DOC NO : FQP/ELCTRICAL/ACDB/17

Standard Field Quality Plan For ACDB PANEL

APD Name Signature

SDM Name Signature

SKT Name Signature

0 Revision Date

Prepared By

Reviewed By

Approved By

DOC NO : FQP/ELCTRICAL/ACDB/17

AREVA T & D (India) Limited Name of document :- FQP FOR ACDB PANEL WORKS Name of Client:Name of project:Name of Sub-contractor:Issued on : Rev : 0 Reference no:FQP/ELECTRICAL/ACDB/17

Standard Field Quality Plan for ACDB Panel.

S.NO.
1 1.1

CHARACTERISTICS/ITEM

INSTRUMENT

TYPE OF CHECK

QUANTUM/ FREQUENCY OF CHECK

REF. DOC. & ACCEPTANCE STANDARD

FORMAT OF RECORDS

REMARKS

RECEIPT AND STORAGE RECEIPT OF MATERIALS Check for Manufacturer's name as per Purchase Order, 1.11 Name Plate details / Details as per the test certificates / Delivery Challan. Check supply of accessories / Loose supply items (if 1.12 any)

Visual Visual

100% 100%

Delivery Challan & Packing List Packing List / BOQ

SIR/ACDB /01 SIR/ACDB /01 If Yes, Report immediately to Project Manager

1.13 Visual examination for damage.

Visual

100%

No Damages

SIR/ACDB /01

1.2

STORAGE OF MATERIALS Ensure that the material is stored on raised wooden platform to avoid direct contact with ground / Moisture Ensure that the material is stored in systematic manner rating wise for easy removal Ensure that different accessories / loose supply material Visual Visual

1.21 1.22

100% 100%

Instruction Mannaul Standard engg. Practice do

SIR/ACDB /01 SIR/ACDB /01

1.23 are stored separately section and size wise labelled and
tagged for easy identification

Visual

100%

do

SIR/ACDB /01

1.24

Ensure that all hardware are tagged & kept separately in racks size-wise for easy identification

Visual

100%

do

SIR/ACDB /01

SIR-Site inspection report, STR - Site Test Report, Mfr TC-Manufacture test certificate . This document shall be read in conjunction with Client's tech. spec., BOQ, Page 2 of 9 drawing s any other relevant document.

AREVA T & D (India) Limited Name of document :- FQP FOR ACDB PANEL WORKS Name of Client:Name of project:Name of Sub-contractor:Issued on : Rev : 0 Reference no:FQP/ELECTRICAL/ACDB/17

Standard Field Quality Plan for ACDB Panel.

S.NO. 2 2.01 2.02 2.03 2.04 2.05 2.06 2.07 2.08
3 3.1 3.2 3.3 3.4 3.5

CHARACTERISTICS/ITEM PRE INSTALLATION Check name plate details of the ACDB Panel with drawing / BOQ Check size & type of hardware / accessories required as per the drawing / BOQ Ensure that no physical damage to ACDB Panel body /insulator etc. is observed. Ensure that avialbility of proper foundation and floor. Check the lay out drawing with panel drawing for access to the location and clearences from the wall for panel. Check Matching of floor / hole on ACDB Panel, and mounting foundation. Ensure availability of necessary tools &, tackles, crane & sling for lifting of ACDB Panel etc. Ensure that room ventilation and area lighting available.

INSTRUMENT

TYPE OF CHECK

QUANTUM/ FREQUENCY OF CHECK 100% do do do

REF. DOC. & ACCEPTANCE STANDARD Drawing / BOQ do

FORMAT OF RECORDS

REMARKS

Visual Visual Visual Visual

SIR/ACDB/02 SIR/ACDB/02 SIR/ACDB/02 SIR/ACDB/02

Visual Visual Visual

do do do

Erection Drawings

SIR/ACDB/02 SIR/ACDB/02 SIR/ACDB/02

INSTALLATION
Check Rating Plate details Check Verticality of equipment on support structure & Leveling Check the Earth bus connection at two different point Check the clearences between phases and phase to earth Check the temporary blocking of movable parts are removed including relay.

Visual Visual Visual Visual Visual

100% do do do do

GA Drawing

SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03

do do do
Manufacturer instruction manual

SIR-Site inspection report, STR - Site Test Report, Mfr TC-Manufacture test certificate . This document shall be read in conjunction with Client's tech. spec., BOQ, Page 3 of 9 drawing s any other relevant document.

AREVA T & D (India) Limited Name of document :- FQP FOR ACDB PANEL WORKS Name of Client:Name of project:Name of Sub-contractor:Issued on : Rev : 0 Reference no:FQP/ELECTRICAL/ACDB/17

Standard Field Quality Plan for ACDB Panel.

