Información Sobre El CO2

906-0002-00 Rev 9 EN 2002 Rofin-Sinar UK Ltd.
ROFIN SC x10
Operating Manual
ROFIN SC x10
OEM CO
2
Slab Laser
906-0002-00 Rev 9 EN 2002 Rofin-Sinar UK Ltd. ROFIN SC x10
This manual is copyrighted with all rights reserved. Under copyright laws, this
manual may not be copied in whole or part or reproduced in any other media
without the express permission of Rofin-Sinar UK Ltd. Permitted copies must
carry the same proprietary and copyright notices as were affixed to the original.
Under law, copying includes translation into another language.
Please note that while every effort has been made to ensure that the data given
in this document is accurate, the information, figures, illustrations, tables,
specifications and schematics contained herein are subject to change without
notice. The most recent additions and supplementary information is given in the
Additional Information Section Appendix 2.
Rofin-Sinar UK Ltd.
York Way
Willerby
Kingston upon Hull
U.K. HU10 6HD
Tel: 44 (0) 1482 650088
Fax: 44 (0) 1482 650022
August 2002
906-0002-00 Rev 9 EN 2001 Rofin-Sinar UK Ltd SC x10 Contents
Contents
Page
Section 1 Safety Instructions and Precautions
1.0 General Information 1-1
1.1 Laser Radiation Safety Standards 1-1
1.2 Intended Use for the Laser Equipment 1-2
1.3 Equipment Safety Standards 1-3
1.4 Training 1-3
1.5 Recommended Administrative Precautions 1-3
1.6 Laser Radiation Hazards 1-4
1.7 Fume and Vapour Hazard 1-6
1.8 Electrical Hazard 1-6
1.9 Safety Precautions 1-7
1.10 Additional Recommended Safety Precautions 1-7
1.11 Safety Warning Labels 1-8
Section 2 General Description
2.0 Description of Operation of ROFIN SC x10 2-1
2.1 Laser Head Layout 2-2
2.2 Technical Specification 2-3
2.3 Cooling Water Specification 2-7
2.3.1 General Information 2-7
2.3.2 Requirements and Additives 2-7
2.4 Purge Gas 2-9
2.5 Fuses 2-10
2.6 Enquiries 2-10
2.7 Warranty Information 2-10
2.8 Warranty Shipments, Returns and Adjustments 2-11
2.9 Service and Repair 2-11
Section 3 Installation and Operation
3.0 Delivery Check 3-1
3.1 Unpacking 3-1
3.2 Installation 3-1
3.2.1 Power Supply Installation 3-3
3.2.2 Water Cooling 3-4
3.2.3 Purge Gas 3-5
3.3 Electrical Interfacing 3-5
3.3.1 DC Power Supply Lamps & Enable Switch 3-9
3.3.2 RF Cable 3-10
3.4 Additional Info on RF Pulse Width & Duty Cycle 3-11
3.5 Safety Shutter Mechanism 3-11
3.6 Back Reflection of the Laser Beam 3-12
906-0002-00 Rev 9 EN 2001 Rofin-Sinar UK Ltd SC x10 Contents
Section 4 Maintenance
4.0 General Information 4-1
4.1 Optical Surfaces 4-1
4.2 Output Window 4-2
4.3 Optics Cleaning Materials 4-2
4.4 Cleaning Optical Surfaces 4-2
4.5 Purge Gas Supply 4-3
4.6 General Cleaning 4-3
Appendix 1 Safety Labels
Appendix 2 Additional Information
Section 1
Safety Instructions and Precautions
906-0002-00 Rev 9 EN 2002 Rofin-Sinar UK Ltd Safety 1 - 1
Section 1 Safety Instructions and Precautions
1.0 General Information
It is strongly recommended that any personnel who are involved with the
installation, operation or maintenance of this laser equipment should first
read and fully understand the contents of this manual and in particular
Section 1 on Safety Instructions and Precautions.
If there are any questions or doubts on any of the safety aspects of the
equipment, then do not hesitate to contact your nearest ROFIN sales or
service office or distributor for advice before proceeding.
The installation, operation, maintenance and repair of this laser equipment
must only be carried out by ROFIN service personnel or trained staff who
have received correct instruction concerning the hazards associated with
this particular equipment.
Take extensive precautions to prevent exposure of laser energy to the eye
and skin from either direct or diffusely reflected laser beams. In addition,
precautions must be taken to prevent the hazards of fire, electrical injury
and pollution.
The information and precautions given in the following sections are
extensive but may not be complete. Laser users are advised to supplement
this information with information regarding current technological advances
as they become available.
All safety critical instructions contained within this documentation
are framed with a border and printed in bold italic typeface. In
addition, the safety warning symbol shown on the left indicates that
care should be taken when working with or on the laser equipment.
Strict compliance with the safety precautions set out and referred to in this
manual and extreme care in use are essential to minimise the chance of
accidental damage to the equipment or personal injury. ROFIN does not
accept liability for any damage or injury howsoever caused or arising.
The symbol given on the left is also used on the equipment and indicates
that the user should refer to the Equipment Operators Manual for more
information on the safe operation or installation of the equipment.
1.1 Laser Radiation Safety Standards
a) The European standard for the Radiation Safety of Laser Products is
EN60825. The ROFIN SC range of carbon dioxide lasers are
classified as Class 4 lasers and as such, the user should appoint a
Laser Safety Officer and should be familiar with the content of
EN60825.
b) Special attention is drawn to section 3 of the EN60825 Users Guide,
clauses 10 to 13.4.
c) The United States guidelines for the manufacture and subsequent
sale of laser equipment are governed by the Centre for Devices and
Radiological Health (CDRH). The laser safety requirements are
covered in subchapter J of the Radiation Standards, 21 CFR. This
laser product is designated solely for use as a component laser and
therefore does not meet all the requirements of 21 CFR 1040.10. In
the United States it is the responsibility of the buyer of these
components to ensure that the final system sold to an end user
complies with all the relevant laser safety requirements prior to the
sale of that system. The buyer is also required to provide a system
report filing to CDRH before the system is shipped to an end user.
d) The average output power, peak power per pulse, the pulsed
frequency, the wavelength of the radiation and other specifications for
the particular carbon dioxide (CO
2
) laser covered by this manual can
be found in the Technical Specification in Section 2.
This is a Class 4 (Class IV) laser product. All precautions relevant to
this class of laser product should be strictly observed. Use of
controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
Strict compliance with the safety precautions set out and referred to
in this manual and extreme care in use are essential to minimise the
chance of accidental damage to the equipment or personal injury.
ROFIN does not accept liability for any damage or injury howsoever
caused or arising.
1.2 Intended Use for the Laser Equipment
The CO
2
laser equipment described in this documentation is intended to be
used for processing materials in an industrial environment. The laser is a
source of radiation and as such forms part of a laser processing system.
The intended use of the laser is therefore determined by the type of laser
system into which it is incorporated (e.g. cutting, welding, marking, surface
working) as well as by the manufacturers instructions.
The use of the laser equipment for applications other than the
intended one constitutes misuse and the laser manufacturer, ROFIN,
does not accept liability for any damage or injury howsoever caused
or arising.
In addition, ROFIN does not accept liability for any damage or injury
howsoever caused or arising where the laser equipment has been
modified without the prior written permission of Rofin-Sinar UK Ltd.
Do not use the laser beam to heat foodstuffs as this may cause injury
and can produce poisonous substances, fumes or vapours.
Work on organic materials, such as wood or plastics may also be
dangerous. Before working on any material with a laser beam, ensure
that all personnel are familiar with the applicable safety precautions.
1.3 Equipment Safety Standards
The ROFIN SC range of CO
2
laser systems are manufactured to the
following Safety Standards:
I) The United States guidelines for the manufacture and subsequent
sale of laser equipment are governed by the Centre for Devices and
Radiological Health (CDRH). The laser safety requirements are
covered in subchapter J of the Radiation Standards, 21 CFR. This
laser product is designated solely for use as a component laser and
therefore does not meet all the requirements of 21 CFR 1040.10. In
the United States it is the responsibility of the buyer of these
components to ensure that the final system sold to an end user
complies with all the relevant laser safety requirements prior to the
sale of that system. The buyer is also required to provide a system
report filing to CDRH before the system is shipped to an end user.
II) EN60825 European Standard for the Radiation Safety of Laser
Products Class 4 laser equipment
III) 73/23/EEC Low Voltage Directive EN60950 Class 1 Appliance, must
be connected to an electrical earth. Note that when the laser
equipment is incorporated into other machinery, eg. a laser cutting
system, then the full machinery installation may have to conform to
EN60204 and/or EN292 (Machinery Directive EN89/392/EEC) and
any other applicable standards.
iv) 89/336/EEC Electro-Magnetic Compatibility Directive
EN50082-2 EMC immunity for industrial environments
EN55011 EMC emissions for equipment that include RF generators
1.4 Training
Training of installation, operator and maintenance personnel is mandatory.
ROFIN, or its authorised distributors, can provide training on the
installation, operation and maintenance of the ROFIN SC product range.
1.5 Recommended Administrative Precautions
i) Ensure that operators are given regular safety instruction (at least
once per year) and have read and understood this manual.
ii) Ensure that operators have a copy of this safety information for easy
reference.
iii) Observe all accident prevention regulations that are in force in the
work place.
iv) Attach the correct hazard warning plates and labels to the laser
equipment.
v) Ensure that untrained or unauthorised personnel do not have access
to the laser system.
vi) Ensure that the laser designated area is properly marked out and
labelled.
vii) Combustible or flammable gases, liquids or solids can ignite when
irradiated with the laser beam. Remove any such materials from the
laser designated area.
viii) Some materials, such as metals or plastics, can give off toxic
decomposition products when processed using the laser beam.
Investigate the hazards associated with the materials that are being
processed. Professional bodies can provide this information.
ix) Ensure that all objects which may accidentally reflect the laser beam
are removed from the laser designated area.
x) Always check the safety of the laser system before beginning any
work, especially any safety shutters, beam delivery devices and
nozzle systems.
1.6 Laser Radiation Hazards
The wavelength of the output beam from a Carbon Dioxide (CO
2
) laser can
be in the range 9.3m to 11.5 m. The wavelength range is invisible to the
human eye and is in the infra-red part of the electromagnetic spectrum.
The ROFIN SC CO
2
