Component Locations

Description Part Machine Schematic Number Location Location Attachment

Block Valve Gp - Check Valve Gp - Check Valve Gp - Flow Control Valve Gp - Load Control Valve Gp - Solenoid Accumulator Gp - Pilot Manifold Block Cylinder Gp - Boom Cylinder Gp - Bucket Cylinder Gp - Stick Filter Gp - Case Drain Filter Gp - Pilot Hydraulic Filter Gp - Return Oil Manifold Gp - Control Motor Gp - Swing Motor Gp - Left Travel Motor Gp - Right Travel Pump Gp - Main Hydraulic Sensor As - Head In Boom Cylinder Press. Sensor As - Left Pump Pressure Sensor As - Right Pump Pressure Switch As - Boom Down Pilot Pressure Switch As - LH Travel Pressure Switch As - Pilot Pressure Switch As - RH Travel Pressure Swivel Gp Tank Gp - Hydraulic Oil Valve Gp - Check and Relief Valve Gp - Cooler Bypass Valve Gp - Heavy Lift Solenoid Valve Gp - LH Joystick Valve Gp - Main Control Valve Gp - Pilot Travel Valve Gp - Pressure Reducing Boom/Swing Valve Gp - RH Joystick Valve Gp - Shuttle Valve Gp - Swing Cushion Valve Gp - Travel LT Counterbalance Valve Gp - Travel RT Counterbalance 201-9379 215-4890 215-4919 201-9236 225-4843 185-0472 1 2 3 4 5 6 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 D-5 E-1 D-1 D-1 E-7 C-1 B-5 D-8 F-2, F-3 F-8 F-8 A-5 A-4 A-7 B-5, B-6 F-6 F-5 F-4 B-2 B-3 B-3 A-3 D-8 D-8 B-7 D-7 E-5 A-5 D-1, E-1 A-8 A-4 C-8 C-1 thru C-6 D-7, D-8 B-3, B-4 C-7 B-7, B-8 E-6 E-5 E-4
Tap Number
EE FF GG HH JJ KK SOS

RENR9107-02 October 2009

PUMP or MOTOR FLUID CONDITIONER SPRING

FLUID POWER SYMBOLS

BASIC COMPONENT SYMBOLS
MAIN AUX.

CONTROL VALVES

RESTRICTION

LINE RESTRICTION (FIXED)

2-SECTION PUMP

PUMP: VARIABLE and PRESSURE COMPENSATED

VARIABILITY

SPRING (ADJUSTABLE)

LINE RESTRICTION (VARIABLE)

PRESSURE COMPENSATION

HYDRAULIC PNEUMATIC ENERGY TRIANGLES

LINE RESTRICTION
VARIABLE and PRESSURE COMPENSATED

ATTACHMENT

VALVES
VALVE ENVELOPES VALVE PORTS

ONE POSITION

TWO POSITION

THREE POSITION

TWO-WAY

THREE-WAY

FOUR-WAY

Standard 324D
Note B Note B Note A Note A Note A Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B Note B
AB

CONTROL VALVES
AB

CHECK VALVES

P T NORMAL POSITION

P T SHIFTED POSITION

INFINITE POSITION

BASIC SYMBOL

SPRING LOADED

SHUTTLE

PILOT CONTROLLED

MEASUREMENT

ROTATING SHAFTS

PRESSURE

TEMPERATURE

FLOW

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

Tap Locations Pressure, Sampling, and Sensor

Description
Left Pump Delivery Pressure Right Pump Delivery Pressure Pilot Pump Delivery Pressure Left Pump Power Shift Pressure Case Drain Pressure Right Pump Power Shift Pressure Hydraulic Oil Sampling Port