S.NO.
3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18 3.19 3.20 3.21 3.22 3.23

CHARACTERISTICS/ITEM
Check the tightness of bus bar joints terminal joints at breaker fixed pads in switchgear panels. Check the inter panel bus bar alignment is OK in switchgear panel. Check all bus bar supprot insulator and bus bar insulation in the panel. Clean the bus bar duct thoroughly and ensure that all component of bus duct are installed as per approved drawing. Check all wiring of circuit breaker and its fixed chasis are as per drawing Check all limit switches,auxiliary switches,micro switches are mounted and aligned properly. Ensure that power and control cables are terminated with proper ferruling Ensure correct sizes of cable are used and properly tagged. Check for proper ratings of fuses. Check healthiness of fuses, links, MCBS, Switches, indication lamps, push buttons, space heater & illumination circuit. Check the CT and PT circuits are as per drawing. Check the wires are dressed & routed properly. Check cables are supported properly Check the healthiness of AC & DC supply Check the metering circuit Check the polarity of ammeter, voltmeter etc. Check space heater for continuity Check indicating lamps rating and their circuits and ensure their colours are in order

INSTRUMENT

TYPE OF CHECK Visual Visual Visual Visual

QUANTUM/ FREQUENCY OF CHECK do do do do

REF. DOC. & ACCEPTANCE STANDARD

_ _ Schematic drawing. Manufacturer instruction manual Schematic drawing.

FORMAT OF RECORDS SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03

REMARKS

SIR/ACDB/03

do Visual Visual Visual Visual Visual Visual Visual Measurment Measurment Measurment Measurment Visual do do do do do do do do do do do do do do do do do do do do do do do do SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03

Multimeter Multimeter Multimeter Multimeter

SIR-Site inspection report, STR - Site Test Report, Mfr TC-Manufacture test certificate . This document shall be read in conjunction with Client's tech. spec., BOQ, Page 4 of 9 drawing s any other relevant document.

AREVA T & D (India) Limited Name of document :- FQP FOR ACDB PANEL WORKS Name of Client:Name of project:Name of Sub-contractor:Issued on : Rev : 0 Reference no:FQP/ELECTRICAL/ACDB/17

Standard Field Quality Plan for ACDB Panel.

S.NO.
3.24 3.25 3.26 3.27 3.28 3.29 3.30 3.31 3.32 3.33 3.34 3.35 3.36 3.37

CHARACTERISTICS/ITEM
Check door alignment Check door lock facility Check panel to panel bolting for tightness Check cleanliness of the board. Check function of all switch fuse units Check rating of all fuses Checked for broken gIass, switch handle, lamp cover elc. Check the completeness of supply Ensure Glanding of external cables Ensure blanking of unused cable entry holes Ensure proper sealing and locking arrangement of panel door Ensure removal of top and side blanking plates, if applicable Provide danger board ,rubber mat ,etc,at required location. Check the auto changeover if any.

INSTRUMENT

TYPE OF CHECK Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual Visual

QUANTUM/ FREQUENCY OF CHECK do do do do do do do do do do do do do

REF. DOC. & ACCEPTANCE STANDARD do do do do do do do Drawing / BOQ

GA Drawing

FORMAT OF RECORDS SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03 SIR/ACDB/03

REMARKS

do do do do
Schematic drawing.

4 4.1 4.2 4.3 4.2 4.4 IR Value test

TESTING
Megger Test Kit Test Kit Test Kit Test Kit

Measurment Measurment Measurment Measurment Measurment

100% do do do do

Test Report Test Report Test Report Test Report Test Report

STR/ACDB/01 STR/ACDB/01 STR/ACDB/01 STR/ACDB/01 STR/ACDB/01

Bus Bar contact resistance test. Commissioning check Protection relays and schemes test.

Carry out all tests as per Client Specification or AREVA'S standard test format.

SIR-Site inspection report, STR - Site Test Report, Mfr TC-Manufacture test certificate . This document shall be read in conjunction with Client's tech. spec., BOQ, Page 5 of 9 drawing s any other relevant document.

AREVA T & D India Limited STANDARD SITE INSPECTION RECORD OF ACDB WORKS RECEIPT AND STORAGE INSPECTION GENERAL INFORMATION Project Name: Project Ref Customer PO Ref MDCC NO: LR NO. TRUCK NO INVOICE NO NO OF PAKAGES. RECEIPT 1 1.1.1 Receiving Inspection All items are received with respect to following delivery challans: Delivery challan nos. 1.1.2 Documents Instruction Manual Test Certificate Applicable instructions. 1.2 Visual Examination Shortages and damages checked w.r.t packing list. Shortages and damages. Material verification report no. 1.3 Proper storage All items are stored properly. Specific instruction from manufacturer on the wooden packing crates/instruction manual regarding storage (Outdoor/lndoor/Semicovered) of any individual item to be followed strictly. Remarks: Yes/No. Received/Not received Received/Not received Form No. SIR/ACDB /01 FQP ref. No. FQP/ELECTRICAL/ACDB/17 Equipment SI. No. Rating Voltage Level Make: Location/Bay Sh. 1 Total Sh. 1

