Hemoweld-T: Service Manual

Hemoweld-T
Service Manual

Bench Top Electronic Tube Sealer for PVC tubing
Medical Degree.

Manual ID N: _________________

Company : _________________

Name : _________________

DELCON s.r.l.
Via Matteucci, 25/27
20043 Arcore (MI) - Italy
tel.: +39-039617670 fax: +39-039617677 Rev 01
www.delcon.it service@delcon.it

Rev. 01 Page 2 of 28

Delcon s.r.l. Italy

Via Matteucci 25/27
20043 Arcore (MI) W+39-039617670 _ Fax +39-039617677

www.delcon.it
email: service@delcon.it

For Service and any further purchase, please contact us as above.

Quality System fulfils with UNI EN ISO 9001

Delcon - Italy - Art.9501

Manufacturers responsibility.

The instructions of use may contain a responsibility declaration about security and correct working of this device
only if:

The assembly operations, adjustments, modifications, repairs have to be done by authorised personnel.
The electric installation has been done in compliance with prescriptions.
The device is used accordingly with this Operator Manual.

SPECIAL WARNS
Do not use the sealer in presence of flammable gas or explosive mixtures or
very close to high emitting electromagnetic fields.

COPYRIGHT

All rights reserved. No parts of this publication may be reproduced, stored in a retrieval system, or transmitted in
any form or by any means mechanical, photocopying, recording or otherwise without the prior written permission
of Delcon s.r.l. While every precaution has been taken in the preparation of this book, Delcon s.r.l. assumes no
responsibility for errors or omissions. Neither is any liability assumed for damages resulting from the use of the
information contained herein. The same rights are reserved at any person or company involved in the creation and
production of this manual.

Hemoweld-T
is a Delcon s.r.l. registered trade mark.

INDEX

. Special Warnings

. Environment risks and waste management

. Warranty

. Symbols

. Revision History

. 1 Block Description

. 2 Part View

. 3 Troubleshooting

. 4 Electrical Schematics

. 5 Spare Parts

. 6 Technical Features

SPECIAL WARNINGS

Warning!
Before use the sealer read carefully the present manual.

The system has not been designed to be used in presence of anaesthetic gases, oxygen or nitrous oxide with air.

Never use the sealer on tubing still connected to a patient or a donor. The system is not certified for this purpose.
Even if remote, there is the possibility of release of induced currents through the tube, potentially hazardous for the
donor or the patient.

Avoid any liquid may enter the sealer to avoid short circuit and corrosion.

Before any cleaning operation always disconnect the system from the power line voltage.

Although HEMOWELD-T has been projected with a high protection degree against interference for electromagnetic
field, is necessary to install the unit at a certain distance from high emitting sources such as UPS, high voltage
houses, radiotransmitters and cellular phones. The use of cellular phone is admitted at a distance of at least 1.5 m.

Any other apparatus, standing close to HEMOWELD-T must fulfil completely all standards for the Electromagnetic
Compatibility (EMC).

Delcon s.r.l. will not assume any responsibility for:
- Use of HEMOWELD-T for different uses than the projected one, as described in this manual.
- Damages to the apparatus, operator or patient due to wrong installation, maintenance made without following
the procedures contained in the manuals or made by unauthorised personnel.
Electrical or mechanical modification, done during or after installation, not authorised by Delcon s.r.l.

Only persons authorized by Delcon s.r.l. can remove the external covers and protection and have access to
the parts under voltage.

ENVIROMENTAL RISKS AND WASTE MANAGEMENT

HEMOWELD-T contains, in some of its parts, materials that at the end of the life span of the equipment must be
wasted following the rules of the local competent Authority.

In particular, the equipment contains the following materials and/or components:

- iron
- copper
- aluminium
- plastic materials not biodegradable
- glass fibres for electronic boards

Delcon s.r.l. will not pay any cost for the waste management of the equipment, as well for the waste procedure that
must be totally organised by the owner of the unit.

WARRANTY

HEMOWELD-T is guaranteed by Delcon s.r.l. for a twelve months period. Warranty will cover any part having right,
that will results defective during the warranty period. The defective part or parts will be replaced for free; including
labour costs at the Delcon laboratories in Arcore only. Any special request for warranty repairs outside the Delcon
laboratories will not include the labour costs that must be agreed upon. Transport costs are always excluded from
the warranty policy. To have right for using the warranty procedure, the user should respect the following rules:

HEMOWELD-T should be delivered for repair to Delcon s.r.l. or to the nearest Authorised
Technical Service Centre, possibly in an original package or in any case carefully packaged to avoid
damage during transport. Any damages occurred during the transport will not be covered by the
warranty. The cables must be disconnected and packaged together with the sealer.

