Document QP09-02 No.

Date of Issue Revision No. Page No. Approved by 7/3/2003 0 1 NI

PHOTOGRAPH BOOKLET OF VISUAL INSPECTION ANOMALIES

ISSUE No.

DATE

DESCRIPTION

PREPARED BY

AUTHORISED BY

22/03/01 Information Photographs

N. Carmody

N. Ivory

(1)

ACTIVE / INACTIVE PIPING CORROSION

INACTIVE CORROSION Pitting / general corrosion sites cleaned and painted - Inactive

ACTIVE CORROSION Surface staining indicates start of active corrosion in this area

(2)

INACTIVE PIPING CORROSION

INACTIVE PITTING CORROSION Pitting corrosion sites de-scaled and painted

(3)

INACTIVE PIPING CORROSION

INACTIVE PITTING CORROSION Pitting corrosion sites de-scaled and painted

(4)

INACTIVE PIPING CORROSION

INACTIVE PITTING CORROSION Weld necking

(5)

INACTIVE PIPING CORROSION

INACTIVE PITTING CORROSION Weld necking

(6)

INACTIVE CORROSION ON VESSEL

INACTIVE PITTING CORROSION De-scaled and painted

(7)

ACTIVE / INACTIVE PIPING CORROSION

ACTIVE PITTING CORROSION (Localised Pitting) Paint surface broken Paint blistering Surface staining

INACTIVE

(8)

ACTIVE PIPING CORROSION

ACTIVE PITTING CORROSION (Corrosion blooming) Paint surface broken Paint blistering Surface staining Need to de-scale and assess metal loss

(9)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Paint blistering (Pitting corrosion) Surface staining

A more advanced stage of active corrosion scaling, becoming uniformly corroded

(10)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Heavy scaling

RED PAR

(11)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint surface damaged Corrosion scaling starting on uncoated steel

(12)

ACTIVE PIPING CORROSION

ACTIVE PITTING CORROSION Paint deterioration Paint blistering Surface staining Localised pitting corrosion

(13)

ACTIVE PIPING CORROSION

ACTIVE CORROSION (Corroded area with pitting) Paint breakdown Paint blistering Surface staining Corrosion well established

(14)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint deterioration Touch up painting failure

(15)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Complete failure of paint coating Corrosion well established Uniformly corroded

(16)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Paint blistering Surface staining Failure of touch up painting

(17)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Uniformly corroded areas Surface staining

(18)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint deterioration Uniform surface rusting Some localised pitting

Coating - RE 9

(19)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Paint blistering Surface staining Corroded areas with pitting

(20)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Paint blistering Surface staining General corrosion scaling Pitting corrosion

(21)

ACTIVE PIPING CORROSION

ACTIVE LOCALISED PITTING Paint breakdown Blistering corrosion Need to de-scale and assess metal loss

RED PAR

(22)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Complete failure of paint General surface scaling Areas of pitting corrosion

(23)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Heavy scaling

(24)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Paint blistering (Pitting corrosion) Possible weld necking

(25)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint deterioration Localised pitting corrosion Corrosion scaling Surface staining

(26)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Paint blistering Surface staining Uniform corrosion scaling Localised pitting corrosion

(27)

ACTIVE PIPING CORROSION

ACTIVE CORROSION General paint breakdown Corrosion scaling Pitting corrosion

(28)
ACTIVE CORROSION Heavy scaling

ACTIVE PIPING CORROSION

RED PAR

(29)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Paint blistering (Pitting corrosion) Surface staining

CORROSION BLOOMING Cleaning and assessment required

(30)

ACTIVE PIPING CORROSION

RED PAR

ACTIVE PITTING CORROSION Paint failure Heavy metal loss Leaking

(31)

ACTIVE PIPING CORROSION

PIPE SUPPORT Paint failure Surface staining Pipe needs to be lifted to assess material loss

ACTIVE CORROSION Paint breakdown Paint blistering (Pitting corrosion) Surface staining

(32)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Paint deterioration Surface staining Pipe needs to be lifted and chipped to assess material loss

(33)

ACTIVE PIPING CORROSION

ACTIVE CORROSION Paint breakdown Paint blistering (Pitting corrosion) Surface staining

(34)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Paint breakdown Corroded area with pitting Surface staining

(35)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Metal to metal close proximity Uniform corrosion with pitting Paint failure Support not loaded (gap)

(36)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Metal to metal close proximity Paint failure

(37)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Paint surface failure Pipe needs to be lifted to allow access

Unconfirmed RED PAR

(38)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Metal to metal contact Paint coating failure Pipe needs to be lifted to allow access for further inspection.