REMARK

Performed by Agency Name Date

Verified by Agency Name Date

Accepted by Agency Name Date

AREVA T & D India Limited STANDARD SITE INSPECTION RECORD OF ACDB WORKS Form No. SIR/ACDB /04 TESTING GENERAL INFORMATION Project Name: Project Ref Customer PO Ref FQP ref. No. FQP/ELECTRICAL/ACDB/17 Equipment SI. No. FQP ref. No. Rating Voltage Level Make: Location/Bay 4.1 GENERAL INSPECTION Ensured all devices and fittings are mounted and not physically damaged. Verified Mimic on ACDB panels as per the station layout, if any. Checked earthing of ACDB panel earth bus. 4.2 CIRCUIT DIAGRAM TEST Panel wiring checked as per wiring diagram using a multimeter or continuity tester including alarm system . Verified interpanel wirings and bus wire interconnections (where applicable) as per wiring diagrams and schematics. Checked rating of fuses and also checked soundness of fuses and links. 4.4 AUXILIARY POWER SUPPLY TEST Applied rated AC supply voltages at the incoming supply terminals in the panel and switched on the supply ON/OFF switches withstood. 4.5 OPERATIONAL TEST OF FITTINGS ON THE PANEL Checked for operation of Interior Illumination lamp, Space heaters, Thermostat,socket outlet supply, switches etc. in the panel. 4.6 FINAL DOCUMENT REVIEW Inspection record of Installation & equipment testing checked for completeness & approval. 4.7 Carry out all tests as per Client Specification or AREVA'S standard test format. Remarks: Sh. 1 Total Sh. 1

Performed by Agency Name Date

Verified by Agency Name Date

Accepted by Agency Name Date

AREVA T & D India Limited STANDARD SITE INSPECTION RECORD OF ACDB WORKS

Form No. SIR/ACDB /01 PRE-INSTALLATION / INSTALLATION VERIFICATION GENERAL INFORMATION Project Name: Project Ref Customer PO Ref FQP ref. No. FQP/ELECTRICAL/ACDB/17 Equipment SI. No. Rating Voltage Level Make: Location/Bay 2 2.1 2.2 2.3 2.4 2.5 2.6 PRE-INSTALLATION CHECKS Checked availability of GA drawings and supplier's instruction manual / Test Procedure. Checked availability of materials as per B0Q / and drawings. Checked equipment foundaiton is properly levelled as per foundation civil drawing and channel, bolts etc.are installed as per drawing. Checked name plate details of the ACDB Panel with drawing / BOQ Checked size & type of hardware / accessories required as per the drawing / BOQ Ensured that no physical damage to ACDB Panel body /insulator etc. is observed.

Sh. 1 Total Sh. 1

2.7 Ensured that room ventilation and area lighting is available. Remarks:

Performed by Agency Name Date

Verified by Agency Name Date

Accepted by Agency Name Date

AREVA T & D India Limited STANDARD SITE INSPECTION RECORD OF ACDB WORKS Form No. SIR/ACDB /01 FQP ref. No. FQP/ELECTRICAL/ACDB/17 Equipment SI. No. Rating Voltage Level Make: Location/Bay Sh. 1 Total Sh. 1

PRE-INSTALLATION / INSTALLATION VERIFICATION GENERAL INFORMATION Project Name: Project Ref Customer PO Ref 3 3.1 3.2 3.3 3.4 3.5 3.6 3.7 3.8 3.9 3.10 3.11 3.12 3.13 3.14 3.15 3.16 3.17 3.18
INSTALLATION CHECKS

Checked Rating Plate details Checked verticality, alignment and leveling of support structure, fixing and tightening of foundation fasteners and sequence of erected panel. Ensured connection of earthbus of all panels through coupling links and connection to station earth. Checked and replace broken glass, switch handle,lamp cover etc. if any. Checked compeleteness of supply.
Checked the clearences between phases and phase to earth Checked the temporary blocking of movable parts are removed including relay. Checked the tightness of bus bar joints terminal joints at breaker fixed pads in switchgear panels. Checked the inter panel bus bar alignment is OK in switchgear panel. Checked all bus bar supprot insulator and bus bar insulation in the panel. Clean the bus bar duct thoroughly and ensure that all component of bus duct are installed as per approved drawing. Checked all wiring of circuit breaker and its fixed chasis are as per drawing Checked all limit switches,auxiliary switches,micro switches are mounted and aligned properly.

Checked glanding of all external cables entering the panel. Checked blanking of all unused cable entry holes after completion of cabling as per cable schedule. Checked for proper sealing and locking arrangement of panel doors. Checked that top and side blanking plates have been removed, if applicable. Ensured correct sizes of cable are used and properly tagged.

Checked the polarity of shunt, ammeter, voltmeter etc. 3.19 3.20 Checked availability of all catalogues / Equipment manual Remarks:

Performed by Agency Name Date

Verified by Agency Name Date

Accepted by Agency Name Date