The goods always travel at the customer risk. Any delivery arrived with transport cost to pay will be
refused and sent back.
The goods sent to Delcon for repair must arrive with a letter clearly describing the problems with all
indications of reference person and address for the return.

Warranty void for tampering or improper use or service by person not authorised by Delcon.

The unit must be sent back clean and disinfected. No unit will be serviced if it appears dirty with
signs of blood or other residual fluids potentially hazardous for the health.

For other warranty information, please contact Delcon s.r.l.

SYMBOLS

The following list represents the symbols used in this manual.

Press the key or the shown lever

~ Acoustic signal
Error

Possible solution for a problem

Please read carefully!

^ The symbol or the LED is lighting

Type B instrument

System CF type

Pay attention and read relative documentation


REVISION History

DATE DESCRIPTION OF REVISION
20-JUN-03
REVISION E00
FIRST VERSION OF THE SERVICE MANUAL FOR HEMOWELD-TABLE
03-NOV-04
REVISION E01
- Added the Revision History section
- Section1: updated reference to PSUP-E1-R1, checked the voltage values at testpoints
- Section 2: checked the items, added spare parts for handgun.
- Section 3: updated troubleshooting
- Section 4: updated schematics of PSUP-E1-R1
- Section 5: added new spare parts

SECTION 1 BLOCK DESCRIPTION

1.1 Introduction

Hemoweld-T
sealers are made of three parts and a fourth optional part: a power supply, an RF source
with a control board, internal clamp and an optional external handgun. The available sealing devices are
two: one is handgun type for manual sealing and one is a bench top type, automatic. Both versions are
suitable to seal blood bags tubing up to 6 mm O.D.
The main features of the Hemoweld-T
are the following:

` Line voltage single phase 115/230 VAC 50-60 Hz.
` Good capacity of work.
` Optical signal when sealing is executed.
` Acoustic and optical signal when sealing is not executed.
` Manufactured to fulfill the EEC Standards as Medical Devices.
` Fast sealing in about two seconds

WARNING: the Hemoweld-T
have been projected to seal PVC tubing medical degree normally used for
blood bags. Delcon s.r.l. can never be considered responsible for any damage whenever the products are
used for different purposes.

1.2 Power Supply Schematic diagrams: PSUP-SE-E1-R1 Sheet 1 and 2
HWELDT-CA-C1

The operation power supply is: V
INPUT
: 230/115 Vac 50/60Hz
V
OUTPUT
: adjustable 22-27 Vdc

The 220/115 V input line voltage, by connection point A,B,C,D, is connected to the power supply board
PSUP-E1-R1. The primary coil of the transformer is connected to the board PSUP-E1-R1 by J3. The
secondary of the toroidal transformer T1 delivers 25Vac 260VA and is connected to the rectifier bridge
DT1. DT1 is connected to the board PSUP-E1-R1 by J1 where between pin 1 and 2 there is a unstable dc
voltage while on the pin 3 there is ac component that by D4, R11, DZ1 creates a 12Vdc and turns on the
relay RELAY1. The power transistors Q1 and Q2, the feedback resistors R6 and R7, voltage reference U1
and comparator U3 constitute a stable linear power supply with an adjustable voltage output between 20
and 27 Volts. This voltage is measurable between pin 1 and pin 2 of the connector J2 and it is adjusted to
24 Volt by PT1.
When the 220/115 V line voltage is removed, immediately the relay RELAY1 turns off and by R13
discharges the capacitor C8 so the output voltage quickly goes down to about 0 Volt.

NOTE 1: buzzer LS1, when enabled, emits a continuous beep indicating a problem regarding the output
voltage of the Linear Power Supply (value between pin1 and pin2 of J 2 is above 27Vdc).
NOTE 2: Linear Power Supply PSUP-SE-E1-R1 is pin-to-pin compatible with the older version
PSUP-SE-E1-R0, therefore they are interchangeable.

1.3 RF module Schematic diagram: HWELDT-CA-C1

RF Module is composed of the RF power generator inside the closed metallic box, interface board RFG-
E2-R0 and a heat sink. RF module has three connection points, J1 for 24Vdc power supply, a connector
with four contacts for driving the unit by control board, and coaxial cable with SMB connector for RF power
output. WARNING: the length of the coaxial cable MUST NOT be changed.


