PROJECT:

110/33kv SUBSTATION AT IXORA, PANVEL

THE TATA POWER COMPANY LTD.

Godrej & Boyce Mfg. Co.Ltd.
Vikhroli , Mumbai

MUMBAI

PROJECT:

110/33kv SUBSTATION AT IXORA, PANVEL DRN.

PRPD CHKD APPD

NAME
A.K. S.A S.A

SIGN

DATE
02.07.13 02.07.13 02.07.13

TITLE :-

BURNT OIL PIT

DOC NO: G&B-TPC-PNL-IXORA-AEP-CAL - 88

REV. NO. 1

DOC.NO:

ALIF ENGINEERS AND PLANNERS

Design calculation For Burnt Oil pit

G&B-TPC-PNL-IXORA-AEP-CAL - 88 REV R1

Design as a uncracked section as per IS 3370 Oil capacity = 25000 Litres. Taking 30% more = 32500 Litres Volume of tank required = 32.5 CuM 2.3 Cap. of tank Volume Density of oil = 3.8 x 3.8 x 2.3 3.75 1.20

= 33.2 CuM OK = 1.0 T/m3 4.30

Data:

For M25 and Fe 500 9 N/mm2 ( IS 456 Table 21) For M25 concrete 130 N/mm2 ( IS 3370 Part II - Table 2)

Perm Stress in concrete (c) = Perm Stress in steel (t) m = 280/3c mc/t = 10.4 =

= nc / (d-nc)

therefore nc =

0.58 d 0.81 2.11

a = d - nc/3

= 0.81 d

therefore j =

MR = b nc c/2 a = 2.11 bd2 Density of soil = 1.70 T/m3

therefore Q =

Angle of repose = 10 deg

Ka =

0.7

Case I - When tank is full. (Neglecting earth pressure) Using design charts of IS 3370 Part IV - considering top and bottom hinged. As per Table 1 IS 3370 (Part IV) - 1967 a = height of wall = b = Width of wall = c = Width of wall = c/a = 1.1 b/a = 3.8 m 4.3 m 4.3 m 1.1 1.25 Density of liquid w = 1.0 Depth of wall below ground = 3.5 m

Moment coefficients (Taking Maxm values) for b/a = Mx = 0.019 -0.009 My = 0.019 -0.045

Table 1 - IS 3370 Part IV

Godrej and Boyce

DOC.NO:

ALIF ENGINEERS AND PLANNERS

Design calculation For Burnt Oil pit

G&B-TPC-PNL-IXORA-AEP-CAL - 88 REV R1

Maximum Horizontal moment = My w a ^3 = 0.019 x 1 x 2.3 ^3 = 0.23 TM (Inside face) Maximum Horizontal moment = My w a ^3 = 0.045 x 1 x 2.3 ^3 = 0.55 TM (Outside face) Maximum Vertical moment = Mx w a ^3 1 x 2.3 ^3 = 0.009 x = 0.11 TM (Outside face) Maximum Vertical moment = Mx w a ^3 = 0.019 x 1 x 2.3 ^3 = 0.23 TM (Inside face) Oil press. Oil Press. Horzt. Moment

Vert. Moment Case II - When tank is empty (Full earth pressure) Soil pressure Ka = 0.70 x 1.70 = 1.2 T/m2

Using design charts of IS 3370 Part IV - considering top and bottom hinged. As per Table 1 IS 3370 (Part IV) - 1967 Moment coefficients (Taking Maxm values) for b/a = Mx = 0.019 -0.009 My = 0.019 -0.045 1.25 Soil Press.

Table 1 - IS 3370 Part IV

Maximum Horizontal moment = My w a ^3 = 0.019 x 1.2 x 3.2 ^3 = 0.75 TM (Outside face) Maximum Horizontal moment = My w a ^3 = 0.045 x 1.2 x 3.2 ^3 = 1.77 TM (Inside face) Maximum Vertical moment = Mx w a ^3 = 0.009 x 1.2 x 3.2 ^3 = 0.35 TM (Inside face) Maximum Vertical moment = Mx w a ^3 = 0.019 x 1.2 x 3.2 ^3 = 0.75 TM (Outside face)

Horzt. Moment

Soil Press.

Vert. Moment

Godrej and Boyce

DOC.NO:

ALIF ENGINEERS AND PLANNERS

Design calculation For Burnt Oil pit

G&B-TPC-PNL-IXORA-AEP-CAL - 88 REV R1

Depth of wall required = Sqrt ( M/Q b) c d = 1.77 x 10 2.11 x 1000 = = 91 Provide overall depth = 12 = 250 mm
7

c c c c 0.125 x

c c c

Required Provided d

250 - 40 -

198 mm

Shear due to oil pressure will cause tension in walls and slab. Shear coefficients (Taking Maxm values) for b/a = Sx = 0.500 = = = Table 7 - IS 3370 Part IV Coefficient x w x a^2 0.500 x 1.00 x 2.645 1.10

