Professional Documents
Culture Documents
SS-1450
SERVICE
LASER PRINTER
Manual
CONTENTS
1. Precautions 2. Specifications 3. Disassembly and Reassembly 4. Troubleshooting 5. Exploded Views and Parts List 6. Electrical Parts List 7. Block Diagram 8. Connection Diagram 9. Schematic Diagrams 10. Circuit Description
1. Precautions
1-1 Safety Precautions
Read each caution carefully: 1. Do not use this printer near water or when exposed to inclement weather. 2. Do not place this printer on an unstable cart, stand or table; the product may fall, causing serious damage to the product. 3. Slots and openings in the cabinet are provided for ventilation. To ensure reliable operation and to protect the printer from everheating, do not block or cover any of these openings. Do not place the printer in an enclosure unless the enclosure provides adequate ventilation. 4. Never push objects of any kind into the printer through the cabinet ventilation slots as they may touch dangerous high voltage points, create short circuits, cause a fire, or produce an electrical shock. Never spill liquid of any kind on the printer. 5. Do not place the printer in a location where someone may trip on the cords. 6. Select a work surface that is large enough to hold the printer. 7. Position the printer within six feet of the computer and within five feet of an electrical outlet. 8. Operate this printer using the power source (110V, 220V, etc) indicated on the marking label. If you are not sure of the type of power source available, consult your dealer or local power company. 9. If you need to use an extension power cord with this printer, make sure that it uses a three-wire grounded cord and that the total ampere ratings for all of the products using the extension do not exceed the extension cord ampere rating. Also, make sure that the total of all products plugged into the wall outlet does not exceed 15 amperes. 10. Do not allow anything to rest on the power cord or data communications cable. 11. Unplug this printer from the wall outlet before cleaning. Do not use liquid cleaners or aerosol sprays. Use a damp cloth for cleaning. 12. Do not touch the surface of the photo-sensitive drum as marks or scratches may impair print quality. 13. Do not expose the drum unit to direct light for prolonged periods. 14. Use only standard papers, OHP films, and approved envelopes. Feed OHP films though the manual feed slot only. See specifications for approved papers and envelopes. 15. Other than replacing consumables such as paper and toner, refer all questions to qualified service personnel.
1-1
manuals4you.com
Precautions
Class 1 laser product Luokan 1 laserlaite Klass 1 laser apparat Allonpituus 770-795nm Teho 0.29mW0.02mW
LSU unit
Avoid exposure to invisible laser radiation when the development unit is not installed.
CAUTION
- INVISIBLE LASER RADIATION WHEN THIS COVER OPEN. DO NOT OPEN THIS COVER. - UNSICHTBARE LASERSTRAHLUNG, WENN ABDECKUNG GEFFNET. NICHT DEM STRAHL AUSSETZEN.
VORSICHT
manuals4you.com
ATTENTION ATTENZIONE
- RAYONNEMENT LASER INVISIBLE EN CAS DOUVERTURE.EXPOSITION DAN GEREUSE AU FAISCEAU. -RADIAZIONE LASER INVISIBILE IN CASO DI APERTURA. EVITARE LESPOSIZIONE AL FASCIO. - USYNLIG LASERSTRLNING VED BNING NR SIKKERHEDSBRYDERE ER UDE AF FUNKTION. UNDG UDSAETTELSE FOR STRLNING. - USYNLIG LASERSTRLNING NR DEKSEL PNES. STIRR IKKE INN I STRLEN. UNNG EKSPONERING FOR STRLEN. - OSYNLIG LASERSTRLNING NR DENNA DEL R PPAND OCH SPRREN R URKOPPLAD. BETRAKTA EJ STRLEN. STRLEN R FARLIG. - AVATTAESSA JA SUOJALUKITUS OHITETTAESSA OLET ALTTIINA NKYMTTMLLE LASERSTEILYLLE L KATSO STEESEEN.
PRECAUCION -RADIACION LASER IVISIBLE CUANDO SE ABRE. EVITAR EXPONERSE AL RAYO. ADVARSEL. ADVARSEL. VARNING VARO!
1-2
Precautions
CAUTION : Be sure the power is off to the chassis or circuit board, and observe all other safety precautions
1. Immediately before handling any semiconductor components assemblies, drain the electrostatic charge from your body by touching a known earth ground. Alternatively, wear a discharging wrist strap device. (Be sure to remove the strap before applying power to the unit under test to avoid potential shock.) 2. After removing ESD-equipped assembly, place it on a conductive surface such as aluminum foil to prevent accumulation of an electrostatic charge. 3. Do not use freon-propelled chemicals. These can generate electrical charges sufficient to damage ESDs. 4. Use only a ground-tip soldering iron when soldering or desoldering ESDs. 5. Use only anti-static solder removal device. Some solder removal devices are not rated as antistatic;these can accumulate sufficient electrical
charge to damage ESDs. 6. Do not remove a replacement ESD from its protective package until you are ready to install it. Most replacement ESDs are package with leads that are electrically shorted together by conductive foam, aluminum foil or other conductive materials. 7. Immediately before removing the protective material from the leads of a replacement ESD, touch the protective material to the chassis or circuit assembly into which the device will be installed. 8. Minimize body motions when handling unpackaged replacement ESDs. Motion such as your clothes brushing together, or lifting a foot from a carpeted floor can generate enough static electricity to damage an ESC. 9. Handle ICs and EPROMs carefully to avoid bending a pin. 10. Pay attention to the direction of parts when mounting or inserting them on a PCB. 11. Components can be permanently damaged if heated for longer than necessary while welding. All components are susceptible to heat damage.
1-3
manuals4you.com
2. Specifications
Note: It is subject to change without notice.
Item Engine Print Speed Resolution Source of Light Print Method Feed Method Paper Handling (input)
Specification & Description ML-6060 12PPM (A4 Size, 5% Character Pattern) True 600 x 600 dpi, 1200 DPI class with SRT Laser Diode (LSU:Laser Scanner Unit) + Electrophotography Non-impact Electrophotography Cassette & Manual, Option Feeder *Size (1) Standard : A4, Letter, Legal, B5, Executive, Folio (2) Envelope : MP Tray only Paper Type Monarch Com-10 Intl-DL Intl C5 (3) Universal type Length : 150 ~ 356 mm Width : 90 ~ 216 mm *Weigh : For Cassette, 60 ~ 90 g/m2 For MPF, 60 ~ 143 g/m2 Paper size(mm2) 98.5 x 190.5 104.9 x 241.3 110 x 220 162 x 229
Face Down : 250 sheets, Face Up : 20 sheets Cassette : 550 sheets of paper (75g/m2) MP Tray : 100 sheets of paper (75g/m2) 30 sheets of transparencies 10 envelopes or card stocks 25 paper labels Option Cassette : 550 sheets of paper 30 seconds or less (23C, 50%) Tray1 : 15seconds or less Tray2 : 17seconds or less
Power Rating Power Consumption Power Saving Consumption Certification & Compliance Acoustic Noise Toner Supply Samsung Electronics
AC100~120V, 50/60Hz (3%) During Printing : 250WH (average) During Sleep : Less than 12W Less than 50W during 1 hour when it turned on 110V : UL,CSA,CDRH,FDA Stand by : Less than 35dB, Operating : Less than 48dB Print Cartridge 2-1
Specifications
Specification & Description No-print area : 3mm from edge(Top,Bottom,Left,Right) of listed core media No-print area : 3mm from edge(Top,Bottom,Left,Right) of envelope
Temperature : 10~30C, Humidity : 20~80%RH Temperature : 0~35C, Humidity : 10~90%RH Net : Max 11Kg, Gross : 12Kg 420 (W) x 368 (D) x 220 (H)mm Life Span : 6,000 pages, 5% Pattern Developing : Non-magnetic Contact Developing Charging : Conductive Roller Charging Density Adjustment : 3 step (Light, Medium, Dark) Toner Supply Method : Exchanging the Developer Toner Checking Sensor : None Transfer System : Conductive Roller Transfer Fusing System : Temperature & Pressure Ozone Emission : Less than 0.1 PPM PCL5e,PCL6, optional PostScript Level 3 Compatible 1 bitmap 45 scalable (35 intelligent, 10 truetype) ARM7 TDMI (clock speed 66MHz) Standard : ML-6060,ML-6040 - 4M byte ML-6060N -16M byte Option SIMM Module ; 4, 8, 16, 32,64M byte *Refer to Operators Guide for instructions on SIMM installation. 2M byte (8M bit x 2 : Program) Flash Memory 512 bytes
Emulation Font
ROM EEPROM
2-2
manuals4you.com
Specifications
Item Interface
Specification & Description Bidirectional Parallel Standard - IEEE 1284 COMPATIBLE MODE - IEEE 1284 NIBBLE MODE - IEEE 1284 BYTE MODE - IEEE 1284 ECP WITHOUT RLE - IEEE 1284 ECP WITH RLE USB Interface Standard - USB 1.0 compliant - 12Mbps 1 port
Network Interface 100 Base T or 10 Base T (Autoselect) Ethernet Interface Switching Interface Time Out Automatic (Parallel, USB, Network) 5 min (max.)
man
you. 4 s l a u
com
2-3
Specifications
Windows 95/98 and Windows NT (3.51, 4.x ) Netware (3.x, 4.x), NDS and Bindery Mode /RPRINT, PSERVER Mode UNIX and Apple Talk
TCP/IP : Windows 95/98, Windows NT, UNIX IPX/SPX : Windows 95/98, Novell Netware DLC/LLC : Windows 95/98, Windows NT Ethertalk : Apple Talk SNMP : for Network Printer Administration
Ethernet 10/100 BaseTX (Auto Negotiation) Samsungs Admin. Software Utility (SyncThru) SNMP and MIB-II Support, GUI based utility for Windows Systems and Test based utility for UNIX Systems HTTP server for web browser based network management (can manage NPC and printer options on Web Browser)
2-4
manuals4you.com
Whenever servicing the machine, you must perform as follows: 1. Remove the paper cassette(s), and the print cartridge. Do not expose the cartridge to direct room light or sun light, and be careful not to scratch the drum surface. 2. Turn the power switch off. 3. Unplug all the cables from the printer. 4. Replace with only an authorized component. 5. Do not force to open or fasten a plastic material component. 6. Be careful no obstacles are included when you reassemble components. 7. When you reassemble components, be careful small size components are located in place. 8. If you turn the machine over to replace some parts, toner or paper particles may contaminate the LSU window. Protect the LSU window with clean paper.