Unconfirmed RED PAR

(39)

ACTIVE CORROSION

ACTIVE CORROSION Metal to metal close proximity Paint breakdown Paint blistering (Pitting corrosion) Corrosion scaling area Surface staining

(40)

ACTIVE PIPING CORROSION

Pitting corrosion at paint blisters

RED PAR

ACTIVE CORROSION Paint breakdown Corrosion scaling well established Heavy valve corrosion

(41)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Metal to metal contact Complete paint failure Heavy corrosion scaling Need to remove corrosion product and assess metal loss

RED PAR

(42)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Active corrosion between pipe and support Pipe needs to be lifted to allow access Heavy corrosion scaling

Unconfirmed RED PAR

(43)

ACTIVE PIPING CORROSION

AT PIPE SUPPORT Active corrosion between pipe and support

Unconfirmed RED PAR

(44)

ACTIVE PIPING CORROSION

Active corrosion of pipe, flanges and studs / nuts. Heavy corrosion scaling of flanges

RED PAR

(45)

ACTIVE CORROSION

Active corrosion on studs / nuts and pipe flanges No metal loss

(46)

ACTIVE CORROSION
Active corrosion on studs / nuts and pipe flanges 50% - 80% metal loss

SRI

(47)

ACTIVE CORROSION
Active corrosion on studs / nuts and pipe flanges 5% - 10% metal loss

(48)

ACTIVE CORROSION

Active corrosion on studs / nuts and pipe flanges No metal loss

(49)

ACTIVE CORROSION
Active corrosion on studs / nuts and pipe flanges 10% - 20% metal loss Uniform corrosion on flange

(50)

ACTIVE CORROSION

With no metal loss With 10% - 20% metal loss Heavy scaling Active corrosion on studs / nuts and pipe flanges

(51)

ACTIVE CORROSION

STUD / NUT AND FLANGE Heavy corrosion scaling More than 50% metal loss

SRI

(52)

ACTIVE CORROSION
Active corrosion on studs / nuts and flange Need to clean & assess metal loss

(53)

ACTIVE CORROSION
Active corrosion on studs / nuts and pipe flanges 80% + metal loss

SRI

(54)

ACTIVE CORROSION
ACTIVE VALVE CORROSION Paint breakdown Surface staining De-scaling and assessment of material loss required

(55)

ACTIVE CORROSION
ACTIVE CORROSION OF VALVE Replacement required

RED PAR

(56)

ACTIVE CORROSION
Active corrosion on valve & associated pipework

SRI (BROKEN VALVE STEM)

(57)

ACTIVE CORROSION
ACTIVE VALVE CORROSION Paint breakdown Paint blistering (Pitting corrosion) Corroded studs / nuts - assess % metal loss

(58)

ACTIVE CORROSION

Active corrosion of valve body Valve handle missing

(59)

ACTIVE CORROSION
Active corrosion of valve body Uniform corrosion scaling

(60)

ACTIVE CORROSION
Paint deterioration on valve bodies Active corrosion scaling One valve handle missing

(61)

ACTIVE CORROSION
SECONDARY STRUCTURAL STEELWORK Vertical ladder

SRI

(62)

ACTIVE CORROSION

SRI

SECONDARY STRUCTURAL STEELWORK Handrails Kickplates Decking

(63)

ACTIVE CORROSION

SECONDARY STRUCTURAL STEELWORK Pipe support bracket

SRI

(64)

ACTIVE CORROSION
SECONDARY STRUCTURAL STEELWORK Deck plate