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T H E O FFI C I A L

A S E P R E PA R AT I O N G U I D E
ASE
Col l i si on Repai r
and Ref i ni sh
Test s

Includes Damage Analysis & Estimating!


ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 1I
ASE COLLISION REPAIR/REFINISH
PREPARATION GUIDE
Overview----------------------------------------------------------------- 1-5
Collision Repair/Refinish Tests------------------------------------ 6-39
Painting and Refinishing (Test B2) ----------------------------------- 6
Non-Structural Analysis and Damage Repair (Test B3) --------- 13
Structural Analysis and Damage Repair (Test B4) --------------- 19
Mechanical and Electrical Components (Test B5) ---------------- 24
Damage Analysis and Estimating (Test B6) ----------------------- 32
Industry Training --------------------------------------------------- 39-46
Table of Contents
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 1
OVERVIEW
Introduction
This Preparation Guide is intended to help collision repair/refinish technicians and
collision damage estimators study for the ASE certification tests. It was written by
the same people who develop and assemble the actual ASE tests and, therefore,
should be very useful for reviewing technical knowledge and seeking additional
reference material.
ASE voluntary certification is a means through which technicians and estima-
tors can prove their abilities to themselves, to their employers, and to their customers.
By passing ASE tests you will earn the most valuable credential available to collision
repair technicians and estimators. Because the tests are tough, youll have the
satisfaction of proving to yourself that you are among the elite in your profession.
Whats more, these credentials are recognized throughout the nation.
Certified technicians and estimators promote customer trust and improve the
image of the industry. And trust and professionalism are the first steps to a better,
more prosperous business.
ASE encourages you to take the tests and to join the proven pros who wear the
ASE Blue Seal of Excellence.
How Do I Become Certified?
There are four tests for technicians and one test for estimators in the ASE Collision
Repair and Refinish certification series. If you pass one or more of tests B2, B3, B4,
and B5, and have at least two years of hands-on working experience in collision
repair or refinishing, you will become certified as an ASE Collision Repair or
Refinishing Technician. If you pass all four of these tests and meet the experience
requirement, you will earn the certificate of ASE Master Collision Repair/Refinish-
ing Technician. If you pass test B6, and have at least two years of working experience
in collision damage estimating, you will become certified as an ASE Collision
Damage Estimator. (Appropriate vocational training may be substituted for up to one
year of work experience.)
If you fail a test, you may take it again during any scheduled test administration
in which it is offered. And remember, you are the only one who will receive your tests
scores; results will not be given over the phone nor will they be released to anyone
without your written permission.
PAGE 2 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
OVERVIEW (CONTINUED)
ASE tests and certifies autobody technicians and estimators in the following
areas:
Painting and Refinishing (Test B2)
Non-Structural Analysis and Damage Repair (Test B3)
Structural Analysis and Damage Repair (Test B4)
Mechanical and Electrical Components (Test B5)
Damage Analysis and Estimating (Test B6)
ASE also offers certification in Automobile, Medium/Heavy Truck, Truck
Equipment, School Bus, and Engine Machinist specialties. Separate Preparation
Guides are available.
For additional information on ASE testing, you can receive the Registration
Booklet by mailing the coupon contained on the back cover of this booklet. The
Registration Booklet gives test dates, locations and other important information
about the certification program. It also contains a registration form to use in signing
up for the tests.
Who Writes the Questions?
The questions, written by service industry experts familiar with all aspects of
collision repair, are entirely job-related. They are designed to test the skills that you
need to know on the job; theoretical knowledge is not covered.
Each question has its roots in an ASE item-writing workshop where service
representatives from automobile manufacturers (domestic and import), parts and
equipment manufacturers, working collision technicians, estimators, and vocational
educators meet in a workshop setting to share ideas and translate them into test
questions. Each test question written by these experts must survive review by all
members of the group. The questions are written to deal with practical problems of
diagnosis and repair experienced by technicians and estimators in their day-to-day
work.
From there, all questions are pre-tested and quality-checked on a national
sample of technicians and estimators. Those questions that meet ASE standards of
quality and accuracy are included in the scored sections of the tests; the rejects are
sent back to the drawing board or discarded altogether.
Each certification test is made up of between forty and eighty multiple-choice
questions. The testing sessions are 4 hours and 15 minutes, allowing plenty of time
to complete several tests.
How Do I Prepare for the ASE Tests?
Become familiar with test content and question format: The Test Specifications in
this booklet contain a summary description of the content covered by each test. The
Task Lists describe the actual work performed by technicians in each specialty area.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 3
OVERVIEW (CONTINUED)
Together, these form a blueprint for writing and assembling the ASE tests.
Please note that each question on the test is keyed, or linked, to a particular task
or set of tasks in the task list. Therefore, a review of the task lists, with an eye to
judging whether you know how to perform each task listed, will provide you valuable
information as you prepare for the tests.
There are five types of multiple-choice questions on the tests, each of which is
included in the sample questions in this booklet. Note the different instructions for
some questions.
Be sure to read each question carefully, (twice, if necessary) so that you
understand exactly what is being asked. Each question tests a specific diagnostic or
repair problem and has only one best answer.
To summarize, we suggest the following steps be taken:
Step 1. Study the content list for each test you will attempt.
Step 2. Carefully read the task list for each area.
Step 3. Go over the sample questions to become familiar with each
question type. This is very important.
Step 4. Review steps 1 through 3 and identify the skill area(s) where
you need additional study.
Types of Knowledge Measured By the Tests
The types of knowledge and skills you will need to know to pass the tests are as
follows:
Basic technical knowledge: Tests your knowledge of what is in a system and
how the system works, and what are the proper procedures and precautions to be
followed in making repairs and adjustments.
Correction or repair knowledge and skill: Tests your understanding and
ability to apply generally accepted repair procedures and precautions in assembly,
disassembly, and reconditioning operations; and in making major inspections and
adjustments. Also tests ability to use shop manuals and precision tools of the trade.
Testing and diagnostic knowledge and skill: Tests your ability to recognize
repair problems and to use generally available measurement and testing equipment
to diagnose the difficulty. Also tests your ability to trace the effects of a particular
condition and find the cause of a particular set of symptoms.
If you are an experienced and competent technician or estimator, a careful
review of this booklet, and additional brush-up on those areas in which you are
weakest, is all you should need to pass the ASE tests.
Before The Tests
Try to be well-rested for the tests so you will be alert and efficient. Take three or four
PAGE 4 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
OVERVIEW (CONTINUED)
sharpened soft-lead (#2) pencils and an eraser with you; pencils will not be furnished
at the test center. If you wish to pace yourself, bring a watch, some testing rooms may
not have clocks. Finally, be sure to bring along your test center admission ticket and
some form of photo identification.
At the Test Center
When you reach the test center, wait in the assigned area until the proctor begins the
test administration. He or she will instruct you in filling out the answer folder and will
tell you the amount of time allotted for each test.
Once the test has begun, keep track of time. Do not spend too long on any one
question. If a question is difficult, mark the answer that you think is correct and put
a check by it in the test book. Then go on to the next question. If you finish before
the allotted time, you may go back to the questions that you checked.
It is to your advantage to answer every question. Do not leave any answers
blank. Your score will be based on the number of correct answers that you give.
Test Content and Sample Questions
The following material is designed to help technicians and estimators prepare for the
ASE certification tests.
Each section begins with the Test Specifications, which will list the main
categories covered on that particular test and the number of test questions and
percentage of the test devoted to each topic.
The Task List describes the work activities a technician and estimator should be
able to perform in each technical area covered on that test. This list was developed
by working technicians, estimators, and technical experts from across the country
and will provide a valuable check list of what to study for the test(s).
These task descriptions offer detailed information to technicians and estimators
preparing for the test(s) and to persons who may be instructing technicians or
estimators. The task lists may also serve as guidelines for question writers, reviewers,
and test assemblers.
It should also be noted that the number of questions in each content area may not
equal the number of tasks listed. Some of the tasks are complex and broad in scope
and may be covered by several questions. Other tasks are simple and narrow in scope
and one question may cover several tasks. The main objective in listing the tasks is
to describe accurately what is done on the job, not to make each task correspond to
a particular test question.
Sample questions follow. Although these same questions will not appear on
actual tests, they are in the same format as actual test questions. All five types of
multiple-choice questions used on the ASE tests are represented here. Note the
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 5
different instructions for some questions.
Answers to the sample questions are located at the end of each section. The first
question and answer also include a brief explanation to help you learn how to analyze
possible answers. I
OVERVIEW (CONTINUED)
PAGE 6 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
Content Questions Percentage
Area in Test of Test
A. Surface Preparation 13 24%
B. Spray Gun Operation and Related Equipment 8 14%
C. Paint Mixing, Matching, and Applying 14 26%
D. Solving Paint Application Problems 9 16%
E. Finish Defects, Causes, and Cures 6 11%
F. Safety Precautions and Miscellaneous 5 9%
Total 55
1
100%
TEST SPECIFICATIONS
PAINTING AND REFINISHING (TEST B2)
1
Note: The test could contain up to ten additional questions that are included for
statistical research purposes only. Your answers to these questions will not affect your
score, but since you do not know which ones they are, you should answer all questions
in the test. The five-year Recertification Test will cover the same content areas as those
listed above. However, the number of questions in each content area of the Recertification
Test will be reduced by about one-half.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 7
TASK LIST
PAINTING AND REFINISHING (TEST B2)
Reading this task list will allow you to focus your preparation on those subjects which
need your attention. If you feel comfortable with your knowledge about a particular
task, you are probably prepared for questions on that subject. If, on the other hand,
you have any doubts, this is where you should spend your study time. Any good text
book or service manual will give you the information you need. Also, you should
consider how many questions will be asked in each content area.
A. Surface Preparation (1 3 questions)
1. Remove, assess, and store trim and moldings.
2. Remove dirt, road grime, wax, or other protective coatings from area to be refinished
and adjacent vehicle surfaces.
3. Inspect and identify substrate, type of finish, and surface condition; develop a plan
for refinishing.
4. Remove paint finish.
5. Dry or wet sand areas to be refinished.
6. Featheredge areas to be refinished.
7. Identify type of substrate and apply suitable treatment or primer.
8. Mask trim, and protect other areas that will not be refinished.
9. Mix primer, primer-surfacer, or sealer; spray onto surface of repaired area.
10. Apply two-component putty to minor surface imperfections.
11. Dry or wet sand area to which primer-surfacer and/or two-component putty have been
applied.