Many of the parts are held in place with plastic latches. The latches break easily; release them carefully. To remove such parts, press the hook end of the latch away from the part to which it is latched.
3-1
slient
3-2
manuals4you.com
3-3
Notice : Befor turn the printer over. Open the front cover, insert the white paperm to inside the machine in order to keep clean the LSU window from the dust.
2. Remove three screws from the left base bracket, and take the bracket out.
Push the solenoid if you havez difficulty to remove the pickup assembly.
5. Check the pickup rubber wear. If the rubber is heavily worn, replace it with a new one.
3-4
manuals4you.com
2. Remove two screws at the back of the printer and unplug one connector from the board, then open the rear cover.
3-5
Note that the power switch and the power connecter are properly released when you remove the cover.
3-6
manuals4you.com
4. If you want to remove the exit roller, sqeeze the bottom of the roller and take it out.
3-7
3-8 LSU
1. Before you remove the LSU, you should remove: -Main Cover (see page 3-5) -Exit assembly (see page above)
2. Remove four screws, and remove the LSU. Then unplug two connectors from the LSU.
3-8
manuals4you.com
2. Remove six screws securing the drive assembly from the gear bracket and unplug one connector from the motor, and then take the drive assembly out.
3. If you want to remove the motor from the drive assembly, remove three gold screws securing the motor assembly to the gear bracket.
3-9
3-11 Fan
1. Before you remove the fan, you should remove: -Main Cover (see page 3-5)
2. Remove two screws, and remove the fan. Then unplug one connector.
3-12 Solenoid
1. Before you remove the solenoid, you should remove: -Main Cover (see page 3-5)
2. Remove two screws, and remove the solenoid. Then unplug one connector.
3-10
manuals4you.com
To remove the halogen lamp from the fuser assembly : Remove two screws and take the halogen lamp out of the fuser assembly.
To remove the thermostat from the fuser assembly Remove two screws and take the thermostat out.
Note: When you reassemble the halogen lamp, make sure that it is inserted into the slot properly.
3-11
To remove the heat roller from the fuser assembly : 1. Before you remove the guide feed, you should remove: -Halogen lamp (see page 3-11) 2. Remove two CS-rings and two gears. Then remove two screws securing the BRKT gear fuser and take the gear fuser out.
To remove the pressure roller from the fuser assembly : Remove the roller.
pressure roller
3-12
manuals4you.com
2. Release the latches on the PTL lamp from the MPF assy and unplug one connector, then remove the PTL lamp.
PTL lamp
3. Remove guide feed spring and two screws,raise the feed guide in the direction of arrow.
3-13
2. Unplug two connectors and remove five screws, and then take the MPF assembly out.
To replace the nockup plate : 1. Turn the gear shown in the squre in the direction of arrow to release the nockup plate.
2. Remove the spring , then release the right end of the plate . To replace the pickup roller : 1. Remove the e-ring.
3-14
manuals4you.com
To replace the Paper Empty (PE) sensor : 1. Release the wire from the two holders.
3. Remove the pickup holder. 2. Unlatch the PE sensor, then take it out.
Adjust End MP
To replace the pickup holder and the Adjust End MP: 1. Remove two screws and remove the MPT bracket.
3-15
2. Remove six screws from the left and the right base brackets and take them out.
5. Unplug all connectors from the PCU shield, and remove the shield.
3. Remove nine screws securing the PCU shield and remove two screws securing the SCF connector, and then take the PCU shield out of the printer.
3-16
manuals4you.com
To replace the exit board : 1. Unplug one connector from the controller board and remove one screw securing the board. Then release the wire from two holders and take the board out.
To replace the Cap sensor : Remove two screws and take it out.
To replace the fuser sensor : Remove two screws and take it out.
To replace the actuator empty : Take the sensor out while you squeeze the both ends of the sensor.
Actuator empty
3-17
To replace the actuator feed 1. Turn the mechanism back and push down the points as shown to unlatch the actuator feed.
To remove the transfer guide : Remove three screws and take the guide out.
2. Turn the unit over again, and remove the actuator feed.
3-18
manuals4you.com
Troubleshooting
4. Troubleshooting
4-1 DCU Control
In case of ML-6060,you can not use the DCU under Diagnostic mode But, you can check set condition by status code
Display 60 62 68 64 70 71 72 73 95
Error status OPEN FUSER ERROR LOW HEAT ERROR OVER HEAT ERROR COVER OPEN ERROR NO PAPER or NO CASSETTE PAPER JAM 0 PAPER JAM 1 PAPER JAM 2 LSU NOT READY
4-1
Troubleshooting
70
71
72, 73
95
1. Check for CN11,CN6 on the Controller board. 2. Replace U5,OSC1 on the Engine board. 3. Replace LSU.
Roller
OPC Drum Charge Roller Supply Roller Develop Roller Transfer Roller Heat Roller Pressure Roller
4-2
manuals4you.com
Troubleshooting
No image? YES
A on next page
NO
YES
NO
Does the video data line to LSU transit to High/Low when printing? YES
NO
Check the path between video controller, engine board and HVPS. Repair or replace the defective component or board.
The mirror in LSU might be misplaced so the light path to the OPC deviates ->Repair or replace LSU or remove any defective matters in the machine.
4-3
Troubleshooting
NO
NO
Does the counter indicate over the toner's guarranty life? YES
4-4
manuals4you.com
(
NO Is the connection terminal OK? YES Replace HVPS or repair defective component. NO Remove the tape. NO Repair or replace terminal. NO Transfer roller might be out of its location. -> Locate the roller into its place. This could occurrs when the power of LSU is low or the density is low due to the obstacles on the window -> Replace LSU or clean the window. Normal Developing Supplying -500V -650 Without Cartridge -450V -600V
Troubleshooting
NO
Does the video data line to LSU transit to High/ Low when printing? YES
NO
Check the path among video controller, engine board, HVPS, LSU for the shortage or open. -> Repair or replace the boards.
Replace LSU.
NO
Replace LSU.
NO
NO
4-5
Troubleshooting
NO
Check if the printout is still has the same problem even right after passed through the transfer roller. YES
NO
The ribs in fuser or toner on the roller may invoke the image problem. -> Replace the fuser cover or the defective part. The image is originally black or the black part is far close to the top. -> Use the pattern which has the image below bigger than 10mm from the top.
YES
Dirt of dust stuck onto the window of internal lens of LSU -> Clean it or replace LSU. Preventive obstacles through the path between OPC of developer and LSU prevent the path -> Remove the obstacles. Dirt of dust stuck onto the external glass of LSU -> Remove the obstacles.
Toner material might be stuck to blade in the developer inside and it prevents toner supply -> Replace the developer. Check both if the toner cartridge's counter is over its guaranty and amount of the toner material. -> Replace the toner cartridge.
4-6
manuals4you.com
Troubleshooting
NO
END
The power of LSU is set high or internal problem. -> Replace LSU or adjust volume.
NO
YES
NO
Toner over supply due to the adjustment fault of metering blade in developer. -> Replace developer.
4-7
Troubleshooting
4-3-5 Background
NO
- Adjust voltage or replace HVPS. - Repair or replace after checking the terminals' contacts.
NO
YES
NO
END
NO
NO
Solve the problem under the recommended condition (10-32 degree Centigrade).
Clean the charge roller or replace step-up device /terminal after check.
Check terminals or contacts and 'Guide-Deve Spring' are misplaced. -> Repair or replace transfer roller etc. Check if the LED of PTL in front of the transfer roller is on when it presses the top cover switch on purpose. -> If not, replace PTL.
NO
Internal blade or suppying part of the developer is defective. -> Replace the toner cartridge.
4-8
manuals4you.com
Troubleshooting
4-3-6 Ghost
NO
NO
NO
A specific part of the transfer roller has ruined or its resistance value is changed. -> Replace transfer roller. Transfer roller cannot force regularly due to the gears eccentricity of transfer roller. -> Replace the defective component.
YES
NO
YES
Operating/storage temperature is too low or not recommended paper used? YES Use the machine with recommended paper and at normal condition.
NO
There may be a problem in toner layer control in toner cartridge. -> Replace the developer.
(
NO - Repair or replace HVPS . - Check and repair or replace the terminal contacts.
Check HVPS contacts and HVPS's selfoutput. -> If failed, repair/replace HVPS.
NO
Transfer roller is well -connected to or not. -> Replace the defective component.
(
Normal Developing Supplying -500V -650 Without Cartridge -450V -600V
4-9
Troubleshooting
NO
NO
NO
NO
The problem randomly occured due to the toner fallen. -> Clean the machine.
Printing cleaning mode -> If the same problem persists replace developer and C/R.
Toner leaks and toner material dropped onto the paper. -> Replace the developer.
Check toner is stuck onto the P/R or H/R in fuser. -> Clean it or replace.
Black band?
NO
95.6mm interval?
NO
NO
YES
Problems of terminal contact, transfer voltage supplying, and transfer roller's due to the charge roller is ruined (38.5mm). -> Repair/replace HVPS, developer.
The OPC is damaged due to the irregular transfer voltage of HVPS. -> Repair OPC or the developer -> If the same problem perststs repair/replace HVPS
4-10
manuals4you.com
Troubleshooting
NO
NO
NO
Defective agitator in the toner supplying part of developer. ->Replace the developer. Check if the 'guide deve spring' works OK and repair/repalce.
Check if printer mode is econo mode -> select normal mode. It is over the guaranty life of toner cartridge. (Check the counter and replace it.)
NO
Replace lamp.
NO
Light distortion due to the mirror ruined or LSU's diffused reflection. -> Replace LSU.
4-11
Troubleshooting
YES
Obstacles stuck on OPC's surface -> Clean the OPC and machine or replace developer. When putting in/out the developer, scratch is made. -> Replace the developer.
D/R in developing unit has the defect. -> Replace the developer.
NO
NO
NO
NO
YES
Solve the problem under the recommended condition (10~32 degree centigrade)
NO
4-12
manuals4you.com
Troubleshooting
The machine NO placed under the severe low temperature for a long time?
While printing, NO the voltage of pin 60 of U17(CPU) on controller board is 1.5V ~2.0V?
NO
YES
YES
YES
YES
NO
Re-assemble thermistor.
YES
Open the top cover. When black printing, is the fuser NIP width is 3.03.5mm?
NO
Check if the hardness of P/R, and spring force is OK? (hardness: 24 degree, spring's force: 3 Kg)
YES
Replace the contol component on engine board. Check any contact problem in thermistor and repair.
