Circuit Diagram Eng 5582-2-01

Circuit Diagram
CONTENTS
Page
1 General Information ........................................................................................................ 1-0
Block Diagram.............................................................................................................. 1-1
View of Control Cabinet............................................................................................... 1-2
View of Control Cabinet............................................................................................... 1-3
Designation................................................................................................................... 1-4
Designation................................................................................................................... 1-5
2 Mains Connection and Power Supply ............................................................................ 2-0
Mains Connection......................................................................................................... 2-1
Transformer Unit .......................................................................................................... 2-2
Power Supply................................................................................................................ 2-3
Power Supply................................................................................................................ 2-4
3 Computer Unit and Connector Unit............................................................................... 3-0
Block Diagram / Computer Unit .................................................................................. 3-1
Cabling in Computer Unit ............................................................................................ 3-2
Main Computer and Hard Disk / Flash Disk Drive ...................................................... 3-3
Compute Cooling.......................................................................................................... 3-4
Base Connector Board and I/O Computer.................................................................... 3-5
Connector Board and I/O Computer............................................................................. 3-6
Connector Board and Axis Computer .......................................................................... 3-7
Base Connector Unit..................................................................................................... 3-8
Connector Plate on Controller Panel ............................................................................ 3-9
4 Emergency Stops and Run Chain................................................................................... 4-0
Emergency Stop............................................................................................................ 4-1
Run Chain ..................................................................................................................... 4-2
Run Chain ..................................................................................................................... 4-3
Power Unit.................................................................................................................... 4-4
5 Drive System and Robot Cable ....................................................................................... 5-0
Block Diagram.............................................................................................................. 5-1
Rectifier, Fans and Bleeder .......................................................................................... 5-2
Drive System Signal Connection 2 Drive Units........................................................... 5-3
Drive System Signal Connection 3 Drive Units........................................................... 5-4
Servo Drive Units / IRB 140 ........................................................................................ 5-5
Servo Drive Units / IRB 340 ........................................................................................ 5-6
Servo Drive Units / IRB 640, 840 ................................................................................ 5-7
Servo Drive Units / IRB 1400, 2400 ............................................................................ 5-8
Servo Drive Units / IRB 4400, 6400S/PE .................................................................... 5-9
Servo Drive Units / IRB 6400R.................................................................................... 5-10
Control Cable IRB 140 ................................................................................................. 5-11
Control Cable IRB 340, 1400 and 2400 ....................................................................... 5-12
Control Cable IRB 640, 840, 4400, and 6400S/PE ...................................................... 5-13
Control Cable IRB 6400R ............................................................................................ 5-14
6 External Axes.................................................................................................................... 6-0
External Axes ............................................................................................................... 6-1
Axes Computer 2 and Connector Board....................................................................... 6-2
Expansion Board Axis Connector Board...................................................................... 6-3
Drive System Signal Connection External Axes.......................................................... 6-4
External Axes no. 7th - 9th Control Signal Connection ............................................... 6-5
Product Manual S4Cplus
Circuit Diagram
Page
Axis Computer 2 and Axis Connector Unit if External Axis Cabinet ......................... 6-6
