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SERVICE
DLP TV
Manual
CONTENTS 1. 2. 3. 4. 5. 6. Specifications Alignment and Adjustments Troubleshooting Exploded View & Part List Electrical Part List Schematic Diagrams
ELECTRONICS
This Service Manual is a property of Samsung Electronics Co.,Ltd. Any unauthorized use of Manual can be punished under applicable International and/or domestic law.
Specifications
1. Specifications
Model Voltage Frequency of Operation Power Consumption Dimensions (W x D x H) Weight Model Voltage Frequency of Operation Power Consumption Dimensions (W x D x H) Weight Model Voltage Frequency of Operation Power Consumption Dimensions (W x D x H) Weight Model Voltage Frequency of Operation Power Consumption Dimensions (W x D x H) Weight HL-P4663W AC 120V 60Hz 200 watts
1094x339x814 mm 43.07x13.35x32.05 inches
77.16lbs/35Kg
91.49lbs/41.5Kg
103.62lbs/47Kg
28Kg / 61.73lbs
30.3Kg / 66.80lbs
33Kg / 72.75lbs
36.7Kg / 80.91lbs
42.9Kg / 94.58lbs
Samsung Electronics
1-1
MEMO
1-2
Samsung Electronics
Samsung Electronics
2-1
10 DMD_BIAS 11 Lamp Boost 12 Lamp Sync Delay 13 Lamp Select 14 Test Pattern
2-2
Samsung Electronics
2) GM1601 No 1 2 3 4 5 6 7 8 9 Item Auto Color (PC,Component,HD) Auto Adjust (PC) Red_Offset2 Red_Gain Green_Offset2 Green_Gain BLue_Offset2 BLue_Gain ADC_Band 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 20,100,160,290 0 ~ 255 0 ~ 255 6 ~ 11 6 ~ 11 32 192 32 192 32 192 20Mhz 0 0 6 8 Off 3 1 On 125mV 32 32 32 Range Set/Reset Default Remark Auto Color Function execution Auto Adjustment Function execution Red_Offset2 Control Red_Gain Control Green_Offset2 Control Green_Gain Control Blue_Offset2 Control Blue_Gain Control Signal Bandwidth Value Selection
10 Min Y Vaule 11 Max Y Vaule 12 Sharpness-H 13 Sharpness-V 14 Spread Spectrum 15 SP_Amplitude 16 SP_Period 17 Csync Slow Lock 18 Sync Tip Level 19 ADC Calibration 20 Red_Offset 1 21 Green_Offset 1 22 Blue_Offset 1
Samsung Electronics
2-3
3) DNIe No 1 2 3 4 5 6 7 8 9 Item PATT_SEL SNI_PROC_SET NR_MAX_Y/C NR_MIN_Y/C NR_HPF_TH NR_EDGE_TH NR_SEL NEOnDE NEOnDCE 0 ~ 255 0 ~ 255 0~7 0~7 0,1,2,3 0,1 0,1 0,1 0 ~ 15 0 ~ 15 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 1023 ~ 0 ~ 255 0 ~ 1023 0 ~ 127 0 ~ 63 0 ~ 63 0 ~ 63 0 ~ 63 0,1 0~7 0~7 0~3 0 ~ 255 0 ~ 15 0 ~ 255 Range Default 0 891 48 16 4 5 2 0 0 0 8 4 128 128 32 220 160 120 12000 100 358 12000 200 358 16 12 8 4 1 1 1 110 1 1 1 80 Gain of horizontal high frequency region Gain of vertical high frequency region Gain of horizontal middle frequency region Gain of vertical middle frequency region Gain of horizontal low frequency region Background Noise Detection ON/OFF Switch Coring On/Off Log Mapping Gain High level information for the minimum value Boundary value for the lowerr part of Contrast Enhance Boundary value for the lowerr part of Contrast Enhance CE Gain DCE Gain Low level information for the minimum value Black Stretch Area NR Mode Selection DE Parameter Value Selection DCE Parameter Value Selection CE Parameter Value Selection NEOnDE User Set Up NEOnDCE User Set Up CE Gain Test Pattern Selection DNIe Block Enb/Bypass Temporal NR Gain Temporal NR Gain Spatial NR Gain Remark