1.4 RF Control Board Schematic diagram: HWELDT-SE-E1-R1 sheet 1and 2

It provides all the controls of the sealing parameters like the timing, the moist detection, the peak detection
and the RF management through a microcontroller with custom firmware. The board drives the RF module
by connector J4:

1. Input pin 1 NTC/PTC for detecting the temperature of the RF module.
There are about 4.8 V when the temperature is 25 C
2. Output pin 3 GATE RF is driven to about 0 V when the RF module must
begin a seal while when it is off there are about 24V
3. Input/Output pin 4 IN RF MOIST detects if before and during the seal
there is a spark or a moist tube.

The sealing procedure starts by closing one micro switch on the clamp or on the gun. When you press the
micro switch of the clamp by pin 2 of J3 and transistor Q5 the pin RB4 of microcontroller U1 commutates
from 5V to about 0V. Now the system begins the procedure for a new seal: it closes the clamp (by U5A and
Q8), turns on the relay RL1 (RB2 =5Vdc) and it checks for about 150ms for moist on tube; if there is moist
it aborts the procedure, opens the clamp, turns on the buzzer and it actives Led Moist (pin RC3=5Vdc)
otherwise it turns on the RF module (RB1=5 Vdc , Gate RF =0Vdc).
If the electrodes are shorted during a sealing due to sparks the system turns off the RF module, activates
Led Moist (pin RC3=5Vdc) and it turns on the buzzer, otherwise it turns on the RF module (RB1=5 Vdc ,
Gate RF =0Vdc).

Instead when there is a request of sealing from handgun the input signal IN RF MOIST changes from 0 Vdc
to 12Vdc and by Q3 and Q4 RB0 changes from 0V to 5V and the system begins a procedure for a new
seal. It checks for about 150ms for moist on tube and then it turns on the RF module (RB1=5 Vdc , Gate
RF =0Vdc) if there is not a moist. If the electrodes are shorted during a sealing due to sparks the system
turns off the RF module, activates Led Moist (pin RC3=5Vdc) and it turns on the buzzer.

The Led Ready (RC1=5Vdc) is on when the system is ready for a new seal, while it is turned off during the
welding.

On the board there are three trimmers to better adjust the system to the various types of use:

1. Trimmer PT3 adjusts the sealing time for the clamp between 0.5 to 4 seconds with the
voltage between TP1 and ground V
TP1
adjustable between 0.6 to 5V.
T
SEAL
=0.80 * V
TP1
. The factory value is 1.4V.
2. Trimmer PT4 adjusts the sealing for the Handgun between 0.5 to 4 seconds with the
voltage between TP2 and ground V
TP2
adjustable between 0.6 to 5V .
T
SEAL
=0.80 * V
TP2
. The factory value is 1.79V.
3. Trimmer PT1 adjusts the Duty Cycle of the driver U5A for the coil of the clamp. Duty
cycle 100% V
TP6
=5Vdc while duty cycle 0% V
TP6
=5Vdc (voltage between TP6 and
ground). The factory value is 1.92V to prevent the over heating of the coil during an
intensive use of the system.

Theses adjustments are normally not necessary but in case of emergency please remember that the
minimum sealing time is 0.5 seconds.
WARNING: an excessive RF emission (long sealing time) means more energy to manage, higher
risk of burns and leakage on tubing and higher risk of system overheating with possible electronic
damages of the amplifier: never stress too much the electronic with useless long timing.

The system detects by NTC inside of the RF module the temperature of the RF generator and then turns
on the fan if the temperature is over 42 C and turns off Hemoweld-T
if the temperature is over 70C.

When the system is in over-temperature state the LED-HT is lit (RC0=5Vdc).

WARNING!

Never switch on the unit without a gun or a clamp properly connected: you might seriously damage the
RF controller board and/or the RF module.
All the RF cables of the HEMOWELD systems are properly calibrated to fulfil a specific impedance
generated at 40.68 MHz: never change the cables or their lengths, you may compromise the efficiency
of the system with possible damages.
Guns and clamps: these devices need some specific adjustments done by the manufacturer such as
the cables lengths, the position of the RF rings on the coppers coils, the electrodes position and so on.
To avoid any unbalancing of the system never tamper these adjustments, which, please remember,
CAN BE DONE ONLY AT DELCON laboratories with some specific instrumentation.

NOTICES:
Even if the RF cables available on the market looks like the original one PLEASE NEVER USE IT.
The commercially available cables might have different behaviours at 40.68 MHz and they can
compromise the correct tuning of the system with possible damages.