12. Remove dust from area to be refinished, including cracks or moldings of adjacent
areas.
13. Clean area to be refinished using a proper cleaning solution.
14. Remove, with a tack rag, any dust or lint particles from the area to be refinished.
15. Apply suitable sealer to the area being refinished when sealing is needed or desirable.
16. Remove imperfections from sealer.
17. Prepare the repaired and adjacent areas for blending.
18. Apply stone chip-resistant coating.
19. Restore corrosion resistant coatings, caulking, and seam sealers to repaired areas.
20. Remove decals, transfers, tapes, woodgrains, pinstripes (painted and taped), etc.
B. Spray Gun Operation and Related Equipment (8 questions)
1. Inspect, clean, and determine condition spray guns and adequacy of related equip-
ment (air hoses, regulator, air lines, air source, filtration unit and spray environment).
2. Check and adjust spray gun pressure for siphon-feed, pressure-feed, gravity-feed,
HVLP (high volume, low pressure) and LVLP (low volume, low pressure) guns.
3. Adjust spray gun using fluid and pattern control valves.
4. Select correct spray gun, needle, fluid tip, and air cap for material being sprayed.
PAGE 8 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
B2 TASK LIST (CONTINUED)
5. Force-dry refinishing materials.
C. Paint Mixing, Matching, and Applying (1 4 questions)
1. Determine type and color of finish already on vehicle.
2. Identify paint color formula and proper usage of mixing equipment and materials.
3. Shake, stir, reduce, catalyze, and strain refinish material according to manufacturers
recommendations.
4. Use appropriate spray technique (gun arc, gun angle, gun distance, gun speed, and
spray pattern overlap) for finish being applied.
5. Apply selected product on test panel or let-down panel in accordance with vehicle/
refinishing manufacturers recommendations.
6. Apply single stage topcoat for spot and panel refinishing, and overall refinishing.
7. Apply basecoat for spot and panel blending, and overall refinishing.
8. Apply multi-stage (mica, pearl, etc.) coats for spot repair, panel blending, and overall
refinishing.
9. Apply clearcoat.
10. Check color match; adjust as necessary.
11. Identify the types of rigid, or flexible plastic parts to be refinished; determine the
proper materials and refinishing procedures.
12. Refinish rigid, soft, or flexible plastic parts.
13. Refinish interior components, upholstery, dashes, and vinyl tops).
D. Solving Paint Application Problems (9 questions)
1. Identify blistering (raising of the refinished surface); determine the cause(s), and
correct the condition.
2. Identify blushing (milky or hazy formation); determine the cause(s), and correct the
condition.
3. Identify contaminants in the refinished surface; determine the source(s), and correct
the condition.
4. Identify a dry spray appearance in the refinished surface; determine the cause(s), and
correct the condition.
5. Identify the presence of fish-eyes (crater-like openings) in the refinished surface;
determine the cause(s), and correct the condition.
6. Identify lifting (surface distortion or shriveling) of the refinished surface; determine
the cause(s), and correct the condition.
7. Identify mottling or streaking in metallic and mica paint finishes; determine the
cause(s), and correct the condition.
8. Identify excessive texture (orange peel) appearance of the refinished surface;
determine the cause(s), and correct the condition.
9. Identify an overspray condition; determine the cause(s), and correct the condition.
10. Identify solvent popping or pin-holing in the refinished surface; determine the
cause(s), and correct the condition.
11. Identify sags and runs in the refinished surface; determine the cause(s), and correct the
condition.
12. Identify sandscratch swelling in the refinished surface; determine the cause(s), and
correct the condition.
13. Identify shrinking or splitting while the finish is curing; determine the cause(s), and
correct the condition.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 9
B2 TASK LIST (CONTINUED)
14. Identify color mismatch; determine the cause(s), and correct the condition.
15. Identify tape tracking; determine the cause(s), and correct the condition.
16. Identify loss of gloss in the refinished surface; determine the cause(s), and correct the
condition.
E. Finish Defects, Causes, and Cures (6 questions)
1. Identify poor adhesion; determine the cause(s), and correct the condition.
2. Identify finish cracking (crowsfeet or line-checking, micro-checking, etc.); determine
the cause(s), and correct the condition.
3. Check for rust spots (corrosion); determine the cause(s), and correct the condition.
4. Identify blistering in the finish surface; determine the cause(s), and correct the
condition.
5. Identify water spotting on finish surface; correct the condition.
6. Identify finish damage caused by bird droppings, tree sap, and other natural causes;
correct the condition.
7. Identify finish damage caused by airborne contaminants, (acids, soot, rail dust, and
other industrial-related causes); correct the condition.
8. Identify die-back conditions (dulling of the paint film showing haziness, or film
distortion showing shrinking); correct the condition.
9. Identify chalking (oxidation); correct the condition.
10. Identify body filler bleed-through or staining; correct the condition.
11. Identify solvent popping or pin-holing; correct the condition.
12. Identify damage caused by buffing painted surfaces; correct the condition.
13. Identify film defect from too much or too little film build; measure finish film
thickness.
14. Sand and polish minor suface imperfections.
F. Safety Precautions and Miscellaneous (5 questions)
1. Identify and take necessary precautions with hazardous operations and materials
according to EPA regulations.
2. Identify and correct hazards to employee health and safety according to OSHA/
NIOSH guidelines.
3. Inspect spray environment for health and safety hazards.
4. Select proper respiratory protection system; inspect to insure proper fit, operation, and
maintenance.
5. Apply decals, transfers, tapes, woodgrains, pinstripes (painted and taped), etc. I
PAGE 10 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
SAMPLE QUESTIONS
PAINTING AND REFINISHING (TEST B2)
1. Painter A says that metal conditioner should be used under plastic filler to assure
proper adhesion. Painter B says that metal conditioner should be used under
plastic filler only if rust is present. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
2. Painter A says that primer-surfacer will dry faster if it is sprayed in several coats
with flash time between coats. Painter B says that there will be less bridging if all
the primer-surfacer is sprayed in one application. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
3. Paint can directions say to reduce the paint by adding 1 1/2 parts of reducer/solvent
to 1 part of paint. The mixture in the can shown above will be at what level when
the right amount of reducer/solvent is added?
(A) 3 3/4 (C) 2 3/4
(B) 3 1/2 (D) 2 1/2
4. Which of these is the most likely cause of swirl marks when machine polishing or
glazing a clear coat?
(A) Moving the polisher too slowly
(B) Using a low-speed polisher
(C) Using a pad that is too coarse
(D) Applying the polishing compound too thickly
PAINT LEVEL
6
1
2
3
4
5
Questions:
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 11
5. Which of these can be done to make metallic colors lighter?
(A) Add more reducer/solvent to the paint.
(B) Apply the finish in cooler shop temperatures.
(C) Apply the finish with lower air pressure.
(D) Apply more wet coats.
6. Which of these statements about making a color match test is true?
(A) The old finish should be waxed before checking.
(B) The new color should be checked while it is still wet.
(C) The new color should be sprayed on a small area of the old surface.
(D) The new color should be checked against an area of the original finish.
7. Dirt nibs are being sanded from a metallic base coat before applying the clear coat.
Painter A says that the clear coat may be applied directly over the sanded base coat.
Painter B says that applying another base coat will help prevent sand-scratches
from appearing. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
8. The fender shown above has been metal repaired and refinished. Painter A says
that the scratches could be caused by applying the finish coat before the primer was
dry. Painter B says that the scratches could be caused by using too rough a grit to
finish the featheredge. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
B2 SAMPLE QUESTIONS (CONTINUED)
PAGE 12 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
B2 SAMPLE QUESTIONS (CONTINUED)
Answer Key:
1. D 2. A 3. A 4. C 5. A 6. D 7. B 8. C 9. D 10. B
9. A car with a cracking and splitting enamel finish is to be repainted. Painter A says
the cracked and split area can be fixed by applying primer-surfacer. Painter B says
the cracked and split area can be fixed by applying sealer. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
Question 10 is not like the ones above.
It has the word EXCEPT. For this question, look for the choice that could NOT
cause the described situation. Read the entire question before choosing your
answer.
10. The spray gun shown above dribbles paint from the front of the fluid needle valve
when the trigger is released. Any of these could be the cause EXCEPT:
(A) orifice Z is partly blocked with dry material.
(B) nut Y is too loose.
(C) spring W is broken.
(D) rod X is bent.
W
X
Z
Y
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 13
Content Questions Percentage
Area in Test of Test
A. Preparation 5 9%
B. Outer Body Panel Repairs,
Replacements, and Adjustments 18 33%
C. Metal Finishing and Body Filling 9 16%
D. Glass and Hardware 5 9%
E. Welding and Cutting 12 22%
F. Plastic Repair 6 11%
Total 55
1
100%
TEST SPECIFICATIONS
NON-STRUCTURAL ANALYSIS AND
DAMAGE REPAIR (TEST B3)
1
Note: The test could contain up to ten additional questions that are included for
statistical research purposes only. Your answers to these questions will not affect your
score, but since you do not know which ones they are, you should answer all questions
in the test. The five-year Recertification Test will cover the same content areas as those
listed above. However, the number of questions in each content area of the Recertification
Test will be reduced by about one-half.
PAGE 14 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
TASK LIST
NON-STRUCTURAL ANALYSIS AND
DAMAGE REPAIR (TEST B3)
Reading this task list will allow you to focus your preparation on those subjects which
need your attention. If you feel comfortable with your knowledge about a particular
task, you are probably prepared for questions on that subject. If, on the other hand,
you have any doubts, this is where you should spend your study time. Any good text
book or service manual will give you the information you need. Also, you should
consider how many questions will be asked in each content area.
A. Preparation (5 questions)
1. Review damage report; analyze damage to determine appropriate methods for overall
repair.
2. Lift, raise, and position vehicle to perform repairs.
3. Remove outside trim and moldings as necessary; store removed parts.
4. Remove damaged or undamaged inside trim and moldings as necessary; store
removed parts.
5. Remove undamaged, non-structural body panels and components that may interfere
with or be damaged during repair.
6. Remove all vehicle mechanical and electrical components that may interfere with or
be damaged during repair.
7. Protect panels and parts adjacent to repair area to prevent damage during repair.
8. Remove dirt, grease, wax, and other contaminants from areas to be repaired.
9. Remove pinstripes, emblems and decals (transfers/overlays, woodgrains).
10. Remove corrosion protection, undercoatings, sealers, and other protective coatings as
necessary to perform repairs.
