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LOCAL PROJ.
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APPROVAL
TITLE:
CORROSION INHIBITION SYSTEM FOR FLOWLINE
DOCUMENT NO:
5001
CONTRACT NO.
72-1136-952
PROJECT
11
AREA CODE
16
SYSTEM
DISC
12
TYPE
SP
101
SEQ NO.
REV
D1
DOC CLASS
PAGE 1 OF 8
OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE
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CLIENT
PROJECT
OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE
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TABLE OF CONTENTS
1.0INTRODUCTION......................................................................................................................................................4
2.0VOLUME....................................................................................................................................................................4
3.0PROJECT ORGANIZATION..................................................................................................................................5
4.0ELECTRICAL REQUIREMENT............................................................................................................................5
5.0INSTRUMENTATION AND CONTROLS REQUIREMENT..........................................................................6
6.0SCOPE OF SUPPLY.................................................................................................................................................7
7.0REQUIRED DOCUMENTS....................................................................................................................................8
8.0LIMITS OF SPECIFICATION................................................................................................................................8
ATTACHMENTS:
Attachment-A: Wellhead Stream Data and Composition (Doc# 5001-11-16-10-SP-101)
Attachment-B: Latif-1 Pipeline Schematic (Doc# 5001-11-16-10-SH-101)
Attachment-C: P&ID for corrosion inhibitor system (Doc# 5001-11-16-10-PD-301-04)
Attachment-D: Data Sheet for C/I Dosing Tank (Doc# 5001-11-16-10-DS-114)
Attachment-E: Data Sheet for C/I Dosing Pump (Doc# 5001-11-16-10-DS-116)
Attachment-F: Data Sheet for C/I Dosing Nozzle (Doc# 5001-11-16-10-DS-118)
Attachment-G: Piping Material Specification (Doc# 8611-05-00-12-SP-002)
Attachment-H: Material Data Sheet for Flanges (Doc# MDS-775)
Attachment-I : Surface Preparation and Protective Coating (Doc# 8611-05-00-32-SP-311)
OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE
1.0
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INTRODUCTION
The corrosion inhibitor is required to provide corrosion protection for a 6, 23 km
carbon steel pipeline. Initially a 4 line will carry fluid from well Latif-1 up to
Scrapper launcher. From scrapper launcher line size will increase to 6. Initially
the line will operate at Maximum flow rate of 10 MMSCFD from Latif-1. At this
flow the pressure downstream of choke valve will be 1317 psig. In future flow
lines of two future wells of 10 MMSCFD (each) will also combine in this 6 flow
line. The pressure requirement at downstream of choke valve will increase up to
1775 Psig. Both future wells will combine above ground on latif-1 well site. (For
Schematic diagram Refer Attachment-B)
At this stage all the wells are considered to have same composition. The
composition and properties for both cases (i.e. 10 MMSCFD & 30 MMSCFD) are
attached in Attachment-A. Vendor to consider choke downstream pressure for both
flow cases before selecting a pump for inhibitor injection. A corrosion allowance
of 4mm has been considered for pipeline for the design life of 25 years.
It is proposed to dose the corrosion inhibitor continuously from Latif-1 well site.
Facility will be provided to permit batch dosing of inhibitor also.
Max. Flow rate from each well
Continuous inhibition points
Diameter of line
Material of Pipeline
2.0
VOLUME
Rate of injection (normal)
0.2-0.4 liters/hr
OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE
3.0
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PROJECT ORGANIZATION
The corrosion protection program calls for continuous dosing of inhibitor,
downstream of wellhead choke valve. The dosing system will consist of a
Wellhead Dosing tank (for Data Sheet see Attachment-D), an electric motor driven
dosing pump (for Data Sheet see Attachment-E) and its standby, each has 100%
capacity. The inhibitor will be sprayed via nozzle (for Data Sheet see AttachmentF) into the 4-inch pipeline.
The tank will be equipped with a electronic type level switch low low which is
interlocked with the dosing pump to stop the motor and initiates a level alarm low
low in case of the activation of level switch low low. The tank will also be
equipped with a level gauge for local level measurement. A flow element will be
installed at the flow line injection with an electronic type flow switch low to
generate flow alarm low in case of activation of flow switch low. The dosing tank
and pumps will be skid mounted (for typical P&ID see Attachment-C). The entire
skid assembly, with all equipment and piping will have to comply with the
Surface Preparation and Protective Coating Specification in Attachment-I.
4.0
ELECTRICAL REQUIREMENT
Following are the minimum electrical design requirements for Corrosion Inhibitor
Package. The Vendor may enhance these minimum requirements for safe and
reliable operation of the supplied package.
1. The available voltage level at Latif-1 is as follows:
Power Supply
400 Vac, 50 Hz, three-phase
220 Vac, 50 Hz, single-phase
Any power supply requirement other than specified to be provided by Vendor
2. The Vendor shall provide skid mounted control panel with its supplied
package. All the package electrical equipment & instrumentation shall be fed
from the control panel. The supplied equipments like control panel, motors etc.
shall be explosion proof EExd (flame proof type) suitable for use in Zone-2,
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LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
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Gas group IIA, temperature class T3. The degree of protection shall be IP-55
(minimum) for the supplied electrical equipment.
3. The Corrosion Inhibitor package shall be suitable for direct cable connection to
the package control panel. All the electrical equipment shall be internally pre
wired by the Vendor. The Client shall only provide input power supply 220V
AC, single phase, 50 Hz to the package control panel.
4. The dosing pump motor shall be suitable to be operated on 220V AC, 50 Hz.
5.0
OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE
3.
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The explosion proof cable gland shall be used i.e. EExd type.
6.0
SCOPE OF SUPPLY
Scope of supply will include the vendors data sheets and all equipment identified
in the P&ID (Attachment-C) and should confirm to the specifications in the
equipment data sheets (Attachment-D, E & F). Anchor bolts and fastening material
for equipment and machinery. All interface flanges/connections shall be as per the
flanges specification (Attachment-H). It should specify any special
hardware/material requirements any specific environmental restrictions and
shipment time expected.
OMV (PAKISTAN)
LATIF-1 EXTENDED WELL TEST
FACILITIES
CORROSION INHIBITION SYSTEM FOR
FLOWLINE
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REQUIRED DOCUMENTS
The following are the required documents, to be supplied by vendor (Datasheets in
attachments are only for reference purpose).
1.
2.
3.
4.
5.
6.
7.
8.
9.
8.0
LIMITS OF SPECIFICATION
Description and requirements contained in this specification are concise and
cannot completely cover all the details of the required inhibition dozing system.
However, it remains understood that the vendor shall supply the specification and
accessory documents complete, necessary for proper, efficient and safe operation.