10 NEOnCE 11 RTH2 12 Core 13 ALPHAL 14 ALPHAU 15 CE_CUTOFF 16 CE_UPPER 17 CE Gain Max L/U 18 DCE_GAIN_L/U 19 B_RATIO 20 BLACK_TILT 21 Black Gain Max 22 W_RATIO 23 WHITE_TILT 24 White Gain Max 25 GAIN 1X 26 GAIN 1Y 27 GAIN 2X 28 GAIN 2Y 29 GAIN 3X 30 NDON 31 CORING_ON 32 SCALE_R 33 CORING_TH1 34 CORING_TH2 35 CORING_TH3 36 M_CCT_FAC
2-4
Samsung Electronics
No
Item
Range 0 ~ 2047 0 ~ 2047 0 ~ 2047 0 ~ 2047 0 ~ 2047 0 ~ 2047 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255
Default 0 718 1872 1682 908 0 140 128 128 128 128 127 128 0 0
Remark YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value YCBCR2RGB Color Matrix Conversion Coefficient Value Gain Value of CTE Gain adjustment of the contrast for the Red Signal Gain adjustment of the contrast for the Green Signal Gain adjustment of the contrast for the Blue Signal Gain adjustment of the brightness for the Red Signal Gain adjustment of the brightness for the Green Signal Gain adjustment of the brightness for the Blue Signal Gamma On/Off 1bit/2bit/bypass Mode Brightness adjustment for the height-light parts of the screen Brightness adjustment for the low-light parts of the screen
37 MATR_CBR 38 MATR_CRR 39 MATR_CBG 40 MATR_CRG 41 MATR_CBB 42 MATR_CRB 43 SCALE_ALPHA 44 RED_C_COEFF 45 GRN_C_COEFF 46 BLU_C_COEFF 47 RED_B_COEFF 48 GRN_B_COEFF 49 BLU_B_COEFF 50 Gamma On 51 Dither Mode 52 Sub_Contrast 53 Sub_Brightness
0 ~ 150 0 ~ 500
120 250
Samsung Electronics
2-5
4) FLI2310 No 1 2 3 4 5 6 7 8 Item Low Freq Contrast Brightness Saturation Y_Offset Cb_Offset Cr_Offset NR On/Off Range 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 255 Default 30 128 95 128 1015 1023 1021 Off Remark Set motion threshold for low frequency signals. Defines the lower limit of low frequency motion, below which motion is not detected Contrast adjustment Brightness adjustment Saturation adjustment
5) CXA2171 No 1 2 3 4 5 Item FIX_SYNC GAIN_SEL CBGAIN CRGAIN YGAIN Range 0~3 0,1 0 ~ 15 0 ~ 15 0 ~ 15 Default 0 1 7 7 7 SYNC selection GAIN selection CBGAIN adjustment CRGAIN adjustment YGAIN adjustment Remark
2-6
Samsung Electronics
6) Vsp9437 No 1 2 3 4 5 6 7 8 9 Tint_M TInt_S Brightness_C Contrast_C V-Saturation_C U_Saturation_C Tint_C Brightness Contrast Item Range 0 ~ 255 0 ~ 255 0 ~ 255 0 ~ 63 0 ~ 63 0 ~ 63 0 ~ 67 0 ~ 63 0 ~ 63 0 ~ 63 0 ~ 63 0 ~ 63 Default 130 130 128 34 32 32 64 48 32 35 35 Fast 40 0 6 1 1 1 0 1 1 1 Main Tint Value Setting Sub Tint Value Setting Brightness_C adjustment Contrast_C adjustment V-Saturation_C adjustment U-Saturation_C adjustment Tint_C adjustment Brightness adjustment Contrast adjustment V-Saturation adjustment U-Saturation adjustment Very Fast / Fast / Slow / Very Slow Selection Remark
10 V-Saturation 11 U-Saturation 12 PLLTCM 13 PLLTCS 14 ADC ADJ_M 15 SLLTHD 16 SLLTHDV 17 THRSEL 18 APK1BPM 19 APK2BPM 20 ATH1BPM 21 ATH1HPM 22 APK1HPM 23 APK2HPM
7) Upd64083 No 1 2 3 4 5 6 7 8 9 Item DYCOR DYGAIN DCCOR DCGAIN YHCOR VAPGAIN VAPINV YPFT YPFG Range 0 ~ 15 0 ~ 15 0 ~ 15 0 ~ 15 0 ~ 12 0~7 0 ~ 31 0~3 0 ~ 15 0~7 Default 2 9 3 6 1 4 3 3 8 2 YPFT adjustment
2-7
Remark DYCOR adjustment DYGAIN adjustment DCCOR adjustment DCGAIN adjustment YHCOR adjustment VAPGAIN adjustment VAPINV adjustment
10 CDELAY
Samsung Electronics