SECTION 2 PARTS VIEW

2.1 GENERAL TOP VIEW

Torroidal
Transformer
Cod.HWELD.DB.27
Display board
Cod.HWELDT.DB.E2
RF Module RFG-E1
with heat sink
Cod.HWELD.DB.29 RF control board
Cod.HWELDT.DB.E1
Plastic cap
Cod.HWELD.DB.31
Power Supply
Cod. PSUP.DB.E1
Clamp sealing device
Cod.HWELD.DB.21
Line filter with fuses
Cod.HWELD.DB.23

2.2 FRONT VIEW

LEDS
Long lever ignition
switch for clamp
Cod.HWELD.DB.37


2.3 INTERNAL OF GUN SEALING DEVICE

Handgun sealing device cod. HWELD.DB.20

Bnc connector
Cod.HWELD.DB.50
Neon Lamp
cod.HWELD.DB.49
Plastic support with
the electrode
cod.HWELD.DB.32
Internal RF cable
Cod. HWELD.DB.39
RF ignition switch
Cod. HWELD.DB.40
Mobile Electrode
Cod. HWELD.DB.33
RF control coil
Cod.HWELD.DB.53

Handgun External
Spring
Cod. HWELD.DB.58
Handgun Spring
Holding Rod
Cod. HWELD.DB.55
Handgun Lever Pivot
Cod. HWELD.DB.56
Handgun Internal
Spring
Cod. HWELD.DB.57
Handgun Electrode
Holding Rod
Cod. HWELD.DB.54


2.3.1 Suggestions and recommendations

The electrodes of the handgun cannot be adjusted to have a perfect parallelism. The only one thing
you can do is to check the front hexagonal screw on the electrode holder if its properly tight, because
on the contrary, the electrodes may move compromising the sealing procedure.
While the handgun is sealing, the tube holder on the front part must always be in its position
with all the four screws tight: never use the handgun without it!

The internal RF cable is calibrated: never use different cables and never cut or reduce the original
length.
The RF control coil has an external coupling ring that is used to tune the RF energy inside that specific
device: avoid to move this ring otherwise you compromise a correct tuning of the Handgun with
a possible failure of entire system.
Be aware the two screws on front of the handgun are screwed into some plastic material: never tight
too much, you will destroy the thread.
Always recommend to the Operator to clean often the electrodes with some gauze and alcohol:
old and dry residues of dirt or blood are difficult to clean and once you have compromised the
cleaning, you have compromised also the sealing reliability.

2.4 Electrodes Alignment procedure

The alignment of the electrodes can be done through the two screws that hold the fixed electrode while the
mobile electrode cannot be adjusted. The fixed electrode has a central fulcrum on the back side that will
permit some variation of its position by the differential tightening of its screws. By hands move the anchor
of the electromagnetic coil to close completely the electrodes and do the best adjusting through the two
screws, to have a perfect parallelism.
WARNING! Any bad parallelism will always compromise the quality of the sealing and the
performance of the system because it could produce a spark and burning during the sealing.

Please be aware that the parallelism is a crucial point for a good performance of the clamp.
Mobile
electrod
e
Fixed
electrod
e
Screws for
Parallelism adjustment
If the electrodes are not perfectly parallel you may have a bad sealing, potentially dangerous
for leakage and rupture.

The Hemoweld-T has been projected with a wide margin of safety. Nevertheless, after plenty of sealing
procedures or a strong shock, some problems might appear. In most cases its enough to check the unit and make
some maintenance but in some other cases it might be necessary a repair.

SECTION 3 TROUBLESHOOTING

3.1 Faults and Possible Solutions

With the symbol, the control has not had a good result.

Fault: The POWER ON LED is off

CONTROLS POSSIBLE SOLUTIONS
Reference: PSUP-SE-E1-R1 sheet 1, HWELDT-SE-E1-R1 sheet 2 HWELT-CA-C1. HWELDT-SE-E2-R0

The main fuses F1 and F2 in the CORCOM filter
are burned.

Change the fuses (2x4AT)
The fuse F1 of the linear power supply is burned.
(PSUP-SE-E1-R1 sheet 1)
Change the fuse (10AT).

The fuse F1 of the control board (HWELDT-SE-E1-
R1) is burned
Change the fuse (160mAT)..

There are 12 volt before R44 and about 2.5 V on
pin 1 of J 5 (of HWELDT-SE-E1-R1)
Change the board HWELDT-E2-R0


Fault: The READY LED is off

Reference: HWELDT-SE-E1-R1 sheet 1 and 2, HWELT-CA-C1.

The cap of the clamp is been removed.

