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PROCESS TECHNOLOGY PROCEDURES

PROCESS ENG/NEER/NG

Edited from existi ! do" #$ %.R. B&r '&rt

APPRO0ED BY

A(ri) *+, 2+++

DEPART-ENT. SUB%ECT.

%RB
RE0/S/ON DATE RE0.

CODES 1 GENERA2 DES/GN GU/DE

113+13+2

1.0

SCOPE

This design guide1 lists U.S. codes, regulations, and standards that might affect the work of the process engineer for a specific project, codes governing the facility location must be determined. Most international projects will reference U.S. codes in addition to local re uirements. This !esign "uide should not be considered a complete listing of codes. 2.0 RESPONSIBILITIES

The process engineer is responsible for determining the applicability of these codes, regulations, and standards to his design. 3.0 TYPICAL CODES, REGULATIONS, AND STANDARDS

#rocess engineering and design of projects re uires adherence to certain laws and codes and guidance by various standards and regulations. The laws are defined by the organi$ations and references. 3.1 Governin L!"#, Or !ni$!%ion# !n& Re'eren(e#

1. %ir Moving and &onditioning %ssociation '%M&%( )ulletin ** -,,../ Standards +andbook #ractice for +elical and +erringbone Speed 0educers for 1ilfield #umping Units 0otary #ositive !isplacement #umps '4eutonian 5i uids( ,. %merican "ear Manufacturers %ssociation '%"M%(

/. %merican 2nstitute of &hemical 3ngineers '%2&h3( 31-. %merican 2nstitute of Steel &onstruction '%2S&( 6. %merican 4ational Standards 2nstitute '%4S2( ),..1 #U)5 ,/.. #U)5 ,61.% Safety Standard for &onveyors and 0elated 3 uipment 3valuation of 8ire 8ighting 8oams as 8ire #rotection for %lcohol &ontaining 8uels 8ire9#rotection &onsiderations for the !esign and 1peration of 5i uefied #etroleum "as '5#"( Storage 8acilities 7. %merican #etroleum 2nstitute '%#2(

Re4. + of t'e Desi! G5ide 6&s &d&(ted 6it' mi im&) "'& !es from & P&s&de & do"5me t, DSG--P1A, 1+372

0# 1,) 0# 1-&

Specification for )olted Tanks for Storage of #roduction 5i uids 0ecommended #ractice for %nalysis, !esign, 2nstallation, and Testing of )asic Surface Safety Systems for 1ffshore #roduction #latforms Si$ing, Selection and !evices in 0efineries 2nstallation of #ressure90elieving

0# 6,. 0# 6,1 0# 6/. 0# 66-.1 0# 17/1 0# ,../ S#3& 65 ST! 71. ST! 711 ST! 71, ST! 717 ST! 71: ST! 71; ST! 7,. ST! 76. ST! 7:, ST! 7:7 ST! 7;. ST! :6. ST! ,...

"uide for #ressure 0elieving and !epressuring Systems &alculation of +eater Tube Thickness in #etroleum 0efineries, 0ecommended #ractice #rocess 2nstrumentation Systems and &ontrol %utomatic &ontrol

2nterior 5ining of Underground Storage Tanks #rotection %gainst 2ngnitions %rising 1ut of Static, 5ightning, and Stray &urrents Specification for 5ine #ipe &entrifugal #umps for "eneral 0efinery Services "eneral #urpose Steam Turbines for 0efinery Services Special #urpose Steam Turbines for 0efinery Services Type + &ombustion "as Turbines for "eneral 0efinery Services &entrifugal &ompressors for "eneral 0efinery Services 0eciprocating &ompressors for "eneral 0efinery Services !esign and &onstruction of 5arge, <elded, 5ow9#ressure Storage Tanks <elded Steel Tanks for 1il Storage #ackaged, 2ntegrally "eared &entrifugal %ir &ompressors for "eneral 0efinery Services #ositive !isplacement #umps90otary #ackaged 0eciprocating #lant and &ompressors for "eneral 0efinery Services Management of #rocess +a$ards =enting %tmospheric and 5ow9#ressure 'nonrefrigerated and refrigerated( Storage Tanks 2nstrument %ir

ST! ,61.