11. Remove repairable plastics and other parts that are recommended for off-vehicle
repair.
12. Identify potential safety and environmental concerns associated with vehicle compo-
nents and systems, i.e. ABS, air bags (SRS), refrigerants, coolants, etc.
13. Determine repair procedures in accordance with the vehicle manufacturers specifica-
tions and industry procedures.
B. Outer Body Panel Repairs, Replacements, and Adjustments (1 8 questions)
1. Determine the extent of the direct and indirect damage and the direction of impact;
plan the methods and order of repair.
2. Remove and replace bolted, bonded, and welded panels or panel assemblies.
3. Determine the extent of damage to aluminum body panels; repair, weld, or replace.
4. Remove, replace, and align hood, hood hinges, and hood latch/lock.
5. Remove, replace, and align deck lid, lid hinges, and lid latch/lock.
6. Remove and replace doors, tailgates, hatches, lift gates, latch/lock assemblies, and
hinges.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 15
B3 TASK LIST (CONTINUED)
7. Remove, replace, and align bumpers, reinforcements, guards, absorbers, isolators, and
mounting hardware.
8. Check and adjust clearances of front fenders, header, and other panels.
9. Check door hinge condition and alignment, adjust or replace as necessary, and adjust
door clearances.
10. Straighten contours of damaged panel to a surface condition suitable for metal
finishing or body filling.
11. Weld cracked or torn metal body panels.
12. Apply protective coatings and sealants to restore corrosion protection.
13. Remove damaged sections of metal body panels; weld in replacements.
14. Repair door frame, repair or replace door skins; inspect intrusion beams.
15. Replace or repair plastic panels.
16. Restore sealers, mastic, sound deadeners, and foam fillers.
17. Diagnose and repair water leaks, dust leaks, wind noise, squeaks, and rattles.
18. Install interior and exterior trim and moldings.
C. Metal Finishing and Body Filling (9 questions )
1. Remove paint from the damaged area of a body panel.
2. Metal finish the damaged area of a body panel to eliminate surface irregularities.
3. Prepare surface for application of body filler material.
4. Heat shrink stretched panel areas to proper contour.
5. Cold shrink stretched panel areas to proper contour.
6. Mix and apply plastic body filler; shape during curing.
7. Sand cured plastic body filler to contour.
D. Glass and Hardware (5 questions)
1. Inspect, adjust, or replace moveable, electrically-heated, stationary, mechanically-
fastened, bonded, and hinged glass.
2. Inspect, adjust, repair, or replace window regulators, run channels, power mecha-
nisms, and related controls.
3. Repair or replace power sun/moon roofs and related controls.
4. Inspect, repair or replace, and adjust removable, manually-operated glass roof panels
and hardware.
5. Diagnose and repair water leaks, dust leaks, and noises; inspect, repair, or replace
weatherstripping.
6. Inspect, adjust, and install convertible top and related mechanisms.
E. Welding and Cutting (1 2 questions)
1. Identify weldable and non-weldable materials used in vehicle construction.
2. Understand the limitations of welding and cutting high-strength steels and other
metals.
3. Determine correct welding process [GMAW (MIG), compression/ resistance spot,
GTAW (TIG)], electrode, wire type, diameter, and gas to be used in specific welding
situations.
4. Adjust the welding equipment for proper operation.
5. Perform test welds. Visually inspect and perform destructive test.
6. Identify safety considerations: Eye protection, proper clothing, respiratory protection,
shock hazards, fumes, material safety data sheet (MSDS), etc. before beginning any
welding operation.
PAGE 16 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
B3 TASK LIST (CONTINUED)
7. Apply knowledge of the proper procedures for safely handling compressed-gas
cylinders.
8. Insure proper work clamp (ground) location.
9. Use the proper gun-to-joint angle, and direction of gun travel, for welds being made
in all positions.
10. Protect vehicle components, including computers and other electronic modules, from
possible damage caused by welding and cutting.
11. Clean the metal to be welded; assure good metal fit-up; apply corrosion protection.
12. Perform the correct joint type (butt, lap, etc.) for the weld being made.
13. Determine the correct type of weld (continuous, stitch/pulse, tack, plug, spot, etc.) for
each specific welding operation.
14. Identify the causes of weld defects; make necessary adjustments.
15. Identify proper cutting process for different materials and locations.
F. Plastic Repair (6 questions)
1. Identify the types of plastic(s); determine repairability.
2. Identify the proper plastic repair procedure; clean and prepare the surfaces of plastic
parts.
3. Repair plastic parts by welding or using repair materials (adhesives, reinforcing
materials).
4. Reshape and shrink flexible exterior plastic parts.
5. Remove damaged areas from rigid exterior SMC (sheet-molded compound); repair
with partial panel installation.
6. Repair deep gouges, holes, and cracks in SMC (sheet-molded compound) panels.
7. Replace bonded SMC (sheet molded compound) body panels; straighten or align
panel supports.
8. Replace mechanically fastened or bonded non-SMC plastic body panels; straighten or
align panel supports. I
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 17
SAMPLE QUESTIONS
NON-STRUCTURAL ANALYSIS AND
DAMAGE REPAIR (TEST B3)
1. Technician A says that adding a shim at point X shown above will raise the front
edge of the deck lid. Technician B says that adding a shim at point X will lower
the back edge of the deck lid. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
2. A damaged steel door outer panel (skin) is being replaced. Technician A says that
the damaged panel could be removed by grinding away the outer edge with a disc
grinder. Technician B says that the new panel could be attached by tack welding.
Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
3. A damaged steel fender has been roughed out and prepared for plastic filler.
Technician A says that a metal conditioner should be applied to the base metal
areas to improve filler adhesion. Technician B says that all paint should be
removed from the damaged area to improve filler adhesion. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
DECK LID
X
Questions:
PAGE 18 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
Answer Key:
1. A 2. C 3. B 4. D 5. C 6. C 7. C 8. C 9. D
4. A damaged panel has been filled with plastic filler that has not cured properly.
Technician A says that an air file with 24D open-coat abrasive should be used to
shape the plastic. Technician B says that an air file with 50C closed-coat abrasive
should be used to shape the plastic. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
5. After high-strength steel is heated, it should be cooled by:
(A) spraying it with cold water. (C) letting it cool naturally.
(B) air hosing it. (D) wiping it with oil.
6. Technician A says that the gas flow rate must be regulated before using a MIG
welder. Technician B says that the wire speed must be adjusted before using a MIG
welder. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
7. A technician is opening the cylinder valves on an oxyacetylene outfit. To prevent
damage to the regulator diaphragms, he should do which of these first?
(A) Turn both adjusting screws in until there is tension on the diaphragms.
(B) Close both torch valves until the cylinder valves are fully open.
(C) Turn both adjusting screws out until there is no tension on the diaphragms.
(D) Fully open both torch valves until the cylinder valves are fully open.
8. Cracks in a thermoplastic bumper fascia are to be repaired. Technician A says that
the repairs can be made with a plastic welder. Technician B says that the repairs
can be made with a structural adhesive. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
Question 9 is not like the ones above.
It has the word EXCEPT. For this question, look for the choice that could NOT
cause the described situation. Read the entire question before choosing your answer.
9. All of the following types of SMC (sheet molded compound) panel damages
require a two-sided repair procedure EXCEPT:
(A) cranks or fractures. (C) tears or rips.
(B) holes or punctures. (D) gouges or grooves.
B3 SAMPLE QUESTIONS (CONTINUED)
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 19
TEST SPECIFICATIONS
STRUCTURAL ANALYSIS AND DAMAGE REPAIR (TEST B4)
1
Note: The test could contain up to ten additional questions that are included for
statistical research purposes only. Your answers to these questions will not affect your
score, but since you do not know which ones they are, you should answer all questions
in the test. The five-year Recertification Test will cover the same content areas as those
listed above. However, the number of questions in each content area of the Recertification
Test will be reduced by about one-half.
Content Questions Percentage
Area in Test of Test
A. Frame Inspection and Repair 13 26%
B. Unibody Inspection, Measurement,
and Repair 20 40%
C. Stationary Glass 4 8%
D. Metal Welding and Cutting 13 26%
Total 50
1
100%
PAGE 20 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
TASK LIST
STRUCTURAL ANALYSIS AND DAMAGE REPAIR (TEST B4)
Reading this task list will allow you to focus your preparation on those subjects which
need your attention. If you feel comfortable with your knowledge about a particular
task, you are probably prepared for questions on that subject. If, on the other hand,
you have any doubts, this is where you should spend your study time. Any good text
book or service manual will give you the information you need. Also, you should
consider how many questions will be asked in each content area.
A. Frame Inspection and Repair (1 3 questions)
1. Diagnose structural damage using tram, self-centering gauges, or three-dimensional
measuring systems (mechanical, electronic/computerized, laser) in accordance with
vehicle manufacturers/industry standards.
2. Lift, anchor, and support vehicle for repair and realignment.
3. Straighten and align mash/collapse damage (change in length).
4. Straighten and align sag/kickup damage (change in height).
5. Straighten and align sidesway/sway damage (change from centerline).
6. Straighten and align twist damage.
7. Straighten and align diamond damage.
8. Repair or replace damaged frame, frame horns, side rails, cross members, frame
brackets, supplemental restraint system (SRS) mounting locations, and front or rear
sections in accordance with vehicle manufacturers/ industry standards.
9. Restore corrosion protection to repaired or replaced frame areas.
10. Repair or replace stress-cracked frame members in accordance with vehicle
manufacturers/industry standards.
11. Diagnose damaged steering, suspension, and powertrain components which can cause
vibration, steering, and wheel alignment problems; replace steering and suspension
components in accordance with vehicle manufacturers/ industry standards.
12. Perform cold or heat stress-relieving procedures in accordance with vehicle
manufacturers/industry standards.
13. Determine the extent of direct and indirect damage, and the direction of impact; plan
the methods and sequence of repair.
B. Unibody Inspection, Measurement, and Repair (20 questions)
1. Diagnose underbody and upperbody structural damage using tram, self-centering
gauges, or three-dimensional measuring systems (mechanical, electronic/computer-
ized, laser), and dedicated and universal fixtures, in accordance with vehicle
manufacturers/industry standards.
2. Diagnose damaged steering, suspension, and powertrain components which can cause
vibration, steering, and wheel alignment problems; replace steering and suspension
components in accordance with vehicle manufacturers/industry standards.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 21
B4 TASK LIST (CONTINUED)
3. Identify the control points of all supplemental restraint system (SRS) component
mounting locations.
4. Determine the extent of direct and indirect damage, and the direction of impact; plan
the methods and sequence of repair.
5. Lift, anchor, and support vehicle for repair and realignment.
6. Straighten, align, and/or replace center section. (Cowl, bulkhead, roof, roof rails,
pillars, floor, windshield/back glass openings, door openings, rocker panels,
crossmembers, and floor pans).
7. Straighten, align, and/or replace rear section. (Quarter panels, rear compartment
opening, wheelhouse assemblies, rear body panel, rails, suspension, crossmembers,
and powertrain mounting points).
8. Straighten, align, and/or replace front sections. (Aprons, strut towers, upper and
lower rails, steering, suspension, crossmembers, and powertrain mounting points).
9. Perform cold or heat stress-relieving procedures in accordance with vehicle
manufacturers/industry standards.
10. Restore corrosion protection to repaired or replaced unibody structural areas.
11. Restore noise, vibration, harshness (NVH) materials in accordance with
manufacturers/industry standards.
C. Stationary Glass (4 questions)
1. Remove and replace front and rear stationary glass (heated and non-heated) in
accordance with manufacturers/industry standards.
2. Remove and replace side modular/stationary glass in accordance with
manufacturers/industry standards.
D. Metal Welding and Cutting (1 3 questions)
1. Determine correct welding process and procedure in accordance with vehicle
manufacturers/industry standards (GMAW MIG , squeeze-type resistance spot),
electrode, wire type, diameter, and gas to be used in specific welding situations.
2. Set up and adjust welding equipment for the material to be welded (steel, aluminum).
3. Determine proper welding technique for the type of welds being made.
4. Protect vehicle systems and components, including computers and other electronic
modules, from possible damage during welding and cutting operations.
5. Prepare the metal to be welded; assure good metal fit-up; apply weld-through primer
if necessary.
6. Identify the type of weld joint (butt, lap, etc.) for the repair being made.
7. Determine the correct type of weld (continuous, stitch/pulse, tack, plug, spot, etc.) and
preparation for each specific welding operation.
8. Identify the causes of welding defects (spits and sputters, burn through, lack of
penetration, cracks in metal, porosity, incomplete fusion, excessive spatter, distortion,
waviness of bead, and failure of wire to feed); make necessary adjustments.
9. Identify the proper cutting process (abrasive, mechanical, plasma arc) for different
materials and locations in accordance with vehicle manufacturers/industry standards.
10. Remove damaged structural steel and aluminum components, and weld in replace-
ments in accordance with vehicle manufacturers/industry standards. I
PAGE 22 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
SAMPLE QUESTIONS
STRUCTURAL ANALYSIS AND DAMAGE REPAIR (TEST B4)
1. The frame shown in the diagram above has been damaged in a front end collision.
Technician A says that the frame has sidesway damage. Technician B says that the
frame has kickup damage. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
2. Technician A says that center-line frame gauges are used to check for sag.
Technician B says that center-line frame gauges are used to check for sway. Who
is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
3. Which type of damage is LEAST likely to occur on a unibody vehicle?
(A) Sidesway
(B) Diamond
(C) Sag
(D) Twist
Questions:
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 23
4. A car has been in a broadside collision. On the side opposite the impact, there is
too much gap at each end of the door. Technician A says that bent door hinges
could be the cause. Technician B says that a bowed body shell could be the cause.
Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
5. A unibody strut tower is being installed using a MIG welder. Technician A says
that a mixture of 75% argon and 25% carbon dioxide could be used. Technician
B says that a mixture of 75% argon and 25% helium could be used. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
6. An incorrect caster reading on a unibody vehicle could be caused by a bent or
mislocated:
(A) tie rod.
(B) front cross member.
(C) sway bar.
(D) idler arm.
Question 7 is not like the ones above.
It has the word EXCEPT. For this question, look for the choice that could NOT
cause the described situation. Read the entire question before choosing your
answer.
7. All of these could be used when replacing resistance spot welds on structural
panels on a unibody vehicle EXCEPT:
(A) brass plug welds.
(B) resistance spot welds.
(C) MIG plug welds.
(D) compression spot welds.
Answer Key:
1. A 2. C 3. B 4. B 5. A 6. B 7. A
B4 SAMPLE QUESTIONS (CONTINUED)
PAGE 24 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
Content Questions Percentage
Area in Test of Test
A. Suspension and Steering 12 24%
B. Electrical 9 18%
C. Brakes 5 10%
D. Heating and Air Conditioning 5 10%
E. Engine Cooling Systems 4 8%
F. Drive Train 5 10%
G. Fuel, Intake, and Exhaust Systems 3 6%
H. Restraint Systems 7 14%
1. Active Restraint Systems (2)
2. Passive Restraint Systems (2)
3. Supplemental Restraint Systems (SRS) (3)
Total 50
1
100%
TEST SPECIFICATIONS
MECHANICAL AND ELECTRICAL COMPONENTS (TEST B5)
1
Note: There could be up to ten additional questions that are included for statistical
research purposes only. Your answers to these questions will not affect your test score,
but since you do not know which ones they are, you should answer all questions in the
test. The five-year Recertification Test will cover the same content areas as those listed
above. However, the number of questions in each content area of the Recertification Test
will be reduced by about one-half.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 25
TASK LIST
MECHANICAL AND ELECTRICAL COMPONENTS (TEST B5)
Reading this task list will allow you to focus your preparation on those subjects which
need your attention. If you feel comfortable with your knowledge about a particular
task, you are probably prepared for questions on that subject. If, on the other hand,
you have any doubts, this is where you should spend your study time. Any good text
book or service manual will give you the information you need. Also, you should
consider how many questions will be asked in each content area.
A. Suspension and Steering (1 2 questions)
1. Identify suspension fasteners which should not be reused.
2. Inspect and replace rack and pinion steering gear, inner tie rod ends, and bellows
boots.
3. Remove and replace power steering pump, belts, hoses, and fittings; inspect pump
mounts.
4. Remove and replace power steering gear (non-rack and pinion type).
5. Remove and replace power rack and pinion steering gear; inspect and replace
mounting bushings and brackets; ensure proper mounting location.
6. Inspect and adjust steering linkage geometry (attitude/parallelism).
7. Inspect and replace pitman arm.
8. Inspect and replace relay (center link/intermediate) rod.
9. Remove and replace idler arms and mountings.
10. Remove and replace tie rod sleeves, clamps, and tie rod ends.
11. Remove and replace steering linkage damper.
12. Remove and replace upper and lower control arms, strut rods.
13. Remove and replace upper and lower ball joints.
14. Remove and replace steering knuckle/spindle/hub assemblies.
15. Remove and replace coil springs and spring insulators (silencers).
16. Inspect, replace, adjust front suspension torsion bars and inspect mounts.
17. Inspect and replace MacPherson strut cartridge or assembly, upper bearing, and
mount.
18. Inspect, remove and replace rear suspension transverse links, control arms, bushings,
and mounts.
19. Inspect, remove and replace rear suspension leaf spring(s), leaf spring insulators
(silencers), shackles, brackets, bushings and mounts.
20. Inspect rear axle assembly for damage and misalignment.
21. Inspect and replace shock absorbers, air shock absorbers, load-leveling devices, air
springs, and associated lines, fittings and componets.
22. Diagnose, inspect, adjust, or replace components of electronically-controlled steering
and suspension systems.
PAGE 26 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
23. Measure vehicle ride height; determine needed repairs.
24. Remove, replace, and align front and rear subframes.
25. Diagnose steering column damage, looseness, and binding problems (including tilt
mechanisms); determine needed repairs.
26. Diagnose manual and power steering gear (non-rack and pinion type) noises, binding,
uneven turning effort, looseness, hard steering and lubricant leakage problems;
determine needed repairs.
27. Diagnose manual and power rack and pinion steering gear noises, vibration, loose-
ness, and hard steering problems; ensure proper mounting location.
28. Inspect and replace steering shaft U-joint(s), flexible coupling(s), collapsible columns,
and steering wheels.
29. Diagnose front and rear suspension noises and body sway problems; determine
needed repairs.
30. Diagnose MacPherson strut suspension noises and body sway problems; determine
needed repairs.
31. Diagnose vehicle wandering, pulling, hard steering, bump steering, memory steering,
torque steering, and steering return problems; determine needed repairs.
32. Check and adjust front and rear wheel camber on vehicles with camber adjustments.
33. Check front and rear wheel camber on vehicles without camber adjustments;
determine needed repairs.
34. Check and adjust caster on vehicles with caster adjustments.
35. Check and adjust caster on vehicles without caster adjustments; determine needed
repairs.
36. Check and adjust front wheel toe; center steering wheel if necessary.
37. Identify toe-out-on-turns (turning radius) related problems; determine needed repairs.
38. Identify SAI (steering axis inclination)/KPI (kingpin inclination), included angle, and
scrub radius related problems; determine needed repairs.
39. Check rear wheel toe; determine needed repairs.
40. Identify thrust angle related problems; determine needed repairs.
41. Check for wheel setback; determine needed repairs.
42. Diagnose tire wear patterns; check and adjust air pressure.
43. Diagnose axle/wheel/tire vibration, shimmy, and tramp (wheel hop) problems;
determine needed repairs.
44. Measure wheel, tire, axle, and hub runout; determine needed repairs.
45. Diagnose tire pull (lead) problems; determine corrective actions.
46. Check wheels for dents, cracks, mounting surface damage, and worn lug holes.
47. Diagnose wheel bearing problems; determine needed repairs.
48. Remove and replace front and rear stabilizer (sway bar) bushing, brackets, mounts and
links.
B. Electrical (9 questions)
1. Check voltages in electrical wiring circuits with a DMM (digital multimeter);
determine repair procedure.
2. Check continuity and resistance in electrical wiring circuits and components with a
DMM (digital multimeter); determine repair procedure.
3. Check electrical circuits, wiring, and connectors; repair according to manufacturers
specifications.
B5 TASK LIST (CONTINUED)
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 27
4. Inspect, test, and replace fusible links, circuit breakers, and fuses.
5. Inspect, test, clean, and replace battery, battery cables, connectors, and clamps.
6. Perform slow/fast battery charge in accordance with manufacturers recommenda-
tions.
7. Identify programmable electrical/electronic components; record data for reprogram-
ming before disconnecting battery.
8. Remove and replace alternator/generator, drive belts, pulleys, and fans; inspect and
adjust alignment.
9. Check operation of exterior lighting; determine needed repairs.
10. Aim headlamps and fog/driving lamps; determine needed repairs.
11. Check operation of retractable headlight assembly.
12. Remove and replace motors, switches, relays, connectors, and wires of retractable
headlight assembly circuits.
13. Inspect, test, adjust, and repair or replace switches, relays, bulbs, sockets, connectors,
and wiring of all interior and exterior light circuits.
14. Remove and replace horn(s); check operation.
15. Remove and replace components of windshield wiper/washer system; check opera-
tion.
16. Check operation of power side windows and power tail-gate window systems;
determine needed repairs.
17. Remove and replace power seat, motors, linkages, cables, etc.; check operation.
18. Remove and replace components of electric door and hatch/trunk lock; check
operation.
19. Remove and replace components of keyless lock/unlock devices and security systems;
check operation.
20. Remove and replace electrical components of sunroof or convertible top; check
operation.
21. Check operation of electrically heated mirrors, windshields, backlights, etc.; repair as
necessary.
22. Remove and replace components of power antenna circuits; check operation.
C. Brakes (5 questions)
1. Inspect brake lines and fittings for leaks, dents, kinks, rust, cracks or wear; torque
loose fittings and supports; replace brake lines (double flare and ISO types), hoses,
fittings, seals, and supports.
2. Inspect flexible brake hoses for leaks, kinks, cracks, bulging, or wear; remove and
replace hoses and seals; tighten loose fittings and supports.
3. Select, handle, store, and install brake fluids.
4. Bleed (manual, pressure, vacuum, or surge) and/or flush hydraulic brake system in
accordance with manufacturers procedures.
5. Pressure test brake hydraulic system; determine needed repairs.
6. Remove and replace brake drums or drum/hub assemblies and wheel bearings; adjust
brake shoes;
7. Inspect and replace wheel studs and fasteners. Reinstall wheels and torque fasteners;
make final checks.
8. Remove and replace disc brake caliper and rotor.
9. Clean and inspect caliper mountings and slides for wear and damage.
B5 TASK LIST (CONTINUED)
PAGE 28 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
10. Check parking brake system operation.
11. Identify and replace ABS wheel speed sensor components according to
manufacturers specifications.
12. Depressurize ABS hydraulic system according to manufacturers specifications.
13. Repair or replace traction control sensors and components according to
manufacturers specifications and check operation.
14. Repair or replace electronic vehicle handling system components according to
manufacturers specifications.
D. Heating and Air Conditioning (5 questions)
1. Identify type of refrigerant and refrigerant oil.
2. Recover and recycle refrigerant from A/C system.
3. Evacuate, recharge A/C system; perform leak test according to manufacturers
specifications.
4. Inspect and correct oil level in A/C system.
5. Inspect, adjust, and replace A/C compressor drive belts; check pulley alignment.
6. Remove and replace A/C compressor; inspect, repair or replace A/C compressor
mountings.
7. Inspect, repair or replace A/C system mufflers, hoses, lines, fittings, pressure
switches, and seals.
8. Inspect A/C condenser for air flow.
9. Inspect, test, and replace A/C system condenser and mountings.
10. Remove and replace receiver/drier or accumulator/drier.
11. Remove and replace evaporator.
12. Inspect and repair evaporator housing water drain.
13. Inspect, test, repair or replace heating, ventilating, and A/C system controls and
components.
14. Inspect and repair heating, ventilating and A/C component wiring according to
manufacturers specifications.
15. Inspect, test, and repair heating, ventilating, and A/C ducts, housing, doors, hoses, and
outlets.
16. Performance test heating, ventilating and A/C systems using pressure temperature
gauges.
17. Inspect, repair or replace heating system hoses, lines, fittings, seals and components.
E. Engine Cooling Systems (4 questions)
1. Inspect and replace engine cooling and heater system hoses and belts.
2. Inspect, test, remove, and replace radiator, pressure cap, coolant recovery system, and
water pump.
3. Remove and replace thermostat, by-pass, and housing.
4. Recover, flush, bleed, and refill system with proper coolant, check level of protection.
5. Inspect, remove and replace mechanical cooling fan, fan pulley, fan clutch and fan
shroud.
6. Inspect, remove, and replace auxiliary oil/fluid coolers and components.
7. Inspect, remove, and replace electric fan, sensors, wiring, and components.
F. Drive Train (5 questions)
1. Remove and replace powertrain assembly; inspect, replace, and align powertrain
mounts and sub frames.
B5 TASK LIST (CONTINUED)
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 29
2. Remove, replace, and adjust shift/throttle cables or linkages.
3. Remove and replace electronic components, wires, and connectors.
4. Remove, replace, and adjust mechanical or hydraulic shift or clutch linkage as
required.
5. Inspect, remove and replace front and/or rear drive axle assembly.
6. Remove, inspect, and replace half shafts and constant velocity (CV) joints and
components.
7. Inspect, remove, and replace drive shafts and universal joints.
G. Fuel, Intake and Exhaust Systems (3 questions)
1. Inspect, remove, and replace exhaust manifold, exhaust pipes, mufflers, converters,
resonators, tail pipes, heat shields and components.
2. Inspect, remove, and replace fuel tank, fuel pump, fuel tank filter, rollover valve, fuel
cap, fuel filler hose, fuel filler-to-body seal, and inertia switch; inspect and replace
fuel lines and hoses; check fuel for contaminants.
3. Inspect, remove, and replace engine components of air intake systems .
4. Inspect, remove, and replace canister, filter, vent, and purge lines of fuel vapor control
systems.
H. Restraint Systems (7 questions)
1 . Active Restraint Systems (2 questions)
1. Inspect, remove, and replace seatbelt and shoulder harness assembly and components
in accordance with manufacturers recommendations.
2. Inspect restraint system mounting areas for damage; repair in accordance with
manufacturers recommendations.
3. Verify proper operation of seatbelt in accordance with manufacturers recommenda-
tions.
2. Passive Restraint Systems (2 questions)
1. Remove and replace seatbelt and shoulder harness assembly and components in
accordance with manufacturers recommendations.
2. Inspect restraint system mounting areas for damage; repair in accordance with
manufacturers recommendations.
3. Verify proper operation of seatbelt in accordance with manufacturers recommenda-
tions.
4. Inspect, remove, and replace track and drive assembly, lap retractor, torso retractor,
inboard bucklelap retractor, and knee bolster (blocker) in accordance with manufac-
turers recommendations.
5. Inspect, remove and replace seatbelt pre-tensioners according to manufacturers
recommendations.
3. Supplemental Restraint Systems (SRS) (3 questions)
1. Disarm and reactivate airbag system in accordance with manufacturers procedures.
2. Inspect and replace SRS system components. Repair or replace in accordance with
manufacturers procedures.
3. Verify that system is armed and operational in accordance with manufacturers
procedures.
4. Inspect, remove, replace, and dispose of deployed and non-deployed airbag in
accordance with manufacturers procedures.
5. Use diagnostic trouble codes (DTCs) to diagnose and repair the airbag system. I
B5 TASK LIST (CONTINUED)
PAGE 30 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
SAMPLE QUESTIONS
MECHANICAL AND ELECTRICAL COMPONENTS (TEST B5)
1. After a front-end collision repair, a front-wheel drive, unibody vehicle pulls to the
left during hard acceleration. The most likely cause is:
(A) drive train misalignment.
(B) caster misalignment.
(C) tracking misalignment.
(D) camber misalignment.
2. Technician A says that a bent MacPherson strut rod can be seen when it is rotated
from the top. Technician B says that a bent MacPherson strut rod can cause a toe
problem. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
3. Technician A says that the coolant recovery system keeps excess coolant from
being lost. Technician B says that the coolant recovery system returns coolant
when the cooling system goes into a vacuum. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
4. When bleeding power brakes, a technician should first:
(A) check the parking brake adjustment.
(B) check the master cylinder fluid level.
(C) start at the wheel farthest from the master cylinder.
(D) start the engine and pump the brakes.
5. Technician A says that minor bulging of a flexible brake line during bleeding is
ok. Technician B says that flexible brake lines may be repaired in the shop. Who
is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
Questions:
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 31
6. During A/C recovery, 1.0 oz. of oil has been removed from the system. Which of
these is the correct procedure?
(A) Return the oil to the system
(B) Replace the oil with new oil
(C) Ignore such a small amount
(D) Change all oil in the system
7. Technician A says that the vehicle must be realigned after replacing damaged rear
suspension parts. Technician B says that the underbody dimensions must be
checked when replacing damaged rear suspension parts. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
Question 8 is not like the ones above.
It has the word LEAST. For this question, look for the choice that would LEAST
likely cause the described situation. Read the entire question before choosing your
answer.
8. The caster on the left side of a unibody vehicle is out of specs. The LEAST likely
cause is a:
(A) misaligned crossmember.
(B) bent idler arm.
(C) damaged lower control arm.
(D) damaged strut (radius) rod.
Answer Key:
1. A 2. C 3. C 4. B 5. D 6. B 7. C 8. B
B5 SAMPLE QUESTIONS (CONTINUED)
PAGE 32 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
Content Questions Percentage
Area in Test of Test
A. Damage Analysis 11 22%
B. Estimating 14 28%
C. Legal and Environmental Practices 2 4%
D. Vehicle Construction 6 12%
E. Vehicle Systems Knowledge 11 22%
1. Fuel, Intake, Ignition,
and Exhaust Systems (1)
2. Suspension, Steering, and Powertrain (3)
3. Brakes (1)
4. Heating, Engine Cooling & Air Conditioning (2)
5. Electrical/Electronic Systems (1)
6. Safety Systems (2)
7. Fasteners and Materials (1)
F. Parts Identification and Source 4 8%
1. New Original Equipment
Manufacturer (OEM) (1)
2. New Aftermarket (1)
3. Salvage/Used (1)
4. Remanufactured/Rebuilt/Reconditioned (1)
G. Customer Relations and Sales Skills 2 4%
Total 50
1
100%
TEST SPECIFICATIONS
DAMAGE ANALYSIS AND ESTIMATING (TEST B6)
1
Note: There could be up to ten additional questions that are included for statistical
research purposes only. Your answers to these questions will not affect your test score,
but since you do not know which ones they are, you should answer all questions in the
test.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 33
Reading this task list will allow you to focus your preparation on those subjects which
need your attention. If you feel comfortable with your knowledge about a particular
task, you are probably prepared for questions on that subject. If, on the other hand,
you have any doubts, this is where you should spend your study time. Any good text
book or service manual will give you the information you need. Also, you should
consider how many questions will be asked in each content area.
A. Damage Analysis (1 1 questions)
1. Position the vehicle for inspection.
2. Prepare vehicle for inspection by providing access to damaged areas.
3. Analyze damage to determine appropriate methods for overall repairs.
4. Determine the direction, point of impact, and extent of direct and indirect damage.
5. Identify and record pre-existing damage.
6. Determine the cost effectiveness of the repair and determine the approximate vehicle
retail, salvage and repair value.
7. Perform visual inspection of structural components and members; determine if repair
or replacement is required.
8. Identify structural damage using measuring tools and equipment.
9. Perform visual inspection of non-structural components and members; determine if
repair or replacement is required.
10. Determine parts and components necessary for proper repair.
11. Identify type and condition of finish; determine if refinishing is required.
12. Identify suspension, electrical, and mechanical component damage.
13. Identify safety systems damage and related service requirements.
14. Identify interior component damage.
15. Identify damage to add-on accessories and modifications.
B. Estimating (1 4 questions)
1. Determine and record customer/client and insurance information.
2. Identify vehicle identification number (VIN), make, model, year, production date,
body style, trim level, paint code, engine, transmission, mileage, license plate
information.
3. Identify options, condition, accessories, modifications, and safety systems.
4. Apply appropriate estimating nomenclature (terminology).
5. Apply appropriate parts nomenclature (terminology).
6. Determine and apply appropriate estimating sequence.
7. Utilize estimating guide procedure pages.
8. Apply estimating guide footnotes and headnotes as needed.
9. Estimate labor value for operations requiring judgement.
TASK LIST
DAMAGE ANALYSIS AND ESTIMATING (TEST B6)
PAGE 34 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
10. Select appropriate labor value for each operation (structural, non-structural, mechani-
cal, refinish).
11. Select and price OEM parts; verify availability.
12. Select and price aftermarket parts; verify availability.
13. Select and price salvage/used parts; verify availability and condition.
14. Select and price remanufactured, rebuilt, and reconditioned parts; verify availability.
15. Determine price and source of necessary sublet operations.
16. Determine labor value, prices, charges, allowances, or fees for non-included opera-
tions and miscellaneous items.
17. Recognize and apply overlap deductions, included operations, and additions.
18. Determine additional material and charges.
19. Determine refinishing material and charges.
20. Determine sectioning procedures where appropriate and establish labor values.
21. Determine structural measurement requirements; diagnose, and establish labor values.
22. Determine necessary structural straightening equipment, setup procedures, and
establish labor values.
23. Apply math skills to establish charges and totals.
24. Interpret computer-assisted and manually written estimates; verify the system has
current information.
25. Identify procedural differences between major computer assisted and manually written
estimating systems.
26. Identify procedures to restore corrosion protection; establish labor values.
27. Determine appropriate application of betterment/depreciation to parts and allowances
as necessary.
C. Legal and Environmental Practices (2 questions)
1. Recognize regulatory obligations.
2. Recognize contractual and warranty obligations .
3. Recognize the legal obligation to restore the vehicle to pre-loss condition based on
established industry standards and vehicle manufacturers recommendations.
D. Vehicle Construction (6 questions)
1. Identify type of vehicle construction (space frame, unibody, full frame).
2. Recognize the different damage characteristics of unibody and frame-type vehicles.
3. Determine repairability of impact energy absorbing components.
4. Identify steel components and repair/replacement procedures.
5. Identify aluminum components and repair/replacement procedures.
6. Identify plastic components and repair/replacement procedures.
7. Identify vehicle glass components and repair procedures.
8. Identify add-on accessories and modifications.
E. Vehicle Systems Knowledge (1 1 questions)
1 . Fuel, Intake, Ignition, and Exhaust Systems (1 question)
1. Identify major components.
2. Identify component function.
3. Identify OEM component service requirements.
2. Suspension, Steering, and Powertrain (3 questions)
1. Identify components.
B6 TASK LIST (CONTINUED)
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 35
2. Identify component function.
3. Identify OEM component service requirements.
3. Brakes (1 question)
1. Identify components.
2. Identify component function.
3. Identify OEM component service requirements.
4. Heating, Engine Cooling, and Air Conditioning (2 questions)
1. Identify components.
2. Identify component function.
3. Identify OEM component service requirements.
5. Electrical/Electronic Systems (1 question)
1. Identify components.
2. Identify component function.
3. Identify OEM component service requirements
6. Safety Systems (2 questions)
1. Identify components.
2. Identify component function.
3. Identify OEM component service requirements.
7. Fasteners and Materials (1 question)
1. Identify fastener type.
2. Identify fastener grade.
3. Identify body repair and refinishing materials and supplies.
4. Recognize proper application and use of chemicals.
F. Parts Identification and Source Determination (4 questions)
1 . New Original Equipment Manufacturer (OEM) (1 question)
1. Identify components.
2. Identify component function.
3. Justify repair or replace decision.
4. Determine availability.
2. New Aftermarket (1 question)
1. Identify components.
2. Identify component function.
3. Justify repair or replace decision.
4. Determine availability.
3. Salvage (Used) (1 question)
1. Identify components.
2. Identify component function.
3. Justify repair or replace decision.
4. Determine availability.
4. Remanufactured/Rebuilt/Reconditioned (1 question)
1. Identify components.
2. Identify component function.
3. Justify repair or replace decision.
4. Determine availability.
B6 TASK LIST (CONTINUED)
PAGE 36 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
B6 TASK LIST (CONTINUED)
G. Customer Relations and Sales Skills (2 questions)
1. Acknowledge and greet customer/client.
2. Listen to customer/client; collect information and identify customers/clients
concerns and needs.
3. Establish cooperative attitude with customer/client.
4. Identify yourself to telephone customer/client; offer assistance.
5. Use salutation skills (post greeting).
6. Deal with angry customer/client.
7. Follow up; keep customer/client informed.
8. Recognize basic claims handling procedures; explain to customer/client.
9. Project positive attitude and professional appearance.
10. Inform customer/client about parts and the repair process.
11. Provide warranty information.
12. Provide technical and consumer protection information.
13. Estimate and explain duration of out-of-service time.
14. Apply negotiation skills to obtain a mutual agreement.
15. Interpret and explain manual or computer-assisted estimate to customer/client. I
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 37
1. Inspecting the residue on a fine sandpaper after sanding a small area can be used
to determine if:
(A) the finish is original.
(B) checking is present in the finish.
(C) the finish will require a sealer.
(D) the finish is a clear coat.
Question #1 Explanation:
Option (A) is wrong. Sanding will not determine if the finish is original. The
estimator would look for over-spray on moldings and weatherstripping, or color
mismatch and dryspray to determine if the finish is original.
Option (B) is wrong. Checking of the paint finish is detected directly by visual
inspection, not sanding.
Option (C) is wrong. Each paint manufacturer has specific requirements that
determine the proper sealer usage.
Option (D) is correct. Sanding will produce a fine white chalky power if the finish
has a clear coat.
2. The cleaning and retaping of an adhesive molding is:
(A) included in the R&I labor value for the molding.
(B) included in the replacement labor value of the panel that the molding is
attached to.
(C) not included in the R&I labor value for the molding.
(D) included in the refinish labor value of the panel that the molding is attached
to.
3. Estimator A says that some vehicles use High Strength Steel (HSS) outer body
panels. Estimator B says that damaged High Strength Steel (HSS) cannot be
repaired. Who is right?
(A) A only (C) Both A and B
(B) B only (D) Neither A nor B
SAMPLE QUESTIONS
DAMAGE ANALYSIS AND ESTIMATING (TEST B6)
Questions:
PAGE 38 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
4. A pickup truck is hit hard at the right front wheel and tire. The steering wheel now
turns without the wheels moving. Which of these is most likely damaged?
(A) The sector shaft
(B) The stabilizer bar
(C) The drag link
(D) The idler arm
Questions 5 and 6 are not like the ones above.
Each of these has the word EXCEPT. For each question, look for the choice that
does NOT fit the described situation. Read the entire question carefully before
choosing your answer.
5. Refinishing materials include all of these EXCEPT:
(A) reducers.
(B) sandpaper.
(C) structural adhesive.
(D) adhesion promoter.
6. All of these are parts of the suspension system EXCEPT the:
(A) strut.
(B) rotor.
(C) control arm.
(D) ball joint.
Answer Key:
1. D 2. C 3. A 4. A 5. C 6. B
B6 SAMPLE QUESTIONS (CONTINUED)
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 39
INDUSTRY TRAINING
The National Institute for Automotive Service Excellence recognizes the need for
more and better trained technicians and estimators nationwide. ASEs number-one
goal has always been to improve the quality of automotive service and repair
throughout the nation.
The training materials listed in this guide are designed to help you sharpen your
technical skills and become more knowledgeable in your trade. Since the ASE tests
reflect these skills the more you learn, the better are your chances of passing ASE
tests.
Please call or write the listed manufacturers for availability, schedules, and
prices, if applicable.
Manufacturers: If you note omissions or errors, please call ASE at 703-713-3800.
Babcox Publications
Aftermarket Training Guide: Each year,
Babcox Publications and the Automotive
Training Managers Council produce the
Aftermarket Training Guide, a comprehensive
directory which lists thousands of training
opportunities from hundreds of companies and
organizations serving the automotive
aftermarket and its technicians. Formatted as an
easy-to-use reference, categories include:
Company Directory, Underhood, Undercar,
Service Equipment and Tools, Machine Shop,
Manager Training, Computerization,
Accesories, and Chemicals.
General
Note: Under this heading are those companies
whose training offerings are pertinent to both
Collision Repair and Painting/Refinishing
training.
To access the Aftermarket Training Guide
online, go to www.babcox.com/atg/tg.htm
BodyShop Business: This magazine offers
technical and how-to articles including
information on metal work, alignment and paint,
which can be used as reference materials for
both the expert and the trainee. Every year, the
August issue is devoted to training. School
profiles on technical schools and their programs
are included.
For more information, contact: Babcox
Publications, attn.: Circulation Department, 11
S. Forge St., Akron, OH 44304; phone: 330-
535-7011.
DaimlerChrysler Corporation
Instructional Materials:
Unibody Analysis and Repair Fundamen-
tals: Covers damage analysis and repair funda-
mentals as related to unibody structures.
Collision Repair and Refinish
Collision repair and painting technicians may find the following training opportunities
useful when preparing for certification tests or seeking advanced skills and knowledge.
While the training listed under the Collision Repair/Painting and Refinishing categories
is that which is most closely related to these professions, technicians may benefit from
some of the offerings under the Suspension and Steering, Brakes, Electrical/Electronic
Systems, and Heating and A/C headings in The ASE Automobile Preparation Guide.
PAGE 40 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
Non-Destructive Paint Repairs: Covers
paint condition diagnosis and repair.
Wind Noise and Water Leaks: Explains
diagnosis and repair methods of real life
problems for wind wind noises and water leaks.
Manuals: Unibody Dimension, Joints, and
Seams; lists body dimensions sealing locations,
and weld locations for reliable repairs.
To order a catalog listing these and other
technical publications, call DaimlerChrysler
Motors Tech Authority at: 800-890-4038.
Delmar Publishers
Test Preparation Series: This study series
consists of one module for each of the five
collision repair/refinish tests (B2 - B6). Each
book contains ASE-style review questions and
test taking strategies. The modules may be
purchased individually, or as a set. For a cata-
log, write: Delmar Publishers, P.O. Box 15015,
Albany, NY 12212, or call: 800-347-7707.
Internet: www.autoed.com
General Motors Corp.
Authentic General Motors training materials:
Videos, Technicians Guides, Instructors
Guides, Student Workbooks, Overhead Slide
Sets, Diagnosis Books, Service Manuals and
Service Bulletins.
These are the same materials used in all GM
training centers for GM dealer training. For
more information, call 800-393-4831.
I-CAR
Enhanced Delivery Training Courses:
These completely new modularized training
programs feature student manuals on CD-ROM
and an increased amount of hands-on exercises.
This new structure also allows technicians to
tailor their training path to meet their individual
need. Initial programs offered in 2000 will
include:
Adhesive Bonding
Anti-Lock Brake Systems and Traction
Control Systems
Brakes
Damage Analysis - Programs 1, 2, 3, and 4
Electrical and Electronics
Fundamentals of Collision Repair
Restraints
Welding and Cutting Aluminum -
Programs 1, 2, and 3
Welding and Cutting Steel - Programs 1
and 2
Worker Protection
Additional programs are planned in areas
such as Air Conditioning, Measuring, Refinish-
ing, and Structural Parts. Previous I-CAR classes
will continue to be offered until the correspond-
ing Enhanced Delivery programs are released.
For complete course descriptions and training
schedules, visit the I-CAR website at www.i-
car.com, or call: 800-422-7872 in the U.S., or
1-800-565-4227 in Canada.
Mitchell International
Mitchell offers a series of test preparation
booklets for ASE tests B2 through B6. Each
booklet includes an overview, task list, sample
questions, and a glossary of terms. The series is
also available on CD-ROM. Mitchell also
publishes a five-volume Collision Training and
Education Series, which covers auto body repair,
estimating, welding and painting. Mitchell, in
association with Delmar Publishers, has also
developed a 15-tape Collision Repair Video
Series.
For more information, call Mitchell Interna-
tional at 1-800-238-9111, or visit the website:
www.mitchell.com
Automotive Body Repair News
Automotive Body Repair News Training for
ASE Certification: Self-study training guides
for the collision repair and refinish tests. Each
guide contains technical preparatory information
with sample tests questions, and a complete
ASE Task List for the category.
Request complete ordering info, prices, etc.
from ABRN Training for Certification, 201
King of Prussia Rd., Radnor, PA 19089. Phone:
610-964-4240. E-mail: hwange@cahners.com.
Internet: www.abrn.com
INDUSTRY TRAINING (CONTINUED)
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 41
INDUSTRY TRAINING (CONTINUED)
Society of Collision Repair Specialists
(SCRS)
SCRS and its 35 Affiliate Associations
provide a variety of collision repair training in
large and small cities with classes being held for
as few as 25. Additionally, SCRS also offers a
video training series.
Seminars:
Damage Report Training
Selling Collision Repairs
Audatex: The Misunderstood Estimating
System
Video Training Series:
Quarter Panel Replacement
Outer Door Panel Replacement
Metal Straightening Techniques
Paint Prep (Volumes 1 and 2)
Basic Matching Techniques
Tinting for a Color Match
Ultra-Fine Sanding and Polishing
Introduction to Unibody Repair
Unibody: Measureing Systems
Unibody: Damage Analysis
Unibody: Damage Correction
For more information, contact: SCRS, P.O.
Box 2548, Tri Cities, WA 99302, or call 509-
547-0445. Fax: 509-547-0446.
Collision Repair
Bee Line
Training Classes: Collision Correction Truck
Frame Alignment, Small Vehicle Frame
Alignment (three day course, taught in
Bettendorf, IA)
For a class schedule, write: Bee Line Co.,
Attn: Mr. Fred Badure, PO Box 130, Bettendorf,
IA 52722, or call 319-332-4066.
Car-O-Liner Company
Classes: Car-O-Liner offers the following
courses at its national training center in Wixom,
MI and regional locations throughout North
America:
Three Dimensional Mechanical Measur-
ing System Collision Damage Analysis
and Repair
Computerized Electronic Measuring Sys-
tem Collision Damage Analysis and Repair
Damage Appraiser Collision Repair
Training
Vo-Tech Instructor Training
For information, write: Car-O-Liner Co.,
29900 Anthony Dr., Wixom, MI 48393; or call
Timothy Morgan, Dir. Of Technical Services
and Training at: 800-521-9696. Internet:
www.car-o-liner.com
Carborundum Abrasives Co.
Free Brochures:
Four-Step Auto Refinishing System: a
detailed coverage of recommended procedures
and abrasives used in metal preparation, body
filler, primer surfacer/paint preparation and color
and clearcoat sanding #CA5400.
Refinishing Guidelines Wall Chart
#CA5700.
ANSI/FEPA Wall Chart #CA7710.
Independent Test Results #CA5310.
Abrasive Products for Autobody
Refinishing #CA5000.
Carbo Clinic-Total Body Workshop: Offered
locally by company representatives and jobbers.
Carbo clinics cover the latest in sanding
technology and techniques.
For clinic information, contact local
Carborundum Abrasives jobber.
For free brochures, write: Carborundum
Abrasives Co., Attn: Automotive Literature
Fulfillment Dept., c/o Jim Twomey, 1 New
Bond St., Worcester, MA 01615. Fax: 508-
795-5489.
Champ
Training Classes: Champ offers a two-day
weekend course, six times per year, which
covers all phases of measurement, diagnosis,
and repair of unibody automobiles.
Manuals: The Basic Principles of Unibody
Repair (included with class enrollment and
available to others; also available in Spanish
language edition).
For class schedule and current manual price,
write: Champ Frame Straightening Equipment,
Inc., 11178 Penrose St., Units 1 & 2, Sun
Valley, CA 91352.
PAGE 42 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
INDUSTRY TRAINING (CONTINUED)
Chart Industries, Inc.
Training Class: Chart offers Equipment and
Unibody Repair Programs on location in our
factory training centers. Four-day course covers
damage analysis, repair procedures, and
measuring techniques.
Chart is committed to field training and
technical support programs, nationally and
internationally, and to this end provide technical
representation in every state and province in
North America.
Video tapes in VHS or Beta are available on
Charts Gauging Systems, and additional tapes
are being developed.
For more information, write: Training Mgr.,
Chart Industries, Ltd., 890 Brock Rd., So.,
Pickering, Ontario, Canada, L1W1Z9.
Chief Automotive Systems
Training Courses: Chief offers advanced
classes on the structural repair of unitized body
and body-on-frame vehicles as follows:
Universal Measuring System Structural
Repair Technology - 4 days
Guage Measuring System Structural
Repair Technology - 4 days
Genesis 2 Measuring System Structural
Repair Technology - 4 days
Genesis 2 Measuring System
Chief also offers a 4 day Structural/Suspen-
sion Damage Analysis course for collision dam-
age estimators.
Chief Automotive Systems, Inc., PO Box
1368, 1924 East 4th St., Grand Island, NE
68802-1368, or call Betty Hulinsky at 800-445-
9262 ext. 424. Fax: 308-384-4332.
Continental
Videos: Continental has prepared two VCR
presentations:
Universal Measuring Equipment
Uni-Liner, Flat-Rack and Versa Rack
Equipment
Write: Continental Collision Repair Systems,
Route 5, Box 178, Alexandria, MN 56308, or
call 800-328-2047.
Fibre Glass-Evercoat
Free Clinics: Demonstrations on the uses of
Evercoat products in the preparation of metal
and fiberglass bodies for final finish. Clinics are
offered locally in body shops in conjunction
with Evercoat jobbers.
Free Pamphlets:
Consumer Product Guide
How to Use Body Filler
How to Use Polyester Glazing Putty
Paint Staining Prevention Over Body Filler
SMC Repair Procedure
For information on clinics or copies of
pamphlets, contact your local jobber, or write:
Automotive Sales Dept., Fibre Glass-Evercoat
Div. of Illinois Tool Works, 6600 Cornell Rd.,
Cincinnati, OH 45242, or call 800-729-7600,
ext. 237.
3M Company
Video Cassettes:
Flexible Parts Repair Systems
Paint Finishing Systems
Repairing Wind and Water Leaks in T-top
Roofs
Door Skin Bonding System
3M Automobile Refinishing System/
Parts 1 and 2.
3M Preferred Replacement System for
Urethane Set Auto Glass
All cassettes run between 5 and 7 minutes
each.
35 mm Slides: Gasketing System Repairs
For current prices and availability, write: 3M
Co., Automotive Trade Div., Bldg. 223-6N-01,
St. Paul, MN 55144.
Clinics: Offered locally by 3M
representatives and jobbers; covers coated
abrasives, sealers, adhesives, masking, and
respirators.
