL Sp. z o.o. ul. Przywidzka 4/68 80-174 Gdansk, Poland Phone +48-58-300 13 53 Fax +48-58-300 13 54 E-mail: dsi-polska@dywidag-systems.com www.dywidag-systems.pl United Kingdom DYWIDAG-SYSTEMS INTERNATIONAL LTD. Northfield Road Southam, Warwickshire CV47 0FG, Great Britain Phone +44-1926-81 39 80 Fax +44-1926-81 38 17 E-mail: sales@dywidag.co.uk www.dywidag-systems.com/uk
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Please note: This brochure serves basic information purposes only. Technical data and information provided herein shall be considered non-binding and may be subject to change without notice. We do not assume any liability for losses or damages attributed to the use of this technical data and any improper use of our products. Should you require further information on particular products, please do not hesitate to contact us.
U N it E d K i N gdo M