The paper used is too thick or contains too much cotton in it. -> Re-test with the recommended paper.
4-13
Troubleshooting
NO
NO
NO
YES
4-14
manuals4you.com
Troubleshooting
4-4 Malfunction
4-4-1 No Power (LED Off)
NO
NO
NO
NO
manuals4you.com
The On-Line key is being pressed NO or shortage on the panel board? YES
The connection error between controller board and panel board or malfunction of boards. -> Replace the boards.
NO
NO
Detect failure due to the board which detects top cover open or switch error. -> Replace the board or switch.
4-15
Troubleshooting
Measure the resistance at the both ends of AC line with covers open.
Thermostat is open due to the heat etc. -> Replace the thermostat.
YES
AC is being supplied?
NO
YES
Check the fusing control part and CN501on the engine board. -> Replace the component or replace the engine board.
The voltage of pin #60 of U17 (CPU) on the controller is about 2.0V when printing? YES
NO
Thermistor, connecting point or engine board defected. -> Repair/replace the component/board.
END
4-16
manuals4you.com
Troubleshooting
NO
The engine board and joint board defected. -> Replace boards. The solenoid defected. -> Replace it. The pick-up unit is assembled wrong. -> Re-assemble or replace the unit.
NO
Feeder sensor and paper width detect sensor are assembled reverse? YES
NO
Switch them.
NO
NO
NO
YES <Recommendation> Use the MPF for the thick paper such as envelope and cardstock.
4-17
Troubleshooting
Check the actuator exists and its operation and around the engine board. -> Replace.
NO
YES
Check the roller and ribs of fuser are in place, and remove burrs, if any. -> Remove the factors of jam.
Remove the fuser, remove the paper and replace the pressure roller, if necessary.
NO
The paper came out through between fuser and developer? YES
NO
Adjust the paper guides to fit the paper width. The force of springs pressing the developer is weak. -> Check guide-DEVE.
NO
4-18
manuals4you.com
LOCATION NO.
HAWK CONTROLLER PBA TEST PAPER D2,D6 D1,D3,D4,D5,D7,D8 U2,U10,U20 U8 U12 U6 U19 U24 U26
Qty
1 2 2 6 3 1 1 1 1 1 1 PBA MAIN CTRL-SEC PAPER-ART
DESCRIPTION
75g,W210,-,WHITE,HANSOI,L297
DIODE-SCHOTTKY RB420D,25V,100mA,SOT-23,TP DIODE-ARRAY DA204K,20V,100mA,C2-3,SOT-23,T IC-CMOS LOGIC 74HCT273,D FLIP-FLOP,SOP,20P,3 IC-CMOS LOGIC 74ACT32,OR GATE,SOP,14P,150MIL IC-TTL IC-TTL IC-TTL IC-TTL IC-USC 74F14,INVERTER,SOP,14P,150MIL, 74F32,OR GATE,SOP,14P,150MIL,Q 7407,BUFFER/DRIVER,SOP,14P,150 74F1071,ESD,SOP,20P,-,-,TP,PLA USBN9602-28M,8BIT,SOP,28P,
300MIL,48MHZ,ST,-,PLASTIC,3.3V,-,0TO+70C,-,-,-,-,- 1006-000243 1103-000133 1105-001213 1107-001121 U1,U7 U11 U3,U9 U32,U33 2 1 2 2 IC-LINE TRANSCEIVER IC-EEPROM IC-DRAM 74ACT245,SOP,20P,-,OCTAL,ST,PL
93C66,256x16BIT,SOP,8P,150MIL, 416C1204,1Mx16BIT,SOJ,42P,400M
1203-000496 1203-001026
U14 U15,U16
1 2
7705,SOP,8P,150MIL,PLASTIC,20V 33269,DPAK,3P,265MIL,
PLASTIC,3.37/3.33V,-,-40TO+150C,800MA,-,ST 2007-000029 2007-000029 2007-000221 2007-000241 2007-000290 2007-000300 2007-000300 2007-000308 2007-000312 2007-000409 2007-000449 2007-000468 2007-000468 2007-000468 2007-000493 2007-000766 2007-000774 2007-000781 2007-000781 2007-000781 2007-000781 R136,R138,R152,L3,L6 R3,R4,R24,R26,R30,R37,R96 R59 R124 R28,R32,R76,R141,R143 R1,R5,R7,R8,R48,R49,R52,R60,R63,R64 R75,R146,R153 R40,R50,R51,R61,R66,R71,R74,R120 R111 R144 R12,R147,R151 R132 R41,R56,R78,R79,R81,R83,R84,R86,R87,R89 R93,R95,R100,R104,R105,R109,R115,R119 R90,R97 R77 R6,R135 R108,R114,R118 R19,R20,R21,R22,R23,R25,R27,R31,R34,R38 R2,R9,R10,R11,R13,R14,R15,R16,R17,R18 R69,R70,R82,R88,R94,R99,R103,R106 5 7 1 1 5 10 3 8 1 1 3 1 10 8 2 1 2 3 10 10 8 R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP 0OHM,5%,1/10W,DA,TP,2012 0OHM,5%,1/10W,DA,TP,2012 1.2KOHM,5%,1/10W,DA,TP,2012 1.5KOHM,5%,1/10W,DA,TP,2012 100OHM,5%,1/10W,DA,TP,2012 10KOHM,5%,1/10W,DA,TP,2012 10KOHM,5%,1/10W,DA,TP,2012 10OHM,5%,1/10W,DA,TP,2012 10OHM,5%,1/8W,DA,TP,3216 15KOHM,5%,1/10W,DA,TP,2012 180OHM,5%,1/10W,DA,TP,2012 1KOHM,5%,1/10W,DA,TP,2012 1KOHM,5%,1/10W,DA,TP,2012 1KOHM,5%,1/10W,DA,TP,2012 2.2KOHM,5%,1/10W,DA,TP,2012 330OHM,5%,1/10W,DA,TP,2012 33KOHM,5%,1/10W,DA,TP,2012 33OHM,5%,1/10W,DA,TP,2012 33OHM,5%,1/10W,DA,TP,2012 33OHM,5%,1/10W,DA,TP,2012 33OHM,5%,1/10W,DA,TP,2012
9-1
Main PBA
SEC CODE
2007-000872 2007-000931 2007-000964 2007-000964 2007-000964 2007-001133 2007-001133 2007-001216 2007-001254 2007-007961 2011-001094 2011-001094 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000192 2203-000239 2203-000239 2203-000260 2203-000389 2203-000455 2203-000455 2203-000455 2203-000595 2203-000595 2203-000634 2203-000634 2203-000784 2203-000818 2203-000818 2203-000891 2203-000938 2203-001002 2203-001132 2203-001158 2404-000128 2404-000468 2404-000468 R134 R47,R92 R113,R117,R122,R126,R129,R130,R131 R145 R46,R55,R58,R65,R67,R72,R98,R102,R107 R29,R33,R35,R36,R39,R42,R43,R44,R45,R54 R57,R68,R80,R110 R91 R112,R121 R142 RA1,RA2,RA3,RA4,RA5,RA6,RA7,RA8,RA9,RA10 RA11,RA12,RA13,RA14,RA15,RA16,RA17 C104,C106,C111,C121,C136,C140,C147 C172,C173,C176,C177,C178,C179 C19,C23,C24,C26,C27,C28,C29,C30,C32,C41 C199,C200 C44,C47,C50,C51,C52,C56,C57,C58,C59,C60 C5,C6,C7,C9,C10,C11,C15,C16,C18 C62,C63,C64,C65,C67,C68,C69,C71,C72,C73 C77,C78,C79,C80,C84,C85,C86,C88,C89,C90 C92,C94,C95,C96,C97,C98,C99,C102,C103 C13,C17,C20,C25,C74,C141,C174,C175 C145,C152,C156,C164,C165,C166,C167 C161,C162,C180,C181,C182,C183 C53,C117,C143 C160,C168,C169,C170,C171,C186 C187,C188,C189,C190,C191,C192,C193,C194 C4,C14,C31,C37,C40,C66,C83,C109,C151 C114,C120,C126,C130,C135,C138,C142,C146 C127,C132 C115,C124,C131 C93,C101 C8,C22,C163 C21,C33,C34,C35,C36,C38,C39,C43,C45,C46 C48,C49,C61,C139 C76 C113,C119,C125,C129,C134,C137,C185 C42,C70,C75,C81,C91,C110,C128 C100 C55 C1,C2,C82,C105,C122,C158 C12,C54,C107,C108,C123,C133,C153 C155,C195,C196
LOCATION NO.
Qty
1 2 7 1 9 10 4 1 2 1 10 7 7 6 10 2 10 9 10 10 9 8 7 6 3 6 8 9 8 2 3 2 3 10 4 1 7 7 1 1 6 7 3 R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-CHIP R-NETWORK R-NETWORK
DESCRIPTION
4.7KOHM,5%,1/10W,DA,TP,2012 470OHM,5%,1/10W,DA,TP,2012 5.1KOHM,5%,1/10W,DA,TP,2012 5.1KOHM,5%,1/10W,DA,TP,2012 5.1KOHM,5%,1/10W,DA,TP,2012 68OHM,5%,1/10W,DA,TP,2012 68OHM,5%,1/10W,DA,TP,2012 82OHM,5%,1/10W,DA,TP,2012 24OHM,5%,1/10W,DA,TP,2012 1ohm,1%,1W,DA,TP,6432 39ohm,5%,63mW,L,CHIP,8P,TP 39ohm,5%,63mW,L,CHIP,8P,TP
C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP 100nF,+80-20%,50V,Y5V,TP,2012, C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-CERAMIC,CHIP C-TA,CHIP C-TA,CHIP C-TA,CHIP 0.1nF,5%,50V,NP0,TP,2012 0.1nF,5%,50V,NP0,TP,2012 10nF,10%,50V,X7R,TP,2012 0.015nF,5%,50V,NP0,TP,2012 1nF,5%,50V,NP0,TP,2012 1nF,5%,50V,NP0,TP,2012 1nF,5%,50V,NP0,TP,2012 0.22nF,5%,50V,NP0,TP,2012 0.22nF,5%,50V,NP0,TP,2012 0.022nF,5%,50V,NP0,TP,2012 0.022nF,5%,50V,NP0,TP,2012 0.33nF,5%,50V,NP0,TP,2012 0.033nF,5%,50V,NP0,TP,2012 0.033nF,5%,50V,NP0,TP,2012 4.7nF,10%,50V,X7R,TP,2012 0.47nF,5%,50V,NP0,TP,2012 0.047nF,5%,50V,NP0,TP,2012 0.68nF,5%,50V,NP0,TP,2012 0.068nF,5%,50V,NP0,TP,2012
6-2
manuals4you.com
Main PBA
SEC CODE
2404-001075 2804-001163 2804-001278
LOCATION NO.