laser emits a high-power beam infra-red radiation
which is invisible, but behaves in most other respects like visible light.
The beam is powerful enough, when focused, to cut materials such as
plastic, but is potentially dangerous even without focusing.
CO
2
laser radiation can be absorbed by most dielectrics such as water,
biological tissue, glass and plastic and is instantly absorbed by the first
absorbent material it contacts.
CO
2
laser radiation can be reflected from smooth metallic surfaces, even
though they may be blackened.
CO
2
laser radiation can be focused with lenses in order to be useful for
cutting or marking applications. Beyond the focal point the laser beam
rapidly diverges, causing dissipation of the energy density or intensity of
the beam.
The Laser Aperture is clearly marked with a label stating 'LASER
APERTURE'. Avoid eye or skin exposure to direct or scattered laser
radiation.
The ROFIN SC laser output beam characteristics are described in section
2 (Technical Specification) of this manual.
i) Eye Protection
If laser radiation enters the eye, even after reflection from a metal
object, it can burn the surface of the eye causing permanent damage.
Because the CO
2
laser beam is highly absorbed by water, the cornea
and the sclera are the predominant ocular structures at risk for injury
and may suffer irreversible damage and scarring as a result of direct
or indirect exposure to the CO
2
laser beam. Severity of injury to these
structures depends on how concentrated or diffuse the beam is and
the length of exposure time.
PERMANENT EYE DAMAGE MAY RESULT IF LASER RADIATION
IS ALLOWED TO ENTER THE EYE EITHER DIRECTLY OR BY
REFLECTION FROM A METALLIC SURFACE DURING
PROCEDURES INVOLVING ACCESS TO THE LASER OUTPUT.
ALL PERSONNEL MUST WEAR SAFETY SPECTACLES
SUITABLE FOR USE WITH CARBON DIOXIDE LASERS WHEN
THE LASER IS IN A CLASS 4 OPERATIONAL STATE.
PERSONNEL NOT SO PROTECTED MUST BE EXCLUDED FROM
THE AREA OR ROOM CONTAINING THE LASER.
The following precautions are pertinent for protection from 9.3 - 11.5
micron (m) wavelength CO
2
laser energy only.
1. As a precaution against accidental CO
2
laser exposure to the output
beam or its reflection, anyone within the area should wear the
appropriate protective goggles with side shields.
2. The appropriate plastic prescription glasses may be substituted for
protective goggles at the individual's own risk since they do not have
side shield protection. (Glass can be shattered by a high power
density laser beam)
3. Contact lenses and reading (half) glasses do not provide sufficient
protection.
4. Glass windows normally provide sufficient protection from CO
2
laser
energy, to any outside 'passer-by'.
5. Never look directly into the carbon dioxide laser light source or
scattered laser light from reflective surfaces.
6. The working area must be shielded with metal, acrylic or
polycarbonate, and should incorporate a safety interlocked door.
7. The door interlock should be used to automatically disable the laser
when the guard door is opened. In addition, the door interlock circuit
should be designed or configured such that operator intervention is
required before the interlock circuit is remade, when the guard door is
opened and then closed by the operator.
ii) Skin Protection
If laser radiation is exposed to the skin it can burn and cut the flesh
causing temporary or permanent damage.
The following precautions are pertinent for protection from 9.3 - 11.5
micron (m) wavelength CO
2
laser energy only.
1. Do not place hands or any other object in the pathway of the CO
2
laser beam.
2. The laser beam should never be turned on without a target to
absorb the energy.
3. Metallic objects will reflect the CO
2
laser beam. Blackened metallic
objects may also be reflective to the laser beam. Objects that are
brushed or dimpled will diffuse the laser beam. Items that absorb
the laser beam will become hot.
4. In the event of an emergency (laser or non-laser related), the
laser should be shutdown immediately. Some criteria for
emergency shutdown include the following:
Faulty shutter operation
Water leaking from the laser or its power supplies
Fire
Misuse of the laser
Unauthorised use of the laser
iii) Protection against Fire
Combustible objects which are placed in the laser beam path can be
set on fire.
1. A CO
2
laser can ignite most non metallic materials.
2. Never operate the laser in the presence of flammable gases or
liquids.
3. Never operate the laser in the presence of explosive materials.
4. Ensure the laser system is installed with the correct level of safety
interlocking.
1.7 Fume and Vapour Hazard
Laser induced reactions can release hazardous particulate and gaseous
matter. These by-products may be poisonous. Before working on any
material with the laser beam, ensure that all the applicable safety
standards are being followed.
The laser beam provides the user with a hot beam that can be used as a
controlled method of heating or burning the surface of certain materials
like a very fine flame torch.
Some materials break down chemically when they are heated and these
materials can emit hazardous fumes in the form of gases or particulate
matter eg. polyvinyl chloride (PVC) and polycarbonate.
Standard materials handbooks or the manufacturer of the material should
be contacted before attempting to process such materials with a laser.
In addition, fume extraction is recommended for removing the smoke
plume. Specialist filters can also be used to filter the fume in the workplace.
Filters must be cleaned and/or replaced in accordance with safety
regulations to prevent environmental pollution.
1. Do not attempt to process a material with a laser beam unless the
heating characteristics of the material have been fully investigated
and understood.
2. Provide a method for safely shielding and extracting the fume
produced by the laser process.
3. If you are cutting plastics, filter the cutting vapours downwards.
4. Do not cut PVC (polyvinyl chloride) with a laser beam. The
chemical heat reaction in combination with the humidity in the air
will produce hydrochloric acid. Hydrochloric acid is hazardous to
the operator and the laser system.
1.8 Electrical Hazard
Any installation, service or repair work must be undertaken by qualified
ROFIN personnel or by skilled engineers after consultation with the
relevant local ROFIN Service Department. If in doubt contact the Service
Department at the phone number given at the beginning of this manual.
1. Do not remove the covers from the laser or its power supplies.
Removing these covers will expose voltages. In addition,
removing internal covers from around the laser or its correction
optics may allow leakage of laser light.
2. The area around the laser and its power supplies should be kept
dry.
3. Never operate the laser if there is any sign of leakage of water
from the system. Call the local Service Department.
4. Do not operate the laser if the mains cable is faulty or frayed.
5. The laser should undergo routine inspection and maintenance
according to ROFINs recommendations, as detailed in section 4
of this manual.
1.9 Safety Precautions
The ROFIN SC range of lasers incorporate various safety features as
required by EN60825 and CDRH radiation safety standards. The end user
will be required to utilise these functions within a full system installation to
meet these safety standards. These are as follows:
i) Safety Interlocks
No sections of the lasers protective housing can be easily opened
without special tools. The CO
2
laser has no user serviceable parts
within the protective housing and does not contain any access panel
with Safety Interlocks within the meaning of EN60825 section 4.3.
ii) Laser Radiation Emission Warning Lamp
It is to be assumed that for the purpose of safety, that if the laser
emission lamp is illuminated, then laser radiation output from the
system is possible. The laser emission lamp is located on the rear
flange of the laser housing.
If the emission lamp fails during operation of the system, then an
emission lamp failure signal is provided for the systems integrator.
See section 3 of this manual for details of the signal.
iii) Safety Shutter
A solenoid driven Safety Shutter is incorporated into all ROFIN SC
systems. This allows the user to block or dump the laser output beam
with a reflective mechanical blade. There are also two position
sensors for the Shutter Open and Shutter Closed positions for safety
monitoring.
For details of the inputs and outputs required to operate the Shutter
and monitor its position, see section 3 of this manual.
1.10 Additional Recommended Safety Precautions
In addition, the end user will also be required to add the following functions
within a full system installation to meet the CDRH, EN60825, Machinery
Directive EN89/392/EEC (EN60204 and EN292) and NFPA 79 safety
standards:
i) Emergency Shut Off Switch
It is recommended that the end user adds the facility for an
emergency shut off switch for the laser equipment to the control panel.
This switch should be of the red mushroom type with force make/force
break contacts and approved to the relevant electrical standards.
ii) Power On/Off Key Switch
It is also recommended that the end user adds the facility for a power
on/off key switch, such that the system can be switched off and the
key removed when the laser in not in operation.
iii) Manual Restart
It is a statutory requirement of 21 CFR 1040.10 that the laser output
should not be restored automatically if the mains power fails or an
interlock is broken and then reset. The end user must provide for a
manual restart mechanism under these circumstances.
1.11 Safety Warning Labels
In accordance with the requirements of EN60825, appropriate warning
labels are positioned in specific locations on the system to indicate
conditions under which the user could be exposed to laser radiation. In
addition, for systems supplied into the USA the product identification
label carries a statement on the requirements of 21 CFR 1040.10.
Except for the laser warning symbol, which has no written words, all
labels are written in the language specified by the user. Reproductions
of these labels and their positions are given in Appendix 1.
The applicable year for EN60825 is given in Appendix 1.
Section 2
General Description
906-0002-00 Rev 9 EN 2002 Rofin-Sinar UK Ltd General Description 2 - 1
Section 2 General Description
2.0 Description of Operation of the ROFIN SC x10
The ROFIN SC x10 laser is a high-frequency excited, diffusion-cooled CO
2
Slab Laser, designed for industrial use as a cutting, welding or marking
tool.
Figure 2.0-1 shows the principle of operation of the Slab laser. A laser gas
discharge (active zone) (8) is established between the waveguiding
electrodes (9) by a radio frequency voltage (5, 10). The rear mirror (7) and
output mirror (3) form the optical resonator. The laser beam (1) is produced
within the resonator and is emitted through a window (2). Water (4, 6) is
used to cool the electrodes.
Figure 2.0-1 Diffusion Cooled Slab Laser Layout
Due to the nature of the electrodes in a slab laser, the emitted laser beam
diverges at different rates in the x (free space) and the y (waveguide)
