Gantry Crane Wheel

C1-30-EN
SIBRE Crane Wheel Systems
B06 20 224 E-EN page 1 / 12 04.2009
page General Applications Driven- and Non-Driven Assemblies with roller bearing similar to DIN 15090 codification of Wheels Wheel shape codification Shaft Types of driven Wheel Assemblies Selection Parameter Support of Wheel Assemblies Dimensions and Nomenclature of Wheel Assemblies Driven- & Non-Driven Assemblies with spherical roller bearing series 222 approx. Weights of Driven- & Non-Driven Wheel Assemblies Parts List for Driven- & Non-Driven Wheel Assemblies Basics of Wheel Assembly Calculation (extract of DIN 15070) Rectified nominal life time of bearings L10h in hours [h] Example of calculation 2 2 2 3 3 4 4 5 6 7 7 8 9 11 12
Alterations reserved Siegerland Bremsen Emde GmbH & Co. KG Auf der Stcke 1-5 D-35708 Haiger, Germany Tel.: +49 2773 94000 Fax: +49 2773 9400-10 e-mail: info@sibre.de www.sibre.de
G:\CATALOGUES\DE-EN CATALOGUES\DOC-CATALOGUE\12 Components\C1-30 EN Laufradsystem 2009-04.doc
C1-30-EN
SIBRE Crane Wheel Systems Laufradsysteme

General
B06 20 224 E-EN page 2 / 12 04.2009
Wheels are machine-components with load bearing function. When selecting wheels and their material quality, a broad variety of options is available. Our production portfolio includes separate wheels of diameter 315 to 1000 mm as well as complete wheel assemblies similar to DIN, as per customer drawing or as design proposal approved by our customer. SIBRE standard wheels are made of forged cylinders of material 42CrMo4V. For particularly high demands the wheels can be deep-hardened for reduced tread-wear.
Applications
Gantry Travel Drives Trolley Travel Drives Slewing Drives etc.
Driven- and Non-Driven Assemblies with roller bearing similar to DIN 15090
pict. 1: Driven Wheel Assembly: T- BHKE 500x90 Z 100x152 222
pict. 2: Non-Driven Wheel Assembly: M- BHKE 500x90 222
C1-30-EN
B06 20 224 E-EN page 3 / 12 04.2009
pict. 3: Driven Wheel Assembly: T- SHKD 500x90 P 90x132
pict. 4: Non-Driven Wheel Assembly: M- SHKD 500x90 222
codification of Wheels
T BHKE 500x90 Z100x152 222 bearing series shaft end as adapter shaft 100x152, series 2 wheel , dimension b1 wheel shape codification
driven wheel assembly
Wheel shape codification

code
meaning narrow wheel wide wheel wheel with flanges wheel without flanges wheel without rim with oil-pressure interference fit assembly without oil-pressure interference fit assembly
S B
H
G K D E
C1-30-EN

Shaft Types of driven Wheel Assemblies
We supply driven wheel assemblies with shafts for any type of drive
Ausf hrtype ung " P"
B06 20 224 E-EN page 4 / 12 04.2009
Ausf hrtype ung " Z" Ausf hrtype ung " H"
Ausf hrtype ung " V"
DI N 5480
pict. 5
with connecting shaft resp. coupling hub with key-way acc. DIN 6885 T1 with gearing acc. DIN 5480 with extended shaft for slide on gear box with shrink disc
type Z type P type V type H
Selection Parameter
For an optimum selection, the following parameter must be indicated by the customer wheel load rail profile and material travelling speed, rotation speed life expectiation ambient conditions available assembly dimensions wheel shape B (wide), S (narrow) type of shaft end for drive wheel assemblies
Wheel calculation is made acc. to DIN 15070 and the bearing calculation is made acc. to DIN 15071. Correlation of wheel profile and rail is selected acc. to DIN 15072.
C1-30-EN

Support of Wheel Assemblies
B06 20 224 E-EN page 5 / 12 04.2009
In parallel to the wheel assemblies with 45 split support (pict. 6), we can also supply driven- and nondriven wheel assemblies with rectangular split support (pict. 7) similar to TGL 34968.
pict. 6: 45 split support
pict. 7: rectangular split support
C1-30-EN