C195,C196 OSC3 OSC2
Qty
2 1 1 C-TA,CHIP
DESCRIPTION
100UF,20%,16V,GP,TP,7343
2804-001348
OSC1
OSCILLATOR-CLOCK 45.032242MHz,100ppm,10TTL&CMOS,BK,5V,40mA
2901-000229
F1,F2,F5,F6,F7,F8,F9,F10
2901-000229 3301-000317 3301-000317 3301-000325 3702-000118 3702-001121 3709-000177 3711-002811 3711-002812 3711-002813 3711-003205 3711-003408 3711-003409 3711-003969 3711-003981 3722-001101 4701-001020 JC11-10507A JC11-10510A JC13-00006A JC41-00036A
F11 L11,L12,L13 L2,L4,L5,L7,L8,L9,L10 L14 CN8 CN4 U4,U5 CN5 CN6 CN2 CN9 CN12 CN13 CN11 CN3 CN7 U22,U23 U21 U25 U17 PCB-HAWK CONTROLLER
1 3 7 1 1 1 2 1 1 1 1 1 1 1 1 1 2 1 1 1 1
FILTER-EMI SMD 50V,0.3A,-,22000pF,4.5x3.2x1.5mm,TP CORE-FERRITE BEAD CORE-FERRITE BEAD CORE-FERRITE BEAD AB,2x1.25x0.9mm,-,- AB,2x1.25x0.9mm,-,- AB,3.2x2.5x1.3mm,-,-
CONNECTOR-RIBBON 36P,FEMALE,ANGLE,AU CONNECTOR-RIBBON 60P,MALE,STRAIGHT,AUF CONNECTOR-CARD EDGE72P,1.27mm,ANGLE,SN CONNECTOR-HEADERBOX,10P,1R,2mm,STRAIGHT,SN CONNECTOR-HEADERBOX,11P,1R,2mm,STRAIGHT,SN CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER CONNECTOR-HEADER JACK-USB BOX,12P,1R,2mm,STRAIGHT,SN BOX,4P,1R,2.0mm,STRAIGHT,SN BOX,2P,1R,2mm,STRAIGHT,SN BOX,3P,1R,2mm,STRAIGHT,SN BOX,2P,1R,2.5mm,STRAIGHT,SN BOX,28P,2R,2mm,STRAIGHT,SN
4P/2C,8.38mm,AU,IVR,#22-28 5-80MHz,15dB,-,0.03W
FREQ-ATTENUATOR
IC MASK ROM-HIGH ML-165,KM23C8105DG,SOP ,44P,600 IC MASK ROM-PCL6,LOW ml-165,KM23C8105DG,SOP ,44P ,600 IC ASIC- SPGPE+ ML-6060,KS32C61200,QFP ,240P,36.4x4 PCB-CTRL_6040A ML-6040A,FR-4,4LAYER,1.6T,145X180MM
man
you. 4 s l a u
com
6-3
LOCATION NO.
HAWK ENGINE V1 D1,D2,D3,D5,D6,D7,D8,D9,D506 D502 BD502 D4,D10,D505 D503 D501 Q1,Q2,Q3,Q7,Q9 U503 U4,U554,U555 U501 U5 U2
Qty
1 9 1 1 3 1 1 5 1 3 1 1 1 PBA MAIN-ENGINE_V1 DIODE-SWITCHING DIODE-RECTIFIER DIODE-BRIDGE DIODE-RECTIFIER DIODE-RECTIFIER DIODE-RECTIFIER TR-SMALL SIGNAL PHOTO-COUPLER
DESCRIPTION
1N4148,100V,200MA,DO-35,TP UF4007,1KV,1A,DO-41,TP D3SBA60,600V,4A,-,ST 1N4003,200V,1A,DO-41,TP D10SC4M,40V,10A,ITO-220 1N4937,600V,1A,DO-41,TP KSC1008,NPN,800mW,TO-92,TP,120 TR,50-60%,200mW,DIP-4,ST TR,-,150mW,DIP-4,ST
,-,+-1.5A,ST,PLASTIC,-,-20to+85C,20W,45V,- 1202-000103 1203-000002 1404-000167 1405-000125 1405-000154 2001-000021 2001-000027 2001-000045 2001-000071 2001-000105 2001-000118 2001-000119 2001-000281 2001-000281 2001-000290 2001-000362 2001-000429 2001-000435 2001-000537 2001-000588 2001-000613 2001-000793 2001-000812 2001-000832 2001-000876 2001-001070 2001-001150 2003-000455 2003-000706 U3 U504 TH501 TNR502 TNR501 R512 R504 R63 R507 R16,R528 R503 R516 R2,R3,R7,R8,R9,R20,R21,R54,R58,R61 R527 R49 R29,R31,R51,R525 R25,R45,R50,R56 R60 R46,R47 R514 R65 R68 R5,R10,R11,R12,R22,R64,R67,R520,R529 R13,R32,R521 R57 R502 R501,R505 R513 R511 1 1 1 1 1 1 1 1 1 2 1 1 10 1 1 4 4 1 2 1 1 1 9 3 1 1 2 1 1 IC-VOLTAGE COMP. 393,DIP,8P,300MIL,DUAL,36V,CMO 431,TO-92,3P,-,PLASTIC,2.44/2.
IC-POSI.ADJUST REG. THERMISTOR-NTC VARISTOR VARISTOR R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON(S) R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON R-CARBON(S) R-CARBON(S) R-METAL OXIDE(S) R-METAL OXIDE(S)
5ohm,10%,3150K,18.7mW/C,TP 220V,4500A,17x4.2mm,TP 560V,4500A,17.5X7.5MM,TP 27OHM,5%,1/4W,AA,TP,2.4X6.4MM 100OHM,5%,1/4W,AA,TP,2.4X6.4MM 1.8KOHM,5%,1/4W,AA,TP,2.4X6.4MM 22KOHM,5%,1/4W,AA,TP,2.4X6.4MM 1.5KOHM,5%,1/4W,AA,TP,2.4X6.4MM 180OHM,5%,1/2W,AA,TP,2.4X6.4MM 680OHM,5%,1/4W,AA,TP,2.4X6.4MM 100OHM,5%,1/8W,AA,TP,1.8X3.2MM 100OHM,5%,1/8W,AA,TP,1.8X3.2MM 10KOHM,5%,1/8W,AA,TP,1.8X3.2MM 150OHM,5%,1/8W,AA,TP,1.8X3.2MM 1KOHM,5%,1/8W,AA,TP,1.8X3.2MM 1MOHM,5%,1/8W,AA,TP,1.8X3.2MM 24KOHM,5%,1/4W,AA,TP,2.4X6.4MM 3.3KOHM,5%,1/4W,AA,TP,2.4X6.4MM 3.9KOHM,5%,1/8W,AA,TP,1.8X3.2MM 47OHM,5%,1/8W,AA,TP,1.8X3.2MM 5.6KOHM,5%,1/8W,AA,TP,1.8X3.2MM 510OHM,5%,1/8W,AA,TP,1.8X3.2MM 6.2KOHM,5%,1/4W,AA,TP,2.4X6.4MM 120OHM,5%,1/2W,AA,TP,2.4X6.4MM 470KOHM,5%,1/2W,AA,TP,2.4X6.4MM 100ohm,5%,2W,AA,TP,4x12mm 47Kohm,5%,2W,AA,TP,4.3x12mm
6-4
manuals4you.com
Engine PBA
SEC CODE
2003-000767 2003-002190 2004-000345 2004-000432 2004-000481 2004-000699 2004-004006 2005-000168 2005-001058 2201-000017 2201-000019 2201-000119 2201-000119 2201-000391 2201-000469 2201-002071 2202-000121 2301-000010 2301-000323 2301-001340 2401-000183 2401-000603 2401-000698 2401-001197 2401-001695 2401-002144 2401-002300 2401-002420 2801-003885 3301-000344 3301-001015 3601-000157 3602-000001 3711-000028 3711-000217 3711-000484 3711-002809 3711-003359 3711-003409 3711-003968 3711-003981 3711-004443 JC26-00002A R519 R509,R510 R4,R28,R30,R52,R526 R517 R515 R40,R69 R518 R506 R44,R48 C20,C25,C27,C32 C24,C502 C5,C12,C13,C23,C33,C508,C513,C519,C520 C523,C524,C525 C29,C30 C18,C19,C521,C522 C503,C504,C506 C31,C526,C527,C528,C529 C516 C501,C505 C509 C517,C518 C512 C515 C510 C507 C17 C16,C28 C514 OSC1 BD1,BD3,BD10 BD504 F501 FC1,FC2 CN3 CN501 CN1 CN5 CN14 CN6,CN504 CN503 CN8 CN502 T501
LOCATION NO.