Connection to External Axis Cabinet ........................................................................... 6-7
7 I/O Units and Field Bus Modules ................................................................................... 7-0
I/O Unit Position .......................................................................................................... 7-1
Digital Part of Combi I/O and Digital I/O Unit Input Part........................................... 7-2
Digital I/O Unit Output Part ......................................................................................... 7-3
Combi I/O Unit Digital and Analogue Output Part...................................................... 7-4
Digital Input Part of 120V AC I/O Unit....................................................................... 7-5
Digital Output Part of 120V AC I/O Unit .................................................................... 7-6
Relay I/O Unit Input 1-16 ............................................................................................ 7-7
Digital with Relays I/O Output 1-8 .............................................................................. 7-8
Digital with Relays I/O Output 9-16 ............................................................................ 7-9
Analogue I/O Unit ........................................................................................................ 7-10
Remote I/O Unit For Allen Bradley PLC..................................................................... 7-11
Interbus-S Master/Slave - Interbus-S Master ............................................................... 7-12
Profibus DP Slave ........................................................................................................ 7-13
Encoder Unit................................................................................................................. 7-14
Profibus DP Master/Slave ............................................................................................ 7-15
8 Other Options................................................................................................................... 8-0
Floppy Disk .................................................................................................................. 8-1
Service Equipment Supply ........................................................................................... 8-2
External Connection System Signals ........................................................................... 8-3
Position Switches on Manipulator................................................................................ 8-4
Customer Signals.......................................................................................................... 8-5
Customer Power/Signal IRB 2400, 4400, 6400S/PE ................................................... 8-6
Customer Cable Power/Signal/CAN IRB 6400R......................................................... 8-7
External Control Panel ................................................................................................. 8-8
Extension Cable Teach Pendant ................................................................................... 8-9
Time Relay ................................................................................................................... 8-10
External I/O CAN-Bus Connection.............................................................................. 8-11
9 External Axis Cabinet...................................................................................................... 9-0
Block Diagram ............................................................................................................. 9-1
View of External Axis Cabinet .................................................................................... 9-2
Designation................................................................................................................... 9-3
Mains Connection......................................................................................................... 9-4
Transformer Unit .......................................................................................................... 9-5
Power Supply, I/O Supply............................................................................................ 9-6
Power Unit.................................................................................................................... 9-7
Rectifier, Fans and Bleeder .......................................................................................... 9-8
Drive Unit Signal Connection 1 External Drive Unit .................................................. 9-9
Drive Unit Signal Connection 2 External Drive Units................................................. 9-10
Drive Unit Signal Connection 3 External Drive Units................................................. 9-11
Drive Unit and Control Cable Drive Unit GT.............................................................. 9-12
Drive Unit and Control Cable Drive Unit GT+CCB.................................................... 9-13
Drive Unit and Control Cable ...................................................................................... 9-14
Service Equipment Supply ........................................................................................... 9-15
Product Manual S4Cplus
sheet
No. of sheets
Revision
1-0
91
01
Circuit Diagram 3HAC 5582-2
1 General Information
sheet
No. of sheets
Revision
1-1
91
01
Block Diagram
sheet
No. of sheets
Revision
1-2
91
01
View of Control Cabinet
sheet
No. of sheets
Revision
1-3
91
01
View of Control Cabinet
sheet
No. of sheets
Revision
1-4
91
01
Designation
sheet
No. of sheets
Revision
1-5
91
01
Designation
sheet
No. of sheets
Revision
2-0
91
01
2 Mains Connection and Power Supply
sheet
No. of sheets
Revision
2-1
91
01
Mains Connection
