Welding Quiz 1.

Doubling the leg size of an equal leg fillet weld increases the Weight / Volume of weld metal by a factor of 2 strength by a factor of 1.707 olume and weight by a factor of ! time to weld by two "equires a larger welding rod 2. #o$$er can be effecti ely used as bac%ing because &t melts at a higher tem$erature than steel o'ides form on the surface that $re ent bonding to t he steel (he thermal conducti ity of co$$er allows it to efficiently absorb energy the chemical differences do not allow co$$er and steel to melt together )one of the abo e* co$$er is ne er used as bac%ing +. ,(-W welding of aluminum can be $erformed with D#". D#/. -#01 2 and + -ll the abo e !. Which of the following codes does not indicate s$ecific acce$tance criteria for $roduction welding. -W/ D1.1 -/23 4+1.+ -/23 /ec & -/23 /ec &5 )6)3 61 (03 -46V3 7. &f a welder qualifies to ,(-W carbon steel 8.91: $i$e without $urge is he/she qualified to weld +0! // with $urge $ro ided all other ariables remain the same ;es )o &t de$ends on the $i$ing code 4+1.1 or 4+1.+

-/23 /ec &5 Does not address these requirements not 3)6<,0 &)16"2-(&6) &/ ,&V3) =. Which of the following defects cannot be easily located with radiogra$hy >aminations crac%s $er$endicular to the film $lane .orosity &ncom$lete .enetration /lag 7. Which end of a gouging rod must $oint towards the wor% $iece (he $ointed end (he co$$er co ered end either $ro ided the air is flowing o er the rod either $ro ided the air is flowing between the rod and wor% $iece -ny of the abo e ?. 3ffecti e $reheating will &ncrease cooling times &ncrease distortion &ncrease residual stress 4oth 1 and + 4oth 2 and + @. .W0( is an acronym for .reheat With 0igh (em$erature .ost Weld 0eat (reatment .recision Welded 0igh (ensile .ost Weld 0ydrostatic (est .retty Welders ha e teeth 10. Which weld is stronger in tension 1#-W /elf /hielded <sing 371(11 1#-W /elf /hielded <sing 3971(1

,2-W using 3"70/9+ ,(-W using 3"970/92 )one of the abo e 11. AWal%ing the cu$A is a term used to describe technique for ,(-W welding the edge of a $i$e - technique that rests the gas cu$ on the metal being welded and the torch is rotated in a $attern that causes forward and side to side motion. - technique in which the root weld on $i$e is welded that o$ens a A%eyholeA while welding. )one of the abo e -ll of the abo e 12. - butt welded Boint in carbon steel that is restrained during welding and cooling will 0a e high residual stress be stronger than on that is not restrained )ot e er crac% 0a e to be stress relie ed -ll the abo e 1+. "esidual /tress can be decreased by allowing $arts to mo e freely during welding <sing a A4ac% /te$A sequence .ost weld heat treatment 4oth 2 and + 4oth 1 and + 1!. - double be el groo e weld is /ha$ed li%e a ee since both $ieces are be eled can be welded from one side only 0as a cross section similar to the letter C 4oth 1 and 2

4oth 2 and + 17. .er -/23 /3# &5* - $erson who ta%es a 2A .i$e #ou$on test =,* <$hill $rogression with ,(-W 6$en "oot and /2-W fill and ca$ is qualified to weld a stic% welded root with bac%ing to weld a ,(-W "oot fill and ca$ u$ to two times the de$osited weld thic%ness Weld o$en roots downhill without bac%ing using /2-W 4oth 1 and 2 D 1 D2 -)D D+ 1=. Does a $erson ha e to ta%e a test on a tube or $i$e cou$on to weld an attachment to the long a'is of the $i$e/tube ;es )o 6nly if a$$ro ed by the customer )3V3" /ometimes 17. - constant current $ower su$$ly is required for ,2-W 1#-W ,(-W /-W 61W 1?. 3'cess $reheat and inter$ass tem$eratures on high strength low alloy steel such as -971! will be most li%ely to #rac%ing .orosity 0ydrogen 3mbrittlement "eduction in 2echanical .ro$erties ha e no affect $ro ided the lower critical tem$erature is not reached before welding

1@. ,lass is Ductile 4rittle 6$aque 3lastic 1atigue "esistant 20. - material with a fractured surface that lea es a grey a$$earance on a $iece of $a$er when it is rubbed with the $a$er is $robably White #ast &ron ,ray #ast &ron #arbon /teel )ic%el #hromium &ron -ny of the abo e /core E #orrect answersF