Qty
1 2 5 1 1 2 1 1 2 4 2 9 3 2 4 3 5 1 2 1 2 1 1 1 1 1 2 1 1 3 1 1 2 1 1 1 1 1 2 1 1 1 1 R-METAL OXIDE(S) R-METAL OXIDE(S) R-METAL R-METAL R-METAL R-METAL R-METAL
DESCRIPTION
680ohm,5%,2W,AA,TP,4x12mm 47Kohm,5%,1W,T,TP,2.6x6.0mm 15Kohm,1%,1/8W,AA,TP,1.8x3.2mm 1Kohm,1%,1/4W,AA,TP,2.4x6.4mm 2.4Kohm,1%,1/4W,AA,TP,2.4x6.4m 3.3Kohm,1%,1/8W,AA,TP,1.8x3.2m 2.3Kohm,1%,1/4W,AA,TP,2.4x6.4m 0.22ohm,5%,2W,AA,BK,4x12mm
R-WIRE WOUND,NON R-WIRE WOUND C-CERAMIC,DISC C-CERAMIC,DISC C-CERAMIC,DISC C-CERAMIC,DISC C-CERAMIC,DISC C-CERAMIC,DISC C-CERAMIC,DISC
C-CERAMIC,MLC-AXIAL C-FILM,PEF C-FILM,PEF C-FILM,MPPF C-AL C-AL C-AL C-AL C-AL C-AL C-AL C-AL
100nF,5%,100V,TP,11.5x12.5mm,5 220NF,20%,275V,TP,18X8.5X26MM,22.5 10nF,10%,630V,TP,16x5.5x10.5mm,7.5 1000uF,20%,35V,WT,TP,12.5x25,5 1uF,20%,50V,GP,TP,5x11,5 2200uF,20%,16V,WT,TP,12.5x25,5 33uF,20%,50V,GP,TP,6.3x7,- 220uF,20%,200V,WT,BK,22x25,10 47uF,20%,16V,GP,TP,5x11,5 47uF,20%,50V,GP,TP,6.3x11,5 470uF,20%,16V,GP,TP,10x12,5mm
CRYSTAL-UNIT 6.81984MHz,30ppm,28-AAM,20pF,75ohm,TP CORE-FERRITE BEAD CORE-FERRITE BEAD FUSE-CARTRIDGE FUSE-CLIP ZZ,3.5x6.5mm,-,- AA,3.6x0.6x5mm,-,-
CONNECTOR-HEADER
6-5
Engine PBA
SEC CODE
JC27-00001A JC27-00002A JC27-60101A JC27-60101B JC27-60101C JC33-10501B JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC39-40511A JC41-00038A JC96-01679A 0402-000304 1203-001721 LF501 LF502 L501 L503 L502 L553 BD501,BD505,R508,JS503 J3,J4,J17,J18,J22,J25,J26,J27,J28,J31 J41,J42,J43,J49,J54,J55,J67,J68,J69,J71 J501,J502,J503,J504,J506,J507,J508 J511,J512,J513,J522,J525,J526 J528,J529,J531,J532,J533,J535 J536,J538,J540,J541,J543,J544 J545,J546,J547,J548,J549,J550,J551,J552 J553,J554,J555,J556,J557,J558,J559,J560 J561,J565,J574,J575,J576,J577,J578 J72,J82,J83,J85,J86,J87,J88,J89,J91,J92 J93,J564,J567,J569,J570,J572 PCB-HAWK ENGINE ASSY-HEAT_SINK D504 U502
LOCATION NO.
Qty
1 1 1 1 1 1 4 10 10 7 6 6 6 8 8 7 10 6 1 1 1 1
DESCRIPTION
COIL FILTER-SQ2828 ML-5200A,18.0mH,0.20ohm,58T COIL FILTER-SQ2116 ML-5200A,4.8mH,0.43ohm,45T COIL FILTERCOIL FILTERCOIL FILTERSOLENOID-6000 CBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSCBF HARNESSPCB-HAWK ENGINE -,300UH,-,- -,9UH,-,- -,6UH,-,- ML-6000,24VDC,72W,57,39X39X22, ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-80,JUMPER,AWG22,52mm,SILVER ML-6040A,FR-1,1LAYER,1.6T,246.5x213.5mm
IC-PWM CONTROLLER
PLASTIC,-,1.5W NO HEATSINK,-20TO +120C,8A,-,ST 1401-000108 6003-000119 JC62-00001A JC62-30908A JF62-30201A HS502 HS503 HS501 THY501 1 3 1 1 1 THYRISTOR-TRIAC SCREW-TAPTITE HEAT SINK-FET HEAT SINK-SMPS HEAT SINK 100A,600V,-,5V/uS,TO-220AB BH,+,B,M3,L8,CBLACK,SWRCH18A ML-6060,A6063,SILVER ML-5000,AL,ANODIZING HVPS,SPCC,t1.0
6-6
manuals4you.com
6-3 Others
SEC CODE
JC92-01208A 0601-000161 0601-000255 0601-000304 2001-000111 2201-000119 3404-000155 JC39-00080A
LOCATION NO.
PBA-PANEL 8P LED1 LED4 LED2,LED3 R1,R2,R3,R4 C1 SW1,SW2 HARN-PANEL 8P
Qty
1 1 1 2 4 1 2 1 PBA SUB-PANEL LED LED LED R-CARBON C-CERAMIC,DISC SWITCH-TACT CBF HARNESS-PANEL
DESCRIPTION
PBA-EXIT SENSOR
1 1 1
1 1 1
HARN-FUSER SWITCH 3P
JC41-00068A
PCB-FUSER SWITCH
1 6 3 1
ELA UNIT-PTL LED R-CARBON CBF HARNESS-PTL ML-6060,WIRE HARNESS,UL1061,125mm,RED+BLU,#26 ROUND,RED,3mm,660nm 430OHM,5%,1/8W,AA,TP,1.8X3.2MM
1 1 1
PBA-SENSOR DEVE
1 1
JC41-00051A
PCB SUB-SWITCH
ML-6060,FR-1,1LAYER,1.6T,8x21.7mm
6-7
MEMO
6-8
manuals4you.com
5-1 Main Exploded View & Parts Lists 5-2 Cover Exploded View & Parts Lists 5-3 Frame Exploded View & Parts Lists 5-4 Exit Exploded View & Parts Lists 5-5 Fuser Exploded View & Parts Lists 5-6 Rack MPF Exploded View & Parts Lists 5-7 Drive Exploded View & Parts Lists 5-8 Pick-Up Exploded View & Parts Lists 5-9 Cassette Exploded View & Parts Lists 5-10 Second Cassette Exploded View & Parts Lists
5-1
20 2
23
19 3 4 22
7
9 5 6 8 17 10 16-1 16
11
18 21
15 14 12
13-5
13-3
24
24-2
11-2
24-1
11-1
13-4
13-2
12
13-1
13
25
5-2
manuals4you.com
SA X O O X O O X O X O O X X O O X X X X X X X O O O O O X O O X O X X O
Remark
SCREWS
5-3
11 1 12
16
18
9 10 13
20
17
3
3-6
18
14 4 19
3-5 15
3-2
5 7 8 6 4
3-1
3-4 3-6
3-3
5-4
manuals4you.com
SA O X X O X X X X X X X X X X O X X X X X O X X X O X X X
Remark
5-5
15-1 15-2
15 2
15-3
44
19-2
19
16-1
19-1
46 45
1
46
47 48 47
17 16
45
21
18-1 18-2
38 20 10 37 5 37 36 30
30-1
18 8 11
14 13
22-1
34
22-2
22
22-3 22-4
42 9
43 23
35 33 28
28-2 28-1
24-1 24-2
24 26
25-1 25-2
31 32
29-1
32-1
25 41
27
29-2
29-3
29-4
29 4
5-6
manuals4you.com
SA O O X X X X X X O X X O X X O X X X O X X X X O O X X O X X
Remark
5-7
SA X X X O X O X X X X X O X X X X X X X O X X X O X X X O X X
Remark
5-8
manuals4you.com
Location No. 33 34 35 36 37 38 39 41 42 43 44 45 46 47 48
Description PMO-HINGE GUIDE FEED GND ICU PMO-CAP SENSOR GND MP GEAR-P/UP DRIVE GROUND MOTOR IPR-GUIDE DUST IPR-OPC-HAWK CAP CONNECTOR L CAP CONNECTOR U MEC-ROLLER TRANSFER GEAR IDLE Z27 RING-CS WASHER-PLAIN IPR-WASHER SPRING SU
SEC. Code JC72-00321A JC70-00142A JC72-00320A JC70-00091A JC66-40219A JC70-00072A JC70-11068A JC70-00125A JC72-00463A JC72-00465A JC75-10963B _ 6044-000001 6031-001002 JF70-10616A
Q'ty 1 1 1 1 2 1 1 1 1 1 1 2 2 2 1
SA X X X X X X X X X X O X X X X
Remark
5-9
12
10 11 9 8 7 6 5 13 1
3 4 3 2
5-10
manuals4you.com
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12
Description MEA UNIT-FEEDER CST (500) PMO-FRAME REAR GEAR-IDLE 15 RING-CS GEAR-IDLE 25 SPRING-F/DOWN PMO-HOLDER EXIT_F/DOWN PMO-ROLLER-EXIT, MAIN PMO-ROLLER-EXIT, FR MEC-BEARING EXIT RMO-RUBBER EXIT PMO-SHAFT EXIT_F/DOWN GEAR-EXIT
SEC. Code JC97-01323A JC72-00386A JC66-00029A 6044-000001 JC66-00030A JC61-00043A JC72-00388A JC72-41081A JC72-41082A JC75-10529A JC73-40915A JC72-00384A JC66-40209A
Q'ty 1 1 1 2 1 4 4 4 4 2 4 1 1
SA O X X X X X X X X X X X X
Remark
5-11
2 4 12 10 11 9 13 7 1
3 6 8 1
35 36 5
14 15 16 17 1
18 30 19 20 26 33 25 34 29
31
28 32 27
22
37
23
21 24
5-12
manuals4you.com
SA O X X X O X X X O X X X X X X X X X O X X X X X X X X O X X X X X X X X X X X
Remark 110V
110V
5-13
4 11 16 8 10 20 21 14 2 1 6 13 22 26 19 9 5 7 24 25 16 18 17 15 18 3 12
5-14
manuals4you.com
SA O X X X O X X X X X X X X X X X X O X X X X X X X X X
Remark
5-15
2 16
11
10
12 4
15
16 14
13
5-16
manuals4you.com
SA O O X X X X X X X X X X X X X X X
Remark
5-17
0 8 2 5 11 24 25 7 2 5 9
21 26 6
2 14 23
12
18 2 13 5 15 3 19 10 1 15 22 4 20 17 16 10
5-18
manuals4you.com
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Description MEA UNIT-FEEDER SCREW-TAPTITE WASHER-PLAIN SPRING-FEED(1) SPRING-FEED(2) BEARING-PICK UP GEAR-P/UP DRIVE GEAR-FEED GEAR-PICK UP(12) IPR-SHAFT FEED IPR-SHAFT FEED IDLER IPR-SHAFT PICK UP GROUND_FEED IPR-GUIDE_FEED PMO-HOUSING P/UP PMO-ROLLER FEED L PMO-ROLLER FEED S PMO-SUB HOLDER FEED PMO-FRAME_FEED PMO-HOLDER FEED(1) PMO-HOLDER FEED(2) PMO-IDLE PICK_UP PMO-ROLL_FEED, DRV 12 RMO-RUBBER PICK_UP RMO-LEVER PICK_UP SPRING PICK UP(12) RING-CS
SEC. Code JC97-01324A 6003-000002 6031-000021 JC61-70941A JC61-70942A JC66-10202A JC66-40219A JC66-40375A JC66-40958A JC70-10229A JC70-10230A JC70-10231A JC70-00097A JC70-10992A JC72-40252A JC72-40261A JC72-40262A JC72-40266A JC72-00341A JC72-41184A JC72-41185A JC72-00344A JC72-41295A JC73-40907A JC72-41339A JC61-70966A 6044-000001
Q'ty 1 1 4 1 1 4 1 1 1 1 3 1 1 1 1 2 1 1 1 1 1 1 1 1 1 1 1
SA O X X X X X X X X X X X X X X X X X X X X X X O X X X
Remark
5-19
22 21 11 15 18 12
19
17 5
16 3
10
14 13 24 2 23
20
8 9 6
5-20
manuals4you.com
SA O X X X X X X X X X X X X X X X X X X X X X X X
Remark
manuals4you.com
20 22 23 24
5-21
3 16
48 4
5 6 7 14 15 12 8 13 9 10 17 18 19 50 24 18 23 20 21 22 26 27 28 34 35 28 26 30 18 11 25
29 39
31
32
33
36
37
38
47 46 40 42
43
45
44
5-22
manuals4you.com
SA O X X X X X O X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Remark
5-23