Schematic Location
B-3 A-3 A-4 B-2 B-2 A-2 A-3

320D Excavator Hydraulic System - Attachment

KGF1-UP MCH1-UP TDH1-UP DHK1-UP FAL1-UP KLM1-UP SPN1-UP PHX1-UP

VENTED

PRESSURIZED

RETURN ABOVE FLUID LEVEL

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

SOLENOID

SOLENOID or MANUAL

SOLENOID and PILOT

SOLENOID and PILOT or MANUAL

SERVO

THERMAL

DETENT

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE REMOTE SUPPLY PRESSURE

EXTERNAL RETURN

INTERNAL RETURN

SIMPLIFIED

COMPLETE

INTERNAL SUPPLY PRESSURE

ACCUMULATORS

CROSSING AND JOINING LINES

HYDRAULIC AND PNEUMATIC CYLINDERS

SPRING LOADED

GAS CHARGED

LINES CROSSING

LINES JOINING

SINGLE ACTING

DOUBLE ACTING

HYDRAULIC PUMPS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

HYDRAULIC MOTORS
FIXED DISPLACEMENT VARIABLE DISPLACEMENT NON-COMPENSATED

INTERNAL PASSAGEWAYS
INFINITE POSITIONING THREE POSITION TWO POSITION

UNIDIRECTIONAL

UNIDIRECTIONAL
CROSS FLOW

Note A: Refer to parts manual for specific cylinder information. Note B: Part numbers are located on the main Hydraulic System Schematic according to the effectivity of the machine.

BIDIRECTIONAL

BIDIRECTIONAL

FLOW IN ONE DIRECTION

PARALLEL FLOW

FLOW ALLOWED IN EITHER DIRECTION

Stick Lowering Control

2009 Caterpillar All Rights Reserved

Printed in U.S.A.

Electrical Symbols Table

30 52 1 36 46 4 20 28 44 48

43

33 40

49

45

21

6 38 50 37
Transducer (Fluid)

Hydraulic Symbols (Electrical)

Transducer (Gas / Air)

Generator

Electric Motor

22

24

5
Pressure Switch Pressure Switch (Adjustable) Temperature Switch Electrical Wire

Electrical Symbols (Electrical)

22 32 34 35 31 53 25 26 27 41 29 51 2 3 42

23
KK

32

JJ

EE
HYD. TANK

Pressure Symbol

Temperature Symbol

Level Symbol

Flow Symbol

Wire Number Identification Codes Electrical Schematic Example

Current Standard
Harness identification code This example indicates wire 135 in harness "AG". Wire Circuit Number Identification Wire Color

25

Hydraulic Schematic Example

Current Standard

325-AG135 PK-14

4 20 28 44 48 32 34 35

43

1 36 46

41

45 49 42 24 5
FF GG

325-PK
Circuit Identification Number Wire Color Wire Gauge

Previous Standard
Wire Wire Color

325-PK-14
B A

34

HH

35

26

SOS

Circuit Number Identification

Wire Gauge
(EXAMPLE VALVE)

22

25 26 27 37 30 31 52 53 29 51 2 3 33 40 6 21 38 50
MAIN PUMP AND FILTER CIRCUITS

23 39 47

MACHINE COMPONENT LOCATIONS

RENR9107-02

27

24 Page, (Dimensions: 34 inches x 28 inches)

39 47

8 BUCKET CYLINDER STICK CYLINDER

MOTOR GP SWING
PG DR R.C.V-C

SWING MOTOR TRAVEL MOTOR (LEFT)

MOTOR GP TRAVEL LEFT

TRAVEL MOTOR (RIGHT)

MOTOR GP TRAVEL RIGHT

BOOM CYLINDER BOOM CYLINDER F

MU BG AR3 BR3 AL3 DR B1 A1 T1 CYL

FINE SWING

AG Pp3 Pp3 T1 T2 X CYL

VALVE GP CHECK & RELIEF

VALVE GP LOAD CONTROL 225-4843

Dr

T2

CYL X X Dr X

AG BG CV Pi T B BL2 A AL2 A B B A BG AG

Dr

VALVE GP CHECK & RELIEF

CV Pi T CV Pi T

VALVE GP PILOT TRAVEL

VALVE GP SWING CUSHION

TP TT TRAVEL(R)

VALVE GP TRAVEL RT COUNTERBALANCE VALVE GP TRAVEL LT COUNTERBALANCE

BL1 AL1 BR1 AR1

SWIVEL GP

SENSOR AS HEAD IN BOOM CYCLINDER PRESSURE

VALVE GP CHECK SOLENOID 215-4890

Dr

TRAVEL(L)

VALVE GP CHECK SOLENOID 215-4919

B BACK T1 aL1 D FWD T2 bL1 FWD T4 bR1 T6 BACK T3 aR1 BLOCK 201-9379 SP3 SP2 AL3 Dr

T5

SWITCH AS. LH TRAVEL PRESSURE

SWITCH AS. RH TRAVEL PRESSURE

VALVE GP FLOW CONTROL 201-9236

aL2 aL1 BP3 Pi1 R.C.V-B AR1 aR1 Di4 (L) (BACK) Pi4 (BACK) BR1 aR2 BR2 AR2 (CLOSE) (DOWN) AR4 BR4 aR3 BR3 AR3 BP1 BT R1 BR5 aR5 R3 AR5 (IN) B aR4 BP2 aR4