Tension in wall

2.3

^2

(depth of oil considered)

Area of horzt. steel required = M-Tx / t j d + T/t (For Maxm Values of BM) Horizontal steel outside face Ast1 Ast1 = Ast1 + Ast2

= M-Tx / t j d = = 0.75 x 10 ^7 - 2.65 x 10^4 x 125 130 x 10 0.81 ^7 x 186 212.76 mm2 `

Ast2

= T/t = 2.65 x 10 ^4 130 = 200 mm2 = = Ast1 + Ast2 213 + 199.6

Total Ast

412 mm2

Horizontal steel inside face = Ast1 + Ast2 Ast1 1.77 x 10 ^7 = 130 x 10 ^7 x 186 0.81 = Ast2 = = = = Provide Y 12 @ 906 mm2 3 x 10 ^4 130 203 mm2 Ast1 + Ast2 906 + 203.5 = 1109.2 mm2 `

Total Ast

100 c/c

Ast provided =

1131 mm2 > 1109.2 mm2 OK

Godrej and Boyce

DOC.NO:

ALIF ENGINEERS AND PLANNERS

Design calculation For Burnt Oil pit

G&B-TPC-PNL-IXORA-AEP-CAL - 88 REV R1

Area of Vertical steel required = M / t j d (For Maxm values of BM) Vertical steel (Outside face) Vertical steel (Inside face) Provide Y Provide Y 12 @ 12 @ = 0.75 x 10 ^7 130 x 10 0.81 ^7 x 0.35 x 10 ^7 0.81 ^7 x 130 x 10 = 198 = 198 646 mm2 (Inside face) 646 mm2 (Outside face) (Cl. 7.1 IS 3370 part IV) (10% reduction for HYSD steel) < 4.30 646 OK 161 mm2 359 mm2

175 c/c 175 c/c

Ast provided = Ast provided =

Mimimum steel required 0.3 for 100mm to 0.2% for 450mm For thickness of 250 mm mimimum steel shall be = 0.231 % 0.231 x 250 x 1000 = 100

Minm Area of steel required = Design of top slab. Thick = 150 Loads Span = 4.05 m Self weight Live Load Total Load

2 579 mm

d = 115 mm

= 0.150 x 2.5 = 0.38 T/m2 = 0.5 T/m2 = 0.88 T/m2 1.0 = x = 0.056 Table 26 IS 456
2

Designing as a two way slab for Ly/Lx = Maximum BM

0.056 x 0.88 x 4.05

0.8

TM

Area of steel required = M-Tx / t j d (For Maxm Values of BM) Ast1 required = = x 10 ^7 130 x 10 0.81 ^7 x 667.03 mm2 0.8

115

Total Ast

= =

Ast1 667

= Ast provided =

667.0

mm2 667.0 mm2 OK p= 0.257 %

Provide Y

10 @

100 c/c

785 mm2 > For 150 mm

Provide minm reinforcement in bottom of slab Ast = 0.25 x 1000 x 150 = 386 mm2 100 Provide Y 10 @ 200 c/c Ast provided =

393 mm2 >

386 mm2 OK

Godrej and Boyce

DOC.NO:

ALIF ENGINEERS AND PLANNERS

Design calculation For Burnt Oil pit

G&B-TPC-PNL-IXORA-AEP-CAL - 88 REV R1

Design of base slab. Critical - when tank is full Weight of Roof slab Weight of wall Weight of oil Weight of base slab Total Load Upward pressure Net pressure

250 Thick

d=

205

= 0.15 x 4.30 x = 4 x 4.30 x = 2.3 x 3.80 x = 0.25 x 4.80 x = = = 87.24 T 87.24 / 3.786 4.80 -0.9 x 1.0 =
2

4.30 0.25 3.80 4.80

x 2.5 = x 2.5 3.35 x 0.9 = x 2.5 =

6.93 x 2.5 29.9 14.40

T = 36.01 T T T

= 3.79 T/m2 2.3 0.25 x

(250mm projection on each side) 2.5 = 1.09 T/m2

Designing as a two way slab for Ly/Lx =

x =

0.056

Table 26 IS 456
2

Maximum BM causing tension on liquid side

0.056 x 1.09 x 4.30

= 1.13 TM

Area of steel required = M-Tx / t j d + T/t (For Maxm Values of BM) Ast1 required = = Ast2 1.13 x 10 ^7 - 2.65 x 10^4 x 125 ^7 x 205 0.81 130 x 10 372.17 mm2 = = Total Ast = = Provide Y 10 @ 2.65 x 10 ^4 130 203 mm2 Ast1 + Ast2 203.5 = 575.6 mm2 575.6 mm2 OK p= 0.231 %

372 +

125 c/c

Ast provided =

628 mm2 > For 250 mm

Provide minm reinforcement in bottom of slab Ast = 0.231x 1000 x 100 Provide Y 10 @ 250 = 578 mm2

125 c/c

Ast provided =

628 mm2 >

578 mm2 OK

Godrej and Boyce