Mount the cap.
Check if there is 0V between pin 1 and 2 of
connector J 3
Check the functionality of the long lever switch

and of the roller switch; Change the two
switches

There are 5V on RC1 and 0V on drain of
transistors Q12



Fault: The READY LED is on but the RF energy doesnt work

Reference: HWELDT-SE-E1-R1 sheet 1 and 2, HWELT-CA-C1.

The cap of the clamp has been removed.

Mount the cap.
Check if there is 0V between pin 1 and 2 of
connector J 3

switches

RB4 must commute from 5V to 0 V when the long
lever switch and roller switch are pressed.

switches.
Wit handgun not connected there are about 12Vdc
between pin 4 of J 4 and ground.
Try to disconnect the connector J 4 and on the

board check the 12Vdc between pin 4 of J 4 and
ground. Change the board HWELDT-E1-R1
otherwise change RF generator module
There are about 0Vdc between pin 3 of J 4 and
ground during the sealing and about 24Vdc in
stand-by.

Change RF generator module

3.2 Possible problems

Possible situations:

1. While Im sealing I see a spark or the buzzer rings.
2. It works but the seal is bad.
3. The tubing is broken.

Possible Solutions:

1. The electrodes might be wet or dirty. Clean with a clean gauze wet of alcohol both electrodes
and dry them before using the unit again. Check also for a correct parallelism and alignment of
the electrodes when they are closed: in case of misalignment adjust them as described on
Section 2.
2. The electrodes alignment could be compromised for strong usage or shock. Align the
electrodes.(See the procedure Section 2). The seal time can be too short for two possible
reason: the set seal time with trimmer PT3 for the clamp and PT4 for the handgun is wrong or
the system is activating its self protection system (moist head, peak signal): clean and dry the
electrodes and turn off then turn on the system again.
3. The breaking of a tubing is quite a rare event but not impossible. If the event has not been
caused by wrong actions (e.g. pulling the tube while sealing), its better to suspend the use of
the sealer and do a weekly maintenance as shown in the Operator Manual.


3.3 Frequently Asked Questions

1. How does the sealer work?
Hemoweld-T
uses and concentrates a high thermal energy generated by a radio frequency current source in a
small area, in order to melt the polymer of the PVC tubing.

2. Can the sealer damage the cells inside the tube?
No, if the instructions of use are respected. When the tube is pinched between the electrodes, the blood inside the
tube is pushed from the centre toward the two opposites. In this way a neutral area is created, where practically the
tube doesnt contain anything. Its in the centre of this area, large about two millimetres, that the energy is
concentrated to melt the tube. The time of the energy emission is very small, only few milliseconds. Being the PVC,
like all the plastic material, a bad heat conductor and being the emission time very little, there are no possibilities
that a significant quantity of heat could pass over the neutral area to damage the cells.

SECTION 4 ELECTRICAL SCHEMATICS

1
whi t e
bl ack
NTC
GATE
4
C
MOI ST
1
3
Moi st
+
whi t e
F4
NC
J 1
Neut r al
L
e
d
H
I

T
E
M
P
C
B
J
1
F3
bl ack
BNC
2
2
2X
L
e
d
S
P
A
R
K
SMB1
r ed
B A
R
F
G
-
E
2
-
R
0
HWELDT-E1-R1
bl ack
1
Power ON/ OFF
GND
J 4
J 3
230V
+
Cl amp Coi l
GND
Tor r oi dal Tr ansf or mer
mod. TT542 260VA
HWELDT-E2-R0
GND
Long Lever
Swi t ch
2
A
J 3
Hi gh Temp
1
r ed
whi t e
6X
1
bl ack
L
e
d
P
O
W
E
R

O
N
5
2
SMB2
D
RF OUT
D
+
2
RECTI FI ER BRI DGE
30A 100V
3
J 7
J 2
Vout : 25V
B
12Vdc
MOI ST
2 X 315mA T
A
2
+
whi t e
Power ON
PSUP-E1-R0
2
R
F
G
E
N
Cl amp RF I nput
FAN
GND
o
r
a
n
g
e
HWELDT-CA-C1
Hemoweld Table
A4
1 3
Friday, October 08, 2004
DELCON
HWELDT-E1-R1
02
Assembly
F. Maestroni M. Racanelli
Title
Customer
This Document is exclusive property of Delcon s.r.l. Hard or digital copies are strictly prohibited. All right are reserved. Delcon Via Matteucci 25/27 - 20043 Arcore (MI) Italy . Tel +39039617670 Fax +39039617677 . Web site www.delcon.it , e-mail info@delcon.it
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
Revised Approved Designed Approved
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
Phase
C
J 6
3
L
e
d
R
E
A
D
Y
AC
SMB3
J 2
J 5
D
bl ack
6
4
Rol l er Lever
Saf et y Swi t ch
v
i
o
l
e
t
GND
NTC
2
3
RFG_E1
GATE
CORCOM PSOSXDH3A
115V
4
GND
1
NC
Vi n: 115/ 230V
1
+
Ready
bl ack
1
230/ 115V
2 POLES
+
EARTH