8) CCA No 1 2 3 4 5 6 7 8 9 CCA Red-x Red-y Red-Y Green-x Green-y Green-Y Blue-x Blue-y Item Range On/Off 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 0 ~ 999 Default On 640 330 86 300 620 300 150 60 53 291 300 439 CCA On/Off Selection Red-x adjustment Red-y adjustment Red-Y adjustment Green-x adjustment Green-y adjustment Green-Y adjustment Blue-x adjustment Blue-y adjustment Blue-Y adjustment White-x adjustment White-y adjustment White-Y adjustment Remark
10 Blue-Y 11 White-x 12 White-y 13 White-Y 14 WB Spread 15 DVI source Move 16 TV~480i 17 D-Red-X 18 D-Red-Y 19 D-Green-X 20 D-Green-Y 21 D-Blue-X 22 D-Blue-Y 23 D-Cyau-X 24 D-Cyau-Y 25 D-Mageuta-X 26 D-Mageuta-Y 27 D-Yellow-X 28 D-Yellow-Y 29 D-White-X 30 D-White-Y
100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400 100 ~ 400
640 330 300 620 150 60 205 270 290 140 425 515 291 300
D-Red-X adjustment D-Red-Y adjustment D-Green-X adjustment D-Green-Y adjustment D-Blue-X adjustment D-Blue-Y adjustment D-Cyau-X adjustment D-Cyau-Y adjustment D-Mageuta-X adjustment D-Mageuta-Y adjustment D-Yellow-X adjustment D-Yellow-Y adjustment D-White-X adjustment D-White-Y adjustment
2-8
Samsung Electronics
9) SP Actuator No 1 2 3 4 5 6 7 Item Actuator Gain Segment Length Frame Delay(Hex) Segment Number DC Offset Fixed Output Level Actuator On/Off Range Default 113 80 0000 0A35 100 0 60 On Actuator On/Off Selection Remark
10) OPTION No 1 2 3 4 5 6 7 8 9 Item Lamp Clear User Reset DNIe Demo Check Sum EER Reset WB Reset Gm Color Auto Power Mute Time On 45 * 10ms G-Probe White, Red, Blue, Green Off Delay 1 On 1V 0dB Dynamic CW2 Samsung On VSA only 0 Time for which the lamp has been used
2-9
Range
Default
Remark The lamp time and to "0". Used when shipping the set or replacing the lamp The last item that should be reset during the set shipment process
On 0000
On
Clears the White Balance value Clears the White Balance value The Default is Off. When turned On, the set turns on automatically when the power cord is plugged in Time which the screen will be black while switching channels
10 DebugSel 11 Aging Pattern 12 DDC Protection 13 Sound Delay 14 LNA_Default 15 3D_COMB Output 16 Chroma Gain 17 Lamp Out Control 18 ColorWheel 19 Speaker Select 20 Anynet 21 V Chip Select 22 Lamp Life
Samsung Electronics
2-2-1 CCA
In DLP TV, even the same RGB color may differ depending on the light engine. CCA (Color Coordinate Adjustment) corrects the color to achieve the color accuracy. CCA performs color correction after measuring and inputting the current light engine's data on actual color coordinates for displayed Red, Green, Blue, and White color patterns, using a color coordinate measuring equipment. At this moment, color correction is performed on the basis of previously inputted Desired Color Coordinates and Measured Color Coordinates. Measured Data on Service Engine's color coordinates is presented on the CCA label. Input the label values to perform CCA color correction.
2-2-2 Condition of the CCA Label upon Receipt of the Service Engine
"CCA LABEL" describes the measured color coordinates on the light engine.
2-10
Samsung Electronics
CCA Menu in FACTORY Mode CCA ON/OFF Red -x Red -y Red -Y Green - x Green - y Green - Y Blue -x Blue -y Blue -Y White -x White -y White -Y WB SPREAD Move HDMI : ??? : ??? : ??? : ??? : ??? : ??? : ??? : ??? : ??? : ??? : ??? : ???
