K 31 P1 As

WELDING PROCEDURE SPECIFICATION NO.: WELDING PROCEDURE QUALIFICATION RECORD NO.
(S):
K-31-P1-AS
K-31-P1-A(-46)-1, K-31-P1-A(-46)-2, K-16-P1-A(-46)-1, K-31-P1-S(-46)-2, K-16-P1-S(-46)-1 QUALIFIED FOR Base Metal (Typical): Process(es): Position: Filler Metal: P1 to P1 (SA 36, SA 106 Gr.B, SA 105, SA 516 Gr.70, etc.) GMAW / SMAW Weld Types: GROOVE & FILLET Diameter: ALL DIAMETERS ALL POSITIONS GMAW: ER70S-2, 3 or 6 SMAW: E7018, E7018-1
BASE METAL CONDITIONS & GROOVE THICKNESS RANGE QUALIFIED:

STANDARD APPLICATIONS AS WELDED BASE METAL THICKNESS RANGE 1.6 to 203 mm (0.062 to 8.00 in.) inclusive COMBINED DEPOSITED WELD METAL THICKNESS ASME B31.1 19.1 mm (0.750 in.) maximum ASME B31.3 19.1 mm (0.750 in.) maximum ASME SECT. VIII, DIV.1 38.1 mm (1.50 in.) maximum STANDARD APPLICATIONS WITH P.W.H.T. BASE METAL THICKNESS RANGE 4.8 to 203 mm (0.188 to 8.00 in.) inclusive COMBINED DEPOSITED WELD METAL THICKNESS ASME B31.1 203 mm (8.00 in.) maximum ASME B31.3 203 mm (8.00 in.) maximum ASME SECT. VIII, DIV.1 203 mm (8.00 in.) maximum
PROVINCIAL REGISTRATION
Prepared By Ludwig & Associates Ltd.
Page 1 of 21
QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

Kelsey Pipelines Ltd. Date August 1, 2006 Welding Procedure Specification No. K-31-P1-AS Supporting PQR No. (s) K-31-P1-A(-46)-1, K-31-P1-A(-46)-2, K-16-P1-A(-46)-1, K-31-P1-S(-46)-2, K-16-P1-S(-46)-1 Type(s) Semi-auto / Manual Welding Process(es) GMAW / SMAW
JOINTS (QW-402)
Joint Design Root Opening Backing All ASME groove & fillet, reference construction drawing for joint details. Where joint details are not specified, see figures 1 to 15 attached. As per attached typical groove designs, see figures 1 to 15 attached. Retainers Not required With or without
BASE METALS (QW-403)

P-Number Thickness Range: To P-Number P1 See cover page for thickness qualified by governing code. All base metal thicknesses As Welded: 1.6 to 203 mm (0.062 to 8.00 in.) inclusive P.W.H.T.: 4.8 to 203 mm (0.188 to 8.00 in.) inclusive Pipe Diameter Ranges: Groove All diameters Fillet All diameters Deposited Weld Metal (Per Pass) GMAW: 2.79 mm (0.110 in.) maximum SMAW: 12.7 mm (0.500 in.) maximum P1 Groove Fillet Base Metal
FILLER METALS (QW-404)
GMAW
SMAW
Specification No. (SFA) SFA 5.18 SFA 5.1 AWS No. (Class) ER70S-2 E7018-1 F-No. F6 F4 A-No. A1 A1 Size .030 to .045 in. inclusive 3/32 to 1/4 in. inclusive Filler Metal Product Form GMAW: Solid wire without the addition of supplementary fillers Deposited Weld Metal Thickness Range: Groove 2.79 mm (0.110 in.) max.* 203 mm (8.00 in.) max.* Fillet All fillet sizes All fillet sizes Other *As Welded: Combined deposited weld metal thickness shall not exceed 19.1 mm (0.750 in.) for ASME B31.1 & B31.3 and 38.1 mm (1.50 in.) for ASME Section VIII,Div.1 P.W.H.T.: Combined deposited weld metal thickness shall not exceed 203 mm (8.00 in.)
POSITION (QW-405)
Position of Groove Position of Fillet Weld Progression GMAW: All positions GMAW: All positions GMAW: Vertical up or down SMAW: All positions SMAW: All positions SMAW: Vertical up
PREHEAT (QW-406)
Preheat Temperature (Minimum) See attached preheat sheet Interpass Temperature (Maximum) 371C (700F) Preheat Maintenance See attached preheat sheet prior to welding. Preheat maintenance is not required if welding is interrupted or after the completion of welding unless required by the code of construction.
Page 2 of 21
WPS NO. POST WELD HEAT TREATMENT (QW-407)