0V
P5V
NTC/PTC
RA5
U1
PIC16F870
1
2
3
4
5
6
7
8
9
10
11
12
13
14 15
16
17
18
1
9
2
0
21
22
23
24
25
26
27
28
MCLR
RA0
RA1
RA2
RA3
RA4
RA5
V
s
s
OSC1
OSC2
RC0
RC1
RC2
RC3 RC4
RC5
RC6
RC7
V
s
s
V
d
d
RB0
RB1
RB2
RB3
RB4
RB5
RB6
RB7
R31
10k
P5V
D9
1N4148
C24
100nF
SW_END
P5V
R11
10k
SEAL CLAMP TI ME
C23
100nF
R25
15k
Y1
4MHz
TP2 P5V
C4
22pF
RB1
R13 1k
RB6
D4
1N4148
R17
10k
RB7
P12V
P5V
R9 1k
P5V
RC2
C12
10nF
R8 1k
P5V
RB3
0V
EMI2 DSS306
D10
1N4148
P5V TP1
R21
10k
LS1 BZ
1
2
RB4
RB5
ALARM BUZZER
0V
R27
10k
Q4
MMBF170LT1
C8
1nF
R20
20k
-
+
U2B
LM358 5
6
7
8
4
C1
100nF
RC2
RC0
RA1
RA4
R32
1k
R14 100
-
+
U2A
LM358
3
2
1
8
4
TEMP( AN)
GATE_RF
RC5
PT3
10k
RC0
R24
10k
PEAK ( I NT)
R18
10k
Q2
MMBF170LT1
P12V
0V
RC0
CR1
2
1
3
R22
10k
C9
1uF
RC7
SW_CL
P12V
RB3
0V
PT1
C3
22pF
R12
10k
RA3
D5
1N4148
R16 22
GATE_RF
RB7
HWELDT-SE-E1-R1
Hemoweld Table
A4
1 2
Thursday, J une 05, 2003
DELCON
HWELDT-E1-R1
01
Main Board
Title
Customer
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
RB3
0V
P5V
R1 10k
RB2
SWSTART
RF CLAMP
R5 1k
0V
RA0
R26 10k
0V
R10 47K
0V
C2
1uF
J 1
1
2
3
4
5
6
0V
0V
R33 10k
Q5
MMBF170LT1
P5V
P12V
IN_RF_MOIST
RA4 EMI1
DSS306
RC2
RA2
D8
1N4148
PT4
10k
D1 1N4148
RB1
C6
100nF
START RF
R3
1M
R23
20k
D2 1N4148
SW_END
RC3
0V
RB2
RC4
NTC/PTC
0V
RA2
GATE_RF
P5V
R4 1k
Q1
M
M
B
F
1
7
0
L
T
1
D6
1N4148
RB6
RB4
R30
10k
C10 1nF
RC3
RA0
TP6
SW_END
P12V
0V
P12V
P12V
RB5
Q6
MMBF170LT1
VPP
RC6
SEAL GUN TI ME
RC1
0V
C13
10nF
C5
100nF
R6
10k
TO CONNECTI ONS
RB0
0V
P5V
D7
1N4148
SWCLAMP
END POS.
RA3
RB2
C7
1nF
C15
100nF
R19
10k
SW_CL
R15
2.2k
Q3
M
M
B
F
1
7
0
L
T
1
0V
P5V
RB0
SW_CL
C25
100nF
R29 10k
R28 10k
0V
IN_RF_MOIST
R7
20k
IN_RF_MOIST
RC7
I CSP
MOI ST ( AN)
0V
C14
1uF
RC1
P5V
RC1
RC3
NTC/PTC
0V
R2 10k
RA1
RA5
P12V
D3
1N4148