directions. In order to make the beam round it is necessary to reshape the
output beam using reflective correction optics. This can be achieved by
using single optical elements or a combination of cylindrical and spherical
optics.
Depending on the configuration of the resonator, there may also be
diffraction effects due to the output optic of the resonator. This can produce
secondary lobes on the main output beam that need to be scraped or
filtered out. This is achieved by the use of a spatial filter.
After beam correction and spatial filtering the beam quality from a slab
laser is ideal for any material processing operation that requires excellent
mode quality and stability.
2.1 Laser Head Layout
Figure 2.1-1 shows the layout of the inside of the laser head housing. After
exiting the Laser Tube (1), the laser beam is turned through 45 degrees by
a plane turning mirror and is directed into the Beam Correction Module (2).
Inside the Beam Correction Module, a second plane turning mirror directs
the laser beam towards an angled spherical reflective element, which
corrects the shape of the beam to make it round and also focuses the
beam into the spatial filter. The spherical mirror then deflects the beam
towards a plane mirror, which directs the beam into the Spatial Filter
Module (3).
The Spatial Filter scrapes off any unwanted secondary lobes on the laser
beam. After exiting the Spatial Filter the beam enters the Safety Shutter
Module (4). The Safety Shutter is used to block off any unwanted laser
output using a rotary solenoid and a reflective blade. When in place, the
Safety Shutter deflects the beam into a thermal dump.
Figure 2.1-1 Laser Head Layout (not to scale)
When the laser beam exits the Safety Shutter Module it is directed towards
the Final Output Window (5). Depending on the specific requirements of
the customer, this transmissive element can be either a plane window or a
lens.
The Laser Tube, Spatial Filter and Shutter Module are all water cooled and
the water flow is monitored by a Flow Switch (6).
2.2 Technical Specification
a) Laser Head Details
Laser Tube: Sealed Cavity, RF excited, Diffusion
Cooled, Slab Carbon Dioxide Laser
Excitation Frequency: 81 MHz
Tube Lifetime: > 10,000 hrs continuous running
Output Power: 100 Watts
Guaranteed at 20
o
C coolant temperature 400s
pulse width and 50% duty cycle. Allow 0.8% per
o
C power decline for coolant temperatures up to
40
o
C.
Power Range: 5 100 Watts
Peak Power: 60 230 Watts
Power Stability: 7%
Pulsed Frequency: up to 10kHz (for full modulation depth)
(higher frequencies for quasi-CW operation)
Pulse Energy: 5 230mJ
Pulse Rise/Fall Time: <45s
External Dimensions(mm): 791.0(L) x 170.7(W) x 223.6(H)
Weight: 32.0kg
b) Laser Beam Characteristics
M
2
(K) <1.2 (>0.8)
Beam Divergence: <2.5mrad (full angle)
Beam Ellipticity: <1.2:1
Beam Pointing Stability: <200rad (half angle)
Beam Diameter (1/e
2
): 7.5 0.5mm
For standard beam correction
Wavelength: 10.4 11.2m
Polarisation: Linear
(perpendicular to base of laser head)
c) RF Power Supply
Output Frequency: 81MHz
Output Power: 1kW average (2kW peak)
Input Voltage: 48V dc 1%
Input Current: 35 Amps (max RMS)
Input VA: 1.7kW max
External Dimensions (mm): 227.5(L) x 371.0(W) x 80.0(H)
Weight: 9.5kg
Figure 2.2-1 External Dimensions for the Laser Head
(note: all dimensions in millimetres)
Figure 2.2-2 External Dimensions for the RF Power Supply
d) RF Cable (connects between the Laser Head Module and RF Power
Supply)
Cable Type: T-COM 600
Cross Sectional Diameter: 15mm
Static Minimum Bend Radius: 152mm for a static cable
Dynamic Minimum Bend Radius: 400mm for a moving cable
RF connector torque setting: 4Nm (2.95 ft-lb)
Standard Length: depends on customer order. In
general, specific lengths are available
from approximately 1 to 10m.
For more information on RF cable properties and lengths refer to the
relevant sales data sheet which is available from your local
ROFIN/Distributor sales office.
e) DC Power Supply
Output Voltage: 48V dc 1%
Output Current (max): 40A
Input Voltage: 200 - 240 V ac 10%
single or bi-phase
(must be connected to ground (earth))
Average Input Current (max): < 10A RMS
Peak Input Current (max): 16A
Typical Power Consumption: 2.0kW at 230V ac input
(400s pulse width and 50% duty cycle)
Power Factor: >0.9
External Dimensions (mm): 371(W) x 270(D) x 160(H)
Weight: 13.5kg
(15.0kg with mounting bracket 105-0077-00)
(15.3kg with mounting bracket 105-0076-00)
Figure 2.2-3 External Dimensions for the DC Power Supply
show with bracket 105-0077-00
f) Coolant Requirements
Heat Load: 2000 Watts max.
Coolant flow rate: 4 litres/min (minimum)
Coolant temperature: 19 25
o
C ( 1
o
C from coolant setting)
Coolant pressure: > 2.2 bar (32 psi)
< 6.0 bar (88 psi)
In line filter: 100m
Connections: 8mm OD tubing
or barb fitting for 3/8 ID tubing
For more detailed information on the Cooling Water Specification
see section 2.3 below.
g) Environmental Specification
Ambient temperature: +5 to +40
o
C (+41 to +104
o
F)
Storage temperature*: -10 to +70
o
C (+14 to +158
o
F)
Humidity: 10 to 85% relative humidity
(non-condensing)
Altitude: < 3000m
* note that when storing or transporting the system, the water cooling
pipes must be drained and blown out with compressed air to prevent
the possibility of freezing and damage to the cooling circuit.
2.3 Cooling Water Specification
2.3.1 General Information
The inlet and outlet of the cooling water supply are clearly marked
and must not be confused.
Only use pipe work that is impervious to light to reduce the
possibility of the formation of germs in the cooling water
system.
To avoid condensation forming on the resonator and beam delivery
optics, the temperature of the cooling water must be kept above the
dew point.
2.3.2 Requirements and Additives
To ensure trouble-free operation of the laser and to prevent
corrosion in the cooling circuit, the following requirements must be
complied with:
a) Quality of the Cooling Water
Use de-mineralised water whenever possible
Where de-mineralised water cannot be used, then the following
specifications must be observed: If water is used with a hardness >
0.1 mol/m
3
(Ca++, Mg++), hardness stabilizers have to be added to
prevent boiler scale deposit. However, the overall hardness must not
exceed 2 mol/m
3
(Ca++, Mg++)
Conductivity of the water with additives: < 1000 S/cm
Chloride content of the water: < 50 mg/l
pH value of the water: 7 - 8
b) Suspended Particles
To remove particulate contamination, a filter with a pore size of 100
m must be used. The filter should be located as close as possible
and in line with the cooling water inlet of the laser head.
c) Corrosion Inhibitor
To prevent corrosion of the cooling water circuit an appropriate
corrosion inhibitor must be added. Use a multi-metal corrosion
inhibitor which will ensure effective protection against corrosion with
stainless steel, copper, copper alloys and tin.
Pay particular attention to the instructions of the additive
manufacturer.
To prevent corrosion of the cooling water circuit, ROFIN recommends
the use of the organic corrosion inhibitor VARIDOS LASERCOOL
GLS manufactured by Messrs. Schilling-Chemie. VARIDOS
LASERCOOL GLS works simultaneously as a bacteriostatic and
water hardness stabilizer. No additional substances are necessary.
The amount of VARIDOS LASERCOOL GLS to be used depends
upon the water quality:
1 % (10.0 kg/m
3
): de-mineralised water with reverse osmosis water.
The water should not exceed a max. hardness of 2 mol/m
3
(Ca++,
Mg++)
Check both the concentration of VARIDOS LASERCOOL GLS with
the Schilling-Chemie test kit and the pH value as below:
during initial installation
Approx 4 weeks from initial installation
Every 6 months thereafter
Carefully follow all the instructions provided by the manufacturer
VARIDOS LASERCOOL GLS.
d) Germ Formation in the Cooling Water
The addition of VARICID T removes germs (algae and slime) from the
cooling water and the cooling water circulation. The concentration of
VARICID T to be used is: 0.02 % - 0.05 % (0.2 - 0.5 kg/m
3
).
Please note:
Make sure that the two additives (VARIDOS and VARICID) are
mixed well with the cooling water and avoid over dosing!
The cooling water must be changed after about 2 to 8 days.
Do not operate the laser continually with VARICID T in the cooling
water.
Pay attention to the instructions of the VARICID T manufacturer.
If VARIDOS LASERCOOL GLS is not available (e.g. in the USA), the
inhibited anti-freeze Dowtherm SR-1 produced by Dow Chemical can
be used in a concentration of 20 % - 35 % by volume. Do not use less
than 20 % by volume as the corrosion protection will not be effective.
Concentrations of less than 10 % by volume can lead to the formation
of highly corrosive glycol acids. If Dowtherm SR-1 is used, there is no
need to add biocides and hardness stabilizers.
If none of the above additives is available, a comparable product from
alternative suppliers can be considered provided that it meets the
required specification to protect against the formation of corrosion,
boiler scale deposit and algae growth. We would strongly advise that
you check with ROFIN prior to using alternative suppliers.
e) Frost Protection
If you wish to add anti-freeze to the cooling water, please note that the
addition of additives will affect the cooling characteristics of the water
and can reduce the effectiveness and efficiency of any chiller that is
used. (Pay particular attention to the instructions of the anti-freeze
manufacturer). In this case, please consult ROFIN. A combination of
anti-freeze and corrosion inhibitors may result in undesirable chemical
reactions. ROFIN recommends VARIDOS LASERCOOL GLS mixed
with pure ethylene glycol or the use of an inhibited anti-freeze based
on glycol. Please consult ROFIN for further information and advice on
frost protection.
2.4 Purge Gas
The ROFIN SC x10 Laser Head is sealed with a rubber gasket material
between the main structure and the external and internal system covers. In
relatively clean environments, these seals will normally prevent dust, fume
and debris contamination of the optics and other parts inside the Laser
Head.
If the internal or external beam delivery is contaminated with fume, water
vapour or debris then these contaminants can absorb the laser energy and
cause laser power fluctuations and steering of the laser beam.
Where contamination is suspected to be an issue, the system may require
a clean, dry and non-flammable purge gas supply for slight pressurisation
of the Laser Head and/or the external beam delivery.
The purge gas can also be used to prevent condensation on the water
cooled optics and other parts inside the Laser Head.
Note that when using a chiller for cooling the system, the water
temperature should be set to avoid condensation on pipe work, etc. ie. set
above dew point. Where this is not possible, then the purge gas can be
used to prevent condensation inside the Laser Head.
The purge gas should be clean, dry and non-flammable eg. nitrogen, air,
etc.
The purge gas should be supplied at a pressure of approximately 2 psi,
and at a rate of approximately 1 litre per minute, using 6mm (or 1/4)
polyethylene tubing. The tubing connects directly to the push in type fitting
on the front panel of the Laser Head (where fitted).
