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Investment structure:
Particulars Total Fixed Cost Total Working Capital Total Value (Rs. In Lac.) 484.51 1119.22 1603.73
COST OF CONSTRUCTION THE COST & DETAILS OF CONSTRUCTION IS GIVEN HERE UNDER Description Main Plant Shed Gantry Shed with staircase & platform office Buildings Store Room Laboratory Building Electric Room Meter Generator Panel Room Security Guard room Including toilet W/C, Toilet Labour Quarters Cum Rest Room Total Cost of the Building Total Cost of the Land & Building 5569 1000 250 700 100 400 100 100 Area sq.ft. 807 sq.ft. sq.ft. sq.ft. sq.ft. sq.ft. sq.ft. sq.ft. Rate (Rs.) 300 sq.ft. 500 400 500 Value / Cost (Rs. In Lacs) 16.71 6.21 5.00 1.00 3.50
300 300
300
sq.ft.
400
41.72
2 tanks @ Rs
8800000
851000
2 2
Pes Pes
Value in Rs. Lacs FURNITURE & FIXTURE Working table. Stool. Office table & Chairs. Almirah. Wooden Rack and Computer & Printer etc. Electrification, Installation & Others towing & Design Charges 125.000 1.25 Erection & Commissioning Charges 800.000 8.00 Others 196.175 1.96 11.21 1.121 175 PRELIMINARY AND PRE-OPERATIVE EXPENSES Company Formation Expenses 1.05 Establishment / Rent / Rates and Taxes 0.34 Salary and Wages 060 Project Report. Consultant. Technical Fees and market research report TOTAL FIXED CAPITAL 1. Land Development 2. Shed & Building 3. Plant & Machinery 4. Utility Services 5. Furniture & Fixture 6. Electrification. Installation & Others 7. Preliminary & Preoperative Exp. Total Fixed Capital requirement
3.10
4.00
5.99
Raw material Requirement for the Production of the proposed products as detailed below:
Sl. No. 1. 2. 3. 4. 5. 6. 7. 8. 9. Particulars QTY Unit (MT/KL) MT MT ML MT MT MT MT KL Sources Rate units Including Transportation 25350.00 186000.00 35000 00 18500.00 26000.00 160000.00 23000.00 80000.00 875.00 Cost (Rs. In Lac) 775.71 1860 15 75 222 2808 64.00 0 28 12 80 70 00 987.44
Bulk Bitumen Emulsifier Kerosene - SKO Crum Rubber Gilsonite Polymer SBS Cacl2 Misc.(Cacl2. HCL) Packing Materials - Drums 8000
IOCL / HPCL Akzo Nobel IOCL/HPCL Middleton Spectrum Spectrum Open market Open market Balmer Lawrie
Total Requirement at 100% Capacity utilization For the above calculation is based on one month's requirement. And at 100% capacity utilization ANNUAL CONSUMPTION AT :60% Raw Material a) In MT b) In Rs. (Lacs) Consumable a) In MT b) In Rs (Lacs) Packing a) In Rs. (Lacs) TOTAL 28800 7109.54 70% 80%
10.66
1244
1422
24.19 7144.40
28.22
32 26
8335.13 9525.86
POWER PLANNING & COST SATTEMENT OF SALARY AND WAGES Operation (Primary Cost) Plant Manager /Lab In-charge Plant Operator Loading/Packing Supervisor Gantry & drum filling operator Recanting Tank Operator Casual Labour Lab Assistant Store & Maintenance Manager Logistic & invoicing Maintenance Other Benefit Total Monthly Cost Total Annual Primary Staff Cost Marketing (Administrative Cost) bd Sales Sales Executive - Kolkata Sales Assistant - Kolkata Sales Executive - Bhubaneshwar Sales Executive - Patna Manager - Special Projects Regional Sales Manager - Guwahati Sales Executive - Ranchi Finance Accoun tant Cashier Manager Administration Peon/Delivery/Collection Boy Inception Office Asst. Manager procurement Purchase Asst Manager HR & IT Total for Marketing & Finance Owner Benefits 1 2 1 2 1 2 1 1 1 1