Temperature Range Time Range
K-31-P1-AS
See attached P.W.H.T. sheet when required See attached P.W.H.T. sheet when required
GAS (QW-408)
Specification No. (SFA) Shielding Backing SFA 5.32 AWS No. SG-AC-25 75% Argon, 25% CO2, 10 - 25 liters per minute (20 - 50 cfph) Trailing Not required None
ELECTRICAL CHARACTERISTICS (QW-409)

Current Direct Polarity Reverse, electrode positive Volts See Table #1 Amps See Table #1 Electrode Wire Feed Speed GMAW: 1,000 to 15,240 mm/min. (40 to 600 ipm) Maximum Heat Input N/A Mode of Metal Transfer GMAW: Short circuiting arc
TECHNIQUE (QW-410)
String or Weave Orifice or Gas Cup Size Initial & Interpass Cleaning Method of Back Gouging Contact Tube to Work Distance Multiple or Single Pass Per Side Multiple or Single Electrodes Peening Either Travel Speed See Table #1 9.52 mm (0.375 in.) to 19.1 mm (0.750 in.) inclusive Brushing, chipping or grinding as required Air carbon arc, back-grind as required 6.35 mm (0.250 in.) to 19.1 mm (0.750 in.) inclusive Either Single Not permitted
TABLE 1 - WELDING PARAMETERS

Process GMAW GMAW GMAW SMAW SMAW SMAW SMAW SMAW SMAW Note: Filler Metal ER70S-2,3 or 6 ER70S-2,3 or 6 ER70S-2,3 or 6 E7018/E7018-1 E7018/E7018-1 E7018/E7018-1 E7018/E7018-1 E7018/E7018-1 E7018/E7018-1 Diameter mm (in.) 0.8 (0.030) 0.9 (0.035) 1.1 (0.045) 2.4 (3/32) 3.2 (1/8) 4.0 (5/32) 5.0 (3/16) 5.5 (7/32) 6.4 (1/4) Current Type & Polarity DCRP DCRP DCRP DCRP DCRP DCRP DCRP DCRP DCRP Amperage Range 70 - 130 80 - 200 115 - 250 60 - 110 90 - 150 110 - 220 160 - 320 240 - 340 275 - 360 Voltage Range 14 - 21 15 - 22 16 - 25 18 - 24 19 - 26 21 - 28 22 - 30 23 - 32 23 - 32 Travel Speed mm/min (i.p.m.) 43 - 250 (1.7 - 10) 56 - 600 (2.2 - 25) 79 - 900 (3.1 - 35) 38 - 300 (1.5 - 12) 38 - 350 (1.5 - 14) 50 - 400 (2.0 - 16) 75 - 500 (3.0 - 20) 125 - 550 (5.0 - 22) 125 - 550 (5.0 - 22)
Size of electrode, filler metal, number of passes, voltage, amperage, and travel speed will vary with position, joint thickness, joint type etc.
Page 3 of 21
WPS NO.
K-31-P1-AS
TYPICAL JOINT DESIGNS
3/16 +/- 3/16 in.
1/4 +/- 1/4 in.
3/16 +/- 3/16 in.
Figure 1 Single Square Butt

60o +/- 15 o
Figure 2 Single Square Butt with Backing Strip

60o +/- 15 o
Figure 3 Double Square Butt

60o +/- 15 o Typical
3/16 +/- 3/16 in.
3/16 +/- 3/16 in.
3/16 +/- 3/16 in.
Figure 4 Single Vee Butt

Radius 1/8 in. +/- 1/16 in. 50 +/- 20 o
o
Figure 5 Single Vee Butt with Backing Strip

Radius 1/8 in. +/- 1/16 in. 50 +/- 20 o
o
Figure 6 Double Vee Butt

Radius 1/8 in. +/- 1/16 in. 50 +/- 20 o Typical
o
3/16 +/- 3/16 in.
3/16 +/- 3/16 in.
3/16 +/- 3/16 in.
Figure 7 Single U Butt

Radius 1/8 in. +/- 1/16 in. 20 +/- 10
o o
Figure 8 Single U Butt with Backing Strip

Radius 1/8 in. +/- 1/16 in. 20 +/- 10
o o
Figure 9 Double U Butt

Radius 1/8 in. +/- 1/16 in. 20 o +/- 10o
Typical
3/16 +/- 3/16 in.
3/16 +/- 3/16 in.
3/16 +/- 3/16 in.
Figure 10 Single J Butt

40o +/- 20 o
Figure 11 Single J Butt with Backing Strip

40o +/- 20 o
Figure 12 Double J Butt

40o +/- 20 o Typical
3/16 +/- 3/16 in.
3/16 +/- 3/16 in.
3/16 +/- 3/16 in.
Figure 13 Single Bevel Butt
Figure 14 Single Bevel Butt with Backing Strip
Figure 15 Double Bevel Butt
Or as per the joint design on the approved construction drawing.
Page 4 of 21
WPS NO.
K-31-P1-AS
PREHEAT P-No. 1
1. Welds joining pressure parts or attachments shall be preheated to not less than the minimum preheat temperatures stated in paragraph 5. 2. The preheat temperature shall be maintained during welding. 3. If welding is interrupted, the weld joint and adjacent areas shall be reheated to the minimum preheat temperature stated in paragraph 5, prior to the start of welding. 4. Preheat temperatures shall be checked by the welder or inspector, using temperature indicating crayons or other reputable methods. 5. Minimum preheating temperatures shall be as follows:
PRESSURE VESSELS IN ACCORDANCE WITH ASME SECTION VIII, DIV. 1

NOMINAL WALL THICKNESS MINIMUM PREHEAT TEMPERATURE 0 to 31.8 mm (0 to 1.25 in) 10C (50F) Over 31.8 mm (Over 1.25 in.) 93C (200F) Over 25.4 mm (1.0 in.) & specified maximum 80C (175F) carbon content in excess of 0.30%. - The conditions of UW-30 shall apply for base metal temperatures below 0C (32F). - The preheat zone shall extend at least 50.8 mm (2.0 in.) beyond each edge of the weld.
PROCESS PIPING IN ACCORDANCE WITH ASME B31.3

MINIMUM SPECIFIED BASE MINIMUM PREHEAT METAL TENSILE STRENGTH TEMPERATURE < 25.4 mm (1.0 in.) < 490 MPa (71 ksi) 10C (50F) > 25.4 mm (1.0 in.) All 80C (175F) All > 490 MPa (71 ksi) 80C (175F) - The preheat zone shall extend at least 25.4 mm (1.0 in.) beyond each edge of the weld. - The interruption of welding shall be subject to the requirements of paragraph 320.2.4. NOMINAL WALL THICKNESS
POWER PIPING IN ACCORDANCE WITH ASME B31.1

NOMINAL WALL THICKNESS MINIMUM PREHEAT TEMPERATURE Over 25.4 mm (1.0 in.) & specified maximum 80C (175F) carbon content in excess of 0.30%. All others 10C (50F) - The preheat zone shall extend at least 76.2 mm (3.0 in.) beyond each edge of the weld.
Page 5 of 21
WPS NO.
K-31-P1-AS
POSTWELD HEAT TREATMENT

P-No. 1 PRESSURE VESSELS IN ACCORDANCE WITH ASME SECTION VIII, DIV. 1
1. All postweld heat treatment shall be in accordance with ASME Section VIII, Division I, UW-40 & UCS-56 latest edition and addenda. 2. Post weld heat treatment temperatures and minimum holding times are as follows: NOMINAL WALL THICKNESS Up to 50.8 mm (2.0 in.) Over 50.8 mm (2.0 in.) HEAT TREAT TEMPERATURE 595C (1100F) minimum 595C (1100F) minimum HOLDING TIME 1 Hour / 25.4 mm (inch), 15 minutes minimum 2 Hours plus 15 minutes for each additional 25.4 mm (inch) over 50.8 mm (2.0 in.)
PROCESS PIPING IN ACCORDANCE WITH ASME B31.3
1. All postweld heat treatment shall be in accordance with Table 331.1.1 of ASME B31.3 latest edition and addenda. 2. Post weld heat treatment temperatures and minimum holding times are as follows: NOMINAL WALL THICKNESS All MINIMUM SPECIFIED TENSILE STRENGTH All HEAT TREAT TEMPERATURE 595 - 650C (1100 - 1200F) HOLDING TIME 1 Hour / 25.4 mm (inch), 1 Hour minimum
POWER PIPING IN ACCORDANCE WITH ASME B31.1
1. All postweld heat treatment shall be in accordance with Table 132 of ASME B31.1 latest edition and addenda. 2. Post weld heat treatment temperatures and minimum holding times are as follows: NOMINAL WALL THICKNESS Up to 50.8 mm (2.0 in.) Over 50.8 mm (2.0 in.) HEAT TREAT TEMPERATURE 595 - 650C (1100 - 1200F) 595 - 650C (1100 - 1200F) HOLDING TIME 1 Hour / 25.4 mm (inch), 15 minutes minimum 2 Hours plus 15 minutes for each additional 25.4 mm (inch) over 50.8 mm (2.0 in.)
Page 6 of 21
QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

Kelsey Pipelines Ltd. July 7, 2006 Procedure Qualification Record No. K-31-P1-A(-46)-1 Date Addenda Add GMAW Transfer Mode to QW-409 Electrical Characteristics. March 28, 2007 Welding Procedure Specification No. K-31-P1-AS Type(s) Semi-auto / Manual Welding Process(es) GMAW / SMAW
JOINTS (QW-402)
Type Butt joint, single vee groove, see next page

Material Spec. P-No. P1 Grp. 1 Diameter SA 333 to SA 350 To P-No. P1 Grp. 2 114.3 mm (4.50 in.) O.D. Type or Grade Thickness Other Gr. 6 to Gr. LF2 6.02 mm (0.237 in.) Schedule 40
GMAW
SMAW
Specification No. (SFA) SFA 5.18 SFA 5.1 AWS No. (Class) ER70S-2 E7018-1 Filler Metal F-No. F6 F4 Filler Metal A-No. A1 A1 Size of Electrode See attached sketch Deposited Weld Metal Thickness 2.54 mm (0.100 in.) 3.48 mm (0.137 in.) Other GMAW: Solid wire without the addition of supplementary fillers
POSITION (QW-405)
Position of Groove Weld Progression GMAW: Pipe rolled with nozzle tip at 30 from top SMAW: 5G GMAW: Vertical down SMAW: Vertical up
PREHEAT (QW-406)
Preheat Temperature 10C (50F) Interpass Temp. (Max.) 232C (450F)
POSTWELD HEAT TREATMENT (QW-407)

Temperature None Time N/A
GAS (QW-408)
Specification No. (SFA) Shielding Backing SFA 5.32 AWS No. SG-AC-25 75% Argon, 25% C02, 17.5 liters per minute (35 cfph) Trailing Without None

Current Amps Maximum Heat Input Mode of Metal Transfer Direct Polarity Volts See next page GMAW: 29,338 J/in. GMAW: Short circuiting arc Reverse, electrode positive See next page SMAW: 44,417 J/in.
TECHNIQUE (QW-410)
String or Weave Weave Multiple or Single Pass Per Side Multiple or Single Electrodes
Travel Speed Multiple Single
See next page
Page 7 of 21
PQR NO.
K-31-P1-A(-46)-1
60
0.237 in.
0 in.
1/8 in.
Pass 1 2 3
Process GMAW SMAW SMAW
Filler Metal ER70S-2 E7018-1 E7018-1
Diameter mm (in.) 0.9 (0.035) 2.4 (3/32) 2.4 (3/32)
Current & Polarity DCRP DCRP DCRP
Amperage Range 90 - 100 60 - 70 60 - 70
Voltage Range 17 - 18 19 - 20 20 - 21
Travel Speed mm/min. (i.p.m.) 86 (3.4) 61 (2.4) 46 (1.8)
Page 8 of 21
PQR NO. TENSILE TEST (QW-150)

Specimen No. T1 T2 Width mm (in.) 19.2 (0.756) 19.3 (0.760) Thickness mm (in.) 4.56 (0.180) 4.65 (0.183) Area Sq. mm (Sq. in.) 87.6 (0.136) 89.7 (0.139) Ultimate Load N (lbs.) 47 100 (10,600) 47 800 (10,700) Ultimate Stress MPa (psi) 538 (78,000) 533 (77,200)
K-31-P1-A(-46)-1
Character & Fracture Location Partial cup & cone Parent metal (SA 350 Gr. LF2) Partial cup & cone Parent metal (SA 333 Gr. 6)
GUIDED BEND TEST (QW-160)

Type & Figure No. QW-462.3a, TRB - R1 QW-462.3a, TRB - R2 Result Pass Pass Type & Figure No. QW-462.3a, TFB - F1 QW-462.3a, TFB - F2 Result Pass Pass
CHARPY IMPACT TOUGHNESS

Type of Test Test Temperature Charpy V-Notch -46C (-50F) Orientation Specimen Size
Notch Location Weld Metal within 1/16 in. of root Gr. 6 - HAZ Gr. 6 - HAZ Gr. 6 - HAZ Gr. LF2 - HAZ Gr. LF2 - HAZ Gr. LF2 - HAZ
Transverse 10 X 5 mm
Impact Values J (ft. lbs) 21.2 (15.6) 30.9 (22.8) 26.8 (19.8) 69.7 (51.4) 62.4 (46.0) 56.4 (41.6) 20.6 (15.2) 22.0 (16.2) 12.2 (9.0)
Specimen No. X2.1 X2.2 X2.3 X3.1 X3.2 X3.3 Y3.1 Y3.2 Y3.3
OTHER TESTS
Micro Vickers Hardness - see attached laboratory test report # C06-996.3 Macro Vickers Hardness - see attached laboratory test report # C06-996.3 Certificate File No. Welders Name Troy Lanz / Richard Clunie Tests Conducted By Ludwig & Associates Ltd. Laboratory Test No. C06-996.3 W-14832 / - - -
We certify the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer KELSEY PIPELINES LTD.
Date
Signed
Page 9 of 21

Kelsey Pipelines Ltd. July 7, 2006 Procedure Qualification Record No. K-31-P1-A(-46)-2 Date Addenda Add GMAW Transfer Mode to QW-409 Electrical Characteristics. March 28, 2007 Welding Procedure Specification No. K-31-P1-AS Type(s) Semi-auto / Manual Welding Process(es) GMAW / SMAW
JOINTS (QW-402)

GMAW
SMAW
POSITION (QW-405)
PREHEAT (QW-406)

GAS (QW-408)

TECHNIQUE (QW-410)
See next page
Page 10 of 21
PQR NO.
K-31-P1-A(-46)-2
60
5 4 3 2 1
0.500 in.
0 in.
5/32 in.
Pass 1 2 3 4 5
Process GMAW SMAW SMAW SMAW SMAW
Filler Metal ER70S-2 E7018-1 E7018-1 E7018-1 E7018-1
Diameter mm (in.) 0.9 (0.035) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8)
Current & Polarity DCRP DCRP DCRP DCRP DCRP
Amperage Range 90 - 100 90 - 100 100 - 110 110 - 120 100 - 110
Voltage Range 18 - 19 21 - 22 21 - 22 22 23 22 - 23
Travel Speed mm/min (i.p.m.) 89 (3.5) 51 (2.0) 91 (3.6) 64 (2.5) 48 (1.9)
Page 11 of 21

Specimen No. T1 T2 Width mm (in.) 19.2 (0.756) 19.1 (0.752) Thickness mm (in.) 11.7 (0.461) 11.3 (0.445) Area Sq. mm (Sq. in.) 225 (0.348) 216 (0.335) Ultimate Load N (lbs.) 114 100 (25,600) 110 800 (24,900) Ultimate Stress MPa (psi) 508 (73,700) 513 (74,500)
K-31-P1-A(-46)-2
Character & Fracture Location Partial cup & cone Parent metal (SA 350 Gr. LF2) Partial cup & cone Parent metal (SA 350 Gr. LF2)

Type & Figure No. QW-462.2, TSB - S1 QW-462.2, TSB - S2 Result Pass Pass Type & Figure No. QW-462.2, TSB - S3 QW-462.2, TSB - S4 Result Pass Pass

Impact Values J (ft. lbs) 47.2 (34.8) 40.9 (30.2) 59.9 (44.2) 62.1 (45.8) 145 (107) 70.2 (51.8) 29.3 (21.6) 18.4 (13.6) 27.4 (20.2)
Specimen No. Z2.1 Z2.2 Z2.3 Z3.1 Z3.2 Z3.3 A3.1 A3.2 A3.3
OTHER TESTS
Micro Vickers Hardness - see attached laboratory test report # C06-996.4 Macro Vickers Hardness - see attached laboratory test report # C06-996.4 Welders Name Troy Lanz / Richard Clunie Certificate File No. Tests Conducted By Ludwig & Associates Ltd. Laboratory Test No. C06-996.4 W-14832 / - - -
Date
Signed
Page 12 of 21

Kelsey Pipelines Ltd. Procedure Qualification Record No. K-16-P1-A(-46)-1 Welding Procedure Specification No. K-31-P1-AS Welding Process(es) SMAW / SAW
Date Type(s)
July 7, 2006 Manual / Machine
JOINTS (QW-402)
Type Butt joint, double vee groove welded from both sides, see next page

Material Spec. SA 516 P-No. P1 Grp. 1 & 2 To P-No. Diameter N/A P1 Grp. 1 & 2 Type or Grade Thickness Other Gr. 60N / 70N 38.1 mm (1.50 in.) Plate product form

SFA Specification AWS Classification Filler Metal F-No. Weld Metal A-No. Size of Electrode Flux / Wire Classification Flux Type Deposited Weld Metal Thickness Trade Name SAW: Other SAW:
SMAW
SAW
SFA 5.1 SFA 5.17 E7018-1 EM14K F4 F6 A1 A1 See attached sketch --F7A6-EM14K --Neutral 19.1 mm (0.750 in.) 19.1 mm (0.750 in.) ESAB Spoolarc 71 wire / OK 10.62 flux Solid wire without the addition of supplementary fillers
POSITION (QW-405)
Position of Groove Weld Progression SMAW: 3G SMAW: Vertical up SAW: 1G SAW: N/A
PREHEAT (QW-406)
Preheat Temperature 66C (150F) Interpass Temp. 232C (450F) max.


Current Amps Maximum Heat Input Direct see next page SMAW: 99,265 J/in. Polarity Volts Reverse, electrode positive see next page SAW: N/A
TECHNIQUE (QW-410)
String or Weave SMAW: Weave SAW: String Travel Speed Multipass or Single Pass (per side) Multipass from both sides Single or Multiple Electrodes Single See next page
Page 13 of 21
PQR NO.
K-16-P1-A(-46)-1
60
2 1 10 11 12 14 16 13 15
1.50 in.
Pass 1-4 5 6 7 8 9 10 - 12 13 14 & 15 16
Process SMAW SMAW SMAW SMAW SMAW SMAW SAW SAW SAW SAW
Filler Metal E7018-1 E7018-1 E7018-1 E7018-1 E7018-1 E7018-1 F7A6-EM14K F7A6-EM14K F7A6-EM14K F7A6-EM14K
Diameter mm (in.) 2.4 (3/32) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8)
Current & Polarity DCRP DCRP DCRP DCRP DCRP DCRP DCRP DCRP DCRP DCRP
Amperage Range 95 - 105 130 - 140 130 - 140 120 - 130 120 - 130 120 - 130 500 - 525 500 - 525 525 - 550 550 - 575
Voltage Range 22 - 24 22 - 24 22 - 24 22 - 23 22 - 23 22 - 23 29 - 30 29 - 30 30 - 31 30 - 31
Travel Speed mm/min (i.p.m.) 61 - 114 (3.2 - 4.5) 86 (3.4) 61 (2.4) 43 (1.7) 51 (2.0) 43 (1.7) 432 (17) 406 (16) 381 (15) 305 (12)
Note: Grounded to sound metal prior to depositing pass No. 10
Page 14 of 21

K-16-P1-A(-46)-1
Character & Fracture Location Partial cup & cone Parent metal Partial cup & cone Parent metal


Notch Location Weld Metal within 1/16 in. of cap (SMAW) Weld Metal within 1/16 in. of cap (SAW) HAZ HAZ HAZ
Impact Values J (ft. lbs) 171 (126) 141 (104) 99.5 (73.4) 19.5 (14.4) 11.1 (8.2) 22.0 (16.2) 56.4 (41.6) 155 (114) 142 (105)
Specimen No. R2.1 R2.2 R2.3 S2.1 S2.2 S2.3 R3.1 R3.2 R3.3
OTHER TESTS
Micro Vickers Hardness - see attached laboratory test report # C06-996.1 Macro Vickers Hardness - see attached laboratory test report # C06-996.1
Certificate File No. Welders Name Troy Lanz / Richard Clunie Tests Conducted By Ludwig & Associates Ltd. Laboratory Test No. C06-996.1
W-14832 / - - -
We certify the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer Date
KELSEY PIPELINES LTD. Signed

Page 15 of 21

Kelsey Pipelines Ltd. July 7, 2006 Procedure Qualification Record No. K-31-P1-S(-46)-2 Date Addenda Add GMAW Transfer Mode to QW-409 Electrical Characteristics. March 28, 2007 Welding Procedure Specification No. K-31-P1-AS Type(s) Semi-auto / Manual Welding Process(es) GMAW / SMAW
JOINTS (QW-402)

GMAW
SMAW
POSITION (QW-405)
PREHEAT (QW-406)

Temperature 621C (1150F) Time 3 Hours
GAS (QW-408)

TECHNIQUE (QW-410)
See next page
Page 16 of 21
PQR NO.
K-31-P1-S(-46)-2
60
5 4 3 2 1
0.500 in.
0 in.
5/32 in.
Pass 1 2 3 4 5
Process GMAW SMAW SMAW SMAW SMAW
Filler Metal ER70S-2 E7018-1 E7018-1 E7018-1 E7018-1
Diameter mm (in.) 0.9 (0.035) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8)
Current & Polarity DCRP DCRP DCRP DCRP DCRP
Amperage Range 90 - 100 90 - 100 100 - 110 110 - 120 100 - 110
Voltage Range 18 - 19 21 - 22 21 - 22 22 23 22 - 23
Travel Speed mm/min (i.p.m.) 89 (3.5) 51 (2.0) 91 (3.6) 64 (2.5) 48 (1.9)
Page 17 of 21

K-31-P1-S(-46)-2
Character & Fracture Location Partial cup & cone Parent metal (SA 350 Gr. LF2) Partial cup & cone Parent metal (SA 350 Gr. LF2)


Impact Values J (ft. lbs) 63.2 (46.6) 47.7 (35.2) 22.8 (16.8) 164 (121) 163 (120) 124 (91.6) 22.8 (16.8) 27.4 (20.2) 29.3 (21.6)
Specimen No. L2.1 L2.2 L2.3 L3.1 L3.2 L3.3 M3.1 M3.2 M3.3
OTHER TESTS
Micro Vickers Hardness - see attached laboratory test report # C06-995.7 Macro Vickers Hardness - see attached laboratory test report # C06-995.7 Certificate File No. Welders Name Troy Lanz / Richard Clunie Tests Conducted By Ludwig & Associates Ltd. Laboratory Test No. C06-995.7 W-14832 / - - -
Date
Signed
Page 18 of 21

Kelsey Pipelines Ltd. Procedure Qualification Record No. K-16-P1-S(-46)-1 Welding Procedure Specification No. K-31-P1-AS Welding Process(es) SMAW / SAW
Date Type(s)
July 7, 2006 Manual / Machine
JOINTS (QW-402)
Type Butt joint, double vee groove welded from both sides, see next page

Material Spec. SA 516 P-No. P1 Grp. 1 & 2 To P-No. Diameter N/A P1 Grp. 1 & 2 Type or Grade Thickness Other Gr. 60N / 70N 38.1 mm (1.50 in.) Plate product form

SFA Specification AWS Classification Filler Metal F-No. Weld Metal A-No. Size of Electrode Flux / Wire Classification Flux Type Deposited Weld Metal Thickness Trade Name SAW: Other SAW:
SMAW
SAW
SFA 5.1 SFA 5.17 E7018-1 EM14K F4 F6 A1 A1 See attached sketch --F7P6-EM14K --Neutral 19.1 mm (0.750 in.) 19.1 mm (0.750 in.) ESAB Spoolarc 71 wire / OK 10.62 flux Solid wire without the addition of supplementary fillers
POSITION (QW-405)
Position of Groove Weld Progression SMAW: 3G SMAW: Vertical up SAW: 1G SAW: N/A
PREHEAT (QW-406)
Preheat Temperature 66C (150F) Interpass Temp. 232C (450F) max.

Temperature 621C (1150F) Time 3 Hours

Current Amps Maximum Heat Input Direct see next page SMAW: 99,265 J/in. Polarity Volts Reverse, electrode positive see next page SAW: N/A
TECHNIQUE (QW-410)
String or Weave SMAW: Weave SAW: String Travel Speed Multipass or Single Pass (per side) Multipass from both sides Single or Multiple Electrodes Single See next page
Page 19 of 21
PQR NO.
K-16-P1-S(-46)-1
60
2 1 10 11 12 14 16 13 15
1.50 in.
Pass 1-4 5 6 7 8 9 10 - 12 13 14 & 15 16
Process SMAW SMAW SMAW SMAW SMAW SMAW SAW SAW SAW SAW
Filler Metal E7018-1 E7018-1 E7018-1 E7018-1 E7018-1 E7018-1 F7P6-EM14K F7P6-EM14K F7P6-EM14K F7P6-EM14K
Diameter mm (in.) 2.4 (3/32) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8) 3.2 (1/8)
Current & Polarity DCRP DCRP DCRP DCRP DCRP DCRP DCRP DCRP DCRP DCRP
Amperage Range 95 - 105 130 - 140 130 - 140 120 - 130 120 - 130 120 - 130 500 - 525 500 - 525 525 - 550 550 - 575
Voltage Range 22 - 24 22 - 24 22 - 24 22 - 23 22 - 23 22 - 23 29 - 30 29 - 30 30 - 31 30 - 31
Travel Speed mm/min (i.p.m.) 61 - 114 (3.2 - 4.5) 86 (3.4) 61 (2.4) 43 (1.7) 51 (2.0) 43 (1.7) 432 (17) 406 (16) 381 (15) 305 (12)
Note: Grounded to sound metal prior to depositing pass No. 10
Page 20 of 21