sheet
No. of sheets
Revision
2-2
91
01
Transformer Unit
sheet
No. of sheets
Revision
2-3
91
01
Power Supply
sheet
No. of sheets
Revision
2-4
91
01
Power Supply
sheet
No. of sheets
Revision
3-0
91
01
3 Computer Unit and Connector Unit
sheet
No. of sheets
Revision
3-1
91
01
Block Diagram / Computer Unit
sheet
No. of sheets
Revision
3-2
91
01
Cabling in Computer Unit
sheet
No. of sheets
Revision
3-3
91
01
Main Computer and Hard Disk / Flash Disk Drive
sheet
No. of sheets
Revision
3-4
91
01
Compute Cooling
sheet
No. of sheets
Revision
3-5
91
01
Base Connector Board and I/O Computer
sheet
No. of sheets
Revision
3-6
91
01
Connector Board and I/O Computer
sheet
No. of sheets
Revision
3-7
91
01
Connector Board and Axis Computer
sheet
No. of sheets
Revision
3-8
91
01
Base Connector Unit
sheet
No. of sheets
Revision
3-9
91
01
Connector Plate on Controller Panel
sheet
No. of sheets
Revision
4-0
91
01
4 Emergency Stops and Run Chain
sheet
No. of sheets
Revision
4-1
91
01
Emergency Stop
sheet
No. of sheets
Revision
4-2
91
01
Run Chain
sheet
No. of sheets
Revision
4-3
91
01
Run Chain
sheet
No. of sheets
Revision
4-4
91
01
Power Unit
sheet
No. of sheets
Revision
5-0
91
01
5 Drive System and Robot Cable
sheet
No. of sheets
Revision
5-1
91
01
Block Diagram
sheet
No. of sheets
Revision
5-2
91
01
Rectifier, Fans and Bleeder
sheet
No. of sheets
Revision
5-3
91
01
Drive System Signal Connection 2 Drive Units
sheet
No. of sheets
Revision
5-4
91
01
Drive System Signal Connection 3 Drive Units
sheet
No. of sheets
Revision
5-5
91
01
Servo Drive Units / IRB 140
sheet
No. of sheets
Revision
5-6
91
01
Servo Drive Units / IRB 340
sheet
No. of sheets
Revision
5-7
91
01
Servo Drive Units / IRB 640, 840
sheet
No. of sheets
Revision
5-8
91
01
Servo Drive Units / IRB 1400, 2400
sheet
No. of sheets
Revision
5-9
91
01
Servo Drive Units / IRB 4400, 6400S/PE
sheet
No. of sheets
Revision
5-10
91
01
Servo Drive Units / IRB 6400R
sheet
No. of sheets
Revision
5-11
91
01
Control Cable IRB 140
sheet
No. of sheets
Revision
5-12
91
01
Control Cable IRB 340, 1400 and 2400
sheet
No. of sheets
Revision
5-13
91
01
Control Cable IRB 640, 840, 4400, and 6400S/PE
sheet
No. of sheets
Revision
5-14
91
01
Control Cable IRB 6400R
sheet
No. of sheets
Revision
6-0
91
01
6 External Axes
sheet
No. of sheets
Revision
6-1
91
01
External Axes
sheet
No. of sheets
Revision
6-2
91
01
Axes Computer 2 and Connector Board
sheet
No. of sheets
Revision
6-3
91
01
Expansion Board Axis Connector Board
sheet
No. of sheets
Revision
6-4
91
01
Drive System Signal Connection External Axes
sheet
No. of sheets
Revision
6-5
91
01
External Axes no. 7th - 9th Control Signal Connection
sheet
No. of sheets
Revision
6-6
91
01
Axis Computer 2 and Axis Connector Unit if External Axis Cabinet
sheet
No. of sheets
Revision
6-7
91
01
Connection to External Axis Cabinet
sheet
No. of sheets
Revision
7-0
91
01
7 I/O Units and Field Bus Modules
sheet
No. of sheets
Revision
7-1
91
01
I/O Unit Position
sheet
No. of sheets
Revision
7-2
91
01
Digital Part of Combi I/O and Digital I/O Unit Input Part
sheet
No. of sheets
Revision
7-3
91
01
Digital I/O Unit Output Part
sheet
No. of sheets
Revision
7-4
91
01
Combi I/O Unit Digital and Analogue Output Part
sheet
No. of sheets
Revision
7-5
91
01
Digital Input Part of 120V AC I/O Unit
sheet
No. of sheets
Revision
7-6
91
01
Digital Output Part of 120V AC I/O Unit
sheet
No. of sheets
Revision
7-7
91
01
Relay I/O Unit Input 1-16
sheet
No. of sheets
Revision
7-8
91
01
Digital with Relays I/O Output 1-8
sheet
No. of sheets
Revision
7-9
91
01
Digital with Relays I/O Output 9-16
sheet
No. of sheets
Revision
7-10
91
01
Analogue I/O Unit
sheet
No. of sheets
Revision
7-11
91
01
Remote I/O Unit For Allen Bradley PLC
sheet
No. of sheets
Revision
7-12
91
01
Interbus-S Master/Slave - Interbus-S Master
sheet
No. of sheets
Revision
7-13
91
01
Profibus DP Slave
sheet
No. of sheets
Revision
7-14
91
01
Encoder Unit
sheet
No. of sheets
Revision
7-15
91
01
Profibus DP Master/Slave
sheet
No. of sheets
Revision
8-0
91
01
8 Other Options
sheet
No. of sheets
Revision
8-1
91
01
Floppy Disk
sheet
No. of sheets
Revision
8-2
91
01
Service Equipment Supply
sheet
No. of sheets
Revision
8-3
91
01
External Connection System Signals
sheet
No. of sheets
Revision
8-4
91
01
Position Switches on Manipulator
sheet
No. of sheets
Revision
8-5
91
01
Customer Signals
sheet
No. of sheets
Revision
8-6
91
01
Customer Power/Signal IRB 2400, 4400, 6400S/PE
sheet
No. of sheets
Revision
8-7
91
01
Customer Cable Power/Signal/CAN IRB 6400R
sheet
No. of sheets
Revision
8-8
91
01
External Control Panel
sheet
No. of sheets
Revision
8-9
91
01
Extension Cable Teach Pendant
sheet
No. of sheets
Revision
8-10
91
01
Time Relay
sheet
No. of sheets
Revision
8-11
91
01
External I/O CAN-Bus Connection
sheet
No. of sheets
Revision
9-0
91
01
9 External Axis Cabinet
sheet
No. of sheets
Revision
9-1
91
01
Block Diagram
sheet
No. of sheets
Revision
9-2
91
01
View of External Axis Cabinet
sheet
No. of sheets
Revision
9-3
91
01
Designation
sheet
No. of sheets
Revision
9-4
91
01
Mains Connection
sheet
No. of sheets
Revision
9-5
91
01
Transformer Unit
sheet
No. of sheets
Revision
9-6
91
01
Power Supply, I/O Supply
sheet
No. of sheets
Revision
9-7
91
01
Power Unit
sheet
No. of sheets
Revision
9-8
91
01
Rectifier, Fans and Bleeder
sheet
No. of sheets
Revision
9-9
91
01
Drive Unit Signal Connection 1 External Drive Unit
sheet
No. of sheets
Revision
9-10
91
01
Drive Unit Signal Connection 2 External Drive Units
sheet
No. of sheets
Revision
9-11
91
01
Drive Unit Signal Connection 3 External Drive Units
sheet
No. of sheets
Revision
9-12
91
01
Drive Unit and Control Cable Drive Unit GT
sheet
No. of sheets
Revision
9-13
91
01
Drive Unit and Control Cable Drive Unit GT+CCB
sheet
No. of sheets
Revision
9-14
91
01
Drive Unit and Control Cable
sheet
No. of sheets
Revision
9-15
91
01
Service Equipment Supply

