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III B.Tech. I Semester Supplementary Examinations, February -2007
PRODUCTION TECHNOLOGY
(Automobile Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
?????
2. (a) With the help of a sketch show the parts of a cupola. State its advantages
and limitation.
(b) Explain how you will use a sieve shaker for determining the grain fineness of
foundry sand. [10+6]
3. (a) What is centrifugal casting? Discuss any one type of centrifugal casting with
the help of neat sketch.
(b) Describe the following:
i. Side blind riser
ii. Swirl gate. [8+8]
5. (a) With the help of a schematic diagram explain the constructional details and
reactions involved in Oxy-acetylene welding.
(b) Differentiate between “Solid Phase Welding” and “Liquid Phase Welding”.
[8+8]
7. (a) Show by sketch the various roll arrangements used in rolling mills.
(b) Explain the various zones and their functions in the design of a drawing die.
(c) What is tube sinking? Explain. [6+5+5]
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Code No: RR312402 Set No.1
8. (a) Explain why cold extrusion has become an important manufacturing process.
(b) Describe roll forging and its principal uses.
(c) What is meant by press forging. How does it differ from drop forging? [5+5+6]
?????
2 of 2
Code No: RR312402 Set No.2
III B.Tech. I Semester Supplementary Examinations, February -2007
PRODUCTION TECHNOLOGY
(Automobile Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
?????
1. (a) Explain using simple sketches the procedure for making green- sand moulds.
(b) How does clay content affect molding, sand strength and permeability?
(c) Is an allowance made for draft in a disposable mould casting? [6+5+5]
2. (a) Why testing of foundry sand is necessary? What are the common tests per-
formed on Foundry sand?
(b) Describe the process of shell molding and explain the advantages and limita-
tions. [8+8]
4. (a) Classify the different regions of Oxy-acetylene flame and with the help of neat
sketches explain their characteristics.
(b) What is “Weldability”? Explain how and on what basis weldability can be
assessed? [10+6]
5. (a) Compare TIG welding with MIG welding with regard to equipment, perfor-
mance, merits and demerits.
(b) Explain the various steps involved in flash butt joint welding process. [8+8]
6. (a) How is Brazing different from soldering? Compare them with regard to meth-
ods adopted and their applications.
(b) Estimate the standard time for cutting strips of 8m long by using manual
oxy-acetylene torch from plates of
i. 18mm and
ii. 10mm thick. [10+6]
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Code No: RR312402 Set No.2
(b) Why is intermediate shape important in forging operations?
(c) Explain the various steps involved in drop forging. [6+5+5]
?????
2 of 2
Code No: RR312402 Set No.3
III B.Tech. I Semester Supplementary Examinations, February -2007
PRODUCTION TECHNOLOGY
(Automobile Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
?????
1 of 2
Code No: RR312402 Set No.3
8. (a) What are the different forging defects? Explain them briefly.
(b) Compare forward and backward extrusion processes .
(c) Explain swaging process with a suitable sketch. [5+5+6]
?????
2 of 2
Code No: RR312402 Set No.4
III B.Tech. I Semester Supplementary Examinations, February -2007
PRODUCTION TECHNOLOGY
(Automobile Engineering)
Time: 3 hours Max Marks: 80
Answer any FIVE Questions
All Questions carry equal marks
?????
?????
1 of 2