R.C.V-A

AL2 BL2 T AL4 aL4 (UP) BL3 SP1 ST R2 aL3 (IN)

AL1 BL1

BLOCK VALVE GP LH JOYSTICK VALVE GP RH JOYSTICK

JLT SWING BUCKET

JLP

JRT

JRP BOOM

aR4-a

(Dimensions: 34 inches x 28 inches)

STICK

VALVE GP SOLENOID 185-0472

A

RENR9107-02

OUT JL1

IN JL3

R JL2

L JL4

OPEN JR4

CLOSE JR2

DOWN JR3

UP JR1 BOOM(2) TRAVEL(R) SWING TRAVEL(L) BUCKET BOOM(1) ATCH STICK(1) STICK(2)

A1

A2

A3

A4

A5

A6

A7

A8 Di2 Pi2

SOL

Pi1

VALVE GP SHUTTLE

B1

B2

B3

B4

B5

B6

B7

B8

24 Page,

aR3 B

aR4-a

bR3

bR4

bL3

bL2

bL4

aL2 P2 Pi1 P-IN PSA2 DR1 PSA1 T-OUT2 DR2 NO.1 (TRAVEL) NO.2 (SWING) B1 A1 B2 A2

SWITCH AS. PILOT PRESS

NO.3 (LOCK)

R.C.V-C R.C.V-B

G R.C.V-A D E F DR3 DR4 Pi2 DR5 DR6

VALVE GP COOLER BYPASS FILTER GP RETURN OIL TANK GP HYDRAULIC OIL FILTER GP CASE DRAIN

C P T

SOL

(OUT) Pi3 bL3 Di3

(R)

(FWD) DST

(FWD) Pi5 bR1 bR2

(OPEN)

(UP) Di1 bR5

(OUT)

HL

bL4

bL2

bL1

PL

PR

bR3

bR4

HR

SWITCH AS BOOM DOWN PILOT PRESSURE VALVE GP MAIN CONTROL

MANIFOLD GP CONTROL

EE
B1

SENSOR AS LEFT PUMP PRESSURE

PL P

PUMP GP MAIN HYD.

HL

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

RIGHT MAIN PUMP OUTPUT PILOT PUMP OUTPUT LEFT MAIN PUMP OUTPUT TRAVEL SPEED CONTROL CIRCUIT MEDIUM PRESSURE PUMP SUPPLY LINE

G2

M2

Pn2

T P1 P2

VALVE GP PRESS REDUCING BOOM/SWING

Ps2 A2 PsM2 G4 S3

HH

DRAIN / RETURN LINE LEFT & RIGHT MAIN PUMP POWERSHIFT CIRCUIT ATTACHMENT CONTROL CIRCUIT HEAVY LIFT CONTROL CIRCUIT RIGHT TRAVEL MOTOR CONTROL CIRCUIT LEFT TRAVEL MOTOR CONTROL CIRCUIT SWING MOTOR CONTROL CIRCUIT BOOM CYLINDER CONTROL CIRCUIT BUCKET CYLINDER CONTROL CIRCUIT STICK CYLINDER CONTROL CIRCUIT

P1 A PAC T-OUT1 T P

VALVE GP PRESS REDUCING BOOM/SWING VALVE GP HEAVY LIFT SOLENOID

OUT

VALVE GP SOLENOID & PRESSURE REDUCING BOOM/SWING PRIORITY

Dr2 S1 Dr1 DrM G3 PsM1 Ps1 A1 PR Pn1 A3 Pi

JJ
R.C.V :

SWING BRAKE CONTROL CIRCUIT

NOTES RETURN CHECK VALVE

LINE PATTERNS
Pressure Line Pilot / Load Sensing Pressure Drain / Return Lines Component Group Attachment Air Line

ACCUMULATOR GP

KK

IN

CALLOUTS
YY

Taps (Pressure, Sampling,Sensor) by letter Components by number

T PG PC

52

FILTER GP PILOT HYDRAULIC

GG

SOS

SENSOR AS RIGHT PUMP PRESSURE

G1

M1

THIS SCHEMATIC IS FOR THE 320D EXCAVATOR

FF

Pm HR

PART #: 239-8678 HE CHG 00

Components are shown installed on a fully operable machine with the key and engine off and transmission shifter in neutral. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations