Professional Documents
Culture Documents
FARM PACKAGE
6
Document No.
Doc. Type
SA-JER-TFAAA-PSCL-316503
Discipline
I
T
System
QU
A
JOB No.
3000235438
Revisio
n
No
0
0
0
1
0
2
WILSON SIM
Prepared By
Remar
ks
ESTHER KOH
Checked By
Issued Date
Return Date
28-APR-2010
24-MAY-2010
24-AUG-2010
06-MAY-2010
10-AUG-2010
SAKINUR RAHMAN
Approved By
Issued By
IMPORTANT:
No part of this publication may be reproduced, stored in a retrieval system, or transmitted in any form, or by means of
electronic, mechanical, photocopying, recording, or otherwise, without the written permission of Rotary Engineering Limited.
Revision History
Revision
Revision date
Page
00
01
02
28-APR-2010
24-MAY-2010
24-AUG-2010
8
8
8
Scope of
Revision
Doc No:
Title:
ITP FOR ABOVEGROUND PIPING METALLIC (FABRICATION, ERECTION, INSTALLATION AND PRESSURE TESTING)
Page 3 of 9
SA-JER-TFAAA-PSCL-316503 Rev. 02
Doc No:
Title:
ITP FOR ABOVEGROUND PIPING METALLIC (FABRICATION, ERECTION, INSTALLATION AND PRESSURE TESTING)
Page 4 of 9
SA-JER-TFAAA-PSCL-316503 Rev. 02
TABLE OF CONTENTS
Page
1.0
GENERAL REQUIREMENTS.....5
2.0
PIPING PRE-FABRICATION......5
3.0
4.0
ERECTION (FIELD).....8
5.0
ATTACHMENTS
Doc No:
Title:
ITP FOR ABOVEGROUND PIPING METALLIC (FABRICATION, ERECTION, INSTALLATION AND PRESSURE TESTING)
Page 5 of 9
SA-JER-TFAAA-PSCL-316503 Rev. 02
Document No.:SA-JER-TFAAA-PSCL-316503
Rev.: 02
1.0
SCOPE
This Inspection and test plan (ITP) is a Construction ITP, and it defines the extent of Contractor's, it's Subcontractor's/vendor's (if any) and Company or Company Representatives involvement for
inspection required against each activity of aboveground Metallic Piping (Fabrication, erection, installation & pressure testing) operation for Refinery Tank Farm Package 6. This is prepared in
accordance with the Schedule-Q and Project Specifications of Refinery Tank Farm Package 6. The Inspectors involved in this witness and review activities will be generally known as Inspection
Representative (IR).
2.0
3.0
4.0
H = Hold Point:
At Hold Point, the specified controls and tests shall not be carried out without the presence of Contractors or Companys (as applicable per ITP) Inspector. Witnessing by
Contractor's or Company's Representative is mandatory at 'Hold Point', unless a documented waiver, stating that Contractor's or Company's representative will not be
present, has been issued. The Contractor or its Subcontractor/Vendor shall not proceed to next activity unless this activity has been performed to the satisfaction of the
Contractor's or Company's IR. At Hold Point, the Contractor or its Subcontractor (whichever is applicable), must submit the Inspection Notification in advance as stated
below.
W = Witness Point:
At Witness Point, the specified controls and tests to be witnessed by Contractor's or Company's IR. However, if Contractor's or Company's IR is not present at the specified
date and time per Inspection Notification, the Contractor or its Subcontractor/Vendor (as applicable), can proceed to the next step. In that case, Contractor's or Company's IR
will review the documentation related to this activity at a defined date. When a percentage value is indicated against any witness activity e.g., W (10%), then that particular
inspection activity will be witnessed as per percentage indicated within the bracket, otherwise, the inspection will be considered as 100%. The selection of inspection
samples and the notification time, for the case of percentage inspection, will be agreed upon between the Contractor's and Company's IR. At Witness Point, the Contractor
or its Subcontractor (whichever is applicable), must submit the Inspection Notification in advance as stated below.
R = Review Point:
At Review Point the quality documents (records, reports etc.) will be reviewed by the relevant IRs. The IRs will sign the quality documents if it comply the purchase order or
project specifications in question. The Contractor or its Subcontractor shall not submit Inspection Notification for any Review Point to the Company or its Representative, and
the activity can be carried out without the presence of Company's IR. The relevant documents for that activity shall be maintained by the Contractor or its Subcontractor and
will be made available for review Company IR at an agreed date and time.
I = Information Point:
The Information Point is intended to provide information on any activity. The IR may observe that particular activity at their discretion. The Contractor or its Subcontractor
shall not submit Inspection Notification for any Information Point to the Company or its Representative.
The Inspection Notification (Request for Inspection) shall be issued to COMPANY or its Representative at least 24 hrs. in advance for inspection on normal working days, and 48 hrs in advance for
inspection on weekends and holidays.
REFERENCES
3.1
3.2
3.3
3.4
3.5
3.6
3.7
LEGENDS
4.1
Page No.: 4 of
Date: 24-AUG-2010
Rev.: 02
DESCRIPTION
OF
ACTIVITIES
GENERAL REQUIREMENTS
ACTIVITY
No.
1.0
1.1
2.0
3.0
Pre-Inspection
Meeting
(PIM) on Piping
Fabrication
1.2
Verifying
the approval
of
Documents of
Specifications,
Procedures,
Method
PIPING PRE-FABRICATION
2.1
Receiving Inspection
of
Materials
2.2
Storage of Materials
2.3
PIPING FABRICATION
(SHOP)
3.1
Dimensional Check
PERSONNE
L
RESPONSIB
Constructi
on
Management
(Piping)
& Quality
QC Manager
&
QC
Inspect
or
QC Inspector
&
Warehouse
Supervisor
Warehouse
Supervisor
QC Inspector
QC Inspector
3.2
Fit-up check
QC Inspector
APPLICABLE
PROCEDURES
PIM Agenda
QUALITY CONTROL
REQUIREMENT /
VERIFYING
DOCUMENTS
Minutes of PIM
ACCEPTAN
CE
CRITERI
Schedule "Q"
PSCL QC
SATORP
Before start of
1st
Fabrication
Before start of
1st
Inspection
Project Quality
Plan
(SA-JER-TFAAA-PSCL496501)
Procedure
s/
Specification/Drawings
for
Refinery Tank Farm
Package
Mill Test
Certificate ,
Material Receiving &
Storage
Inspection
Report
PSCL-SATORP-GEN-002
Mill &Test
Certificate ,
Material Receiving &
Storage
Inspection
Report
P&ID,
ISO dwg
2271-AAA-JSM804
Before
Fabrication
2271-AAA-JSM804
Before
Fabrication
Before
Fabrication
IFC Drawings,
Inspection
Procedure (SA-JER-TFAAAPSCL-506504), Piping
Fabrication Procedure (SAJERTFAAA-PSCL-508182),
IFCJERES-LDrawings,
Inspection
Procedure (SA-JER-TFAAAPSCL-506504), Piping
Fabrication Procedure (SAJERTFAAA-PSCL-508182),
JERES-L-
V&D
Report
PSCL-SATORP-QAQC005
IFC Drawings,
Inspection
Procedure (SA-JERTFAAA-PSCL506504), Piping
Fabrication
Procedure (SA-JERTFAAA-PSCLIFC Drawings,
Inspection
Procedure (SA-JERTFAAA-PSCL506504), Piping
Fabrication
Procedure (SA-JERTFAAA-PSCL-
Prior to Welding
Works
Prior to Welding
Works
V&D
Report
PSCL-SATORP-QAQC005
Company Approval
INSPECTI
ON
STAGE
SA-JER-TFAAA-PSCL-316503 Rev. 02
Page 5 of 9
Date: 24-AUG-2010
DESCRIPTION OF
PERSONNEL
ACTIVITIES
RESPONSIBLE
Rev.: 02
APPLICABLE PROCEDURES
3.3
Weldment Visual
Inspection
3.4
QC Inspector
QUALITY CONTROL
REQUIREMENT /
VERIFYING DOCUMENTS
V & D Report
PSCL-SATORP-QAQC-005
ACCEPTANCE
INSPECTION
CRITERIA
STAGE
SUB-CON
PSCL QC
SATORP
011
3.5
QC Inspector
NDE Procedure
QC Inspector
line class)
3.6
3.7
QC Inspector
QC Inspector
02
3.8
QC Inspector
3.9
QC Inspector
QAQC Inspection Form (Form PWHT For Bullet Tank After NDE
(Localized) (SA-JER-TFAAAPSCL-508061)
No: T.B.A)
Sub-Contractor Procedure
Sub-Contractor Form
ERECTION (FIELD)
4.1
NDE Procedure
H
H
Procedure
per standard
requirement)
4.0
NDE Report
Procedure (SA-JER-TFAAAPSCL-506504)
Date: 24-AUG-2010
Rev.: 02
ACTIVITY
No.
4.2
DESCRIPTION
OF
ACTIVITIES
Dimensional Check
(before welding)
PERSONNE
L
RESPONSIB
QC Inspector
APPLICABLE
PROCEDURES
IFC Drawings, Inspection
Procedure (SA-JER-TFAAAPSCL-506504), Piping
Erection at Site Procedure
(SA-JER-TFAAA- PSCL508183), JERES-L-110
QUALITY CONTROL
REQUIREMENT /
VERIFYING
DOCUMENTS
V&D
Report
PSCL-SATORP-QAQC005
4.3
QC Inspector
IFC Drawings,
Inspection
Procedure (SA-JER-TFAAAPSCL-506504), Piping
Erection at Site Procedure
(SA-JER-TFAAA- PSCL508183), JERES-L-110
General Inspection
Report
(PSCL-SATORP-QAQC011)
4.4
QC Inspector
IFC Drawings,
Inspection
Procedure (SA-JER-TFAAAPSCL-506504), Piping
Erection at Site Procedure
(SA-JER-TFAAA- PSCL508183), JERES-L-110
V&D
Report
PSCL-SATORP-QAQC005
4.5
Weldment Inspection
QC Inspector
V&D
Report
PSCL-SATORP-QAQC005
4.6
Gasket Verification
QC Inspector
4.7
Welding Visual
Inspection (after
welding)
QC Inspector
4.8
Bolt Torquing
QC Inspector
V&D
Report
PSCL-SATORP-QAQC005
ACCEPTAN
CE
CRITERI
IFC Drawings,
Inspection Procedure
(SA-JER- TFAAAPSCL-506504), Piping
Erection at Site
Procedure (SA-JERTFAAA-PSCL508183), JERES-LIFC Drawings,
110
Inspection
Procedure (SA-JERTFAAA-PSCL506504), Piping
Erection at Site
Procedure (SA-JERTFAAA-PSCL508183),
JERES-LIFC Drawings,
Inspection
Procedure (SA-JERTFAAA-PSCL506504), Piping
Erection at Site
Procedure (SA-JERTFAAA-PSCL508183),
JERES-LIFC Drawings,
Welding
Control Procedure
(SA- JER-TFAAAPSCL506504), Inspection
Procedure (SADrawings,
Inspection
Procedure (SAJERIFCTFAAADrawings,
Inspection
Procedure (SAJER- TFAAA-PSCL506504)
INSPECTI
ON
STAGE
Prior Welding
works
SUBCON
After Dimensional
Check
After Alignment
Check
After Fit-up
Inspection
After welding
works
PSCL QC
SATORP
4.9
QC Inspector
NDE Procedure
NDE Report
NDE Procedure
After Welding
works
and Dimensional
Check
Page 7 of 9
Date: 24-AUG-2010
Rev.: 02
4.11
QC Inspector
Sub-Contractor Procedure
Sub-Contractor Form
4.12
Test Package
verification
QC Inspector
4.13
QC Inspector
4.13
a
QC Inspector
4.14
Hydrostatic Test
QC Inspector
IFC Drawings,
Inspection
Procedure (SA-JER-TFAAAPSCL-506504), Hydrostatic
Test Procedure for Piping
(SA-JER- TFAAA-PSCL508181), Test Pack
4.15
Flushing
QC Inspector
4.15
b
Lay up
QC Inspector
4.16
Re-instatement
QC Inspector
4.17
Painting
4.10
DESCRIPTION
OF
ACTIVITIES
PWHT (As applicable
per line class)
SA-JER-TFAAA-PSCL-316503 Rev. 02
PERSONNE
L
RESPONSIB
QC Inspector
QUALITY CONTROL
REQUIREMENT /
VERIFYING
DOCUMENTS
QAQC Inspection Form
(Form
No:
T.B.A)
ACCEPTAN
CE
CRITERI
PWHT For Bullet
Tank Piping
(Localized) (SAJER-TFAAA-PSCL50806
SubContractor
Procedu
P&ID,reISO dwg
ACTIVITY
No.