Dimensions and Nomenclature of Wheel Assemblies
b2 b1 9 10 16 11 1 11 16 10 9 15
B06 20 224 E-EN page 6 / 12 04.2009
15
l 5
11
7 12 d2 d1 d5 d4 d3
Area drawn 15 offset Ber ei ch um 15 ver set zt gezei chnet
17 4 2 8 13 3 5 14 l 6 l 1 l 2 l 12 14 6 3 13 6
pict. 8: driven wheel assembly type T-BHKE

9 10 16 11 b2 b1 1 11 16 10 9 15 15 7 n l 5 n
12 d2 d1 d5 d4
Area 15 offset Ber ei drawn ch um 15 ver set zt gezei chnet 12
17 4
d3
17
2 4
13
13 5 14 l 1 14 l 1 6 3
l 6
pict. 9: non-driven wheel type M-BHKE

d7
C1-30-EN

Driven- & Non-Driven Assemblies with spherical roller bearing series 222
dimensions and shape for wheels d1 h9 315 400 500 630 710 800 900 1000 S B S B S B S B S B S B S B S B 45-55 55-65 55-65 70-90 55-65 70-90 65-75 80-110 75-90 95-160 75-90 95-160 75-90 95-160 75-90 95-160 90 110 350 110 120 110 120 440 140 130 110 130 540 140 140 120 160 680 160 180 140 170 760 210 190 140 180 850 210 200 140 190 950 210 230 140 200 1050 210 250 Form
1)
B06 20 224 E-EN page 7 / 12 04.2009
b1
2)
b2
6)
d2
d3
3)
d4 h7 210 230 230 250 250 265 290 330 310 350 330 370 350 420 370 480
d5
l5
6)
l1 171 173 188 202 202 210 237 245 249 278 255 289 268 315 279 332
l6
n +0,15 +0,05 62 62 72 72 82 94 94 104 94 114 104 134 114 146
Roller bearings acc. DIN 635-2
dims. only for driven wheel assemblies l2 d7

4)
l12
d7
4)
l12
5)
220 240 240 260 260 275 305 345 325 365 345 385 365 435 385 500
110 140 140 150 160 180 210 180 210 190 210 190 210
235 265 280 280 290 325 335 350 395 355 405 375 430 385 450
222 18 222 20 222 20 222 22 222 22 222 24 222 26 222 30 222 28 222 32 222 30 222 34 222 32 222 40 222 34 222 44
185 190 205 215 215 225 250 265 260 300 275 310 290 335 300 355
series1 70 105 70 105 80 120 80 100 100 110 110 130 140 160 120 152 152 152 172 202 202
series 2 70 105 80 120 80 120 90 132 90 132 100 152 100 152 110 110 152 130 172 120 172 140 202 130 172 160 202 140 202 180 252
1) S = narrow wheel B = wide wheel 2) dimension for track gauge b1 when ordering please advise 3) interference fit of wheel and shaft; H7 / u6 4) tolerance for d7 acc. to DIN 15091. 5) series 2 is in accordance with cardan shaft classification acc. to DIN 15450. 6) for wheel shape S dimensions b2 and l5 are not identical
approx. Weights of Driven- & Non-Driven Wheel Assemblies

series 222 Wheel 1) shape d1 h9 S 315 B S 400 B S 500 B S 630 B S 710 B S 800 B S 900 B S 1000 B
weight2)
1) S = narrow wheel = in kgs 3) non-driven HK GK 95 145 150 220 210 205 305 290 345 540 515 460 790 755 560 975 930 675 1260 1220 835 1610 1570
B = wide wheel.
driven HK GK 100 150 155 230 220 215 315 300 360 560 530 475 820 780 580 1010 960 700 1310 1240 865 1680 1590
3)
2) weight calculation is based on series 2 of shaft ends, without connecting flange resp. coupling disc, referring to max. b1. Indicated weights are approx. figures and are supposed to provide an orientation. The actual weight depends on the selected version and the selected manufacturing process. 3) see codification
C1-30-EN