Location No. 40 41 42 43 44 45 46 47 48 49 50
Description PMO-FRAME LEFT,NEC SCREW-TAPTITE IPR-GROUND BOTTOM CASE BODY-BOTTOM FOOT-RUBBER SCF CBF HARNESS-SCF GND PMO-FRAME RIGHT,NEC IPR-GROUND FEED CBF HARNESS-SCF FEED GND SCREW-MACHINE RING-E
SEC. Code JC72-00468A 6003-000266 JC70-11026A JC70-00118A JC61-40903A JC39-00091A JC72-00461A JC70-11027A JC39-00088A 6001-000131 6044-000129
Q'ty 1 14 1 1 4 1 1 1 1 3 5
SA X X X X X X X X X X X
Remark
5-24
manuals4you.com
1 36 2 3
6 7 37 9 40 37 19 11 8 12 13 14 41 19 22 23 15 16 21 17 20 5 10 18
24 34 29 27 26 33 32 29 28 35 25 26
30 31
manuals4you.com
5-25
Location No. 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41
Description MEA ETC-CAST SCF,NEC RPR-PAD FRICTION PMO-FRAME PAD SPRING-PAD PMO-GUIDE PAPER1 IPR-KNOCK UP(SCF) RPR-CORK KNOCKUP LABEL(R)-INSTRUCT S PMO-SUB GUIDE CST PMO-GUIDE SIDE SPRING-SCF K/UP PMO-DETECT PANEL LABEL(R)-HEIGHT IPR-PLATE PAPER PMO-LINK LEVER PMO-CASSETTE SCF PCT-FILM GUIDE SIZE1 PCT-FILM GUIDE SIZE2 PMO-LEVER REAR SPRING-IDLE,SCF IPR-PLATE LEVER PMO-GUIDE REAR1 PMO-GUIDE REAR2 PMO-GUIDE REAR3 SPRING-LOCKER,PLATE PMO-LOCKER PLATE PMO-BUSH K/UP PMO-ROLLER FD R PMO-CAP PLATE K/UP SPRING-SUB PLATE PMO-LEVER PAPER S SCREW-MACHINE IPR-SHAFT KNOCK UP IPR-PLATE SUB K/UP SPRING-SCF LEVER RING-E RPR-PAD GUIDE P/U SCREW-TAPTITE PMO-HOLDER SHAFT PCT-GUIDE PAPER FILM PMO-DUMMY ENV PMO-GUIDE LOCK
SEC. Code JC97-01356A JC73-00058A JC72-41195B JC61-70953A JC72-41201B JC70-11029A JC73-10947A JC68-30932D JC72-00462A JC72-41205A JC61-70957A JC72-41193B JC68-30938D JC70-11047A JC72-40968A JC72-41192B JC72-00577A JC72-00578A JC72-41209A JG61-70544A JC70-11030A JC72-41202B JC72-41203B JC72-41204A JG61-70531A JC72-41210A JC72-40961A JC72-41008A JC72-40962A JC61-70919A JC72-41341A 6001-000125 JC70-00115A JC70-10927A JC61-70956A 6044-000129 JC73-00061A 6003-000196 JC72-00470A JC72-00579A JC72-41282B JC72-41200A
Q'ty 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 3 1 1 1 1 1 1 2 1 1 2 1 1 1 1 1 1 6 1 1 1 1
SA X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X X
Remark
5-26
manuals4you.com
Circuit Description
At Copy Mode
Laser Beam
. Cardstock . Label
10.Paper Capacity 11.Paper Stacker Capacity 12.Warming up Time 13.First Printing Time 14.Power Rating 15.Power Consumption 16.Power Saving Consumption 17.Power Switch 18.Certification & Compliance 19.Acoustic Noise
Sleeping Mode
10-1
Circuit Description
Item 20.Reliability 21.Toner Cartridge 22.Expected Life Span 23.Operating Environment 24.Storage Environment 25.Weight 26.External Dimension 27.Toner Cartridge
28.Packing(Main Kit)
Specification & Descriptions Remark MPBF : 30,000 pages MTTR : 30 min. SAMSUNG- Toner Cartridge 120,000 pages or 5 years (whichever comes first, A4, 5%) Temperature : 10 ~ 32.5 Humidity : 20 ~ 80% Temperature : -20 ~ 40 (Packed) Humidity : 20 ~ 95% (Packed) Net : Max. 7.5kg Gross : Max. 361(W) X 409.1(D) X 294.5(H)mm .Life Span : 5% Pattern,Min. 6,000 Sheets .Developing : Non-magnetic Contact Developing .Charging : Conductive Roller Charging Negative PWM .Density Adjustment : Possible Pre-transfer Lamp .Transfer System : Pre-transfer By LED & Conductive Roller Transfer .Fusing System : Temperature & Pressure .OZONE Emission : Max. 0.02 PPM (8 Hours) .Printer 1 Set .Toner Cartridge 1 Piece .Power Cord 1 Piece
10-2
manuals4you.com
Circuit Description
10-1-2 Quality Specification Item 1. Conditions Paper Environment 2. Print Quality Optical Density Specification & Descriptions Remark Core Media List 75g/m2 Temperature : 15 ~ 25C Temperature Humidity : 40 ~ 60% -Avr. 1.30 (Temperature : 15 ~ 25C) : After 1hr. from Power On -Over 1.0 (min.) if left in low temperature. OD delta less than 0.08 (Mcbeth density) Max. 0.2(Including Continuous Print) Min 75% ('All Black' & '2 by 2 Pattern') Vertical : Max. 1.75 mm / 250 mm Horizontal : Max. 1.5 mm / 200 mm Horizontal(aplied to 200mm) : less than 0.5 mm Image Density : Min1.0(Envelope) Fusing : Min. 70% (Envelope/OHP/Postcard:More than 120g/m2 Less than 1/2000 (75g/m2 Paper, in L/L condition) First : Less than 16mm (10 Sheets)--> measured in 1 min. after printing 10 pages. over 100 m (at DC 500V / 1 mm) less than 130V / AC 1.0 kV less than 250V / AC 1.5 kV Less than 0.1 (25A / 3 sec) Rated Voltage 15% AC 1200V, 50 ~ 1000 ns, 3 min. RatedPower Less than 3.5mA (1.5 kohm) IEC 1000-4-5 level3, 2kV Max. 0.02 PPM (8 Hours) Isolating the input power from below parts ;LSU, High Voltage Part, DC fan, Clutch, Fuser Motor Fuse inside the SMPS .The temperature does not rise to the Indicate the specific temperature in the specific time. Fuser error .The temperature is too high. 230 - 240C(The thermostat cuts off the Fuser from the power.) Thermistor Open Sensing : Without the initial tempera ture change of the Fuser
3. Reliability
Insulation Resistance
Voltage DIP AC Impulse Noise Leakage Current Surge OZONE Emission Top Cover Open
Overcurrent Protect
4. Fusing System
Trouble Sensing
Overheat Sensing
10-3
Circuit Description
10-1-3 Maintenance
Item 1.Toner Saving 2.Density Adjustment 3.Power Save Time 4.Installing the Printer Specification & Descriptions Remark -.Using the DRAFT printing -.62% Normal, Dark,Light OFF,15,30,45,60 minutes selectable 1) Unpack the box. 2) Get the new image cartridge out of its bag. And then remove the plastic strip from the cartridge. 3) Insert the cartridge into the Printer 4) Load the paper into the cassette 5) Connect the POWER CORD and Power On 6) To check the Basic Print state. At the Ready state, press the Demo Key for 7sec, print Self Test Pattern. 7) Check the print quality
10-4
manuals4you.com
Circuit Description
Circuit Description
C/R -1.40KV
-800V
OPC
Unexposured -800V
Exposured
Unexposured -800V
LSU exposes OPC drum by turning Laser Diode On/Off according to the digital data of the bitmap image data received from the controller board. The voltage difference created at this point is shown above. The exposed area to the laser is -250V, which relatively increases the electric potential and forms charge ripple. The areas that are not
exposed to the laser due to no video data will maintain 800V. As a result, image(black dot) is created in the 250V area and the -800V area will show up white, which creates the basic condition of image formation.
10-6
manuals4you.com
Circuit Description
-650V
HOST COMPUTER
VIDEO CONTROLLER
ENGINE CONTROLLER
FACE DOWN STACKER H.V.P.S LSU DEVELOPER FUSER PAPER PATH FACE UP EXIT SENSOR FEED SENSOR OPC
/HSYNC
10-7
Circuit Description
LSU 2.Charging C/R 7.Fixing 8.Exit H/R P/R T/R 6.Transfer PTL 5.Pre-Transfer OPC 3.Exposure 4.Development D/R S/R 1.Feeding
EXIT SENSOR
FEED SENSOR
[ Fig 2 ]
OPC
10-8
manuals4you.com
Circuit Description
Thermistor
Spring
Pressure Roller
The toner on the surface of a paper, which passed the transfer section is at a low electric state. Therefore, it can easily spread. At this point, high temperature of 180 and pressure of 3 Kg are applied to permanently stick the toner to the paper. The resulted image remains permanently. The heat roller transfers the heat from the internal heat lamp to the surface to apply the heat to the paper that passes the surface. The melted toner due to the heat does not stay on the surface of the Teflon coated heat roller. The pressure roller located on the bottom of the heat roller is made from Silicon Resin and it's surface is also coated with Teflon. The thermistor of the printing section senses the temperature of the heat roller and feedback the information to maintain 185 during printing mode and 145 at standby mode. The thermostat used as secondary safety feature prevents overheat by turning off the main power when the heat lamp is overheated.