Note that the red blanking plug should not be removed from the
push-in fitting where purge gas is not used. Removal of the plug will
expose a contamination path into the Laser Head.
The inlet to any air compressor system should be kept away from any fume
or debris contamination sources such as the laser processing zone or the
exhaust port of any process gas/debris extraction unit.
Nitrogen Purge Gas Specification:
Purity: 4.6
Pressure: 1 to 3 psig (0.07 to 0.21 bar)
Flow Rate: 1 to 2 l/min
Air Purge Gas Specification:
Oil: 0.005 mg/m
3
Water: 0.05 g/m
3
Particles: 0.05 m
Pressure: 1 to 3 psig (0.07 to 0.21 bar)
Flow Rate: 1 to 2 l/min
For more information on air purification options contact the local
ROFIN/Distributor sales department.
2.5 Fuses
There is only one user accessible fuse on the system which is on the DC
Power Supply Module. This fuse is used to protect the small control board
in the laser head and the power supply for the lasers pre-ioniser.
FAUX 500mA, anti-surge, 20 x 5mm
2.6 Enquiries
Every effort has been made to ensure that the information in this manual is
correct, however components may be subject to design changes and
upgrading, from time to time.
Please direct any questions or comments on this manual to Rofin-Sinar UK
Ltd, Customer Services Department, stating the part number and revision
given at the bottom of this page.
Immediate response, to any service enquiries, can be achieved by
contacting the relevant ROFIN/Distributor Service Office.
Always identify the instrument, by both the model number and the serial
number, in all correspondence. This information is contained on the serial
number panel, which is located on the rear flange of the Laser Head
Housing.
2.7 Warranty Information
ROFIN warrants that the product will be free from defects in material and
workmanship for twelve (12) months from delivery, if a warranty for the
individual product is not specified. All special warranty terms, eg. Laser
tubes, etc., are contained in the ROFIN SC System warranty terms that are
current when the system is purchased. Copies of the ROFIN SC System
Warranty Terms can be obtained from ROFIN. ROFIN only warrants to the
original purchaser and only at the original location.
Major sub systems manufactured by other firms but integrated into ROFIN
systems are covered by the original manufacturer's warranty. In order to
comply with this warranty, all internal adjustments or hardware/software
modifications and servicing of the system must be made by a ROFIN
certified field engineer or with the express written permission of Rofin-Sinar
UK Ltd., Service Department.
The warranty does not cover misuse of the equipment, negligence or
accidental damage. Please also note that damage due to laser beam
back reflection, insufficient water cooling flow, corrosion, condensation or
freezing of water pipes is also not covered by the warranty for the
system. Please consult the section on Installation and Operation (section
3) for more information on these issues.
The liability of ROFIN, under valid warranty claims, is limited to repair or
replacement at ROFINs plant or purchaser's place of business (or, if
practicable, a refund of the purchase price), all at the discretion of ROFIN
unless otherwise specified by law in the country where the equipment was
sold.
ROFIN cannot accept liability for any other costs associated with down time
due to misadjustment, failure or servicing of the system.
2.8 Warranty Shipments, Returns and Adjustments
Warranty claims must be made promptly and must be received by ROFIN,
during the applicable warranty period.
If it becomes necessary to return a product for repair and/or adjustment,
authorisation from ROFIN for the return and instructions as to how and
where these products should be shipped must be obtained from the
Service Department.
Service Department
Rofin-Sinar UK Ltd.
York Way
Willerby
Kingston upon Hull
HU10 6HD
U.K.
Telephone: 44 (0) 1482 650088
Fax: 44 (0) 1482 650022
Note: Drop the 0 for international calls (UK country code is 44)
2.9 Service and Repair
Servicing or calibration of the system can only be carried out by trained
ROFIN Service Engineers, or customers who have undertaken and passed
a ROFIN approved service training course. Details of training courses and
servicing can be obtained from the local ROFIN/Distributor Service Office.
Section 3
Installation and Operation
906-0002-00 Rev 9 EN 2002 Rofin-Sinar UK Ltd Installation & Operation 3 - 1
Section 3 Installation and Operation
3.0 Delivery Check
An itemised list of the ordered equipment is provided by ROFIN. On
delivery, check the equipment against the list to ensure that all items are
present. If any equipment is missing, inform ROFIN immediately.
Check the outside of the packing box for obvious signs of damage or
change of the shock or tilt labels.
If any damage to the packaging or change to the tilt or shock labels has
occurred in transit, inform both ROFIN and the relevant shipping company,
before taking any other action.
3.1 Unpacking
a) Cut the bands on the outside of the packing box. Open the box lid and
remove the cables, spares kit and documents in the top section. Remove
top section of the support packaging to reveal the Laser Head, the RF
Power Supply and the DC Power Supply.
b) Check all the components for signs of damage. If any damage has
occurred in transit, inform both ROFIN and the relevant shipping company,
before taking any other action.
c) Carefully lift each component out of the packaging. Note that this may
require two people due to the weights involved.
d) Place each component on a clean, flat, dry surface in preparation for
installation.
3.2 Installation
It is strongly recommended that any personnel who are involved with the
installation, operation or maintenance of this laser equipment should first
read and fully understand the contents of this manual and in particular
Section 1 on Safety Instructions and Precautions.
This is a Class 4 (Class IV) laser product. All precautions relevant to
this class of laser product should be strictly observed. Use of
controls or adjustments or performance of procedures other than
those specified herein may result in hazardous radiation exposure.
Strict compliance with the safety precautions set out and referred to
in this manual and extreme care in use are essential to minimise the
chance of accidental damage to the equipment or personal injury.
ROFIN does not accept liability for any damage or injury howsoever
caused or arising.
The Laser Head, RF Power Supply and DC Power Supply should be
mounted and bolted into the appropriate positions within the processing
machinery. See section 2 (Figure 2.3-1) of this manual for dimension and
fixing information.
Figure 3.2-1 Recommended fixing for the Laser Head
(note: only fix the laser head with three of the support feet)
The Laser Head should be secured using three of the five feet on the
base of the module, with the M8 bolts, large flat washers and spring
washers. Assume an available thread depth of 15mm. See Figure 3.2-1 for
the recommended holes to use for fixing the Laser Head.
Do not use all five feet to bolt the unit down as this may distort or
bend the base. This, in turn, may distort the optics alignment within
the unit, which could lead to poor output mode and low power from
the Laser Head.
3.2.1 Power Supply Installation
The power supplies for the ROFIN SC x10 are designed to be
mounted within a housing or the control cabinet on the processing
machinery. There are three mechanical mounting options for the water
cooled DC Power Supply.
The mounting frames described below have been designed for
securing the DC Power Supply into a static material processing
system. The frames are not designed to secure the Power Supply
during transportation or movement of the system. Use
supplementary fixings or packing during shipment or
transportation.
a) The first option is a dedicated mounting frame (part no.
105-0077-00 see attached drawing) that is designed to
bolt onto a plate or frame within the processing machinery.
Referring to the drawing, the C through holes are
designed to take 6mm (or ) threaded screws to attach
the mounting frame. Note that the latch levers on the
mounting frame should be visible from the front of Power
Supply.
When the frame has been bolted into the machine, the DC
Power Supply can be placed over the M6 button head
screws located in holes A and then slid forward and
latched into position (see drawing no. 900-0018-00 for
reference). There should be a clearance of 100mm at the
front of the DC Power Supply for hose and cable
connections. The RF Power Supply should be mounted
next to or above or below the DC Power Supply.
b) The second option is a combined mounting frame (part no.
105-0076-00 see attached drawing) that can be used to
combine the RF and DC Power Supplies into one power
supply unit.
Referring to the drawing, the C through holes are
designed to take 6mm (or ) threaded screws to attach
the mounting frame. Note that the latch levers on the
mounting frame should be visible from the front of Power
Supply.
When the frame has been bolted into the machine, the RF
Power supply can be slid into the lower compartment and
bolted into position using four M5 bolts and holes B. The
DC power supply can be fitted into position as described in
a) above. The attached drawing (900-0017-00) shows the
fully assembled unit note that there should be a clearance
of 100mm at the front of the Power Supply for hose and
cable connections.
c) The third option for mounting the DC power supply is to use
the A hole pattern as shown on drawing 105-0076-00 or
105-0077-00.
The A hole pattern can be repeated in the mounting
position on the machine and these holes should be drilled
and tapped for M6 bolts. M6 button head screws should
then be screwed into the holes and locked into position with
1.5mm clearance between the under side of the button
head and the face of the mounting plate.
The DC Power Supply can now be slid into position as with
the mounting frame described in a) above. A simple L
bracket can be fitted at the front of the DC Power Supply to
hold it in position.
3.2.2 Water Cooling
The Laser Head, RF Power Supply and DC Power Supply all require
water cooling. The cooling specification is given in section 2.2f and
section 2.3. Use 8mm O.D. tubing spare fittings are supplied in the
spares kit. The recommended route for the water cooling is given in
Figure 3.2.2-1.
To remove particulate contamination, a filter with a pore size of 100 m
must be used. The filter should be located as close as possible and in
line with the cooling water inlet of the laser head.
Figure 3.2.2-1 Water Coolant Flow Direction
The Laser Head, RF Power Supply and DC Power Supply have Water
In and Water Out labels to indicate which connections to use the
water flow is monitored by a direction sensitive flow switch located
inside the Laser Head.
Note that where a water chiller is used, corrosion inhibitors should be
used more details are given in section 2.3.
Cooling water should be maintained at or above the minimum required
flow rate to ensure sufficient cooling of the laser and its power supplies.