!esign and &onstruction of 5i uefied #etroleum "as '5#"( 2nstallations

:. %merican Society of +eating, 0efrigerating and %ir9&onditioning 3ngineers, 2nc. '%S+0%3( %S+0%3 +andbook 3 uipment &+ /. Section 2 Section 222 !ivision 1 Section =222 !ivision 1 Section =222 !ivision , )17.6 )/1.1 )/1./ )/1.)/1.6 )/1.; ):/.,M )1//., M+6.1./M #T&9: #T&9* #T&9,*. %4S2>%SM3 ):/.1M Specification for +ori$ontal 3nd Suction &entrifugal #umps for &hemical #rocess &entrifugal #umps 0ules for &onstruction of #ower )oilers 0ules for &onstruction of 4uclear #ower #lant &omponents 0ules for &onstruction of #ressure =essels %lternative 0ules for &onstruction of #ressure =essels #ipe 8langes and 8langed 8ittings #ower #iping &hemical #lant and #etroleum 0efinery #iping 5i uid Transportation Systems for +ydrocarbons, 5i uid #etroleum "as, %nhydrous %mmonia, and %lcohols 0efrigeration #iping "as Transmission and !istribution #iping Systems =ertical 2n95ine &entrifugal #umps for &hemical #rocess )asic "as Turbine 0e uirements for Tank &ontainers for 5i uids and "ases 0eciprocating Steam 9 !riven !isplacement #umps !isplacement &ompressors, =acuum #umps and )lowers 3jectors ;. %merican Society of Mechanical 3ngineers '%SM3(

1.. %merican Society for Testing and Materials '%STM( 11. %merican <ater <orks %ssociation '%<<%( !1.. !1./ <elded Steel Tanks for <ater Storage '%<S !6.,9;-( 8actory9&oated )olted Steel Tanks for <ater Storage

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!11. !1,. 31.1 M/1 "9,.1 "9:.1

<ire9<ound &ircular #restressed9&oncrete <ater Tanks Thermosetting 8iberglass90einforced #lastic Tanks =ertical Turbine #umps ? 5ine Shaft and Submersible Types !istribution System 0e uirements for 8ire #rotection Safety 0e uirements for the Storage and +andling of %nhydrous %mmonia &ommodity Specification for %ir

1,. &ompressed "as %ssociation '&"%(

1/. &hlorine 2nstitute #amphlet 4o. 6, 8acilities and 1perating #rocedures for &hlorine Storage 1-. !epartment of Transportation '!1T( 1*, Transportation of 4atural and 1ther "as by #ipeline@ Minimum 8ederal Safety Standards

16. 3nvironmental #rotection %gency '3#%( 17. 3nvironment 0eporter, )ureau of 4ational %ffairs 1:. 8actory Mutual +andbook of 2ndustrial 5oss #reventions 1;. +eat 3Achange 2nstitute '+32( Miscellaneous Standards 1*. 2nternational %ssociation of #lumbing and Mechanical 1fficials '2%#M1( Uniform #lumbing &ode 'U#&( ,.. 2nstrument Society of %merica '2S%( S6.1 S6.6 2nstrumentation Symbols and 2dentification "raphic Symbols for #rocess !isplays

,1. Manufacturing &hemists %ssociation 'M&%( ,,. 4ational 3lectrical Manufacturers %ssociation '43M%( SM ,/ SM ,)*/.6:M Steam Turbines for Mechanical !rive Service 5and )ased Steam Turbine "enerator Sets . to //... k< +ydraulic 8luid !isplacements #ower, #umps and Motors, "eometric

,/. 4ational 8ire #rotection %ssociation '48#%(

8ire #rotection +andbook '8#+( 8#+ Sec -9/ 8#+ <aterflow %larms and Sprinkler System Supervision 8irepumps

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Sec 697 8#+ Sec 69,. 16 17 1: ,7 /. -6 6.% 66; 71& 7* :. :, 8oam 3Atinguishing %gents and Systems Standard for <ater Spray 8iAed Systems for 8ire #rotection Standard on !eluge 8oam ? <ater Sprinkler and 8oam ? <ater Spray Systems Standard for !ry &hemical 3Atinguishing Systems 0ecommended #ractice for the Supervision &ontrolling <ater Supplies for 8ire #rotection 8lammable and &ombustible 5i uids &ode Standard on 8ire #rotection for 5aboratories Using &hemicals Standard for "aseous +ydrogen Systems at &onsumer Sites 4ational 8uel "as &ode Standard for the Storage and +andling of 5i uefied #etroleum "ases Standard for the #revention of 8ire and !ust 3Aplosions in 8eed Mills Standard on 3Aplosion #revention Systems 4ational 3lectrical &ode '43&( Standard for the 2nstallation, Maintenance, and Use of #rotective Signaling Systems '0evision and &onsolidation of :,%, :,), :,&, :,!, and :,8( 0ecommended #ractice on Static 3lectricity Standard for #revention of 8urnace 3Aplosions in 8uel 1il and 4atural "as98ired Single )urner )oiler98urnaces Standard for the #revention of 8urnace 3Aplosion>2mplosions in Multiple )urner )oiler98urnaces Standard for the 2nstallation and 1peration of #ulveri$ed 8uel Systems Standard on )asic &ombustible 5i uids &lassification of 8lammable and of =alves