K-16-P1-S(-46)-1
Character & Fracture Location Partial cup & cone Parent metal Partial cup & cone Parent metal


Notch Location Weld Metal within 1/16 in. of cap (SMAW) Weld Metal within 1/16 in. of cap (SAW) HAZ HAZ HAZ
Impact Values J (ft. lbs) 105 (77.6) 184 (136) 142 (105) 13.3 (9.8) 6.2 (4.6) 17.9 (13.2) 127 (94.0) 81.3 (60.0) 89.2 (65.8)
Specimen No. F2.1 F2.2 F2.3 G2.1 G2.2 G2.3 F3.1 F3.2 F3.3
OTHER TESTS
Micro Vickers Hardness - see attached laboratory test report # C06-995.4 Macro Vickers Hardness - see attached laboratory test report # C06-995.4
Certificate File No. Welders Name Troy Lanz / Richard Clunie Tests Conducted By Ludwig & Associates Ltd. Laboratory Test No. C06-995.4
W-14832 / - - -
We certify the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer Date
KELSEY PIPELINES LTD. Signed

Page 21 of 21

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WELDING PROCEDURE SPECIFICATION NO.: WELDING PROCEDURE QUALIFICATION RECORD NO.

BASE METAL CONDITIONS & GROOVE THICKNESS RANGE QUALIFIED:

Prepared By Ludwig & Associates Ltd.

QW-482 WELDING PROCEDURE SPECIFICATION (WPS)

BASE METALS (QW-403)

FILLER METALS (QW-404)

Prepared By Ludwig & Associates Ltd.

WPS NO. POST WELD HEAT TREATMENT (QW-407)

ELECTRICAL CHARACTERISTICS (QW-409)

TABLE 1 - WELDING PARAMETERS

Prepared By Ludwig & Associates Ltd.

TYPICAL JOINT DESIGNS

3/16 +/- 3/16 in.

1/4 +/- 1/4 in.

3/16 +/- 3/16 in.

Figure 1 Single Square Butt

Figure 2 Single Square Butt with Backing Strip

Figure 3 Double Square Butt

3/16 +/- 3/16 in.

3/16 +/- 3/16 in.

3/16 +/- 3/16 in.

Figure 4 Single Vee Butt

Figure 5 Single Vee Butt with Backing Strip

Figure 6 Double Vee Butt

3/16 +/- 3/16 in.

3/16 +/- 3/16 in.

3/16 +/- 3/16 in.

Figure 7 Single U Butt

Figure 8 Single U Butt with Backing Strip

Figure 9 Double U Butt

3/16 +/- 3/16 in.

3/16 +/- 3/16 in.

3/16 +/- 3/16 in.

Figure 10 Single J Butt

Figure 11 Single J Butt with Backing Strip

Figure 12 Double J Butt

3/16 +/- 3/16 in.

3/16 +/- 3/16 in.

3/16 +/- 3/16 in.

Figure 13 Single Bevel Butt

Figure 14 Single Bevel Butt with Backing Strip

Figure 15 Double Bevel Butt

Or as per the joint design on the approved construction drawing.

Prepared By Ludwig & Associates Ltd.

PRESSURE VESSELS IN ACCORDANCE WITH ASME SECTION VIII, DIV. 1

PROCESS PIPING IN ACCORDANCE WITH ASME B31.3

POWER PIPING IN ACCORDANCE WITH ASME B31.1

Prepared By Ludwig & Associates Ltd.

POSTWELD HEAT TREATMENT

PROCESS PIPING IN ACCORDANCE WITH ASME B31.3

POWER PIPING IN ACCORDANCE WITH ASME B31.1

Prepared By Ludwig & Associates Ltd.

QW-483 PROCEDURE QUALIFICATION RECORD (PQR)

BASE METALS (QW-403)

FILLER METALS (QW-404)

POSTWELD HEAT TREATMENT (QW-407)

ELECTRICAL CHARACTERISTICS (QW-409)

Travel Speed Multiple Single

See next page

Process GMAW SMAW SMAW

Filler Metal ER70S-2 E7018-1 E7018-1

Diameter mm (in.) 0.9 (0.035) 2.4 (3/32) 2.4 (3/32)

Current & Polarity DCRP DCRP DCRP