Painting Inspector
APPLICABLE
PROCEDURES
PWHT For Bullet Tank
Piping (Localized) (SAJER-TFAAA- PSCL508061)
P&
ID
INSPECTI
ON
STAGE
After NDE
completed
SUBCON
After PWHT
After NDE
completed
and
After Test
Package
verified and
cleared
Before release
for
Hydrostatic Test
After NDE
completed
and
accepted
After Hydrostatic
Testing
After Flushing
IFC Drawings,
Inspection
Procedure (SA-JERTFAAA-PSCL506504), Hydrostatic
Test Procedure for
Piping (SA- JERTFAAA-PSCL508181),
Test
IFC
GA Dwg,
ISO
Dwg,
P&ID,ISO
Testdwg
P&ID,
PSCL QC
SATORP
Page 8 of 9
Date: 24-AUG-2010
Rev.: 02
DESCRIPTION
OF
ACTIVITIES
PERSONNE
L
RESPONSIB
LE
FINAL INSPECTION / DOCUMENTATION
ACTIVITY
No.
5.0
5.1
QC Inspector
5.2
Final Inspection
Dossiers
QC Inspector
APPLICABLE
PROCEDURES
IFC Drawings,
Inspection
Procedure (SA-JERTFAAA- PSCL-506504)
Data Book / as built
drawings
QUALITY CONTROL
REQUIREMENT /
VERIFYING
DOCUMENTS
General Inspection
Report
(PSCL-SATORP-QAQC011)
Data Book, P.O.
ACCEPTAN
CE
CRITERI
A
INSPECTI
ON
STAGE
IFC Drawings,
Inspection
Procedure (SAJER- TFAAA-PSCL506504)
Data
Book / as
built
drawin
gs
After completion
of
all the above
mentioned
SUBCON
PSCL QC
SATORP
ATTACHMENTS:
PSCL-SATORP-GEN-002
PSCL-SATORP-GEN-003
CHECKLIST PSCL-SATORP-QAQC-005
PSCL-SATORP-QAQC-011
- GENERAL INSPECTION
REPORT TBA
- NDE FORM
SA-JER-TFAAA-PSCL-316503 Rev. 02
Page 9 of 9
s:
PETROLSTEEL CO LTD
>o.,l
fLOCation/Area/Unit
REPORT NO.
Piscipline
Tunbv,e
:
:
Pipinv, I Structure
DATE
Others:
SR.
MATERIAL
HeatI Plate I Cast
QTY.IN
CERT.IB/L
Dimension
Visual MATERIAL
No.
SIZE
SPECIFICATION
No.
PCS
MANlJFACTIJRER
NO
ACC
A
R
C
E
REJ
Remarks:
.C. INSPECTOR
(PSCL)
SATORPREP.
i
Name
Name
Pale
Pale
rormalNo.:1-'SCI.- SATORI-'- (
REFINERY TANK
FARM PACKAGE
6
MATERIAL: RECEIVING, STORAGE
AND HANDLING INSPECTION CHECKLIST
Stored Area / Location :
Report No.
P.O. No.
Date
Type of Material:
Coating / Abrasive
Plates
Pipes
Structural items
Instruments
Rotating Equipment
Valves
Flanges
Welding Consumables
Equipments
Note: Please attach delivery report & MIR with this report
Others:
Appropriate Handling & Storge Proceudre No.:
Sr. No.
Description of Check
4
5
Acce
pt
Result
Rejec
t
Signature
(PSCL QC)
1
0
11
PSCL QC
Name:
SATOR
P
Sign:
Date:
Format No.: PSCL-SATORP-GEN-003 Rev."1"
DESCRIPTION
REQD
MEASURED
REMARKS
REFINERY TANK
FARM PACKAGE
VISUAL &6 DIMENSION REPORT
Equipment Tag No.
Report No.
Date :
Area / Unit
Drawing No. :
Material Description.:
1. PLATE IDENTIFICATION:
Mark No.
Quantity
:
:
:
Total Sheet
2. VISUAL INSPECTION:
ACCEPTABLE/UNACCEPTABLE :
3. CUTTING DRAWING:
4. BEVELING
ACCEPTABLE / UNACCEPTABLE :
5. ROLLING
INSIDE DIAMETER :
COMMENTS
Thicknes
s
MIR Report No :
RQD
(mm)
Actual
Remarks:
SATORP REP.
:
:
Name
Name
Signature
:
:
REFINERY TANK
FARM PACKAGE
6
INSPECTION REPORT
Equipment Tag No. :
Report No. :
Area / Unit
Drawing No. :
Date
1. TYPE OF INSPECTION
INSPECTION / TEST / EXAMINATION / CHECK
2. INSPECTION ITEM
3. INSPECTION RESULT
QC - ACCEPTED / QC REJECTED
4. REMARKS
SIGNATURE
SIGNATURE
: NAME
NAME
( PSCL - QC INSPECTOR )
( SATORP)