Manuals/Brochures:
3M Automotive Refinishing Manual
Flexible Parts Repair Brochure
3M Paint Finishing Systems Brochure
For clinic information or copies of manuals/
brochures, contact your local 3M representative
or jobber.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 43
INDUSTRY TRAINING (CONTINUED)
Philadelphia 610-644-7300
Los Angeles 714-283-7560
Toronto 416-674-6633
Vancouver 604-940-1180
BASF Corp.
Write or call: BASF Corp., North American
Training, 26701 Telegraph Rd., Southfield, MI
48034. Phone: 810-304-5200.
Binks Sames Corporation
Binks Sames conducts 3-day spray finishing
seminars approximately 7 times per year at its
corporate headquarters in Franklin Park, Illinois,
as well as at alternating branch offices
nationwide. These seminars focus on the
selection, operation and maintenance of todays
spray finishing equipment. Topics include
compressed air atomization including HVLP,
airless, air assisted airless, electrostatic liquid
and powder coatings applications. Current EPA
regulations, worker protection, spray booths
and operator techniques are also discussed. All
participants receive a comprehensive training
manual.
For more information on these seminars write:
Binks Sames Corporation, 9201 Belmont Ave.,
Franklin Park, IL 60131, Attn.: Mr. Jerry
Hund, or call 847-671-3000 (Ext. 303).
DeVilbiss Company
Film: Take Ten Automotive, 16-mm or 8-
mm, (also in VHS or Beta); two-week loan or
sale. Write or call for current prices.
Booklet: The ABCs of Spray Equipment
for Refinishing (F-625)
For training material prices, write: Training
Coordinator, DeVilbiss Automotive Refinishing
Products, 1724 Indian Wood Circle, Maumee,
OH 43537; Ph: 419-891-8100.
DuPont Automotive Finishes
Training Courses: DuPont offers a four-day
course in all phases of automotive painting and
a three-day Cronar course. Both courses include
techniques, shop practices, products, and
customer relations. Courses are held at DuPonts
Refinish Training Centers: Troy, MI; Atlanta,
GA; and Los Angeles, CA.
Snap-on Technical Training Systems
Training Centers and Info: Snap-on Technical
Training Systems maintains and operates 48
Technical Training Centers in addition to
remotely held class locations. All classes are
lead by Snap-on qualified instructors utilizing
up to date training material, props and student
handouts.
Introduction to Test Taking Skills
TRO75MSC (4 hours)Provides basic testing
taking skills. Tips on test preparation and how
to relate to test questions with your subject
knowledge. Snap-on Tools Corp.
Snap-ons automotive/mechanical offerings
may be of interest to collision repair technicians.
For more info on course offerings or to
request a training catalog or schedule, please
contact the nearest Snap-on Training Center or
call 800-225-5786.
Painting and Refinishing
Akzo Nobel Sikkens
All Sikkens technical training courses are
taught in state-of-the-art training facilities in
eight (8) areas of North America. These facilities
are designed to enhance learning while
replicating shop conditions. When a painter
experiences both the correct and incorrect
motion required to paint a car, he remembers
how the right way feels, sounds and looks so he
can duplicate it back in his spray booth. This is
accomplished by spraying complete bodyshells.
The appropriate balance of hands-on practice
and theory can be found in all of Sikkens
training classes.
4-day Product Training Course
4-day Advanced Product Training Course
3-day Professional Preparation Course
4-day Color Tinting Course
1 1/2-day Solving Application Errors
Course
Contact nearest training center:
Atlanta 770-279-9893
Detroit 248-649-3266
Dallas 817-232-9745
Montreal 514-333-3155
PAGE 44 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
INDUSTRY TRAINING (CONTINUED)
Clinics/Seminars: Short sessions, offered at
27 customer training facilities for jobbers,
refinishers, and educators.
Materials:
Automotive Refinishing Principles and
Techniques, with Student Workbook and
Coordinators Guide
Refinisher News
Jobber Notebook
Films and Videos:
Before You Spray
System You Can Count On
A World of Difference
The Professionals Choice
Lucite: The Matchmaker
A Breath of Clean Air
Autobody Testimonials
Centari 2000
Lucite Basemaker
Cronar Introduction
What is Cronar
Cronar Application
For information on any of the above, contact
your local DuPont Automotive Refinish sales
rep.
Martin-Senour Automotive Finishes
Training Course: A four-day course on the
latest technical advances in undercoats,
Basecoat/Clearcoat, paint make-up and color
matching techniques; held at Martin-Senours
Automotive Training Centers in Chicago,
Atlanta, Dallas, Philadelphia, and Reno.
Clinics: Information on refinishing materials
and techniques; discussions and demonstrations
on the latest technical advances and money-
saving shortcuts.
Other clinics for jobbers and body shop
owners are also available.
Manual: Tec Refinish Manual #MA3786
For information on the training course/clinics,
or to obtain the manual, contact your local
NAPA/Martin-Senour jobber, or write Martin-
Senour Automotive Training Center at:
7019 High Grove Blvd., Burr Ridge, IL
60521. Attn: Rod Habel, 630-887-7516.
4799 Aviation Pkwy, Suite A,
Atlanta, GA 30349
Attn: Don Baker, 404-768-6006.
1450 Avenue R, Grand Prairie, TX 75050
Attn: Mike Pellet, 972-606-9797.
459 Pike Rd., Huntington Valley, PA
19006, 215-364-5292
4818 Longley Lane, Reno, NV 89502
Attn: Steve Vail, 702-829-1830.
Morton Paint Company
Seminars and Clinics: Training on all phases
of metal, fiberglass, and plastic panels, and
parts refinishing.
Free training materials:
Repair and Refinish Plastic Parts: Test
Section 1
Refinish Preparation of Hard Panels: Test
Section 2
Color Preparation: Test Section 3
Problem Solver Guide: Your Passbook to
Savings!
For information on seminars/clinics, or to
obtain the training materials, contact your local
Morton Paint distributor, or write: Morton
Paint Co., 1446 Tuscarawas St. W., Canton,
OH 44702-2038.
Nason Automotive Finishes
Clinics: Nason conducts training clinics for
jobbers and body shop managers.
For further information on clinics, call or
write Nasons Mktg. Dept.: Paul R.
Maiersperger, Mktg. Mgr., Nason Automotive
Finishes, The DuPont Co., 1007 Market St., AP
B5239, Wilmington, DE 19898.
Norton Company
Lets Talk Shop Clinics: Norton LTS
Clinics cover the latest sanding techniques and
sanding systems to increase productivity.
Contact your local Norton jobber or Norton rep
for details.
Free Brochures:
Norton Autobody Refinishing Wall Chart
#7456.
Autobody Refinishing Mini Catalog - Top
Performers #7545.
Autobody Refinishing Products Full Line
Catalog #330.
For free brochures, send a fax to: 508-795-
5489.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 45
INDUSTRY TRAINING (CONTINUED)
PPG Finishes
Schools: PPG offers a wide assortment of
one, two, three, and four-day training courses at
more than 20 locations in the U.S., Canada,
Mexico, and Puerto Rico to meet the changing
needs of todays automotive refinish market.
Courses are open to distributors, technicians,
vocational instructors, and insurance personnel
for:
Color Adjustment
Fleet Product/Applications
PPG Product Line Certification
MVP Marketing Courses
Clinics/Seminars: Short sessions and
instructional courses available from your local
PPG representative, on location.
For details regarding schools, clinics and
seminars, contact your local PPG jobber or
write: PPG Finishes, Refinish Training Dept.,
19699 Progress Dr., Strongsville, OH 44136 or
call 440-572-6983.
SATA Spray Equipment
Classes: One and two day classes covering
all types of spray equipment and air filtration,
conducted at the SATA training center in Spring
Valley, MN.
For information, write SATA Spray Equip-
ment, One Sata Dr., Spring Valley, MN 55975.
Ph: 800-533-8016. Fax: 800-633-7282.
Sherwin-Williams Automotive Finishes
Classes: Sherwin-Williams offers 1,2,3, and
4 day training courses on a variety of automotive
refinish and body shop management subjects at
several training centers in the U.S. and Canada.
Product and Refinishing:
Advanced Technical Refinish
Color Adjustment
Counterperson Product
Fleet Refinishing
OEM Fleet Painter
Painter Product
Product and Color Adjustment
Technical Refinish
Body Shop Management
Advantage Marketing
Advantage Shop Management
Financial Shop Management
Increasing Your Closing Ratio
Hiring and Interviewing
Clinics and Seminars: Local product training
for jobbers and shops. Information on refinish-
ing materials and techniques; discussions and
demonstrations on the latest products and appli-
cations.
Manual: SW Automotive Refinishing Guide
has over 100 pages of information on all phases
of automotive refinishing.
For more information, please contact your
local Sherwin-Williams branch or jobber, or
call: 800-798-5872.
Standox North America, Inc.
Training Courses: Courses in refinishing are
offered in Plymouth, MI. All classes include
preparation up through topcoat application using
the latest equipment. Supplied fresh air
respirators, paint suits, gloves and eye protection
are discussed and used in the hands-on portion
of each class.
For information, contact: Standox North
America, Inc., Training Dept., 47802 West
Anchor Court, Plymouth, MI 48170; or call
800-551-9296 ext. 3139. Fax: 734-454-4983.
PAGE 46 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
INDUSTRY TRAINING (CONTINUED)
Damage Analysis and Estimating
Automatic Data Processing (ADP)
2010 Crow Canyon Place
San Ramon, CA 94583
1-800-546-5237 (select training option)
Internet: www.csg.adp.com
CCC Information Systems, Inc.
444 Merchandise Mart
Chicago, IL 60654
1-800-637-8511
Mitchell International
9889 Willow Creek Road
P.O. Box 26260
San Diego, CA 92196
1-800-238-9111
MOTOR Information Systems
5600 Crooks Road, Suite 200
Troy, MI 48098
1-800-426-6867
Vale National Training Centers, Inc.
East Campus:
5070 Ritter Road
Mechanicsburg, PA 17055
717-790-9950
West Campus:
2590 North Grove Industrial Dr.
Fresno, CA 93727
559-252-8138
Central Campus:
2424 E. Randol Mill Road
Arlington, TX 76011
817-633-4800
Student Reservations
800-233-7095
Internet: www.valenational.com
COPYRIGHT 2000 by
Nat ional Ins t it ut e for
A U T O M O T I V E S E R V I C E E X C E L L E N C E
All rights reserved.
ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE PAGE 47
NOTES:
PAGE 48 ASE COLLISION REPAIR/REFINISH & ESTIMATING PREPARATION GUIDE
NOTES:
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