Parts List for Driven- & Non-Driven Wheel Assemblies
quantities for wheel- d1 Pos. No. Nomenclature 315 S 1 wheel B 400 S B 500 S B Driven Wheel assy 630 S B 1 710 S B 800 S B 900 S B 1000 S B 315 S B 400 S B 500 S B Non-driven wheel assy 630 S B 1 710 S B 800 S B 900 S B
B06 20 224 E-EN page 8 / 12 04.2009
material / DIN 1000 S B 42CrMo4V
wheel shaft
42CrMo4V
bearing frame
St 52-3
cover
St 52-3
cover
St 52-3
cover
St 52-3
shaft washer
St 52-3
wheel bushing
C 45
nipple adapter
9SMn28K
10
spherical roller bearing
222 SNR premier
11
shaft sealing
NBR
12
hexagon screw
DIN 933-8.8 VZ
13
hexagon screw
16
16
16
16
24
16
24
24
24
24
16
16
16
16
24
16
24
24
24
24
DIN 931-8.8 VZ
14
hexagon nut
16
16
16
16
24
16
24
24
24
24
16
16
16
16
24
16
24
24
24
24
DIN 934-8 VZ
15
grease nipple
DIN 3404 A2
16
grub screw
DIN 913-45H VZ
17
lock washer
B 53070 VZ
C1-30-EN

Basics of Wheel Assembly Calculation (extract of DIN 15070)
Calculation of wheels: The wheel force is calculated acc. following formula:
B06 20 224 E-EN page 9 / 12 04.2009
R p zul c 2 c 3 d1 (k 2 r1 )
The result is the wheel diameter:
(1)
d1 =
R p zul c 2 c 3 (k 2 r1 )
R k-2r pzul d1 c2 c3
(2)
= wheel force [N] = ideal usable width of rail head [mm] = allowed compression between wheel and rail [N/mm] = diameter of wheel [mm] = rotation speed factor [chart mating of materials] = operating time factor [chart mating of materials]
The characteristic wheel force R0 is the result of equation (1) if: pzul c2 c3 inserted to: = 5,6 N/mm =1 =1 (3)
R 0 = 5,6 d1 (k 2 r1 )
R0 = characteristic wheel force
By usage of characteristic wheel force the allowed wheel force can be calculated simplified by following formula
R R0 c1 c 2 c 3
(4)
For crane wheels:
R=
R min + 2 R max 3
Rmax Rmin = max wheel force [N] = min. wheel force [N]
(5)
For trolley wheels:
R = R max
(6)
Rmax and Rmin should be found by the frequent operating position of charged trolley.
C1-30-EN

Mating of Materials Rail / Wheel
allowed compression pzul and material- factor c1 material pzul tensile strength at least c1 N/mm N/mm rail wheel 590 330 2.8 0.5 410 3.6 0.63 490 4.5 0.8 590 5.6 1.0 690 740 7.0 1.25 operating time- factor c3 Operating time of travel drive c3 (referred to 1 hour) up to 16% 1.25 over 16 25% 1.12 over 25 40% 1 over 40 63% 0.9 over 65% 0.8
B06 20 224 E-EN page 10 / 12 04.2009
wheel - rotation speed - factor n, c2 -1 n min 200 160 125 112 100 90 80 71 63 58 50 45 40 35.5 31.5 c2 0.66 0.7 0.77 0.79 0.82 0.84 0.87 0.89 0.91 0.92 0.94 0.96 0.97 0.99 1.0 wheel - rotation speed - factor n, c2 -1 n min 28 25 22.4 20 18 16 c2 1.02 1.03 1.04 1.06 1.07 1.09
14 1.1
12.5 11.2 10 8 6.3 5.6 5 1.11 1.12 1.13 1.14 1.15 1.16 1.17
Characteristic Wheel Force R0

Chart I wheeldiameter d1 [mm] 315 400 500 630 710 800 900 1000 R0 in N narrow wheel for crane rail: A 45 A 55 A 65 65000 83000 101000 104000 126000 159000 187000 211000 R0 in N wide wheel for crane rail: A 75 A 55 A 65 A 75 A 100 79000 119000 132000 148000 165000 208000 282000 235000 318000 264000 358000 297000 403000 330000 448000
A 120 398000 448000 504000 560000
C1-30-EN