10-2-2-7 Exit
The paper that completed the electric photo process exits the printer through the Exit Sensor. The detected signal is then sent to the engine to inform the location of the paper. When the actuator and senor mal functions, Paper Jam 2 error will be displayed.
10-9
Circuit Description
to
the video controller and the assembly panel. It also supplies AC voltage to the heat lamp of the printing
Input (AC)
Specification Europe America 198V 90V 230V 120V 264V 132V 1.5Arms 2.5Arms 40 Ap-p (at 20 C) 24V 5% 5V 2% 24V -3%/+10% 5V 3% 24V : 120mV(Peak 400mV) 5V : 50mV(Peak 100mV) 24V : 2.7A 10%(by C'ct ) 5V : 5 A 10%(by C'ct )
+24V(DC) AC
10-10
manuals4you.com
Circuit Description
10-11
Circuit Description
10-12
manuals4you.com
Circuit Description
I = Vref / Rs, Vref = (R495V) / (R40+R49) From above formula, by applying R49=10 Kohm, R40=4.7Kohm and Rs=0.39 ohm, you should have I=1.05 A. The operation principle is that motor enable signal is received from CPU and create bipolar pulse and relay the output to the stepping motor input.
10-13
Circuit Description
Vcc 4.75V
Reset*
As shown in the diagram, when the power reaches 4.75V after initial power(Vcc) is on, Reset signal is sent to CPU after 400ms by reset circuit. At this time CPU initializes itself and the surrounding elements. Also, it prevents various malfunctions by sending the reset signal when the Vcc falls below 4.75 V during operation.(Initial operation
voltage of IC : 5V0.5V) Since IC guarantees operation at minimum 4.5V, before the level falls below the minimum value, the circuit is designed to activate reset function at 4.7V.
10-2-4-2 CPU
CPU is 32bit microprocessor SAMSUNG KS61200(U17, 240pin). CPU receives 20MHz OSC Clock and operates at 66MHz. All surrounding IC's are controlled by CPU. (Refer to Data Book for detailed CPU Specification.)
becomes active(inactive) when Fuser signal is High(low) according to the set temperature table and the Rom program. Based on the Q2 switching, if the 'FUSERON*' signal is low, TCP3061(U501) turns on. AC voltage is applied to the heat lamp by turning on the bidirectional Thyristor(THY501) or shut off by turning off the bidirectional Thyristor(THY501). LM393 is the hardware type safety feature to prepare for abnormal heat lamp control. When the temperature of thermistor rises to 210 , #1 pin of LM393 falls to low level, which turns the 'FUSERON*' signal to High.(Q8 is forced Off). Therefore, the heat lamp is forced to go Off.
10-14
manuals4you.com
Circuit Description
10-15
Circuit Description
SUPPLY
SUPPLY ROLLER
data from LSU, which received print order based on the rotation and becomes exposed. At this time, the areas that are not exposed will maintain the previous electric potential of -800V. The exposed image areas by LSU will contain approximately -250V and form charge ripple. Such drum surface of reduced exposure, which formed charge ripple, reaches the develop roller according to the drum rotation and goes through the development process. The charge ripple formed on the OPC drum surface is developed by the toner on the develop roller and transforms into image. This step converts the image formed on the OPC drum surface by LSU to the image formed by toner.
attached to the develop roller, then transferred to the exposed high electric potential surface(-250V) rather than low electric potential surface(-800V). The image is formed since the toner is not spread on the low electric potential surface. The transfer process takes place when the OPC drum continuously rotates and reaches the transfer section. The (-) toner on the OPC drum surface is transferred to the paper surface by transfer roller. The (-) toner on the OPC drum surface receives hundreds up to thousands of (+) volts from HVPS and transferred to the paper surface since the (+) voltage is larger than the (-) toner on the OPC. The toner with weak static energy settles on the paper by pressure and heat from the pressure roller and heat roller. The printing process is completed when the pressure from the pressure roller and the heat from the heat roller forces the melted toner to settle the image on the paper surface and the paper exits the printer.
10-16
manuals4you.com
Circuit Description
10-3-1 Introduction
HVPC applies DC+24V/ DC+5V, which is used to form image in the electric photo development process of OA equipments. It yields MHV, SUPPLY, DEV, and THV. Each high pressure output indicate the voltage required for the electric photo process.
The supply roller that received -650V(adjusted) from HVPS and the DEVE roller that received -500V(adjusted) will rotate in the same direction. The toner supplied to the OPC drum becomes negatively(-) charged due to the static formed between the two rollers. The toner supplied
SUPPLY
SUPPLY ROLLER
manuals4you.com
First, form uniform electric charge of -800V on the surface of OPC with -1.4KV(adjusted) through transfer roller. The electrically charged OPC drum surface react to the image data from LSU, which received print order based on the rotation and becomes exposed. At this time, the areas that are not exposed will maintain the previous electric potential of -800V. The exposed image areas by LSU will contain approximately -250V and form charge ripple. Such drum surface of reduced exposure, which formed charge ripple, reaches the develop roller according to the drum rotation and goes through the development process. The charge ripple formed on the OPC drum surface is developed by the toner on the develop roller and transforms into image. This step converts the image formed on the OPC drum surface by LSU to the image formed by toner.
to the develop roller is transferred(BIAS) to the development section. The negatively charged toner is attached to the develop roller, then transferred to the exposed high electric potential surface(-250V) rather than low electric potential surface(-800V). The image is formed since the toner is not spread on the low electric potential surface. The transfer process takes place when the OPC drum continuously rotates and reaches the transfer section. The (-) toner on the OPC drum surface is transferred to the paper surface by transfer roller. The (-) toner on the OPC drum surface receives hundreds up to thousands of (+) volts from HVPS and transferred to the paper surface since the (+) voltage is larger than the (-) toner on the OPC. The toner with weak static energy settles on the paper by pressure and heat from the pressure roller and heat roller. The printing process is completed when the pressure from the pressure roller and the heat from the heat roller forces the melted toner to settle the image on the paper surface and the paper exits the printer.
10-17
Circuit Description
10-3-3 Composition
HVPS is composed of electric charge printing section, BIAS printing section and transfer printing section. 1) Input section 2) Electric charge printing(ENABLE) section : MHV(MAIN HIGH VOLTAGE) 3) BIAS printing (ENABLE)section : DEV(DEVELOPMENT VOLTAGE)/SUPPLY(SUPPLY VOLTAGE) 4) Transfer + printing (ENABLE)section : THV(+)(TRANSFER HIGH VOLTAGE(+)) 5) Transfer - printing (ENABLE)section : THV(-)(TRANSFER HIGH VOLTAGE(-)) 6) Switching section 7) Feedback section 8) Rectification section 9) Printing section
TRANS Circuit
FEEDBACK
SUPPLY
TRANS Circuit
Print Circuit
BIAS - PWM
DEV
10-18
manuals4you.com
Circuit Description
THVPWM PWM CONTROL UNIT SWITCHING CONTROL UNIT FEEDBACK TRANS REGULATION CIRCUIT
THV
THVEA
TRANS
REGULATION CIRCUIT
FEEDBACK
10-19
Circuit Description
5V
18V R401 100 R405 220KF R403 110KF R404 33KF 12 13 R402 56KF R412 2K VR401 50K C402 103 R407 240K
24VS
R422 5.6K
T401 KAB-006 1 6
D401 4KV
+ U1-D KA324
14
MHV-PWM CN2-#8
13
12
5 2
R416 MGR1/2W15MF
U2-F 7407
C408 104
C401 331
R406 2.2KF
OPC
ZD401 1W 200V
R417 MGR1/2W15MF
24VS 5V 18V 1 R501 5.6K BIAS-PWM 11 CN2-#9 U2-E 7407 10 R502 2.2K C503 104 R510 47K Q502 D526-Y 2 3 + U1-A KA324 5 2
T501 KAB-006 7
D502 4KV
R514 MGR1/2W15MF
R516 MGR1/2W50K
SUPPLY
R508 86.6KF
6
C505 2KV 680
ZD501 1W 150V
R507 27KF R505 110KF R506 C501 100KF 104 R504 2K VR501 50K C502 222
R509 12KF
R515 MGR1/2W6MF
R520 MGR1/2W9MF
R517 MGR1/2W6MF
R518 MGR1/2W9MF
24VS
+ C3 35V 47uF
C1 104
10-20
manuals4you.com
Circuit Description
10-4-4 Environment
THV voltage recognizes the change in the transfer roller environment and then supplies optimum voltage for the environment to create optimum image. Analog data is converted to digital by the environment sensor of the transfer roller. According to such digital output stored in the program in the engine controller Rom, and with the consideration of the paper type printing environment, optimum transfer voltage is supplied. The environment recognition setting for the ML-6000 series is as following. First set the THV(+) standard voltage. Then, set the 800V standard voltage by using VR201, which has 200 supplied in the output section. Next, set the standard CPU index value to 80 using VR302. This is to set the CPU standard of feedback current to 8 when the output voltage is 800V and resistance is 100. If difference resistance value appear at 800V, the feedback current and the index value will also vary accordingly. Based on the index value read by CPU and already set Transfer Table, the corresponding transfer voltage is generated. The change in transfer output required in each section is adjusted by PWM-DUTY.