Attention Performing CCA is independent on current display's resolution and input signal type if you don't measure color coordinates data. Measuring color coordinates data requires specific equipment not possessed by service personnel, what makes performing manual adjustment impossible. Adjusting CCA is applied to all the signal mode. Don't change Desired value because it will be hamful to the color of the SET.
Samsung Electronics
2-11
Before Adjusting
After Adjusting
Actuator Gain
115
2. Making Adjustments
1) As shown in the picture above, change the actuator values to eliminate saw tooth shapes. - To fine tune, increase the data value ensuring that you get the center between the starting and ending points of the disappearing saw tooth shape.
2-12
Samsung Electronics
* * * * *
Distributes supply voltage from the Power Board to Digital Board Transfers Turn-On Command from Digital Board to Power Board Encompasses the majority of the Audio Circuit Analog Video Switching / Processing Analog AudioSwitching / Processing
CN223
Receives AV Signals from PCB SIDE-AV Pin Name Side-Y GND GND GND GND Side-VDET Side AV SVHS Y (Luma) Ground Ground Ground Ground Video Jack Detect 1 3 5 7 9 11 PIN No. 2 4 6 8 10 Side AV SVHS C (Chroma) Video (CVBS) Side Sound L Side Sound R SVHS Jack Detect Pin Name Side-C Side-V Side-L Side-R Side-SDET
Samsung Electronics
2-13
CN257
Supplies AV Signals to PCB DIGITAL Pin Name Comp1-Y Comp1-Pb Comp1-Pr Comp2-Y Comp2-Pr Comp2-Pb N.C. N.C. N.C. Main-Y/V Main-C Sub-Y/V Sub-Y/V Caption-CVBS IR I/O 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 PIN No. 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 I/O Pin Name GND GND GND GND GND GND GND GND GND GND GND GND GND GND GND
CN258
Connects Control Signals between PCB Analog and PCB Digital Pin Name LED1 LED2 LED3 Key1 Key2 Reset-D I2C-STOP Power-SW N.C. N.C. GND MCLK_AUDIO S-MUTE PC-L PC-R GND I/O 1 3 5 7 9 11 13 15 17 19 21 23 25 27 29 31 PIN No. 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 I/O Pin Name SDA-Micom SCL-Micom GND SDA-Analog SCL-Analog GND SDA-Digital SCL-Digital GND I2S-CLK-HDMI I2S-EN-HDMI I2S-DATA-HDMI GND DVI-L DVI-R GND
2-14
Samsung Electronics
CN243 / CN244
Receives Power Signals from PCB POWER Pin Name Power-Mute S-GND S-GND GND GND GND GND Pin Name 5VA 33VB Power-SW N.C. 1 3 5 7 1 3 5 7 9 11 13 PIN No. 2 4 6 PIN No. 2 4 6 8 10 12 Pin Name GND GND N.C Pin Name S14.5VB S14.5VB 5.7VB 12VB 12VB 70VB
CN208
Supplies Power Signals to PCB DMD Pin Name 5VB GND 12VB GND GND 1 3 5 7 9 PIN No. 2 4 6 8 Pin Name 5VB GND 12VB GND
Samsung Electronics
2-15
Main Tuner
14VB
MAIN-L/R SUB-L/R
FROM DIGITAL BOARD
RF Splitter
Sound Processor
PC-L/R DVI-L/R SDATA
MONOUT-L/R
Audio Amp Stereo 15W+15W TPA3001D1 (IC126) Audio Amp Stereo 15W+15W TPA3001D1 (IC125)
MSP4440 (IC124)
BCLK
MONOUT-L/R
BN95-00386A
8VB 5VB
14VB
Speakers
33V V
Tun Sub Tuner ub (TU2 (T U201S) 01S) Tuner Main Tune ain (TU202S)
ID Detect.