Circuit Diagram Eng 5582-2-01

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Circuit Diagram Eng 5582-2-01

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Circuit Diagram

Product Manual S4Cplus

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

View of Control Cabinet

Circuit Diagram 3HAC 5582-2

View of Control Cabinet

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

2 Mains Connection and Power Supply

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

3 Computer Unit and Connector Unit

Circuit Diagram 3HAC 5582-2

Block Diagram / Computer Unit

Circuit Diagram 3HAC 5582-2

Cabling in Computer Unit

Circuit Diagram 3HAC 5582-2

Main Computer and Hard Disk / Flash Disk Drive

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Base Connector Board and I/O Computer

Circuit Diagram 3HAC 5582-2

Connector Board and I/O Computer

Circuit Diagram 3HAC 5582-2

Connector Board and Axis Computer

Circuit Diagram 3HAC 5582-2

Base Connector Unit

Circuit Diagram 3HAC 5582-2

Connector Plate on Controller Panel

Circuit Diagram 3HAC 5582-2

4 Emergency Stops and Run Chain

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

5 Drive System and Robot Cable

Circuit Diagram 3HAC 5582-2

Circuit Diagram 3HAC 5582-2

Rectifier, Fans and Bleeder

Circuit Diagram 3HAC 5582-2

Drive System Signal Connection 2 Drive Units

Circuit Diagram 3HAC 5582-2

Drive System Signal Connection 3 Drive Units

Circuit Diagram 3HAC 5582-2

Servo Drive Units / IRB 140

Circuit Diagram 3HAC 5582-2

Servo Drive Units / IRB 340

Circuit Diagram 3HAC 5582-2

Servo Drive Units / IRB 640, 840

Circuit Diagram 3HAC 5582-2

Servo Drive Units / IRB 1400, 2400

Circuit Diagram 3HAC 5582-2

Servo Drive Units / IRB 4400, 6400S/PE

Circuit Diagram 3HAC 5582-2

Servo Drive Units / IRB 6400R

Circuit Diagram 3HAC 5582-2