Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-0018 NTPC Ref no S !"1"TS"#"00$

Sheet 1 of 1#

P%ant area: T&RB' (ENER)T'R PR'CED&RE *'R (ENER)T'R ()S * LL N( SL. NO 1.0 2.0 3.0 4.0 5.0 6.0 7.0 8.0 9.0 10.0 PLANT DETAILS OBJECTIVE PROPOSAL SERVICES REQUIRED SAFETY PERECAUTIONS E ER!ENCY PROCEDURE STATE OF T"E PLANT ET"OD CO PLETION CRITERIA APPENDICES LIST OF CONTENTS

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-0018 NTPC Ref no S !"1"TS"#"00$

Sheet # of 1#

P%ant area: T&RB' (ENER)T'R PR'CED&RE *'R (ENER)T'R ()S * LL N( SL.NO 1.0 1.1 ST)T&S PLANT DETAILS 500 MW Generator consists of the following components. a. STATOR Stator Frame n! Shiel!s Stator "ore Stator win!ing #$!rogen coolers

%. ROTOR Rotor Shaft Rotor win!ings Rotor Retaining Rings Fiel! "onnections

c. & AR'(GS !. S#AFT S A)S 1.2 The two pole generator is !esigne! with !irect water cooling for the stator win!ing* phase connectors an! %+shings an! !irect #$!rogen cooling for rotor win!ing. Generator losses* s+ch as iron losses* win!age losses an! stra$ losses are also !issipate! thro+gh h$!rogen. The generator frame is press+re , resistant* gastight an! e-+ippe! with ma.or components mentione! a%o/e. The h$!rogen coolers are arrange! /erticall$ insi!e the t+r%ine en! stator en! fiel!.

Si+nat,reNTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-0018 NTPC Ref no S !"1"TS"#"00$

Sheet . of 1#

P%ant area: T&RB' (ENER)T'R PR'CED&RE *'R (ENER)T'R ()S * LL N( SL.NO 1.0 1.1 The Generator is pro/i!e! with the following a+2iliaries which are essential for generator operation. The$ are Seal oil s$stems Gas S$stems 3rimar$ Water S$stem 2citation S$stem Respecti/e Testing Sche!+les 4 O 5 M man+als are to %e referre! for commissioning* operation an! maintenance of these s$stems. 1.5 Technical Specification of Generator are gi/en %elow. Generator T$pe T#6F 115457 Main 2citor T$pe 3ilot 2citor T$pe Generator Apparent 3ower Generator Acti/e 3ower "+rrent <oltage Spee! Fre-enc$ 3ower Factor #$!rogen 3ress+re Rate! Fiel! <oltage Rate! Fiel! "+rrent )R 80470 , 0049:20 )3 50412:00419 5;; M<A 500 MW 19.199 =A 21=< > 1.05=< 0000 R3M 50#? 0.;5 @)agA 0.5 %ar 010 < 1010 A ST)T&S

Si+nat,reNTPC Station: NTPC- Simhadri BHEL BHEL Ref No.PS-DC-186-500-0018 NTPC Ref no S !"1"TS"#"00$ Sheet / of 1#

P%ant area: T&RB' (ENER)T'R PR'CED&RE *'R (ENER)T'R ()S * LL N( SL.NO 2.0 ST)T&S OBJECTIVE The o%.ecti/e is fill the generator with h$!rogen to the rate! press+re an! p+rit$ an! to release it to +nit operation.

3.0

PROPOSAL The o%.ecti/e will %e achie/e! thro+gh the following proposals.

0.1 0.2

3+rging of air with "O2 gas 3+rging of "O2 gas with #2

Si+nat,reNTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-0018 NTPC Ref no S !"1"TS"#"00$

Sheet 5 of 1#

P%ant area: T&RB' (ENER)T'R PR'CED&RE *'R (ENER)T'R ()S * LL N( SL.NO 4.0 1.1 1.2 1.0 1.1 1.5 5.0 5.1 5.2 Si+nat,reNTPC BHEL SERVICES REQUIRED A/aila%ilit$ of 'nstr+ment air A/aila%ilit$ of "O2 *#2 gas. A/aila%ilit$ of man power with re-+ire! tools A/aila%ilit$ of lighting4comm+nication A/aila%ilit$ of Soap Sol+tion for test. SAFETY PRECAUTIONS 6e%ris in the test area cleare!. Approach4Stair "ase43latforms where/er re-+ire! are ma!e a/aila%le. ST)T&S