DELAY1/2,DEFAULT
SOUND BLOCK
9VB 5VB
5VB
MAIN-V-OUT
8VB 5VB
UPD64083
(3D-COMB) 3D-Y 3D-C SVHS1-Y SVHS1-C SVHS2-Y SVHS2-C
8VB 5VB
MAIN-Y-OUT MAIN-C-OUT SUB-Y-OUT SUB-C-OUT SIDE-Y SIDE-C
8VB 5VB
(IC128)
Mixer SW Mi
FROM Terminal Jack
COMP1-Y/Pb/Pr COMP2-Y/Pb/Pr
BOARD
2-16
Samsung Electronics
TEA6425 TEA64
(ADDER Tri- State)
TEA6425 TEA64
(A DDER Tri -State) + CAP-V(Y) MON-V(MIXED)
Y/C SW
MTNR-V STNR-V V1-V V2-V N.C SIDE-V MA IN-V- OUT
Mixer SW
3D-COMB
TEA6425 TEA64
(ADDER Tri-State)
Video SW
MONITOR-LR
TEA6422 TEA64
MSP44XX MSP44X
Audio SW
Samsung Electronics
2-17
* Microprocessor (Generates turn on signal to power board) * Monitor LED's * All Digital Video Processing * Sensor / Switch Controls * OSD / Menu
2-18
Samsung Electronics
gm1601H
RS-232
2-20
Samsung Electronics
* Control Lamp Turn-On * Powers Color Wheel Motor * Drives DMD Panel * Sensor Control * Attached to optical Engine * Actuator Control
The vertical lines, which may occur due to improper connections between the panel and the PCB, occur with intervals of 50 inches(26mm). If vertical lines occur with intervals of more than 26mms, it indicates a failure of the DDP1011 IC itself. If they occur with intervals of less than 26mm, it means that more than two pins have bad connections.
Description
Description
A Channel Data Bus [When measured, there should be a waveform] B Channel Data Bus [When measured, there should be a waveform] MBRST# (Mirror Bias Rest) 26V The part from the present position to the GND (The black part is also a GND.)
Samsung Electronics
2-21
2-22
Samsung Electronics
2-8-5 Engine Failure Inspection Flow Chart for the DMD Board
No 1 Description 1) When the power cord is plugged in, 2) DC 380V is automatically supplied to the ballast. 1) When the power key is pressed via the remote control, the micom of the digital board outputs high (5V) PWR signals. 2) The power board operates normally. 5V and 12V are supplied to the DMD CN105 terminal. 1) The MTR Reset signal is supplied to the R161 terminal of the motor IC101 from the micom on the digital board and then the motor starts to drive. 2) If the color wheel rotates for a certain time and then stops, check whether the color wheel sensor is normal. (Check the waveform on the No.2 terminal below CN102.) 1) Check whether the signal (SCI: START CONTROL INPUT) that turns on lamp #2 of CN109 on the DMD board is high (5V). Key Point Check whether the DC380V power is supplied to the ballast. Check whether 5V and 12V are supplied to the CN105 terminal. * 12V must be supplied to operate the motor. (The voltage of the motor driving power is 12V.) Remark
After the set is powered on, check whether 5V is detected on pin No.49 of IC101. * If 5V is not detected, the motor will not operate. After a while, the sound generated by the rotating color wheel is heard. * When SCI is high (5V), the lamp litz of CN109 is low (0V). Check whether CN109 #2 signal * CN109 #2 terminal voltage changes to pulse is 5V. wave form 14 seconds after (for 50 inch TV) the time that the voltage is 5V. * When about 4 seconds have passed after If the voltage between R254 and changing to pulse waveform, the screens are R255 is 3V, it is normal. displayed on the set.
L701 Wave
5V 0V12V 0V
Characteristics High from DDP1010 High (5V) before the lamp turns on. Low (0V) when the lamp turns on.
Samsung Electronics
2-23
Supply DC Voltage
3 S-GND 10 12VB
4 S14.5VB 11 GND
5 S-GND 12 70VB
6 5.7VB 13 GND
7 GND
2-24
Samsung Electronics
Samsung Electronics
2-25
2-12 Ballast
2-12-1 Assy Ballast Board
2-26
Samsung Electronics
Troubleshooting
3. Troubleshooting
3-1 Dead Set
Check if the power cord is connected
YES
NO
NO
OP101
YES
Check the connections of The Analog CN245 and Digital CN128 connections Connect properly CN245(Analog) ~ CN128
YES
NO
YES
NO
OP103
NO
YES
CN103
Check if 5V power has been supplied to CN244 pin #1 on the Analog board
YES
NO
Samsung Electronics
3-1
Troubleshooting
3-2 SERVICE
3-2-1 Service Hint #1 - DMD Board Assy