:: ;6% ;6& ;68 /,1 -*6 -*:M

3Aplosive Materials &ode Manual for &lassification of "ases, =apors, and !usts for 3lectrical 3 uipment in +a$ardous '&lassified( 5ocations

,-. 4ational 8luid #ower '48#(

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,6. 4ational %ssociation of #lumbing9+eating9&ooling &ontractors '4%#+&&( 4ational Standard #lumbing &ode '4S#&( ,7. 1ccupational Safety and +ealth %ct '1S+%( ? 1S+% ,* &80 1*1.91.1 1*1.91./ 1*1.91.1*1.91.7 1*1.911. 1*1.9111 1*1.911* 1*1.91:7 1*1.9/.: ,7 &ompressed "ases +ydrogen 1Aygen 8lammable and &ombustible 5i uids 5i uefied #etroleum "ases Storage and +andling of %nhydrous %mmonia 1ccupational +ealth Standards +andling of Materials 9 "eneral +a$ardous 5ocations Safety "uide

Subpart 1 of 1S+% 1*1. ,:. 0esource &onservation and 0ecovery %ct '0&0%( ,;. T%##2 'no title of agency( T2S .6.,9.1 =acuum #ump Selection 8actors '0edesignation of T2S .1-9*( Standards of the Tubular 3Achangers %ssociation &lass 0&), Section 6 /.. Uniform )oiler and #ressure =essel 5aws Society, 2nc. /1. 4ational )oard of )oiler and #ressure =essel 2nspectors 4ational )oard )oiler )lowoff 3 uipment, 1*:/ /,. UnderwritersB 5aboratories, 2nc. 'U5( Subject ,1; 61 6; ;. ,7. %dopted 0e uirements for 5isted 8ire #ump &ontrollers U5 Standard for Safety #ower91perated #umps for %nhydrous %mmonia and 5# "as U5 Standard for Safety Steel Underground Tanks for 8lammable and &ombustible 5i uids U5 Standard for Safety Steel %uAiliary Tanks for 1il9)urner 8uel U5 Standard for Safety !ry #ipe and !eluge =alves for 8ire #rotection Service ,*. Tubular 3Achanger Manufacturer %ssociation 'T3M%(

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/-/ --/

U5 Standard for Safety #umps for 1il )urning %ppliances U5 Standard for Safety Steel %uAiliary Tanks for 1il9)urner 8uel

//. 5ocal air pollution control district /-. Uniform fire codes /6. =arious county air pollution control district re uirements /7. =arious state safety orders 3.2 T!)*e o' Cro## Re'eren(e# o' Co&e#, Re +*!%ion#, !n& S%!n&!r&#

Table 1 shows cross references between codes, regulations, and standards and the applicable area. 2t is intended as an eAample and is not necessarily complete. The project supervising engineer must amend it for each project and geographical location by adding areas or revising applicable codes and standards.

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Table 1 9 &ross 0eferences of &odes, 0egulations, and Standards and the %pplicable %rea
%rea %ir pollution %mmonia and 5"# )lowers &hemicals Sulfuric acid &ompressed gases "eneral +ydrogen 1Aygen 5i uefied petroleum gases '5#"( %nhydrous ammonia &ompressors &entrifugal 0eciprocating &onveying systems 3jectors 3lectrical 8ired heaters &oils Materials, wiring, and controls 8ire protection 8ire pumps, water, water tanks, and sprinklers %<<% M/1C 4#8% 16, 17, ,7 and 48#%, 8#+ Sec 697C U5,1; and ,7. %SM3 )/1./C %#2 ST! 6/. 48#% ;6% %#2 ST! 71: and ST! 7:, %#2 ST! 71; and ST! 7;. %4S2 ),..1C 1S+% 1*1.91:7 %SM3 #T&9,48#%:., 43& 1S+% 1*1.91.1 1S+% 1*1.91./C 48#% 6.% 1S+% 1*1.91.1S+% 1*1.911.C 48#%6- %4! 6; &"% "9,.1C 1S+% 1*1.9111 &ode, 0egulation, or Standard 'project specific based on jurisdiction U561 %M&% Standards +andbook )ulletin ** M&% bulletins Manufacturers catalog

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Table 1 9 &ross 0eferences of &odes, 0egulations, and Standards and the %pplicable %rea '&ontd(