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-0018 NTPC Ref no S !"1"TS"#"00$

Sheet 6 of 1#

P%ant area: T&RB' (ENER)T'R PR'CED&RE *'R (ENER)T'R ()S * LL N( SL.NO 5.0 5.1 6.0 9.1 9.2 6ispla$ of %oar! B(o c+tting4wel!ingC at all floors ma!e 3orta%le fire e2ting+ishers are a/aila%le in the test area. E ER!ENCY PROCEDURES The test team sho+l! %e well aware of proce!+res to %e a!opte! in case of an$ a%normalit$ in the acti/it$. The test team sho+l! Dnow well a%o+t the proce!+res to %e a!opte! in case of !amage to machiner$ or in.+r$ to personnel connecte! to the acti/it$. STATE OF T"E PLANT Seal oil s$stem commissione! an! p+t into operation for contin+o+s r+nning. Generator terminal %+shings are connecte!. #2 gas coolers not %e charge! with water. Stator win!ing fille! with primar$ water an! primar$ water tanD Dept press+re less. All the /al/es close! in 3.W. S$stem. All the instr+ments in gas s$stem are mo+nte! as per scheme. <al/es pro/i!e! in Generator oil !rain lines are opene! as followsE @)i-+i! !etector racDA M=A 21 AA 501* M=A 22 AA 501* M=A 20 AA 501* M=A 21 AA 501* M=A 20 AA 511* M=A 21 AA 511. ST)T&S

7.0 8.1 8.2 8.0 8.1 8.5 8.9

Si+nat,reNTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-0018 NTPC Ref no S !"1"TS"#"00$

Sheet $ of 1#

P%ant area: T&RB' (ENER)T'R PR'CED&RE *'R (ENER)T'R ()S * LL N( SL.NO 8.8 <ent /al/es pro/i!e! in oil !rain lines are close! /iF.* M=A21 AA 502* M=A 22 AA 502* M=A 20 AA 502* M=A 20 AA 512* M=A 21 AA 502. <al/es pro/i!e! in gas imp+lse line for /al/e A1* A2 in seal Oil s$stem are opene!. ns+re that all the sh+t off /al/es are in close! con!ition. ns+re that s+fficient no. of #2 c$lin!ers an! "O2 c$lin!ers are ma!e a/aila%le an! are re-+ire! -+alit$. (o. of #2 c$lin!ers ::::::::::::: 110 c$lin!er of 5 m0 /ol. (o. of "O2 c$lin!ers::::::::::: 10 c$lin!er of 20 m0 /ol. ST)T&S

8.;

8.7 8.10

Si+nat,reNTPC BHEL

Station: NTPC- Simhadri

BHEL Ref No.PS-DC-186-500-0018 NTPC Ref no S !"1"TS"#"00$

Sheet 1# of 1#

P%ant area: T&RB' (ENER)T'R PR'CED&RE *'R (ENER)T'R ()S * LL N( SL.NO 8.0 ;.1 ET"OD# R$%&'()*+ '), )* -.$ +$*$,'-/, ('0)*+ 12 CO2# ST)T&S

9.0

CO PLETION CRITERIA )eaDage test sho+l! %e carrie! o+t for 82 hrs at 1 %ar an! a/erage air loss sho+l! %e calc+late!. The permissi%le air loss for a gas tight s$stem is %elow 2.1m0 at (.T.3. 4 21 #rs. 'f air loss is higher* checDs sho+l! %e carrie! o+t for !etecting the leaDage areas.

10.0

APPENDICES The following s$stem !rawings to %e referre! from O 5 M man+al Gas S$stem 3.W. S$stem Seal Oil S$stem Generator 'nstr+mentation Scheme Waste Fl+i! S$stem Waste Gas S$stem

Si+nat,reNTPC BHEL

3RO" 6GR FOR G ( RATOR GAS F'))'(G