LED_HT
RC1
P12V
SMB1 1
2
CLAMP
SWI TCHES
LED POWER- ON
SW_CL RC0
RF_CMN
P12V
SMB3 1
2
R39
1k
SW_END
LED_MOIST
LED_RDY
P5V
LED_HT
RC3
0V
0V
SW_END
P24V
P12V
+ C17
100uF
TP5
IN_RF_MOIST
R42
1k
SEL. GUN CLAMP
R45 1k
NTC/PTC
GATE_RF
+24V
SMB2 1
2
P24V
RB2
RC0
Q12
MMBF170LT1
GATE_RF
0V
J 3
1
2
3
4
POWER_RF2
U5A
MC34152D
2 7
6
3
RF I N
P5V
0V
RC2
RB3
CLOSE CLAMP
HWELDT-SE-E1-R1
Hemoweld Table
A4
2 2
Thursday, J une 05, 2003
DELCON
HWELDT-E1-R1
01
Connections
Title
Customer
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
R38
10k
J 6
1
2
C22
1uF
+24V
LED_RDY
D11
1N4148
FAN
R40
10k
EMI8
DSS306
RC2
0V
+ C21
470uF
J 2
1
2
+ C11
100uF
P12V
RB3
D12
BYD77G
SW_CL
0V
R43
22
U4 MC7805
1 3
2
VIN VOUT
G
N
D
Q8
IRF520
0V
RC3
C18
100nF
LED READY
RC1
0V
IN_RF_MOIST
P5V
0V
RC1
R46 1k
RC3
RC2
TP4
P24V
NTC/PTC
RF_CMN
EMI3
DSS306
Q9
IRLL024N
GUN RF
RB3
+24V
Q11
MMBF170LT1
R49 1k
LED_MOIST
0V
R37
1k
Q10
MMBF170LT1
POWER OSC
+ C19
100uF
LED MOI ST
RB2
0V
U3 MC7812
1 3
2
VIN VOUT
G
N
D
P12V
0V
IN_RF_MOIST J 4
1
2
3
4
J 5
1
2
3
4
5
6
SW_CL
RF_CMN
RC0
P12V
Q7
MMBF170LT1
R41
10k
TP3
R48 1k
R50 390
0V
NTC/PTC
R44 1k
CLAMP
C16
100nF
+24V
SW_END
POWER_RF1
CLAMP RF
RL1
SPST
5
6
4
3
8
1
LED HI GH TEMP
GATE_RF
0V 0V
C20
100nF
RB2
P24V
R47
1k
F1
MST250
J 7
1
2

Title
Customer
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
HWELDT-ST-E1-R1
Hemoweld Table
A4
1 1
Wednesday, J une 18, 2003
DELCON
HWELDT-E1-R1
01
Layout - Component Side

PSUP-SE-E1-R1
Linear Power Supply
A4
1 2
Friday, November 14, 2003
DELCON
PSUP-E1-R1
01
Input Filter
Title
Customer
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
B
C
D
EARTH
J 3
1
2
3
4
RV1
S20K420
EARTH
A
RV2
S20K420
RV3
S20K420

CMN
CMN
RELAY1
6
2
4
1
8
R9
1.8k
CMN
P8V
D4
1N4007
F1
FUSE
CMN
VREF
R7
4.7k
P8V
P8V
R12
10k
PSUP-SE-E1-R1
Linear Power Supply
A4
2 2
Friday, November 14, 2003
DELCON
PSUP-E1-R1
01
Voltage Control
Title
Customer
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
-
+
U3C
LM339
9
8
14
3
1
2
+ C5
10uF
J 1
1
2
3
U1
MC78L08
3 1
2
VIN VOUT
G
N
D
R2
1.8k
-
+
U3D
LM339
11
10
13
3
1
2
R4
2.2k
D3
LED
R8 1k
+ C4
10uF
Q2
FQA85N06
R5
4.7k
DZ2
10V
+ C1
4700uF
+ C8
4700uF + C3
100uF
Q1
FQA85N06
D6
1N4007
R3
2.2k
R6
18k
CMN
P8V
P8V
CMN
CMN
CMN J 2
1
2
U2
BS170
PT1
5k
CMN
D5
1N4148
CMN
R1 1.8k
R13
47
R11
390
BUZZER
+ C2
4700uF
VREF
R10
4.7k
P8V
C6
100nF
LS1
1
2
DZ1
12V

Title
Customer
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
PSUP-ST-E1-R1
Linear Power Supply
A4
1 1
Thursday, November 04, 2004
DELCON
PSUP-E1-R1
01
Layout - Component Side

D3
Hi Temp
D5
Spar k
Power ON
D2
D6
HWELDT-SE-E2-R0
Hemoweld Table
A4
1 1
Wednesday, March 26, 2003
DELCON
HWELDT-E2-R0
0
Display Board
Title
Customer
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
Ready
D1
D4
J 1
1
2
3
4
5
6

HWELDT-ST-E2-R0
Hemoweld Table
A4
1 1
Friday, J une 20, 2003
DELCON
HWELDT-E2-R0
0
Layout Display Board- Component Side
Title
Customer
Sheet Name
Validate Date
O
l
d