In addition, the cooling water temperature should be adjusted and
maintained above the dew point to avoid condensation on the laser
optics and electronic parts.
The Laser Head and its Power Supplies should always be drained of
any water cooling fluid before shipping or transportation of the system.
This will prevent possible freezing of the liquid and the consequential
damage to the internal water pipes inside the Laser Head and the
Power Supplies.
Damage due to insufficient water cooling flow, corrosion, condensation
or freezing is not covered by the warranty for the laser system.
3.2.3 Purge Gas
For the purge gas requirements and specification please refer to
section 2.4 of this manual.
Where used, the purge gas should be supplied at a pressure of
approximately 2 psig and at a rate of approximately 1 litre per minute,
using 6mm (or 1/4) polyethylene tubing. The tubing connects directly to
the push in type fitting on the front panel of the Laser Head.
Note that the red blanking plug should not be removed from the
push-in fitting where purge air is not used. Removal of the plug
will expose a contamination path into the Laser Head.
For more information on air purification options contact the local
ROFIN/Distributor sales department.
3.3 Electrical Interfacing
The Laser Head, RF Power Supply and the DC Power Supply are
connected together by various cabling and connectors. The customer will
need to supply control signals to operate the laser. Details of the wiring and
the required signals are given in Figure 3.3-1.
When connecting the mains supply to the DC Power Supply ensure that
the supply, fusing and any isolation switch meets the specification given in
section 2.2 e) DC Power Supply. The DC Power Supply must also be
connected to earth.
The ROFIN SC range of products are Class 1 Appliances, as defined
by 73/23/EEC Low Voltage Directive EN60950, and as such, must be
connected to an electrical earth (ground). For more information on
electrical safety, see section 1 (Safety) of this manual.
Drawing no. 005-0020-00 gives details of the mains wiring for single and
bi-phase supplies. The DC Power Supply must be disconnected from the
mains supply before any attempt is made to remove the wiring access
cover or re-wire the unit for single or bi-phase operation. The drawing gives
details of the position of the wiring access cover.
The water cooled DC Power Supply main covers should never be
removed as this may subject the user to hazardous energy levels
from energy storage capacitors inside the unit. There are no user
serviceable parts inside the power supply.
Figure 3.3-1 Cabling Connection Diagram
The tables below give the connection details for the 9 way and 15 way
User Interface Cables (Remote Connectors).
Essential signal inputs to operate the laser are:
15 Way D-Type
Pin 6 RF Power Supply Enable
Pins 4 & 5 Modulation Input for laser output
For pulse width & duty cycle limits
See section 3.4 below
9 Way D-Type
Pin 1 Shutter Solenoid Drive
to open the shutter
In addition, to meet the requirements of the Laser Radiation Safety Standard
EN60825 and CDRH standards:
9 Way D-Type
Pins 2 & 3 Shutter Closed and Open Sensors
to continuously monitor the status of the
Shutter
Pin 9 Emission Lamp OK signal
Emergency Shut Off Switch
It is recommended that the end user adds the facility for an
emergency shut off switch to the control panel for the laser
equipment. This switch should be of the red mushroom type
with force make/force break contacts and approved to the
relevant electrical standards.
48V DC
+
_
DC POWER SUPPLY R.F. POWER SUPPLY
LASER HEAD
USER CONTROL
R.F. Cable
R.F. Cable
15 way
D type cable
25 way D type cable
9 way
D type cable
Mains Power
Input
Ground
Power On/Off Key Switch
It is also recommended that the end user adds the facility for a
power on/off key switch, such that the system can be switched
off and the key removed when the laser in not in operation.
Manual Restart
It is a statutory requirement of 21 CFR 1040.10 that the laser
output should not be restored automatically if the mains power
fails or an interlock is broken and then reset. The end user must
provide for a manual restart mechanism under these
circumstances.
It is also recommended that the other inputs/outputs are used
for complete fault monitoring eg. water flow, laser not struck,
etc.
9 Way D-Type (Remote Connector) Wiring Details to DC Power Supply
Pin 1 Shutter Solenoid Drive 5 - 24V dc (1mA) Input
Pin 2 Shutter Closed Sensor Open Collector Output
(active low - 220 source impedance)
Pin 3 Shutter Open Sensor Open Collector Output
(active low - 220 source impedance)
Pin 4 DC Power Supply OK Common Output
(volt free relay contacts)
Pin 5 DC Power Supply OK Normally Closed Output
(volt free relay contacts)
Pin 6 External Emission Indicator Open Collector Output
(active low 1K source impedance)
Pin 7 Ground Connection
Pin 8 Ground Connection
Pin 9 Emission Lamp OK Open Collector Output
(active low 220 source impedance)
Figure 3.3-2 Open Collector Output
The circuit diagram for the open collector outputs on the 9 way D-type
connector is shown in figure 3.3-2. Item 1 is the source impedance and the
active low state is achieved when the transistor (2) is turned on. Item 3 is the
output pin.
15 Way D-Type (Remote Connector) Wiring Details to RF Power Supply
Pin 1 VSWR Status Output Inverted Output: -ve RS 422
See VSWR Status below
Pin 2 VSWR Status Output True Output: +ve RS 422
See VSWR Status below
Pin 3 Over Modulation Output TTL Output: +5V
See Over Modulation below
Pin 4 Modulation Input Inverted Modulation Input: -ve RS 422
Pin 5 Modulation Input True Modulation Input: +ve RS422
Pin 6 RF Supply Enable + 5V to enable power supply
(500 ms delay before supply turns on)
Pin 7 VSWR Forward Output 0 12 V output
(see VSWR Forward & Reflected below)
Pin 8 VSWR Reflected Output 0 12 V output
(see VSWR Forward & Reflected below)
Pins 9-15 are all Ground connections.
VSWR Status Pin 1 & 2
The RF Power Supply is specified for operation into loads of up to 1.6:1
VSWR (Voltage Standing Wave Ratio). However, internal monitoring of the
reflected power protects the power supply from potentially dangerous load
conditions eg. the laser will not strike. The trip point is set to a VSWR of
approximately 2.5:1. Once tripped, the power supply average power is
limited. The pulse width is limited to approximately 100s and the duty
cycle to 10%, with a self reset after 1ms. The state of the VSWR trip is
output on pins 1 & 2 of the 15 way D type connector.
Over Modulation Status Pin 3
The maximum duty cycle for the power supply is limited to 50% with a
maximum pulsed on time of 1ms. If the modulation input for either of these
values is exceeded, then the RF output power will be limited to a safe
operating level. The state of the over modulation trip is output on pin 3 of
the 15 way D type connector see section 3.4 below for more information.
VSWR Forward and Reflected Power Monitor Pins 7 & 8
The signals that drive the internal VSWR protection circuit are available on
pins 7 and 8. Diode peak detectors used to demodulate the RF envelope
pulses, together with the base emitter junction (of emitter follower buffers,
driving pins 7 & 8) cause a drop of approximately 1.6V, from the RF
envelope.
RF Enable Pin 6
A 5V dc level is required to enable the RF Power Supply. Note that after
the signal is applied there is a 500ms delay before the power supply is
enabled. This signal can be used to switch off the power supply,
irrespective of the state of the modulation input eg. for safety interlocks. In
normal operation, the 5V dc level must be applied at least 500ms before
any modulation input to ensure the required laser output. Note that there
can be no laser output, without the modulation input signals.
Suggested Circuit for Interfacing to Modulation Input
The differential signals used for driving the RF Power Supply can be
achieved in a number of ways. The following is a suggested circuit for
producing the signals from a single square wave modulation input signal.
Note that the circuit also supplies the 5V dc RF Enable signal.
The device used, DS8921 is an RS422 driver from National
Semiconductor.
Figure 3.3-3 Modulation Input Circuit
3.3.1 DC Power Supply Lamps and Enable Switch
The front of the water cooled DC power supply is equipped with a
number of status lamps and a power supply enable switch. The function
of these is described below:
a) Enable Switch This switch can be used to enable or
disable the power supply. The arrow
on the label indicates the direction to
enable the Power Supply.
b) Supply OK lamp The Lamp is illuminated for mains
supply OK.
c) Output OK lamp The Lamp is illuminated when the
output is between 44 and 52 Vdc.
d) Over Temp. lamp The Lamp will illuminate and the Power
Supply will be disabled when there is
an over temperature fault on the Power
Supply.
e) PSU Enabled lamp The Lamp is illuminated when the
power supply is enabled ie. switch in
enable position. If the switch is in the
enable position, and the lamp is not
illuminated then the Laser Head may
have an interlock fault ie. water flow or
over temperature problem.
3.3.2 RF Cable
The RF cable is manufactured to a matched cable length and cannot be
altered by the customer. A variety of different lengths are available to
order from ROFIN. If the standard length supplied is not suitable,
please contact your nearest ROFIN Sales Office or Distributor with
details of your preferred cable length.
As a general rule, cables are available in various lengths up to
approximately 10m. Longer cables can also be supplied at larger cross
sectional diameter. More information on the RF Cable is given in the
specification section 2.2d or on the relevant RF Cable Data Sheet
which is available from the local ROFIN/Distributor sales office. Note
that right angle RF connectors and/or converters are also available.
For applications where the RF cable remains static e.g. a fixed
installation, the system integrator should ensure that any bends in the
cable are not reduced below the minimum bend radius specified for the
particular RF cable used.
For applications where the Laser Head is moving e.g. robotic
installation, the RF cable will have a finite lifetime which depends on the
number of bends that the RF cable experiences and the smallest bend
radius that is required. As the bend radius is reduced, the lifetime of the
cable will become shorter. In these cases the system integrator should
allow for RF cable replacement as a maintenance requirement.
When installing RF cables, the following general good practice
guidelines should be observed:
a) Use the shortest length of RF cable possible
b) Allow as large a bend radius on the cable as possible. Pay
close attention to the minimum bend radius specification for the
cable
c) When the cable is connected to the RF Power Supply and the
Laser Head, ensure that the connectors at either end of the
cable are not over stressed i.e. do not try to bend the cable as
soon as it exits the connector. Note that right angle RF
connectors and/or converters are available for the cable and
may help to alleviate this installation issue
d) Do not hard clamp the RF cable with cable ties or other
clamping devices allow free movement of the cable