10-21
Circuit Description
5V 18V
T201 T1167 7
THV-PWM CN2-#5
R206 100 3 U2-B 7407 24VS + C101 35V 47uF 4 5 U2-C 7407 6 R205 Q203 1K A708-Y R207 2K R208 30KF
D201 1N4148 5
5 2
THV
R216 R218 SBR1/2W 30MJ MGR1/2W100KF
R209 100KF
R214 2.2K R212 C203 470K 223 D203 ZD201 ZD202 1N4148 5.6V 7.5V
R215 430
5V CN1-#3,4
C204 473
18V
R211 1MF
D200 1N4004
R3 1/2W 560
18V
ZD1 5.6V
R312 1W 56 R313 1W 56 T301 C307 D304 KAB-006 3KV 471 4KV 1 6 R315 SBR1/2W 30MJ 5 2 7 C306 D303 C308 2KV 680 4KV 3KV 471
C7 104
THV-EA CN2-#7
Q301 A708-Y
14
1 U2-A 7407 2 D-GND
7
24VS D301 1N4148 C4 104
18V
Q303 D526-Y 4
R310 2.2K
R314 2.2KF
4
10 R302 R303 100KF 33K
R304 R306 200KF 26.1KF
8 U1-C KA324
- 9
R301 470K
C301 222
11
C302 102
C303 333
R305 6.2KF
10-22
manuals4you.com
Block Diagram
7. Block Diagram
SPGPe ( KS3 2C 61 10 0)
C PU Da ta BU S
Sys Ad dr BU S
C PU Add r BU S
PLL
Sys Cn tl BU S
Sys Da ta BU S
/CS,/RD ,/WR
C PU D ATA BU S C PU A DD R. BU S
R CS RD WR
IOCS
MA MD R AS C AS
GPIO
G EU
Ti me r (3 CH )
PVC
I/O INTERFACE
PPI
74HC245*2EA
To ne Gen er ator
74LS273* 3EA
U A RT (3 C H )
D M AC ( 2 CH )
VIS
En gi ne C omm . I/F
OSC. 48 MHz
JBIG
H CT
USB INTERFACE
R AM : 5 12 B
AD C RA M 51 2B + 51 2B
5V
SMPS
24V
7-1
Schematic Diagrams
8. Connection Diagram
S ize /E mp ty /F e e d /Ma nua l S e ns o r s a r e on B d
HVPS PTL
P T L C t rl 5V CN3 CN1 1 - 2 4 VS 2 - GND_2 4 3- 5V 4 - GND_5 V 5 - THV_P WM 6 - THVRD 7 - / THV_EN 8 - / MHV_P WM 9 - / DEV_P WM 10- P T L 1 1 - N.C. 1 2 - N.C. CN2
CN2
CN1
MP Tray (Opt io n)
CN2
J o in t t y p e 1 - Th e r m 1 2 - Th e r m 2
CN5 1 - Sa v e 2 - P _Nar r o w 3 - Emp t y 4 - Fe e d 5 - FAN 6 - Clu t ch 7 - Fu s e r 8 - MP _Clu t c h 9 - MP _Em p t y 1 0 - Mo t o r _P A 1 1 - Mo t o r _P B 1 2 - / Mo t o r _P A 1 3 - / Mo t o r _P B 1 4 - SC F _Ca s s e te 1 5 - SC F _Mo t o r 1 6 - SC F _Clu t ch 1 7 - SC F _Emp t y 1 8 - N.C. 1 9 - T h e rm 2 2 0 - T h e rm 1 21- 5V 2 2 - EXT _Clo ck 2 3 ,2 4 - 5 V 2 5 - 5 VP S 2 6 ,2 7 ,2 8 - GND_5 V
1 - 5V 2 - Ex it _s ig n a l 3 - GND_5 1 - 5V 2 - 5 VS 123456/ HSYNC 5 VS GND_5 / LD_ON / VDO LS UP OWE R1 2 0 0 7 - 2 4 VS 8 - GND_2 4 9 - P _MOT OR 1 0 - / LREADY 1 1 - EXT _CLK 123456785V GND_5 LED1 LED2 LED3 LED4 Ke y 1 Ke y 2
1- 5V 2 - SC F_ Se l C as s e t t e 3 - SC F_ Mo t o r 4 - SC F_ CLUTC H 5 - SC F_ Em p t y 6 - 2 4 VS 7 ,8 - GND_ 5
CN1 1
Cont roller
CN3 CN8
1234-
Mo t o _P A Mo t o r _P B / Mo t o r_ PB Mo t o r _P A
Mo tor
LSU
CN6
CN3
CN5 0 2
HOT Ne u t ra l HOT Ne u t ra l
Heat Lamp (Fuse r) Power Switch AC In- Let 11 0V fo r USA 2 20V for EU DC FAN
SMP S
CN5 0 1
CN5 0 3
P an el B' d
CN5
HOST
(PC )
P ar a lle l P o rt 3 6 Pin
CN8 3 6 P in P 1 2 8 4 Co n . CN7 4 P in US B J ac k
CN4
US B P o r t 4 P in
1 - N.C,. 2 - N.C ., 3 - 5 V, 4 - /IOC S3 , 5 - D3 1 , 6 - D3 0 , 7 - D2 9 , 8 - GND5 , 9 - D2 8 , 1 0 - D2 7 , 1 1 - D2 6 , 1 2 - GND5 ,1 3 - D2 5 , 1 4 - D2 4 , 1 5 - / EIRQ1 , 1 6 - GND5 , 1 7 - A5 , 1 8 - A4 , 1 9 - A3 , 2 0 - / EIRQ0 ,2 1 - A2 ,2 2 - D2 3 , 2 3 - D2 2 , 2 4 - A1 7 , 2 5 - D2 1 , 2 6 - A1 6 , 2 7 - D2 0 , 2 8 - A1 5 , 2 9 - D1 9 , 3 0 - A1 4 , 3 1 - D1 8 , 3 2 - A1 3 , 3 3 - D1 7 , 3 4 - A1 2 , 3 5 - D1 6 , 3 6 - A1 1 , 3 7 - A6 , 3 8 - A1 0 , 3 9 - / RESET , 4 0 - A9 , 4 1 - / WAIT , 4 2 - A8 , 4 3 - / IOCS 3 , 4 4 - A7 , 4 5 - / IOCS 3 , 4 6 - N.C ., 4 7 - N.C., 4 8 - GND5 , 4 9 - A1 8 , 5 0 - / RD, 5 1 - /WE, 5 2 - GND5 , 5 3 - N.C., 5 4 - N.C., 5 5 - / EIRQ1 , 5 6 - GND5 , 5 7 - N.C ., 5 8 - 5 V, 5 9 - 5 V, 6 0 - 5 V (6 0 p in Co n n e c t o r)
8-1
manuals4you.com
Schematic Diagrams
9. Schematic Diagrams
9-1 Main Circuit Diagram(1/10)
9-1
Schematic Diagrams
9-2
manuals4you.com
Schematic Diagrams
9-3
Schematic Diagrams
9-4
manuals4you.com
Schematic Diagrams
9-5
Schematic Diagrams
9-6
manuals4you.com
Schematic Diagrams
manu
.co u o y 4 ls
m
9-7
Schematic Diagrams
D2 RB420D T147
D6 RB420D T147
9-8
manuals4you.com
Schematic Diagrams
manuals4you.com
9-9
Schematic Diagrams
9-10
manuals4you.com
Schematic Diagrams
9-11
Schematic Diagrams
+5V 1N4148
+5V
+24VS
D8
D7
D2
D3 R11 5.6K R10 5.6K R5 5.6K 100 R9 R8 R7 R3 SCF_CASSETTE SCF_MOTOR* SCF_CLUTCH SCF_EMPTY* R521 510
+24VS
CN14-1
1 2 3 4 5 6 7 8 9 10
CN5-1
1 2 3 4 5 6 7 8 D9 D6 D5 D1
FAN Q9 KSC1008-Y
R520 5.6K
AGND
R56 1K FUSER
R525 150
R4 15K
R57 6.2K R2 100 MP_EMPTY* FUSER_ON R13 510 MP_CLUTCH 1 3 2 R63 1.8K R64 5.6K R65 3.9K 3 Q2 KSC1008-Y
U3-1
8 1
C23 100nF
1 R12 5.6K C5 10nF R25 1K AGND 3 2 R69 3.3K C32 1nF 1 Q7 KSC1008-Y C27 1nF BD3 BEAD 24V THERM2 THERM1
DGND
DGND
DGND
AGND
+5V
+5V
+5V
+5V
+5V
+5V R32 510 FEED* EMPTY* NARROW* CLUTCH +5V +5V R22 5.6K
1 Q3 KSC1008-Y
R29 150 1 A C
R28 15K 1 A
R31 150
R30 15K 1 A
R51 150
3 C
R21 100
3 C
R58 100
CN6-1
DGND
AGND
K 2
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
DGND
9-12
manuals4you.com
Schematic Diagrams
DGND
AGND
17
2 OUT2A
11
OUT1A
OUT1B
CN3-1 1 2 3 4
LOGICSPLY
LOADSPLY
U2 13 14 PHASE1
REFERENCE
OUT2B
C521 330pF
C522 330pF
A2918SWV
PHASE2 _ENABLE2
8 7
MOTOR_PB MOTOR_PB*
_ENABLE1
SENSE1
GROUND
SENSE2
RC1
MOTOR_PA
RC2
E1
E2
12
16
18
15
10
+5V
3 6 9
MOTOR_PA*
R40 3.3K AGND R50 1K C19 330pF R47 24K R45 1K R46 24K C18 330pF R49 10K
C20 10nF
R48 0.39
R44 0.39
C25 10nF
+5V
DGND
AGND
DGND
DGND
CN8-1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28
16k_clk NARROW* EMPTY* FEED* FAN CLUTCH FUSER MP_CLUTCH MP_EMPTY* MOTOR_PA MOTOR_PB MOTOR_PA* MOTOR_PB* SCF_CASSETTE SCF_MOTOR* SCF_CLUTCH SCF_EMPTY* MANUAL* THERM2 THERM1 EXT_CLK R60 1M
+5V
BD10 BEAD
16k_clk
BD1 BEAD
R61 100
R54 100
16 8
R68 47 EXT_CLK
VCC GND
C? 100pF
C? 100pF
C31 100pF
DGND
DGND
DGND
DGND
DGND
DGND
9-13
Schematic Diagrams
D503 D10SC4M
L502 27pF +5V 2 K R516 680 R515 A 1 2.4K R517 1K K 2 C512 1uF 16V C514 470uF 10V C513 100nF
3 1
LF502 LC404060
A2 2 R510 100K 1 C507 150uF 400V C509 2.2nF R511 47K U503-1 PC123F R505 470K
BD502 D3SBA60 4
R501 470K
T501 12
10
5 6 KAT-060H
7 8 D504 STPR1020CF 1
3 1
R513 100
C501 220nF
L503 27pF
24V DGND
CN502-1 3951P03V000(T) 1 2
A2
U501 MOC3061 1
STR-G6153
VCC
HS502 A6063-H45 FB 4
C502 10nF
1.5K R16
1 2
D OCP
D501 1N4937
2 K C518 1000uF 50V C517 1000uF 50V C516 100nF R519 620
4 THY501 BTA-600CW
3
FUSER_ON
R507 56K
GND
R502 120
A1 G
C520 100nF C508 C 4 223 MONO 100 R504 R506 0.44 R508 680 E 3 U503-2 PC123F
HS501 HEATSINK_CC
C506 2.2nF
AGND +5V
fuser_cover
TNR501:
560V
9-14
manuals4you.com