Rectified nominal life time of bearings L10h in hours [h]
B06 20 224 E-EN page 11 / 12 04.2009
Nominal characteristic- life time of bearings LKenn in hours [h] (calculatet with characteristic wheel forces R0 and the factors c1 = c2 = c3 = 1,0) for spherical roller bearings, type 222, SNR premium. Chart II wheeldiameter d1 [mm] 315 400 500 630 710 800 900 1000 narrow wheel wide wheel
for crane rail: for crane rail: A 45 A 55 A 65 A 75 A 55 A 65 A 75 A 100 A 120 336000 355000 297000 154000 215000 152000 330000 174000 155000 108000 210000 122000 218000 79000 119000 83000 83000 39000 95000 91000 43000 100000 135000 64000 114000 183000 87000
The figures for bearing lifetime L Kenn as mentioned in chart II are based on characteristic wheel force R0 with factors c1 = c2 = c3 = 1,0 according DIN 15070. Differing wheel forces and factors can be calculated simplified as follows: Nominal life time of bearings:
L10 h
1 = LKenn c Ges
10 / 3
31,5 nvorh
[h]
(7)
L Kenn: according Chart II [h] -1 n vorh: existing rotation speed [min ] C ges: total factor Based on given wheel force R and by usage of characteristic wheel force acc. DIN 15070, the total factor can be calculated simplified with following formula:
R R 0 c 1 c 2 c 3 R 0 c Ges c Ges = R R0
(8)
(9)
C1-30-EN

Example of calculation
wheel diameter wheel type existing rail average rotation speed max. wheel force min. wheel force : d1 : B : A : n vorh : R max : R min = 75 = 77 min
-1
B06 20 224 E-EN page 12 / 12 04.2009
= 400 mm
= 145 kN = 45 kN
Wheel force:
R=
R min + 2 R max 3
(5) = 111,7 KN
R=
45 + 2 145 3
Total factor:
c Ges =
R R0
= 132 kN DIN 15070 = 400 mm = A 75
(6)
R0 wheel crane rail
c Ges =
111,7 132
= 0,85
Nominal life time:
L10h
1 = L Kenn c Ges
L Kenn
10 / 3
31,5 n vorh
[h]
(7) [from chart II]
= 152000 h
10 / 3
1 L 10h = 152000 h 0,85

L10h = 106800 h
31,5 = 77

Gantry Crane Wheel

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C1-30-EN

SIBRE Crane Wheel Systems

B06 20 224 E-EN page 1 / 12 04.2009

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 2 / 12 04.2009

pict. 1: Driven Wheel Assembly: T- BHKE 500x90 Z 100x152 222

pict. 2: Non-Driven Wheel Assembly: M- BHKE 500x90 222

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 3 / 12 04.2009

pict. 3: Driven Wheel Assembly: T- SHKD 500x90 P 90x132

pict. 4: Non-Driven Wheel Assembly: M- SHKD 500x90 222

driven wheel assembly

Wheel shape codification

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 4 / 12 04.2009

Ausf hrtype ung " V"

type Z type P type V type H

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 5 / 12 04.2009

pict. 6: 45 split support

pict. 7: rectangular split support

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 6 / 12 04.2009

Area drawn 15 offset Ber ei ch um 15 ver set zt gezei chnet

pict. 8: driven wheel assembly type T-BHKE

Area 15 offset Ber ei drawn ch um 15 ver set zt gezei chnet 12

pict. 9: non-driven wheel type M-BHKE

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 7 / 12 04.2009

n +0,15 +0,05 62 62 72 72 82 94 94 104 94 114 104 134 114 146

Roller bearings acc. DIN 635-2

dims. only for driven wheel assemblies l2 d7

approx. Weights of Driven- & Non-Driven Wheel Assemblies

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 8 / 12 04.2009

material / DIN 1000 S B 42CrMo4V

spherical roller bearing

222 SNR premier

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 9 / 12 04.2009

For crane wheels:

For trolley wheels:

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 10 / 12 04.2009

Characteristic Wheel Force R0

A 120 398000 448000 504000 560000

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 11 / 12 04.2009

SIBRE Crane Wheel Systems Laufradsysteme

B06 20 224 E-EN page 12 / 12 04.2009

R0 wheel crane rail

Nominal life time:

(7) [from chart II]

1 L 10h = 152000 h 0,85

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