e) Do not run the RF cable with other cables or water pipes use
a separate cable track
f) Always ensure that the RF connectors are tightened to the
required torque setting
g) In addition, for moving applications:
i) Ensure that the RF cable can move freely over the
full range of motion of the system with no danger of
abrasion to the cable
ii) Where possible, allow the RF cable to move and
bend freely to avoid repeated bending of the cable
in the same position
iii) Ensure that the RF cable is oriented or positioned
to avoid twisting of the cable along its axis
3.4 Additional Information on RF Pulse Width and Duty Cycle
The modulation input signals should be adjusted for the desired output
power as shown in the Output Power vs Duty Cycle graph included with the
warranty documentation for the system.
The modulation signals should be adjusted to remain within the following
limits:
Pulse width limits: 5s to 400s
Duty cycle: up to 50% maximum
Frequency: up to 100kHz
The maximum duty cycle for the power supply is limited to a predetermined
value (eg. 50%) with a maximum pulse on time (eg. 400s). If the
modulation input for either of these values is exceeded, then the RF output
power will be limited to a safe operating level.
The following rules are applied:
a. any pulses > maximum allowed pulse width are truncated to 400s
b. any pulses < minimum allowed pulse width are blocked ie. there will
be no laser output for pulse widths that are less than the minimum
allowed pulse width
c. any modulation frequency > maximum allowed frequency is blocked
ie. there will be no laser output for frequencies greater than the
maximum allowed frequency
d. Any pulse that is > (1/f) x maximum duty cycle is truncated to (1/f) x
maximum duty cycle
Eg. working frequency = 25kHz, required pulse width = 25s and
maximum duty cycle = 0.5 (ie. 50% duty). In this case the maximum
pulse width allowed would be 20s.
The Over Modulation Status is output on pin 3 of the 15 way D type
connector on the RF Power Supply. If, due to any of the conditions stated
above, the modulation input is modified (ie. the laser output is modified),
then the output on pin 3 is a logic low level ie. normal operation is a logic
high level.
3.5 Safety Shutter Mechanism
The Safety Shutter incorporated into the Laser Head Module can be
operated to block off the laser beam so that it is not transmitted through the
final output window/lens of the system. The Shutter is intended to be used
as a safety device and has not been designed to operate as a process
control shutter.
When the Safety Shutter is operated a copper blade deflects the beam into
a water cooled beam dump inside the Laser Head Module. As the copper
blade does absorb some of the energy from the laser beam, it can get hot if
the laser is run continuously with the shutter in the closed position.
It is therefore not recommended to use the Safety Shutter as a process
management device to control the laser beam output from the system. This
type of control can be achieved by using the modulation and enable
control signals described above.
As a general guide, the laser beam should not be run into the shutter for
more than approximately two minutes at any one time followed by a 15
minute cooling period.
3.6 Back Reflection of the Laser Beam
Laser light can be reflected back from a work piece or its supporting fixture
on material processing equipment. For example, if plastic sheet is cut on
an aluminium backing plate, a large fraction of the laser beam power could
be reflected from the supporting aluminium back into the beam delivery
and the laser head once the laser has cut through the plastic sheet. These
back reflections can damage beam delivery optics and, even worse,
destroy the cavity optics of the laser itself thereby rendering the laser
inoperative.
Systems that are used to cut metals or other reflective materials or which
have a metal supporting fixture for the work piece should be fitted with a
back reflection optical isolator that prevents reflected beams from entering
the laser head. Back reflection optical isolators are commercially available
from beam delivery component suppliers. Please contact the local ROFIN
office or its Distributor for more details on optical isolators.
Please note that back reflection damage is not covered by the warranty for
the laser system and as such, it is the responsibility of the system
integrator to protect the laser from back reflection.
Section 4
Maintenance
906-0002-00 Rev 9 EN 2002 Rofin-Sinar UK Ltd Maintenance 4 - 1
Section 4 Maintenance
4.0 General Information
The ROFIN SC range of systems have been designed to be low
maintenance processing lasers. There is no requirement for internal routine
maintenance procedures.
The system's sealed construction and limited moving parts ensures trouble
free and reliable operation.
One external item that will require periodic inspection and cleaning is the
final optical element which is located on the output flange of the Laser
Head Module. The frequency of inspection and cleaning will depend on
how the system is integrated into the customers machine and more
importantly, how well the final optic is protected from dust and
contamination.
Always ensure that the system is switched off and isolated from the mains
supply before attempting any cleaning procedures.
4.1 Optical Surfaces
The information contained in this section is intended to be used as a
general guideline for cleaning optical grade materials.
It is strongly recommended that a thorough understanding of this
section be attained before any optic cleaning or handling procedures
are attempted.
Peak performance and efficiency of optical systems is only possible when
the surfaces of the optical components are absolutely free of
contamination.
For example, a film of oily substance or specks of dust can substantially
reduce the performance of the system. In most cases this will be seen as a
gradual deterioration in the intensity of the beam on the target material ie.
slower cutting speed.
Optical surfaces can be irreparably damaged by seemingly harmless
debris or lint.
This section is designed to introduce correct and safe methods for the
cleaning of optical components.
4.2 Output Window
The only externally exposed optical surface on the ROFIN SC system is
the output window or lens.
The most common sources of surface contaminants are fingerprints and
airborne contaminants (dust, lint, smoke, etc.).
If allowed to remain on optical surfaces, such contaminants will cause
absorption and light scattering and in extreme cases this may permanently
damage the optic and its coatings.
If removed improperly, they can cause permanent damage.
Switch off the laser system and isolate from the mains supply.
Remove any beam delivery or beam shroud which is attached to the front
flange of the Laser Head and inspect the output optic. Clean if necessary,
observing the methods described in the following sections 4.3 and 4.4.
Leave the optic in its holder during the cleaning process.
4.3 Optics Cleaning Materials
Lens tissue (first quality)
Tissues (non perfumed for rough work, wiping hands, etc).
Disposable lint-free gloves.
Solvents (highest purity, preferably anhydrous):
Methanol, Ethanol, Isopropyl Alcohol
Photographic blower brush
Containers of various sizes, stainless steel or glass, of volume appropriate
to the objects being cleaned.
4.4 Cleaning Optical Surfaces
Hands should be thoroughly washed to remove all oils, perspiration and
grit. The hands should then be rinsed free of soap. Lint free gloves can be
used for added protection of the optic.
If there is visible dust, lint or other solid matter on the optics surface, gently
blow it off with a photographic blower brush.
Coated optics require careful handling, even the type labelled 'hard-
coated'.
If the surfaces are not badly contaminated, cleaning can be done fairly
easily, a fresh sheet of lens tissues folded to form a pad several layers
thick. Its size will be a compromise between fully covering the diameter or
width of the surface and being too large to clean evenly.
Enough optical grade solution to just dampen the pad should be applied
with a medicine type dropper.
The pad should then be drawn across the surface in one smooth stroke,
using very light pressure. The soiled pad must then be discarded.
Repeat as necessary, using a clean pad for each stroke. Using new pads
each time will minimise the possibility of scratching the optical coating.
When the optic is clean, replace the optic and lens shroud and reconnect
the compressed air.
Where severe contamination has permanently damaged the optic, replace
with a new component of the correct specification.
4.5 Purge Gas Supply
A purge gas supply may be required where there is a possibility of
contamination of the optics and other parts inside the Laser Head when the
system is operated in humid or very dusty environments. Contamination of
the optics will result in optics damage and a reduction in the optical output
power from the Laser Head.
If the internal or external beam delivery is contaminated with fume, water
vapour or debris then these contaminants can absorb the laser energy and
cause laser power fluctuations and steering of the laser beam.
To prevent this contamination, a clean, dry and non-flammable gas
supply is recommended in humid or very dusty environments to provide
slight positive pressure on inside the Laser Head. The purge gas
requirements and recommended specification are given in section 2.4 of
this manual.
Refer to the relevant manufacturers instructions for maintenance of the purge
gas supply and any associated equipment.
4.6 General Cleaning
Always ensure that the system is switched off and isolated from the mains
supply before attempting any cleaning procedures.
The external surfaces of the system can be cleaned with a mild detergent.
It is advisable to use a damp cloth to facilitate the cleaning of the external
cabinets, etc.
Take care not to allow entry of water into any of the electrical cabinets.
Appendix 1
Safety Labels
906-0002-00 Rev 9 EN 2002 Rofin-Sinar UK Ltd Safety Labels A1 - 1
Appendix 1 Safety Labels
ROFIN SC Series Safety Labels
As required by EN60825, appropriate warning labels have been positioned
in specific locations on the system to indicate conditions under which the
user could be exposed to laser radiation. The following gives details of those
labels, their part numbers and their specific positions on the system.
A1.1 Laser Hazard Symbol 905-0018-00
The Laser Hazard symbol is intended to warn the operator of the possibility
of hazardous laser radiation.
A1.2 Class 4 Laser Warning Label - 905-0011-00
A1.3 Laser Technical Data Label 905-0019-00
A1.4 Laser Aperture Label 905-0013-00
A1.5 Non Interlocked Panel Label 905-0014-00
(label used inside the Laser Head Module)
A1.6 Cover Warning Label 905-0015-00
A1.7 230V AC Warning Label 905-0016-00
A1.8 Voltage Hazard Label 905-0017-00
A1.9 Product Identification Label 905-0004-00
A1.10 Emission Warning Lamp see A1.11 for position
A1.11 Position of Labels on Laser Head Module
(the other labels are positioned either inside the Laser Head Module or on the
Power Supplies)
Appendix 2
Additional Information
R
O
F
I
N