%rea 8ire protection '&ontd( <ater piping 8lammable and combustible li uids, tank storage, piping valves, and fittings &ombustible solids, dusts, and eAplosives %larms and special eAtinguishing systems 8oam !ry chemicals 8ired steam, power, and waste heat boilers and generators &oils 8uel and air controls +a$ardous waste +eader system +eat eAchangers Surface condensers Shell and tube %ir coolers !ouble pipe 2nstrumentation 5aboratory safety 5ife support systems 4oise +32

&ode, 0egulation, or Standard

8actory Mutual +andbook of 2ndustrial 5oss #reventions 48#% /., 7*, ::, and -*6C 48#% :., 43&

48#% 71&, 7*, -*6, and -*:MC 48#% :., 43&C %#2 0# ,../ 48#% :,C 48#%, 8#+ Sec -9/ %#2 #U)5 ,/..C 48#%, 8#+ Sec 69,. 48#% 1:

%SM3 )/1.1 48#% ;6& and ;68 0&0% %SM3 Section =222, !ivision 1C %#2 0# 6,1

%SM3 Section =2222, !ivision 1aC T3M% &lass 0&), Section 6 %SM3 Section =2222, !ivision 1a %SM3 Section =2222, !ivision 1a %#2 0# 66-.1C 2S% S6.1 and S6.6 48#% -6 &"% "9:.1C 1S+% 1*1. Subpart 1 1S+%

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Table 1 9 &ross 0eferences of &odes, 0egulations, and Standards and the %pplicable %rea '&ontd(

%rea #ipeline 1il transportation piping "as transmission and distribution system #iping #ower plants, power code 4uclear power plant components #etroleum refinery 0efrigeration &hemical plants 8langes, flanged valves, and fittings #lumbing #ressure vessels Unfired 5ow pressureb 8ired Steam, power, and waste heat boilers #umps &entrifugal &hemical +ydraulic power 1il 0eciprocating

&ode, 0egulation, or Standard

%SM3 )/1.!1T 1*,C %#2 S#3& 65C %SM3 )/1./ and )/1.;

%SM3 Section 2 and )/1.1 %SM3 Section 222 %SM3 )/1./ %SM3 )/1.6 %SM3 )/1./ %SM3 )17.6 4%#+&&>4S#&C 2%#M1>U#& %SM3 Section =222, !ivision 1a %#2 ST! 7,. %SM3 Section 1a

%#2 ST! 71.C %S+0%3 +andbook 3 uipment, &+ /.C %SM3 ):/.,M %4S2>%SM3 ):/.1M 48# )*/.6:M %"M% -,,../C U5/-/ %SM3 #T& :

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Table 1 9 &ross 0eferences of &odes, 0egulations, and Standards and the %pplicable %rea '&ontd(

%rea #umps '&ontd( 0otary Turbine =acuum 0elief valves Safety analysis "eneral #rocess ha$ards 1ffshore platforms )oiler blowoff e uipment Storage tanks %tmospheric and low pressureb #ressure and pressure spheres 5i uid petroleum gas 5i uid natural gas 8uel 1il &hlorine <ater %cid Underground 'atmospheric( Tank car>rail car

&ode, 0egulation, or Standard

%2&h3 31-C %#2 ST! 7:7 %<<% 31.1 %SM3 #T&9*C T%##2 T2S .6.,9.1 %SM3 Section 1C %#2 0# 6,.

1S+% 1*1.911*C state safety orders %#2 ST! :6. %#2 0# 1-& 4ational )oard )oiler )lowoff 3 uipment %#2 ST! 76.&C %SM3 M+6.1./M %SM3 Section =222, !ivision 1a %#2 ST! ,61. %#2 #U)5 ,61.% %#2 0# 1,)C U5;. and --/ %#2 ST! 76. &hlorine 2nstitute #amphlet 4o. 6, 8acilities and 1perating #rocedures for &hlorine Storage %<<% !1.., !1./, !11., %4! !1,. %SM3 Section =222C !ivision 1a U56;C %#2 0# 17/1 !1T 1*,C 48#% 6;C %#2 ST! ,61.

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Table 1 9 &ross 0eferences of &odes, 0egulations, and Standards and the %pplicable %rea '&ontd(

%rea Turbines Steam "as <ater pollution

&ode, 0egulation, or Standard

%#2 ST! 711 and ST! 71,C 43M% SM ,/ and SM ,%#2 ST! 717C %SM3 )1//., State water lawsC 3#%

a4ot covered by laws in certain states and &anadian provinces. See Tabulation of the Boiler and Pressure Vessel Laws of the United States and Canada by the Uniform )oiler and #ressure =essel 5aws Society, 2nc. b!esign pressure D 16 psig c&ode re uirement in &alifornia