Amt. in Rs Amt in Rs
Amt in Rs
40000 21000 21000 7500 7000 6000 6000 9000 10000 8500 15000 10000
1 1 1 1 1 1 1 1
242000
1 1 1 1 1 1 4 1
415150 Total Monthly Cost Total Annual Staff Cost 4981800 Management Technical Team 2 50000 Consultant 1 50000 Managing Director 1 90000 Director 1 60000 EA to MD 1 15000 265000 Owner Benefits 39750 Total Monthly Cost 304750 Total Annual Primary Staff Cost 3657000 Total Man Power & their Annual Cost 36 10860600 The total manpower requirement as envisaged for the project has been estimated on the are Plant
SALES DETAILS (PERANNUM)AFTER WASTAGE (100% UTILIZATION) Sl. no I. 2. 3. Products name & quantity Bitumen Emulsion -24.000 Ml CRMB -14,400 MT PMB - 9,600 Rate Per Mt. (Rs.) Lao 23,900 30000 32,000 TOTAL 5736.00 4320.00 3072.00 13,128.00 Value (Rs.in
TOTAL SALE (100%) Actual Sale:Year 1st 2nd 3rd & onwards Production capacity 60% 70% 80%
After wastage of Raw Materials @ 2% (Final Sale Value) 7719.28 9005.81 10,292.35
15 45
75% 75%
385.% 1119.22
289.47 839.41
96.49 279.81
450.29 1305.76
337.72 979.32
112.57 326.44
514.62
385.%
128.66
PROFITABILITY STATEMENT Particulars Installed capacity of total products (Pes. In Lac) % of utilization of installed capacity Production during the year (Pes. In Lac.) Sales value of total production. Cost of production Raw Materials Salary & wages Electricity charges Land lease Rent Repair & Maintenance Tax insurance Postage & Stationery/Printing Transport/Conveyance Office expenses Packaging & forwarding Miscellaneous Expenses Depreciation Total cost of production Gross profit Less Interest on loan Preliminary expenses written off @ 10% Profit before tax Taxation Profit after tax Depreciation add back cash accrual Repayment Net Cash Accrual 1st year 48,000 60 28,224 7719.28 7144.40 108.60 65.10 52.00 2.40 1.20 0.72 6.48 0.42 0.72 0.21 44.33 7426.58 292.70 144.35 0.60 147.75 44.33 103.42 44.33 147.75 43.38 104.37 2nd year 3rd sear
48,000 70 32.928 9005.81 8335.13 119.46 75.95 52.00 2.64 1.32 0.84 7.56 0.48 0.84 24 39.92 8636.78 369.03 153.52 0.60 214.91 64.47 150.44 39.92 190.36 80.00 110.36 48,000 80 37,632 1029235 9525.86 130.32 86.80 52.00 2.88 1.44 0.96 8.64 0.54 0.96 0.27 35.95 9S46.62 445.73 160.71 0.60 284.42 85.33 199.09 35.95 235.04 80.00 155.04
4th year
48,000 80 37,632 10292.35 9525.86 141.18 86.80 52.00 3.12 1.44 0.96 8.64 0.54 0.96 0.27 32.39 9854.16 438.19 151.11 0.60 286.48 85.94 200.54 3239 232.93 80.00 152.93
5,h year
48,000 80 37,632 10292.35 9525.86 142.04 86.80 52.00 3.36 1.44 0.96 8.64 0.54 0.96 0.27 29.20 9852.07 440.28 141.51 0.60 298.17 89.45 208.72 29.20 237.92 80.00 157.92
A. Sales Value B. Variable Cost a) Raw material cost b) Utilities! 80 %) c) Wages d) Interest on W/C loan C. Contribution(A-B) D. Fixed cost a) Salary/Admn. expenses b) Repair & maintenances c) Utilities (20%) d) Depreciation e) Tax & Insurance f) Interest on term loan
B.E.P
: : :
WATER
HCL
Cacl2
EMULSIFIER
KEROSENE
EMULSIFIER SOLUTION
WATER REQUIRED
FINISHED PRODUCTS
PACKED (BARRELS)
BULK
DESPATCH