-

S
I
N
A
R

U
K
R
O
F
I
N

-

S
I
N
A
R

U
K
W
ater In
Supply
(50 - 60 Hz)
200 - 240V ac
Output OK
Over Temp.
Supply OK
PSU Enabled
Laser
W
ater Out
Enable
Control
FAUX
R
O
F
I
N

-

S
I
N
A
R

U
K
R
O
F
I
N

-

S
I
N
A
R

U
K
PSU Enabled
Laser
200 - 240V ac
(50 - 60 Hz)
Supply
W
ater O
ut
Enable
W
ater In
Control
Supply OK
Over Temp.
Output OK
AUX
F
1
2
3
4
5
6
7
8
A B C D
8
7
6
5
4
3
2
1
DCBA
S
H
E
E
T
O
F
R
E
V
I
S
I
O
N
T
I
T
L
E
P
A
R
T
N
o
.
Y
o
r
k
W
a
y
, W
ille
r
b
y
K
in
g
s
to
n
U
p
o
n
H
u
ll
H
U
1
0
6
H
D
E
n
g
la
n
d
T
e
l: 0
1
4
8
2
6
5
0
0
8
8
F
a
x
: 0
1
4
8
2
6
5
0
0
2
2
1
1
1
1
5
0
-
0
0
7
6
-
0
3
S
C

x
1
0

W
I
R
I
N
G

D
I
A
G
R
A
M
R
E
V
M
O
D
I
F
I
C
A
T
I
O
N
D
A
T
E
D
r
a
w
n
B
y
D
a
te
S
c
a
le
1
5
:1
6
:1
9
2
5
-
J
u
l-
2
0
0
0
D
:\tr
a
in
in
g
\S
c
x
T
a
r
in
in
g
4
-
4
-
0
0
\d
o
c
u
m
e
n
ts
\f
o
ld
e
r
\s
c
x
1
0
w
ir
in
g
\0
0
7
6
r
e
v
1
.S
c
h
M
e
c
h
E
n
g
P
r
o
j E
n
g
E
le
c
E
n
g
C
H
E
C
K
E
D
A
3
123456789
1
0
1
1
1
2
C
O
N
3
4
8
V
4
8
V
S
H
U
T
T
E
R
O
P
E
N
S
N
S
S
H
U
T
T
E
R
C
L
O
S
E
D
S
N
S
0
V
0
V
D
C
E
N
A
B
L
E
1
D
C
E
N
A
B
L
E
2
S
H
U
T
T
E
R
E
N
A
B
L
E
L
A
M
P
H
E
A
L
T
H
Y
E
M
I
S
S
I
O
N
I
N
D
I
C
A
T
O
R
1234567891
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
L
A
S
E
R

T
U
B
E
P
R
E
I
O
N
I
S
E
R
0
V
4
8
V
L
A
S
E
R
E
M
I
S
S
I
O
N
L
A
M
P
4
8
V
L
A
M
P
D
R
I
V
E
1234567891
0
C
O
N
2
S
H
U
T
T
E
R
N
O
R
M
A
L
L
Y
C
L
O
S
E
D
I
N
T
H
E
D
E
-
E
N
E
R
G
I
S
E
D
S
T
A
T
E
S
H
U
T
T
E
R
D
R
I
V
E
1
2
V
W
A
T
E
R
F
L
O
W
S
W
I
T
C
H
1
W
A
T
E
R
F
L
O
W
S
W
I
T
C
H
2
L
A
S
E
R
T
E
M
P
E
R
A
T
U
R
E
1
L
A
S
E
R
T
E
M
P
E
R
A
T
U
R
E
2
W
A
T
E
R
F
L
O
W
S
W
I
T
C
H
L
A
S
E
R
T
E
M
P
E
R
A
T
U
R
E
S
W
I
T
C
H
S
H
U
T
T
E
R
D
U
M
P
T
E
M
P
E
R
A
T
U
R
E
1
S
H
U
T
T
E
R
D
U
M
P
T
E
M
P
E
R
A
T
U
R
E
2
12
C
O
N
1
S
H
U
T
T
E
R
D
U
M
P
T
E
M
P
E
R
A
T
U
R
E
S
W
I
T
C
H
R
F

C
A
B
L
E
35 4 1267891
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
N
.P
R
I
E
S
T
L
E
Y
R
F

P
S
U
D
C

P
O
W
E
R
S
U
P
P
L
Y
1234567891
0
1
1
1
2
1
3
1
4
1
5
1
6
1
7
1
8
1
9
2
0
2
1
2
2
2
3
2
4
2
5
12345678 91
0
1
1
1
2
1
3
1
4
1
5
0
V
0
V
0
V
0
V
0
V
0
V
0
V
/V
S
W
R
S
T
A
T
U
S
V
S
W
R
S
T
A
T
U
S
O
V
E
R
M
O
D
U
L
A
T
I
O
N
/M
O
D
U
L
A
T
I
O
N
M
O
D
U
L
A
T
I
O
N
R
F
E
N
A
B
L
E
R
F
F
O
R
W
A
R
D
R
F
R
E
F
L
E
C
T
E
D
35 4 12 6789
S
H
U
T
T
E
R
O
P
E
N
S
N
S
S
H
U
T
T
E
R
C
L
O
S
E
D
S
N
S
0
V
0
V
S
H
U
T
T
E
R
E
N
A
B
L
E
L
A
M
P
H
E
A
L
T
H
Y
E
M
I
S
S
I
O
N
I
N
D
I
C
A
T
O
R
P
S
U
H
E
A
L
T
H
Y
C
O
M
M
O
N
(
R
E
L
A
Y
C
O
N
T
A
C
T
)
P
S
U
H
E
A
L
T
H
Y
N
/C
(
R
E
L
A
Y
C
O
N
T
A
C
T
)
L
A
S
E
R

H
E
A
D

M
O
D
U
L
E
E
N
V
I
R
O
N
M
E
N
T
C
O
N
T
R
O
L
L
E
R
4
8
V
L
a
s
e
r

I
n
t
e
r
f
a
c
e
C
o
n
t
r
o
l
1
2
3
4
5
6
7
8
A B C D
8
7
6
5
4
3
2
1
DCBA
S
H
E
E
T
O
F
R
E
V
I
S
I
O
N
T
I
T
L
E
P
A
R
T
N
o
.
Y
o
r
k
W
a
y
, W
ille
r
b
y
K
in
g
s
to
n
U
p
o
n
H
u
ll
H
U
1
0
6
H
D
E
n
g
la
n
d
T
e
l: 0
1
4
8
2
6
5
0
0
8
8
F
a
x
: 0
1
4
8
2
6
5
0
0
2
2
1
1
1
1
5
0
-
0
0
7
7
-
0
3
S
C
X
1
0

D
C

I
N
T
E
R
F
A
C
E

-

C
O
N
T
R
O
L

C
O
N
N
E
C
T
O
R
R
E
V
M
O
D
I
F
I
C
A
T
I
O
N
D
A
T
E
D
r
a
w
n
B
y
D
a
te
S
c
a
le
1
5
:1
6
:0
0
2
5
-
J
u
l-
2
0
0
0
D
:\tr
a
in
in
g
\S
c
x
T
a
r
in
in
g
4
-
4
-
0
0
\d
o
c
u
m
e
n
ts
\f
o
ld
e
r
\s
c
x
1
0
w
ir
in
g
\0
0
7
7
r
e
v
1
.s
c
h
M
e
c
h
E
n
g
P
r
o
j E
n
g
E
le
c
E
n
g
C
H
E
C
K
E
D
A
3
V
C
C
R
1
5
1
K
R
3
0
1
0
K
R
1
6
4
K
7
Q
4
B
C
3
3
7
Q
1
1
B
C
3
2
7
C
4
1
n
F
R
3
6
2
K
2
0
V
0
V
0
V
C
O
N
T
R
O
L
/1
R
3
9
2
2
0
R
C
1
3
1
n
F
Q
1
3
B
C
3
3
7
65
R
3
8
C
L
0
6
-
3
S
-
1
0
K
0
V
0
V
0
V
C
O
N
T
R
O
L
/2
S
H
U
T
T
E
R
E
N
A
B
L
E
S
H
U
T
T
E
R
O
P
E
N
R
2
7
2
2
0
R
C
1
0
1
n
F
Q
8
B
C
3
3
7
65
R
2
9
C
L
0
6
-
3
S
-
1
0
K
0
V
0
V
0
V
C
O
N
T
R
O
L
/3
S
H
U
T
T
E
R
C
L
O
S
E
D
V
C
C
0
V
R
5
1
K
Q
3
B
C
3
3
7
C
O
N
T
R
O
L
/6
E
M
I
S
S
I
O
N
I
N
D
I
C
A
T
O
R
C
O
N
T
R
O
L
/7
C
O
N
T
R
O
L
/8
0
V
0
V
Q
1
B
C
3
3
7 R
3
2
2
0
R
C
O
N
T
R
O
L
/9
R
E
L
A
Y
C
O
N
T
R
O
L
/4
C
O
N
T
R
O
L
/5
P
S
U
H
E
A
L
H
Y
P
S
U
H
E
A
L
T
H
Y
L
A
M
P
H
E
A
L
T
H
Y
C
O
N
T
A
C
T
S
9
W
A
Y
D
T
Y
P
E
M
A
L
E
/P
L
U
G
F
r
o
n
t

V
i
e
w
1
5
6
9
N
.P
R
I
E
S
T
L
E
Y
1
2
3
4
5
6
7
8
A B C D
8
7
6
5
4
3
2
1
DCBA
S
H
E
E
T
O
F
R
E
V
I
S
I
O
N
T
I
T
L
E
P
A
R
T
N
o
.
Y
o
r
k
W
a
y
, W
ille
r
b
y
K
in
g
s
to
n
U
p
o
n
H
u
ll
H
U
1
0
6
H
D
E
n
g
la
n
d
T
e
l: 0
1
4
8
2
6
5
0
0
8
8
F
a
x
: 0
1
4
8
2
6
5
0
0
2
2
1
1
1
1
5
0
-
0
0
7
3
-
0
3
S
C
X
1
0