R
e
v
i
s
.
Date
Date
Date
Rev
of Sheet
Date:
Doc. nr
PCB Revision
Sheet Revision
Size
SECTION 5 SPARE PARTS

5.1 HEMOWELD-T SPARE PARTS LIST

Code Description
HWELD.DB.20
Handgun sealing device with double BNC RF cable

HWELD.DB.21
Clamp sealing device

HWELD.DB.23
Line filter with fuse 2x4AT
HWELD.DB.24
Schuko power cable

HWELD.DB.25
Double BNC RF cable

HWELD.DB.26
Internal fan with connector

HWELD.DB.27
Toroidal transformer

HWELD.DB.28
Rectifier bridge

HWELD.DB.29
RF Module RFG-E1 with heat sink

HWELDT.DB.E1
RF control board HWELDT-E1-R1 before SN 3004204 or SN G3000804

HWELDT.DB.E1-01
RF control board HWELDT-E1-R1 new version from SN 3004204 or SN G3000804

PSUP.DB.E1
Linear power supply

HWELD.DB.31
Plastic cap

HWELD.DB.32
Plastic support with the electrode for handgun

HWELD.DB.33
Mobile electrode for handgun

HWELD.DB.34
Fixed electrode for clamp

HWELD.DB.35
Mobile electrode for clamp

HWELD.DB.36
Electro coil for clamp before SN 3004204 or SN G3000804

HWELD.DB.36-01
Electro coil for clamp New version from SN 3004204 or SN G3000804

HWELD.DB.37
Long lever ignition switch for clamp

HWELD.DB.38
Roller lever safety switch for clamp

HWELD.DB.39
Internal RF cable calibrated for handgun

HWELD.DB.40
RF ignition switch for handgun

HWELDT.DB.E2
Display board with cable and connector HWELDT-E2-R0

HWELD.DB.41
RF cable with connectors for clamp

HWELD.DB.42
RF cable with connector for handgun

HWELD.DB.43
Set of two plastic handles

HWELDT.DB.44
Upper case

HWELDT.DB.45
Lower case

HWELDT.DB.46
Fuse Kit composed: 2x4AT, 1x10AT, 1x 160mAT

HWELDT.DB.48
Plastic frontal mask

HWELD.DB.49
Neon lamp for Handgun

HWELD.DB.50
BNC connector

HWELD.DB.53
RF control coil for Handgun

HWELD.DB.54
Handgun Electrode Holding Rod

HWELD.DB.55
Handgun Spring Holding Rod

HWELD.DB.56
Handgun Lever Pivot

HWELD.DB.57
Handgun Internal Spring

HWELD.DB.58
Handgun External Spring

SECTION 6 TECHNICAL FEATURES

6.1 Features

Description: Bench electronic sealer for medical degree PVC
tubing up to 6 mm O.D.

Trade name: Hemoweld-T
Sales code: HWELD-T.DB.00
Manufacturer: DELCON s.r.l. - Arcore (MI) Italy

EEC Classification: MDD 93/42 EEC : Class 1 Medical Device
Reference Standards: EN 60601-1 for Electrical Safety
EN 60601-1-2 for EMC

Dimensions: 200D x 120H x 220W mm.
Weight: about 4 Kg
Class of protection: 1
Type: B
Environment of use: Temperature 10 40
Humidity 10 90% RH without condensation.

RF output: 80 Watts
Working frequency: 40.68 MHz.
Power voltage: 115 / 230 V~+/-10% a 50/60Hz
Energy consumption: 420VA
External fuses: 2 x 4AT
Internal fuse: 1 x 160mAT
1 x 10AT

Code: HWELD.DB.20 Optional sealing handgun.
Dimensions: 26W x 86H x 200D mm.
Weight: 0,230 Kg
Suitable for: standard PVC tubing medical degree from 3 x 4.0 to 3 x 5.0 mm.

Hemoweld-T: Service Manual

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Hemoweld-T: Service Manual

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Hemoweld-T

is a Delcon s.r.l. registered trade mark.

are the following:

if the temperature is over 70C.

Change the fuse (10AT).

Change the fuse (160mAT)..

Change the board HWELDT-E2-R0

Check the functionality of the long lever switch

Change the board HWELDT-E2-R0

Change the board HWELDT-E1-R1

Check the functionality of the long lever switch

Check the functionality of the long lever switch

Try to disconnect the connector J 4 and on the

Change the board HWELDT-E1-R1

Change RF generator module

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