L
A
S
E
R

I
N
T
E
R
F
A
C
E

D
E
T
A
I
L
S
R
E
V
M
O
D
I
F
I
C
A
T
I
O
N
D
A
T
E
D
r
a
w
n
B
y
D
a
te
S
c
a
le
1
5
:1
6
:4
4
2
5
-
J
u
l-
2
0
0
0
D
:\tr
a
in
in
g
\S
c
x
T
a
r
in
in
g
4
-
4
-
0
0
\d
o
c
u
m
e
n
ts
\f
o
ld
e
r
\s
c
x
1
0
w
ir
in
g
\0
0
7
3
r
e
v
1
.s
c
h
M
e
c
h
E
n
g
P
r
o
j E
n
g
E
le
c
E
n
g
C
H
E
C
K
E
D
A
3
V
C
C
R
1
5
1
K
R
3
0
1
0
K
R
1
6
4
K
7
Q
4
B
C
3
3
7
Q
1
1
B
C
3
2
7
C
4
1
n
F
R
3
6
2
K
2
0
V
0
V
0
V
J
1
/1
R
3
9
2
2
0
R
C
1
3
1
n
F
Q
1
3
B
C
3
3
7
65
R
3
8
C
L
0
6
-
3
S
-
1
0
K
0
V
0
V
0
V
J
1
/2
S
H
U
T
T
E
R
E
N
A
B
L
E
S
H
U
T
T
E
R
O
P
E
N
R
2
7
2
2
0
R
C
1
0
1
n
F
Q
8
B
C
3
3
7
65
R
2
9
C
L
0
6
-
3
S
-
1
0
K
0
V
0
V
0
V
J
1
/3
S
H
U
T
T
E
R
C
L
O
S
E
D
V
C
C
J
1
/4
J
1
/5
0
V
R
5
1
K
Q
3
B
C
3
3
7
J
1
/6
E
M
I
S
S
I
O
N
I
N
D
I
C
A
T
O
R
J
1
/7
J
1
/8
0
V
0
V
Q
1
B
C
3
3
7 R
3
2
2
0
R
J
1
/9
5
0
0
V
J
1
/1
0
J
1
/1
1
4
8
V
4
8
V
I
N
T
E
R
L
O
C
K
S
J
1
/1
2
J
1
/1
3
D
C
E
N
A
B
L
E
2
D
C
E
N
A
B
L
E
1
J
1
/1
4
J
1
/1
5
J
1
/1
6
J
1
/1
7
J
1
/1
8
J
1
/1
9
J
1
/2
0
J
1
/2
1
J
1
/2
2
J
1
/2
3
J
1
/2
4
J
1
/2
5
1
1
3
1
4
2
5
2
5
W
A
Y
D
T
Y
P
E
M
A
L
E
/P
L
U
G
F
r
o
n
t

V
i
e
w
N
.P
R
I
E
S
T
L
E
Y
L
A
M
P
H
E
A
L
T
H
Y
____________________________________________________________________________________________________________
906-0012-00 Rev 1 1999 Rofin-Sinar UK Ltd Rofin SC System
ROFIN SC System
TTL RS422 Converter Mk11 (Part No. 009-0020-00)
PLEASE READ AND ENSURE YOU UNDERSTAND THIS
DOCUMENT THOROUGHLY PRIOR TO USING THE
EQUIPMENT
1. Overview
The RF Power Supply used to drive the Laser Head is fitted with a
specialised interface. This is a 15 pin male D type connector and carries
all the signals required to drive the laser and monitor the status of the RF
Power Supply. In order to provide maximum immunity from ambient noise
some of these signals are in what is known as a differential two wire
format. The purpose of the converter is to allow the user to be able to
control the drive to the laser by means of simple TTL level 5V signals.
The converter is shipped with two cables:-
Part No. 091-0103-00 has a 15 pin Female D type connector which
attaches to the RF Power Supply. At the other end of the cable the 15 pin
Male end mates with the female connector on the converter.
Part No.091-0104-00 has a 15 pin Female D type connector fitted to one
end but is not terminated at the other. This is a screened 12-core cable and
is intended to be connected to the users pulse generation and monitoring
circuitry.
2. Minimum Signal Requirements
In order to drive the Laser, the following signals MUST be supplied by the
user as a minimum requirement :-
5V supply for the converter
The converter needs powering from a 5v dc stabilised power supply.
Laser modulation signal
This signal is the user-generated waveform required to drive the Laser. It
needs to be a TTL level signal and is active high. The signal must meet the
requirements of the RF Power Supply for pulse width and duty cycle
otherwise it will be over-ridden by the monitoring electronics within the RF
Power Supply itself. For further details on this see the relevant Operating
Manual.
RF POWER
SUPPLY
TTL 422
CONVERTER
091-0103-00 091-0104-00
____________________________________________________________________________________________________________
Signal ground
There are four connections provided. As they are all internally connected
within the converter, the user is free to select whichever they wish when
driving the Laser.
Chassis ground
This connects to the chassis of the converter and to the chassis of the RF
Power Supply.
Pin Number Wire Colour Function
1 RED Output VSWR Status (inverted output)
2 BLUE Output VSWR Status (normal output)
3 GREEN Output Over-modulation output
4 YELLOW Input Modulation signal for laser
5 WHITE Input 5v supply to converter at approximately 50 mA
6 BLACK Input: User supplied RF Enable input signal TTL level
(Active High)
7 BROWN Output RF Forward power
8 VIOLET Output RF Reflected power
9 ORANGE Ground Signal ground
10 PINK Ground Signal ground
11 TURQUOISE Ground Signal ground
12 GREY Ground Signal ground
13 Not Connected
14 Not Connected
15
CABLE SCREEN Ground Chassis ground of RF Power Supply
Wiring Details (15 pin male on converter unit)
IMPORTANT
It must be understood that if the system is powered up and the minimum signals
as detailed previously are supplied, Laser Radiation will be produced. All
safety procedures as detailed in the relevant Operator's Manual must be
implemented and followed.
This is a Class 4 (Class IV) laser product. All precautions relevant to this
class of laser product should be strictly observed. Use of controls or
adjustments or performance of procedures other than those specified
herein may result in hazardous radiation exposure. Strict compliance with
the safety precautions set out and referred to in this manual and extreme
care in use are essential to minimise the chance of accidental damage to
the equipment or personal injury. Rofin-Sinar does not accept liability for
any damage or injury howsoever caused or arising
____________________________________________________________________________________________________________
3. Additional Signals
Inside the converter unit is a two-position jumper. The Factory setting is in the
ON position. If switched to the OFF position, an RF ENABLE signal must also
be provided by the user. This Signal (PIN 6 on 15 Way D-Type) is also TTL
level and is Active high. Without this signal there can be no Laser emission. The
user may wish to take advantage of this as a further safety feature.
RF ENABLE ON/OFF Switch
1
2
3
4
5
6
7
8
A B C D
8
7
6
5
4
3
2
1
DCBA
S
H
E
E
T
O
F
R
E
V
I
S
I
O
N
T
I
T
L
E
P
A
R
T
N
o
.
Y
o
r
k
W
a
y
, W
ille
r
b
y
K
in
g
s
to
n
U
p
o
n
H
u
ll
H
U
1
0
6
H
D
E
n
g
la
n
d
T
e
l: 0
1
4
8
2
6
5
0
0
8
8
F
a
x
: 0
1
4
8
2
6
5
0
0
2
2
3
1
1
1
5
0
-
0
0
1
1
-
0
1
T
T
L

T
O

R
S
4
2
2

C
O
N
V
E
R
T
E
R
R
E
V
M
O
D
I
F
I
C
A
T
I
O
N
D
A
T
E
D
r
a
w
n
B
y
D
a
te
S
c
a
le
1
1
:5
6
:3
2
2
8
-
J
u
n
-
1
9
9
9
\\N
e
c
a
tia
\s
h
a
r
in
g
n
e
c
a
\0
0
1
1
r
e
v
3
.s
c
h
M
e
c
h
E
n
g
P
r
o
j E
n
g
E
le
c
E
n
g
C
H
E
C
K
E
D
A
3
R
O
2
V
C
C
1
D
I
3
G
N
D
4
R
I
+
8
R
I
-
7
D
O
+
6
D
O
-
5
U
1
D
S
8
9
2
1
1 9 2 1
0
3 1
1
4 1
2
5 1
3
6 1
4
7 1
5
8
C
O
N
1
D
B
1
5
F
C
2
1
0
n
F
C
1
2
2
u
F
3
5
V
0
V
0
V
0
V
R
2
2
K
2
R
3
1
K
0
V
0
V
0
V
0
V
R
1
1
K
0
V
R
4
1
0
K
R
5
1
0
K
C
4
1
0
n
F
1
2
J
1
C
O
N
2
C
5
1
0
n
F
R
6
1
0
K
R
F
_
R
E
F
L
E
C
T
E
D
R
F
_
F
O
R
W
A
R
D
O
V
E
R
_
M
O
D
U
L
A
T
I
O
N
V
S
W
R
_
S
T
A
T
U
S
V
S
W
R
_
S
T
A
T
U
S
_
N
R
7
1
K
R
8
1
K
R
9
1
K
R
1
0
1
K
R
1
1
1
K
R
F
_
R
E
F
L
E
C
T
E
D
R
F
_
F
O
R
W
A
R
D
O
V
E
R
_
M
O
D
U
L
A
T
I
O
N
V
S
W
R
_
S
T
A
T
U
S
V
S
W
R
_
S
T
A
T
U
S
_
N
0
V
D
1
S
A
5
.0
0
V
1
M
N
T
1
C
O
N
1
1
M
N
T
2
C
O
N
1
1
M
N
T
3
C
O
N
1
1
M
N
T
4
C
O
N
1
1
M
N
T
5
C
O
N
1
1
M
N
T
6
C
O
N
1
1
M
N
T
7
C
O
N
1
1
M
N
T
8
C
O
N
1
M
O
U
N
T
I
N
G

H
O
L
E
S
1 2 3 4 5 6 7 8 9 1
0
1
1
1
2
1
3
1
4
1
5
1
6
J
2
C
O
N
1
6
V
C
C
1
T
P
1
T
E
S
T
P
O
I
N
T
0
V
R
F
_
E
N
A
B
L
E
M
O
D
U
L
A
T
I
O
N
_
I
N
M
O
D
U
L
A
T
I
O
N
_
I
N
_
N
P
U
L
S
E
_
I
N
P
U
T
R
F
_
E
N
A
B
L
E
_
S
I
G
N
A
L
C
3
1
5
0
0
p
F

Información Sobre El CO2

Uploaded by

Document Information

Original Description:

Original Title

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Información Sobre El CO2

Uploaded by

Copyright:

Available Formats

906-0002-00 Rev 9 EN 2002 Rofin-Sinar UK Ltd.

You might also like